CN117380283A - Preparation of heterogeneous iridium-based catalyst and method for producing aldehyde by hydroformylation - Google Patents

Preparation of heterogeneous iridium-based catalyst and method for producing aldehyde by hydroformylation Download PDF

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CN117380283A
CN117380283A CN202311315611.0A CN202311315611A CN117380283A CN 117380283 A CN117380283 A CN 117380283A CN 202311315611 A CN202311315611 A CN 202311315611A CN 117380283 A CN117380283 A CN 117380283A
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catalyst
tbcp
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based catalyst
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胡兴邦
熊文杰
姚晨飞
张志炳
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Nanjing University
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Nanjing University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/1691Coordination polymers, e.g. metal-organic frameworks [MOF]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/24Phosphines, i.e. phosphorus bonded to only carbon atoms, or to both carbon and hydrogen atoms, including e.g. sp2-hybridised phosphorus compounds such as phosphabenzene, phosphole or anionic phospholide ligands
    • B01J31/2404Cyclic ligands, including e.g. non-condensed polycyclic ligands, the phosphine-P atom being a ring member or a substituent on the ring
    • B01J31/2409Cyclic ligands, including e.g. non-condensed polycyclic ligands, the phosphine-P atom being a ring member or a substituent on the ring with more than one complexing phosphine-P atom
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/49Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reaction with carbon monoxide
    • C07C45/50Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reaction with carbon monoxide by oxo-reactions
    • C07C45/505Asymmetric hydroformylation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G83/00Macromolecular compounds not provided for in groups C08G2/00 - C08G81/00
    • C08G83/008Supramolecular polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/30Addition reactions at carbon centres, i.e. to either C-C or C-X multiple bonds
    • B01J2231/32Addition reactions to C=C or C-C triple bonds
    • B01J2231/321Hydroformylation, metalformylation, carbonylation or hydroaminomethylation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/40Complexes comprising metals of Group IV (IVA or IVB) as the central metal
    • B01J2531/48Zirconium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/80Complexes comprising metals of Group VIII as the central metal
    • B01J2531/82Metals of the platinum group
    • B01J2531/827Iridium

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
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  • Health & Medical Sciences (AREA)
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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

The invention develops a heterogeneous Ir-based catalyst for hydroformylation of propylene. Compared with Rh-based catalyst, the process cost is reduced; compared with a homogeneous Ir-based catalyst, the recoverable performance is improved. In addition, the heterogeneous Ir-based catalyst has a linear aldehyde/branched aldehyde ratio of less than 1, excellent branched chain selectivity and catalytic reaction efficiency, and a highest catalyst conversion number (TON) of 21916, and has good industrial application prospect.

Description

Preparation of heterogeneous iridium-based catalyst and method for producing aldehyde by hydroformylation
Technical Field
The invention relates to the field of organic chemical industry, in particular to an iridium-based catalyst, a preparation method thereof and a method for producing aldehyde by catalyzing acrolein.
Background
Hydroformylation is an important class of reactions in the chemical industry, typically using olefins and synthesis gas (CO/H) 2 ) As reactants, the product of the hydroformylation is a carbon chain extended aldehyde which can be further used to prepare a range of chemical intermediates and fine chemicals such as alcohols, amines, carboxylic acids, and the like.
At present, the key technical problem of synthesizing high added value aldehyde compounds by olefin hydroformylation is how to realize the regioselectivity of CO inserted into different positions of C=C bonds; the Co-based catalysts developed earlier have lower catalytic activity and aldehyde-based regioselectivity, and were later replaced by Rh-based phosphine complex catalysts (j.catalyst, 2021, 401, 321-330; new j.chem.,2020, 44, 20-23). From homogeneous catalysis to heterogeneous catalysis, rh-based catalysts are being intensively studied for the hydroformylation of olefins. The performance of the Rh-based catalysts can be achieved at 0.2 to 24.2 in terms of the selectivity ratio of linear aldehydes to branched aldehydes (j.catalyst., 2006, 243, 318-328; green chem.,2016, 18, 2995-3005.). However, due to the rapid increase in price of the international Rh metal, the corresponding process costs are increased, and therefore, it is necessary to develop other catalytic systems having comparable performance for hydroformylation.
Since Ir and Rh are in the same group, ir-based catalysts have the ability to catalyze olefin hydroformylation in theory, but the existing Ir-based catalysts have the following problems: (1) The catalytic hydroformylation is very low (chem. Eur. J.2022, 28, e 202104012; catalyst. Sci. Technology. 2016,6, 208-214; org. Biomol. Chem.2023, 21, 6410-6418; J. Catal.2019, 373, 215-221.), (2) from the results, the ratio of linear to branched aldehydes is greater than 1, the market also has a need for branched aldehydes such as isobutyraldehyde, and processes with a ratio of linear to branched aldehydes of less than 1 are also the industry pursuing. (3) Meanwhile, the existing Ir-based catalyst is mainly a homogeneous catalytic system, and the recoverable performance is poor.
Aiming at the problems, the invention develops a method for preparing aldehyde by using heterogeneous Ir-based catalyst in propylene hydroformylation. Compared with Rh-based catalyst, the process cost is reduced; compared with a homogeneous Ir-based catalyst, the recoverable performance is improved. In addition, the heterogeneous Ir-based catalyst has a linear aldehyde/branched aldehyde ratio of less than 1, excellent branched chain selectivity and catalytic reaction efficiency, and a highest catalyst conversion number (TON) of 21916, and has good industrial application prospect.
Disclosure of Invention
The first object of the present invention is to provide a heterogeneous Ir-based catalyst preparation method, which reduces the process cost compared with the Rh-based catalyst; compared with a homogeneous Ir-based catalyst, the recoverable performance is improved.
The second object of the present invention is to provide a process for acrolein treatment with an Ir-based catalyst, which has excellent reactivity against hydroformylation of propylene, has excellent branched product selectivity, and has a linear aldehyde/branched aldehyde ratio of less than 1.
The specific technical scheme of the invention is as follows:
the invention provides a heterogeneous Ir-based catalyst, which has a chemical structural formula as follows:
the Ir catalyst (p-TBCP-Ir) is obtained by a one-pot method, and a porous organic framework with an Ir center active site is constructed by coordination polymerization of zirconium Zr, triphenylphosphine and carboxyl functional group derivatives thereof. Wherein the phosphine ligand is a triphenylphosphine compound functionalized by carboxylic acid, and can be TBCP or TDBCP.
The invention also provides a preparation method of the Ir catalyst, which comprises the following steps:
firstly, preparing a triphenylphosphine compound functionalized by carboxylic acid, firstly reacting p-dibromobenzene, phosphorus trichloride and n-butyllithium in a nitrogen atmosphere, then blowing carbon dioxide into a reaction system, extracting bromine by using the n-butyllithium, and finally acidizing by hydrochloric acid to obtain TBCP; the second step is to synthesize phosphine ligands TBCP and Ir 2 cod 2 Cl 2 、ZrCl 4 And placing benzoic acid into DMF solution for one-pot hydrothermal polymerization, and finally obtaining the heterogeneous iridium-based catalyst p-TBCP-Ir. The synthesis of TDBCP can be achieved by 4, 4-dibromobiphenyl based on a similar method of synthesizing TBCP from dibromobenzene.
In the presence of the heterogeneous iridium-based catalyst, propylene, carbon monoxide and hydrogen are used as raw materials to carry out catalytic reaction, and the prepared catalyst is more favorable for the generation of branched products in the hydroformylation reaction, and the positive-to-negative ratio is less than 1, wherein the reaction formula is as follows:
drawings
Fig. 1 is a schematic structural diagram of a heterogeneous iridium-based catalyst provided by the invention.
FIG. 2 is a nuclear magnetic resonance spectrum of a phosphine ligand TBCP of the present invention
FIG. 3 is an electron microscope image of a heterogeneous catalyst according to the invention
Detailed description of the preferred embodiments
Embodiments of the present invention will be described in detail below with reference to examples, but it will be understood by those skilled in the art that the following examples are only for illustrating the present invention and should not be construed as limiting the scope of the present invention. The specific conditions are not noted in the examples and are carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.
Example 1:
the preparation method of the heterogeneous iridium-based catalyst comprises the following steps:
synthesis of TBCP: n-butyllithium in hexane was added dropwise to p-dibromobenzene in dry tetrahydrofuran solution over 30 minutes under nitrogen atmosphere. Then, phosphorus trichloride dissolved in an anhydrous THF solution was added dropwise to the above suspension. The mixture was stirred and reacted for 2 hours until the system was slowly warmed to ambient temperature. Subsequently, n-butyllithium was added over 30 minutes, and after stirring for 4 hours, dry carbon dioxide was introduced into the reaction mixture until the reaction solution became white. Finally, the pH was adjusted to about 1.0 with dilute hydrochloric acid, washed with water to ph=7, and dried under vacuum to obtain a white powder product (TBCP) in 65% yield.
Example 2:
synthesis of p-TBCP-Ir: TBCP and Ir 2 cod 2 Cl 2 At ambient temperatureStirring in THF solution for 2 hours, then removing the solvent under vacuum to obtain the catalyst monomer; subsequently, zrCl is added 4 Adding benzoic acid and N, N-Dimethylformamide (DMF) into a pressure-resistant container, and performing hydrothermal polymerization reaction for 24 hours at the temperature of 100 ℃; finally, the heterogeneous iridium catalyst p-TBCP-Ir in the form of pale yellow powder can be obtained, and the yield is 70 percent.
Example 3:
synthesis of TDBCP: n-butyllithium in hexane was added dropwise to 4, 4-dibromobiphenyl in dry tetrahydrofuran solution over 30 minutes under nitrogen atmosphere. Then, phosphorus trichloride dissolved in an anhydrous THF solution was added dropwise to the above suspension. The mixture was stirred and reacted for 2 hours until the system was slowly warmed to ambient temperature. Subsequently, n-butyllithium was added over 30 minutes, and after stirring for 4 hours, dry carbon dioxide was introduced into the reaction mixture until the reaction solution became white. Finally, the pH was adjusted to about 1.0 with dilute hydrochloric acid, washed with water to ph=7, and dried under vacuum to obtain a white powder product (TDBCP) in 70% yield.
Example 4:
synthesis of p-TDBCP-Ir: the specific procedure was the same as in example 2. TDBCP and Ir 2 cod 2 Cl 2 Stirring in THF solution at ambient temperature for 2 hours, then removing the solvent under vacuum to obtain the catalyst monomer; subsequently, zrCl is added 4 Adding benzoic acid and N, N-Dimethylformamide (DMF) into a pressure-resistant container, and performing hydrothermal polymerization reaction for 24 hours at the temperature of 100 ℃; finally, the heterogeneous iridium catalyst p-TBCP-Ir in the form of pale yellow powder can be obtained, and the yield is 75 percent.
Example 5:
the hydroformylation reaction is operated as follows:
in a 50mL high pressure stainless steel reactor equipped with magnetic stirring and heating, 5mg of heterogeneous Ir catalyst p-TBCP-Ir and 5mL of solvent toluene were added. Then, propylene 8bar, carbon monoxide 15bar and hydrogen 15bar were filled into the autoclave, respectively, and reacted for 16 hours. After the reaction, the catalyst was separated by centrifugation and the supernatant was detected by gas chromatography analysis and TON was calculated using n-butyl acetate as an internal standard. According to the gas phase result, the catalyst conversion number TON can reach 21916, and the selectivity of the n-butyraldehyde and the iso-butyraldehyde is 99 percent (n-butyraldehyde/iso-butyraldehyde=0.6.
Example 6:
the hydroformylation reaction is operated as follows:
in a 50mL high pressure stainless steel reactor equipped with magnetic stirring and heating, 5mg of heterogeneous Ir catalyst p-TDBCP-Ir and 5mL of solvent toluene were added. Then, propylene 8bar, carbon monoxide 15bar and hydrogen 15bar were filled into the autoclave, respectively, and reacted for 16 hours. After the reaction, the catalyst was separated by centrifugation and the supernatant was detected by gas chromatography analysis and TON was calculated using n-butyl acetate as an internal standard. According to the gas phase result, the catalyst conversion number TON can reach 17421, and the selectivity of n-butyraldehyde and iso-butyraldehyde is 99% (n-butyraldehyde/iso-butyraldehyde=0.6.
Examples 7 to 10:
the influence method of different temperatures on the hydroformylation reaction of propylene is explored, and the results are shown in table 1:
TABLE 1 influence of temperature on the hydroformylation of propylene
Examples Temperature (. Degree. C.) Catalyst conversion number (TON) N-isobutyraldehyde selectivity (%) N-butyraldehyde/iso-butyraldehyde (n/i)
7 80 2669 99 0.88
8 100 21916 99 0.62
9 120 16103 99 0.63
10 140 12560 99 0.7
Examples 11 to 16:
the effect method of different solvents on the hydroformylation reaction of propylene is explored, and the results are shown in table 2:
TABLE 1 influence of different solvents on the hydroformylation of propylene
Examples Solvent(s) Catalyst conversion number (TON) N-isobutyraldehyde selectivity (%) N-butyraldehyde/iso-butyraldehyde (n/i)
11 Acetonitrile 14130 99 0.78
12 N-methylpyrrolidone 4637 99 1.13
13 Toluene (toluene) 21916 99 0.62
14 N, N-dimethylformamide 2777 99 1
15 Dioxahexacyclic ring 20531 99 0.7
16 Dimethyl sulfoxide 4691 99 1.3
From the above table, it can be seen that the hydroformylation reaction is best at a temperature of 100 ℃ in the hydroformylation reaction process by adopting the heterogeneous iridium-based catalyst of the invention, and the n-butyraldehyde/isobutyraldehyde ratio of 0.6 is obtained, which means that the catalyst of the invention has better production efficiency of branched aldehyde, high catalytic efficiency and certain industrial application prospect.

Claims (7)

1. The heterogeneous iridium-based catalyst is characterized in that the Ir catalyst (p-TBCP-Ir) is obtained by a one-pot method, a porous organic framework with an Ir center active site is constructed by coordination polymerization of zirconium Zr, triphenylphosphine and carboxyl functional group derivatives thereof, and the iridium-based catalyst has a chemical structural formula as follows:
wherein the phosphine ligand is a triphenylphosphine compound functionalized by carboxylic acid, and can be TBCP or TDBCP.
2. The iridium-based catalyst structure according to claim 1, characterized by comprising the following preparation steps: firstly, preparing a triphenylphosphine compound functionalized by carboxylic acid, firstly reacting p-dibromobenzene, phosphorus trichloride and n-butyllithium in a nitrogen atmosphere, then blowing carbon dioxide into a reaction system, extracting bromine by using the n-butyllithium, and finally acidizing by hydrochloric acid to obtain TBCP; the second step is to synthesize phosphine ligands TBCP and Ir 2 cod 2 Cl 2 、ZrCl 4 And placing benzoic acid into DMF solution for one-pot hydrothermal polymerization to finally obtain the heterogeneous base catalyst p-TBCP-Ir.
3. The preparation method according to claim 2, characterized in that in the preparation of the carboxylic acid functionalized triphenylphosphine compound, the synthesis of TDBCP can be achieved by 4, 4-dibromobiphenyl based on a similar method for synthesizing TBCP from dibromobenzene.
4. The preparation method according to claim 2, wherein the required reaction temperature is from-70 to 40 ℃ and then stirring is carried out for 1.5 to 6 hours; the reaction temperature required by the one-pot method for preparing the heterogeneous iridium-based catalyst p-TBCP-Ir is 60-120 ℃ and the reaction lasts for 8-24 hours.
5. A process for acrolein treatment using a heterogeneous catalyst prepared according to claim 1 or any one of claims 2 to 4, characterized by comprising the steps of: in the presence of the heterogeneous iridium-based catalyst, propylene, carbon monoxide and hydrogen are used as raw materials to carry out catalytic reaction, wherein the reaction formula is shown as follows:
6. the process of claim 5 wherein the catalyst prepared is more conducive to the formation of branched products in the hydroformylation reaction with an n-to-iso ratio of less than 1.
7. The method according to claim 5, wherein the reaction temperature of the catalytic reaction is 70-130 ℃; the reaction pressure is 0.5-3.0 MPa; the partial pressure ratio of propylene to the carbon monoxide is 10:1-1:10; the partial pressure ratio of propylene to hydrogen is 10:1-1:10; wherein the mass of the catalyst is 0.005-5.0wt% of the mass of the solvent.
CN202311315611.0A 2023-10-11 2023-10-11 Preparation of heterogeneous iridium-based catalyst and method for producing aldehyde by hydroformylation Pending CN117380283A (en)

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