CN117379575A - A composite sterilization device for suppository production - Google Patents

A composite sterilization device for suppository production Download PDF

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Publication number
CN117379575A
CN117379575A CN202311606750.9A CN202311606750A CN117379575A CN 117379575 A CN117379575 A CN 117379575A CN 202311606750 A CN202311606750 A CN 202311606750A CN 117379575 A CN117379575 A CN 117379575A
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sterilization
component
tank
sterilization component
composite
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CN202311606750.9A
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Inventor
高亚东
王艳
尹鹏
张越
孙景昱
尹建华
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Qingdao Huifeng Animal Health Care Products Co ltd
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Qingdao Huifeng Animal Health Care Products Co ltd
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Priority to CN202311606750.9A priority Critical patent/CN117379575A/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/08Radiation
    • A61L2/10Ultraviolet radiation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/04Heat
    • A61L2/06Hot gas
    • A61L2/07Steam
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/26Accessories or devices or components used for biocidal treatment
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/20Targets to be treated
    • A61L2202/21Pharmaceuticals, e.g. medicaments, artificial body parts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

本发明涉及一种栓剂生产用复合式灭菌装置,具体的说是一种栓剂生产用复合式灭菌装置,包括复合组件,复合组件包括支架、阀门、链条、紫外杀菌组件、灭菌组件一及灭菌组件二,紫外杀菌组件设置在支架内部,灭菌组件一、灭菌组件二均设置在支架内部;本发明在使用该设备灭菌时,紫外杀菌组件能够对栓剂进行紫外线杀菌处理,灭菌组件一、灭菌组件二能够通过两次高温蒸汽的方式对栓剂进行两次灭菌处理,该灭菌处理步骤简单,能够提高栓剂灭菌的效率,在电机转动时,通过链轮一、链轮二及链条的传动,两组搅拌叶与搅拌板会同时转动,使得罐体二、罐体一内部栓剂物料翻腾,能够提高灭菌时的均匀性。

The invention relates to a composite sterilization device for suppository production, specifically a composite sterilization device for suppository production, which includes composite components. The composite component includes a bracket, a valve, a chain, an ultraviolet sterilization component, and a sterilization component. And sterilization component two, the ultraviolet sterilization component is arranged inside the bracket, and the sterilization component one and the second sterilization component are both arranged inside the bracket; when the present invention uses this device for sterilization, the ultraviolet sterilization component can perform ultraviolet sterilization treatment on suppositories, Sterilization component 1 and sterilization component 2 can sterilize suppositories twice through high-temperature steam twice. The sterilization steps are simple and can improve the efficiency of suppository sterilization. When the motor rotates, the sprocket 1 is used to sterilize the suppositories. , the transmission of sprocket two and chain, the two sets of stirring blades and stirring plates will rotate at the same time, causing the suppository materials inside tank two and tank one to churn, which can improve the uniformity of sterilization.

Description

一种栓剂生产用复合式灭菌装置A composite sterilization device for suppository production

技术领域Technical field

本发明涉及一种复合式灭菌装置,具体为一种栓剂生产用复合式灭菌装置,属于栓剂生产技术领域。The invention relates to a composite sterilization device, specifically a composite sterilization device for suppository production, and belongs to the technical field of suppository production.

背景技术Background technique

栓剂是不同药粉与基质的混合物。栓剂生产过程中,需要对栓剂溶液进行灭菌,以保证制备的栓剂产品无菌,保证栓剂产品质量和栓剂应有的品质。Suppositories are a mixture of different powders and bases. During the suppository production process, the suppository solution needs to be sterilized to ensure the sterility of the prepared suppository products and to ensure the quality of the suppository product and the quality of the suppository.

中国专利号CN204671604U提供一种栓剂生产用复合式灭菌装置,包括依次连接的一级臭氧发生器、一级高压氮气储存罐、臭氧灭菌罐、栓剂中转罐、紫外灭菌罐和栓剂除氧罐;栓剂中转罐左侧连接有二级高压氮气储存罐和二级臭氧发生器;栓剂除氧罐左下部连接三级高压氮气储存罐,栓剂除氧罐右上部连接气体回收罐;臭氧灭菌罐中部设置过滤网,臭氧灭菌罐外壁设置一级加热管套;紫外灭菌罐顶部设置紫外线杀菌灯管,紫外灭菌罐外壁设置二级加热管套;栓剂除氧罐外壁设置三级加热管套。本发明采用臭氧灭菌和紫外灯灭菌相结合的灭绝方式,提升栓剂灭菌效率,保证栓剂产品的无菌性,提升产品质量,保证栓剂产品应有的药效。Chinese patent number CN204671604U provides a composite sterilization device for suppository production, including a sequentially connected first-level ozone generator, a first-level high-pressure nitrogen storage tank, an ozone sterilization tank, a suppository transfer tank, a UV sterilization tank, and a suppository oxygen removal tank. tank; the left side of the suppository transfer tank is connected to a secondary high-pressure nitrogen storage tank and a secondary ozone generator; the lower left part of the suppository deoxygenation tank is connected to a third-stage high-pressure nitrogen storage tank, and the upper right part of the suppository deoxygenation tank is connected to a gas recovery tank; ozone sterilization A filter is set in the middle of the tank, and a first-level heating pipe sleeve is set on the outer wall of the ozone sterilization tank; an ultraviolet sterilization lamp is set on the top of the ultraviolet sterilization tank, and a second-level heating pipe sleeve is set on the outer wall of the ultraviolet sterilization tank; a third-level heating pipe is set on the outer wall of the suppository deoxygenation tank. Socket. The present invention adopts a sterilization method that combines ozone sterilization and ultraviolet lamp sterilization to improve the sterilization efficiency of suppositories, ensure the sterility of suppository products, improve product quality, and ensure the supposed efficacy of suppository products.

然而,上述中案例虽然采用臭氧灭菌和紫外灯灭菌相结合的灭绝方式,提升栓剂灭菌效率,保证栓剂产品的无菌性,提升产品质量,保证栓剂产品应有的药效,但是灭菌后还需要除氧设备进行除氧处理,处理步骤较为繁琐,导致栓剂灭菌较为耗费时间。However, although the above-mentioned case uses a combination of ozone sterilization and ultraviolet lamp sterilization to improve the sterilization efficiency of suppositories, ensure the sterility of suppository products, improve product quality, and ensure the supposed efficacy of suppository products, the sterilization method After sterilization, deaeration equipment is also required for deaeration treatment. The processing steps are cumbersome, making sterilization of suppositories more time-consuming.

有鉴于此特提出本发明。In view of this, the present invention is proposed.

发明内容Contents of the invention

本发明的目的就在于为了解决上述问题而提供一种栓剂生产用复合式灭菌装置。The purpose of the present invention is to provide a composite sterilization device for suppository production in order to solve the above problems.

本发明通过以下技术方案来实现上述目的,一种栓剂生产用复合式灭菌装置,包括复合组件,所述复合组件包括支架、阀门、链条、紫外杀菌组件、灭菌组件一及灭菌组件二,所述紫外杀菌组件设置在支架内部,所述灭菌组件一、灭菌组件二均设置在支架内部,三个所述阀门分别设置在紫外杀菌组件、灭菌组件一及灭菌组件二底部,其中两个所述阀门底端分别安装在灭菌组件一及灭菌组件二上,所述紫外杀菌组件包括罐体一、进料管、连接轴、链轮一、搅拌板、壳体、杀菌灯、玻璃板、盖板一、手柄一及电机,所述壳体通过螺栓安装在罐体一顶部外壁上,所述玻璃板嵌入在罐体一顶部,所述杀菌灯通过螺栓安装在壳体内部,所述灭菌组件一、灭菌组件二均包括罐体二、排气管、中空筒、链轮二、搅拌叶、盖板二、手柄二、筒壳、进气管,所述中空筒通过轴承安装在罐体二内部,所述筒壳安装在中空筒一端,所述进气管插接在筒壳一端。The present invention achieves the above object through the following technical solutions: a composite sterilization device for suppository production, which includes composite components including a bracket, a valve, a chain, an ultraviolet sterilization component, a sterilization component one and a sterilization component two. , the ultraviolet sterilization component is arranged inside the bracket, the sterilization component one and the second sterilization component are both arranged inside the bracket, and the three valves are respectively arranged at the bottom of the ultraviolet sterilization component, sterilization component one and sterilization component two , where the bottom ends of the two valves are installed on sterilization component one and sterilization component two respectively. The ultraviolet sterilization component includes tank one, feed pipe, connecting shaft, sprocket one, stirring plate, shell, Germicidal lamp, glass plate, cover plate one, handle one and motor, the shell is installed on the outer wall of the top of the tank through bolts, the glass plate is embedded in the top of the tank, the germicidal lamp is installed on the shell through bolts Inside the body, the sterilization component one and the two sterilization components each include a tank body two, an exhaust pipe, a hollow cylinder, a sprocket two, a stirring blade, a cover plate two, a handle two, a cylinder shell, and an air inlet pipe. The hollow The cylinder is installed inside the tank body 2 through bearings, the cylinder shell is installed at one end of the hollow cylinder, and the air inlet pipe is plugged into one end of the cylinder shell.

进一步的,所述连接轴通过轴承安装在罐体一内部,四个所述搅拌板呈等距离结构焊接在连接轴侧面外壁上,所述链轮一通过平键与连接轴一端呈固定连接。Further, the connecting shaft is installed inside the tank through bearings, the four stirring plates are equidistantly welded to the outer wall of the side of the connecting shaft, and the sprocket is fixedly connected to one end of the connecting shaft through a flat key.

进一步的,述进料管插接在罐体一一侧外壁靠近顶部处,所述盖板一螺纹连接在罐体一内部。Further, the feed pipe is inserted into the outer wall of one side of the tank near the top, and the cover plate is threadedly connected to the inside of the tank.

进一步的,两个所述手柄一均通过螺栓安装在盖板一一侧外壁上,所述电机通过螺栓安装在盖板一一侧外壁中心处,所述电机的输出端通过平键与连接轴呈固定连接。Further, the two handles are installed on one side of the outer wall of the cover plate through bolts, the motor is installed on the center of one side of the outer wall of the cover plate through bolts, and the output end of the motor is connected to the connecting shaft through a flat key. A fixed connection.

进一步的,两个所述链轮二分别通过平键安装在两个中空筒一端,其中一个所述链轮二直径比链轮一大,另外一个所述链轮二直径与链轮一相同,所述链条缠绕在链轮一、链轮二上。Further, the two sprockets 2 are respectively installed at one end of the two hollow cylinders through flat keys. One of the sprockets 2 has a larger diameter than the sprocket, and the other sprocket 2 has the same diameter as the sprocket 1. The chain is wound around sprocket one and sprocket two.

进一步的,所述中空筒侧面外壁上开设有等距离呈环形结构分布的气孔,四个所述搅拌叶呈等距离结构焊接在中空筒外部。Further, the side outer wall of the hollow cylinder is provided with air holes distributed in an equidistant annular structure, and the four stirring blades are welded to the outside of the hollow cylinder in an equidistant structure.

进一步的,所述盖板二螺纹连接在罐体二一端,所述中空筒通过轴承安装在盖板二上,所述筒壳通过螺栓安装在盖板二一侧。Further, the second cover plate is threadedly connected to one end of the tank body, the hollow cylinder is installed on the cover plate two through bearings, and the cylinder shell is installed on one side of the cover plate two through bolts.

进一步的,所述排气管插接在罐体二一侧外壁靠近顶部处,两个所述手柄二均通过螺栓安装在盖板二上。Further, the exhaust pipe is inserted into the outer wall of the second side of the tank near the top, and the two handles 2 are installed on the cover plate 2 through bolts.

本发明的技术效果和优点:(1)通过设置的紫外杀菌组件、灭菌组件一及灭菌组件二,在使用该设备灭菌时,紫外杀菌组件能够对栓剂进行紫外线杀菌处理,灭菌组件一、灭菌组件二能够通过两次高温蒸汽的方式对栓剂进行两次灭菌处理,该灭菌处理步骤简单,能够提高栓剂灭菌的效率;(2)通过设置的搅拌板、搅拌叶,在电机转动时,通过链轮一、链轮二及链条的传动,两组搅拌叶与搅拌板会同时转动,使得罐体二、罐体一内部栓剂物料翻腾,能够提高灭菌时的均匀性;(3)通过设置的盖板一、盖板二,盖板一、盖板二通过螺纹安装的方式安装在罐体一、罐体二上,通过手柄一、手柄二可以转动盖板一、盖板二,使得盖板一、盖板二被快速拆下,以便于工人对罐体一、罐体二内部进行清洁维修。Technical effects and advantages of the present invention: (1) Through the provided ultraviolet sterilization component, sterilization component one and sterilization component two, when using the equipment for sterilization, the ultraviolet sterilization component can perform ultraviolet sterilization treatment on suppositories, and the sterilization component 1. Sterilization component 2 can sterilize suppositories twice through high-temperature steam twice. The sterilization steps are simple and can improve the efficiency of suppository sterilization; (2) Through the set stirring plate and stirring blade, When the motor rotates, through the transmission of sprocket one, sprocket two and chain, the two sets of stirring blades and stirring plates will rotate at the same time, causing the suppository materials inside tank two and tank one to churn, which can improve the uniformity of sterilization. ; (3) Through the set cover plate one and cover plate two, cover plate one and cover plate two are installed on tank body one and tank body two through threaded installation. Cover plate one and two can be rotated through handle one and handle two. The cover plate 2 allows the cover plate 1 and the cover plate 2 to be quickly removed, so that workers can clean and repair the inside of the tank body 1 and the tank body 2.

附图说明Description of the drawings

图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明的整体侧视结构示意图;Figure 2 is a schematic side view of the overall structure of the present invention;

图3为本发明的紫外杀菌组件结构示意图;Figure 3 is a schematic structural diagram of the ultraviolet sterilization component of the present invention;

图4为本发明的灭菌组件一、灭菌组件二结构示意图。Figure 4 is a schematic structural diagram of the first and second sterilization components of the present invention.

图中:100、复合组件;101、支架;102、阀门;103、链条;200、紫外杀菌组件;201、罐体一;202、进料管;203、连接轴;204、链轮一;205、搅拌板;206、壳体;207、杀菌灯;208、玻璃板;209、盖板一;210、手柄一;211、电机;300、灭菌组件一;301、罐体二;302、排气管;303、中空筒;304、链轮二;305、搅拌叶;306、气孔;307、盖板二;308、手柄二;309、筒壳;310、进气管;400、灭菌组件二。In the picture: 100, composite component; 101, bracket; 102, valve; 103, chain; 200, UV sterilization component; 201, tank one; 202, feed pipe; 203, connecting shaft; 204, sprocket one; 205 , Stirring plate; 206. Shell; 207. Sterilizing lamp; 208. Glass plate; 209. Cover plate one; 210. Handle one; 211. Motor; 300. Sterilization component one; 301. Tank body two; 302. Discharge Trachea; 303, hollow cylinder; 304, sprocket two; 305, stirring blade; 306, air hole; 307, cover plate two; 308, handle two; 309, cylinder shell; 310, air inlet pipe; 400, sterilization component two .

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

请参阅图1-4所示,一种栓剂生产用复合式灭菌装置,包括复合组件100,复合组件100包括支架101、阀门102、链条103、紫外杀菌组件200、灭菌组件一300及灭菌组件二400,紫外杀菌组件200设置在支架101内部,灭菌组件一300、灭菌组件二400均设置在支架101内部,三个阀门102分别设置在紫外杀菌组件200、灭菌组件一300及灭菌组件二400底部,其中两个阀门102底端分别安装在灭菌组件一300及灭菌组件二400上,紫外杀菌组件200包括罐体一201、进料管202、连接轴203、链轮一204、搅拌板205、壳体206、杀菌灯207、玻璃板208、盖板一209、手柄一210及电机211,杀菌灯207为紫外线杀菌灯,电机211型号优选为YE3-80M2-1.1KW,壳体206通过螺栓安装在罐体一201顶部外壁上,玻璃板208嵌入在罐体一201顶部,杀菌灯207通过螺栓安装在壳体206内部,连接轴203通过轴承安装在罐体一201内部,四个搅拌板205呈等距离结构焊接在连接轴203侧面外壁上,链轮一204通过平键与连接轴203一端呈固定连接,述进料管202插接在罐体一201一侧外壁靠近顶部处,盖板一209螺纹连接在罐体一201内部,两个手柄一210均通过螺栓安装在盖板一209一侧外壁上,电机211通过螺栓安装在盖板一209一侧外壁中心处,电机211的输出端通过平键与连接轴203呈固定连接,可以通过进料管202将栓剂物料送入罐体一201内部,随后杀菌灯207会亮起,从而对罐体一201内部栓剂物料进行杀菌处理,而后再操作电机211启动,使得连接轴203转动,使得搅拌板205带着物料在罐体一201内部翻腾,使得杀菌灯207均匀照射在栓剂物料上,实现紫外线杀菌的目的,盖板一209通过螺纹安装的方式安装在罐体一201上,通过手柄一210可以转动盖板一209,使得盖板一209被快速拆下,以便于工人对罐体一201内部进行清洁维修。Referring to Figures 1-4, a composite sterilization device for suppository production includes a composite component 100. The composite component 100 includes a bracket 101, a valve 102, a chain 103, an ultraviolet sterilization component 200, a sterilization component 300 and a sterilization component. Sterilization component two 400 and ultraviolet sterilization component 200 are set inside the bracket 101. Sterilization component one 300 and sterilization component two 400 are both set inside the bracket 101. Three valves 102 are respectively set on the ultraviolet sterilization component 200 and sterilization component one 300. and the bottom of sterilization component two 400. The bottom ends of two valves 102 are respectively installed on sterilization component one 300 and sterilization component two 400. The ultraviolet sterilization component 200 includes tank one 201, feed pipe 202, connecting shaft 203, Sprocket one 204, stirring plate 205, shell 206, sterilization lamp 207, glass plate 208, cover plate 209, handle 210 and motor 211. The sterilization lamp 207 is an ultraviolet sterilization lamp, and the motor 211 model is preferably YE3-80M2- 1.1KW, the shell 206 is installed on the top outer wall of the tank 201 through bolts, the glass plate 208 is embedded in the top of the tank 201, the germicidal lamp 207 is installed inside the shell 206 through bolts, and the connecting shaft 203 is installed on the tank through bearings. Inside the first 201, four stirring plates 205 are welded to the side outer wall of the connecting shaft 203 in an equidistant structure. The sprocket 204 is fixedly connected to one end of the connecting shaft 203 through a flat key. The feed pipe 202 is plugged into the tank 201. One side of the outer wall is near the top. The cover plate 209 is threaded inside the tank body 201. The two handles 210 are installed on the outer wall of the cover plate 209 through bolts. The motor 211 is installed on the cover plate 209 through bolts. At the center of the side outer wall, the output end of the motor 211 is fixedly connected to the connecting shaft 203 through a flat key. The suppository material can be fed into the inside of the tank 201 through the feed pipe 202, and then the sterilization lamp 207 will light up, thus sterilizing the tank. The suppository material inside the tank 201 is sterilized, and then the motor 211 is started to rotate the connecting shaft 203, causing the stirring plate 205 to carry the material tumbling inside the tank 201, so that the germicidal lamp 207 is evenly irradiated on the suppository material, realizing ultraviolet rays For the purpose of sterilization, the cover plate 209 is installed on the tank body 201 through threaded installation. The cover plate 209 can be rotated through the handle 210 so that the cover plate 209 can be quickly removed so that workers can inspect the tank body 201 easily. Internal cleaning and maintenance.

作为本发明的一种技术优化方案,灭菌组件一300、灭菌组件二400均包括罐体二301、排气管302、中空筒303、链轮二304、搅拌叶305、盖板二307、手柄二308、筒壳309、进气管310,中空筒303通过轴承安装在罐体二301内部,筒壳309安装在中空筒303一端,进气管310插接在筒壳309一端,两个链轮二304分别通过平键安装在两个中空筒303一端,其中一个链轮二304直径比链轮一204大,另外一个链轮二304直径与链轮一204相同,链条103缠绕在链轮一204、链轮二304上,中空筒303侧面外壁上开设有等距离呈环形结构分布的气孔306,四个搅拌叶305呈等距离结构焊接在中空筒303外部,盖板二307螺纹连接在罐体二301一端,中空筒303通过轴承安装在盖板二307上,筒壳309通过螺栓安装在盖板二307一侧,排气管302插接在罐体二301一侧外壁靠近顶部处,两个手柄二308均通过螺栓安装在盖板二307上,在紫外线杀菌结束后,可以拧动阀门102,使得罐体一201内部的物料流入灭菌组件一300中,之后物料会被中空筒303上气孔306喷出的高温蒸汽进行高温灭菌处理,同时在通过链轮一204、链轮二304及链条103的传动下,中空筒303会随着连接轴203一起转动,使得搅拌叶转动,从而对罐体二301内部栓剂物料进行搅拌,使得物料受热均匀,且后续在初次高温杀菌结束后,可以拧开第二个阀门102,使得物料流入灭菌组件二400中,之后会重复在灭菌组件一300的灭菌步骤进行二次高温灭菌处理,且高温处理后拧开最下方一个阀门102,使得罐体二301内部栓剂物料排出,盖板二307通过螺纹安装的方式安装在罐体二301上,通过手柄二308可以转动盖板二307,使得盖板二307被快速拆下,以便于工人对罐体二301内部进行清洁维修。As a technical optimization solution of the present invention, sterilization component one 300 and sterilization component two 400 both include tank body two 301, exhaust pipe 302, hollow cylinder 303, sprocket two 304, stirring blade 305, cover plate two 307 , handle two 308, cylinder shell 309, air inlet pipe 310, the hollow cylinder 303 is installed inside the tank body two 301 through bearings, the cylinder shell 309 is installed at one end of the hollow cylinder 303, the air inlet pipe 310 is plugged into one end of the cylinder shell 309, and the two chains The second wheel 304 is installed on one end of the two hollow cylinders 303 through flat keys respectively. The diameter of one sprocket 2 304 is larger than the sprocket 1 204, and the diameter of the other sprocket 304 is the same as the sprocket 1 204. The chain 103 is wrapped around the sprocket. On sprocket one 204 and sprocket two 304, the side outer wall of the hollow cylinder 303 is provided with air holes 306 distributed in an equidistant structure in an annular structure. Four stirring blades 305 are welded to the outside of the hollow cylinder 303 in an equidistant structure. The cover plate two 307 is threadedly connected to the sprocket 304. At one end of the tank body 2 301, the hollow cylinder 303 is installed on the cover plate 2 307 through bearings, the cylinder shell 309 is installed on the cover plate 2 307 side through bolts, and the exhaust pipe 302 is plugged into the outer wall of the tank body 2 301 near the top. , the two handles 308 are installed on the cover plate 2 307 through bolts. After the ultraviolet sterilization is completed, the valve 102 can be turned so that the material inside the tank 201 flows into the sterilization component 300, and then the material will be hollowed out The high-temperature steam ejected from the air hole 306 on the cylinder 303 is subjected to high-temperature sterilization. At the same time, driven by the sprocket one 204, the sprocket two 304 and the chain 103, the hollow cylinder 303 will rotate together with the connecting shaft 203, so that the stirring blades Rotate to stir the suppository material inside the tank 2 301 so that the material is heated evenly, and after the initial high-temperature sterilization is completed, the second valve 102 can be unscrewed to allow the material to flow into the sterilization component 2 400, and then it will be repeated In the sterilization step of the sterilization component one 300, a secondary high-temperature sterilization process is performed, and after the high-temperature treatment, the bottom valve 102 is unscrewed to allow the suppository material inside the tank body two 301 to be discharged, and the cover plate two 307 is installed through threaded installation. On the second tank body 301, the second cover plate 307 can be rotated through the handle two 308, so that the second cover plate 307 can be quickly removed, so that workers can clean and repair the inside of the second tank body 301.

本发明在使用时,可以通过进料管202将栓剂物料送入罐体一201内部,随后杀菌灯207会亮起,从而对罐体一201内部栓剂物料进行杀菌处理,而后再操作电机211启动,使得连接轴203转动,使得搅拌板205带着物料在罐体一201内部翻腾,使得杀菌灯207均匀照射在栓剂物料上,且该过程可以通过进气管310将高温蒸汽输送入中空筒303内部,从而进行预热处理,之后在紫外线杀菌结束后,可以拧动阀门102,使得罐体一201内部的物料流入灭菌组件一300中,之后物料会被中空筒303上气孔306喷出的高温蒸汽进行高温灭菌处理,同时在通过链轮一204、链轮二304及链条103的传动下,中空筒303会随着连接轴203一起转动,使得搅拌叶转动,从而对罐体二301内部栓剂物料进行搅拌,使得物料受热均匀,且后续在初次高温杀菌结束后,可以拧开第二个阀门102,使得物料流入灭菌组件二400中,之后会重复在灭菌组件一300的灭菌步骤进行二次高温灭菌处理,且高温处理后拧开最下方一个阀门102,使得罐体二301内部栓剂物料排出。When the present invention is in use, the suppository materials can be fed into the inside of the tank 201 through the feeding pipe 202, and then the sterilizing lamp 207 will light up, thereby sterilizing the suppository materials inside the tank 201, and then the motor 211 is started. , causing the connecting shaft 203 to rotate, causing the stirring plate 205 to tumble with the material inside the tank 201, so that the germicidal lamp 207 evenly irradiates the suppository material, and this process can transport high-temperature steam into the interior of the hollow cylinder 303 through the air inlet pipe 310 , thereby performing preheating treatment, and then after the ultraviolet sterilization is completed, the valve 102 can be turned to allow the material inside the tank 201 to flow into the sterilization component 300, and then the material will be ejected by the high temperature from the air hole 306 on the hollow cylinder 303 The steam is subjected to high-temperature sterilization. At the same time, driven by the sprocket one 204, the sprocket two 304 and the chain 103, the hollow cylinder 303 will rotate together with the connecting shaft 203, causing the stirring blade to rotate, thereby sterilizing the inside of the tank two 301. The suppository materials are stirred so that the materials are heated evenly, and after the initial high-temperature sterilization is completed, the second valve 102 can be unscrewed to allow the materials to flow into the second sterilization component 400, and then the sterilization in the first sterilization component 300 will be repeated. The step is to perform a secondary high-temperature sterilization process, and after the high-temperature treatment, unscrew the bottom valve 102 to discharge the suppository material inside the second tank 301.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of equivalent elements are included in the present invention. Any reference signs in the claims shall not be construed as limiting the claim in question.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole. , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (8)

1.一种栓剂生产用复合式灭菌装置,包括复合组件(100),其特征在于:所述复合组件(100)包括支架(101)、阀门(102)、链条(103)、紫外杀菌组件(200)、灭菌组件一(300)及灭菌组件二(400),所述紫外杀菌组件(200)设置在支架(101)内部,所述灭菌组件一(300)、灭菌组件二(400)均设置在支架(101)内部,三个所述阀门(102)分别设置在紫外杀菌组件(200)、灭菌组件一(300)及灭菌组件二(400)底部,其中两个所述阀门(102)底端分别安装在灭菌组件一(300)及灭菌组件二(400)上,所述紫外杀菌组件(200)包括罐体一(201)、进料管(202)、连接轴(203)、链轮一(204)、搅拌板(205)、壳体(206)、杀菌灯(207)、玻璃板(208)、盖板一(209)、手柄一(210)及电机(211),所述壳体(206)通过螺栓安装在罐体一(201)顶部外壁上,所述玻璃板(208)嵌入在罐体一(201)顶部,所述杀菌灯(207)通过螺栓安装在壳体(206)内部,所述灭菌组件一(300)、灭菌组件二(400)均包括罐体二(301)、排气管(302)、中空筒(303)、链轮二(304)、搅拌叶(305)、盖板二(307)、手柄二(308)、筒壳(309)、进气管(310),所述中空筒(303)通过轴承安装在罐体二(301)内部,所述筒壳(309)安装在中空筒(303)一端,所述进气管(310)插接在筒壳(309)一端。1. A composite sterilization device for suppository production, including a composite component (100), characterized in that: the composite component (100) includes a bracket (101), a valve (102), a chain (103), and an ultraviolet sterilization component (200), sterilization component one (300) and sterilization component two (400). The ultraviolet sterilization component (200) is arranged inside the bracket (101). The sterilization component one (300) and the sterilization component two (400) (400) are all arranged inside the bracket (101), and the three valves (102) are respectively arranged at the bottom of the ultraviolet sterilization component (200), sterilization component one (300) and sterilization component two (400), two of which The bottom end of the valve (102) is installed on the sterilization component one (300) and the sterilization component two (400) respectively. The ultraviolet sterilization component (200) includes a tank body one (201) and a feed pipe (202). , connecting shaft (203), sprocket one (204), stirring plate (205), housing (206), germicidal lamp (207), glass plate (208), cover plate one (209), handle one (210) and motor (211), the housing (206) is installed on the outer wall of the top of tank one (201) through bolts, the glass plate (208) is embedded in the top of tank one (201), and the germicidal lamp (207 ) are installed inside the shell (206) through bolts. The sterilization component one (300) and the sterilization component two (400) each include a tank body two (301), an exhaust pipe (302), and a hollow cylinder (303). , sprocket two (304), stirring blade (305), cover plate two (307), handle two (308), cylinder shell (309), air inlet pipe (310), the hollow cylinder (303) is installed on the Inside the second tank (301), the cylinder shell (309) is installed at one end of the hollow cylinder (303), and the air inlet pipe (310) is plugged into one end of the cylinder shell (309). 2.根据权利要求1所述的一种栓剂生产用复合式灭菌装置,其特征在于:所述连接轴(203)通过轴承安装在罐体一(201)内部,四个所述搅拌板(205)呈等距离结构焊接在连接轴(203)侧面外壁上,所述链轮一(204)通过平键与连接轴(203)一端呈固定连接。2. A composite sterilization device for suppository production according to claim 1, characterized in that: the connecting shaft (203) is installed inside the tank one (201) through bearings, and the four stirring plates ( 205) is welded to the side outer wall of the connecting shaft (203) in an equidistant structure, and the sprocket one (204) is fixedly connected to one end of the connecting shaft (203) through a flat key. 3.根据权利要求1所述的一种栓剂生产用复合式灭菌装置,其特征在于:所述进料管(202)插接在罐体一(201)一侧外壁靠近顶部处,所述盖板一(209)螺纹连接在罐体一(201)内部。3. A composite sterilization device for suppository production according to claim 1, characterized in that: the feed pipe (202) is plugged into the outer wall of one side of the tank (201) near the top, and the Cover plate one (209) is threadedly connected inside tank body one (201). 4.根据权利要求1所述的一种栓剂生产用复合式灭菌装置,其特征在于:两个所述手柄一(210)均通过螺栓安装在盖板一(209)一侧外壁上,所述电机(211)通过螺栓安装在盖板一(209)一侧外壁中心处,所述电机(211)的输出端通过平键与连接轴(203)呈固定连接。4. A composite sterilization device for suppository production according to claim 1, characterized in that: the two handles one (210) are installed on the outer wall of one side of the cover plate one (209) through bolts, so The motor (211) is installed at the center of the outer wall on one side of the cover plate (209) through bolts, and the output end of the motor (211) is fixedly connected to the connecting shaft (203) through a flat key. 5.根据权利要求1所述的一种栓剂生产用复合式灭菌装置,其特征在于:两个所述链轮二(304)分别通过平键安装在两个中空筒(303)一端,其中一个所述链轮二(304)直径比链轮一(204)大,另外一个所述链轮二(304)直径与链轮一(204)相同,所述链条(103)缠绕在链轮一(204)、链轮二(304)上。5. A compound sterilization device for suppository production according to claim 1, characterized in that: the two sprockets (304) are respectively installed at one end of the two hollow cylinders (303) through flat keys, wherein The diameter of one of the two sprockets (304) is larger than that of the sprocket one (204), and the diameter of the other two sprockets (304) is the same as that of the sprocket one (204). The chain (103) is wound around the sprocket one. (204), sprocket two (304). 6.根据权利要求1所述的一种栓剂生产用复合式灭菌装置,其特征在于:所述中空筒(303)侧面外壁上开设有等距离呈环形结构分布的气孔(306),四个所述搅拌叶(305)呈等距离结构焊接在中空筒(303)外部。6. A composite sterilization device for suppository production according to claim 1, characterized in that: the hollow cylinder (303) has air holes (306) distributed in an annular structure at equal distances on the side outer wall, four of which are arranged in an annular structure. The stirring blades (305) are welded to the outside of the hollow cylinder (303) in an equidistant structure. 7.根据权利要求1所述的一种栓剂生产用复合式灭菌装置,其特征在于:所述盖板二(307)螺纹连接在罐体二(301)一端,所述中空筒(303)通过轴承安装在盖板二(307)上,所述筒壳(309)通过螺栓安装在盖板二(307)一侧。7. A composite sterilization device for suppository production according to claim 1, characterized in that: the second cover plate (307) is threadedly connected to one end of the second tank body (301), and the hollow cylinder (303) It is installed on the second cover plate (307) through bearings, and the cylinder shell (309) is installed on one side of the second cover plate (307) through bolts. 8.根据权利要求1所述的一种栓剂生产用复合式灭菌装置,其特征在于:所述排气管(302)插接在罐体二(301)一侧外壁靠近顶部处,两个所述手柄二(308)均通过螺栓安装在盖板二(307)上。8. A composite sterilization device for suppository production according to claim 1, characterized in that: the exhaust pipe (302) is plugged into the outer wall of the second tank (301) near the top, and two The second handle (308) is installed on the second cover (307) through bolts.
CN202311606750.9A 2023-11-29 2023-11-29 A composite sterilization device for suppository production Pending CN117379575A (en)

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