CN117359605A - Debugging method for arm type mechanical product - Google Patents
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- CN117359605A CN117359605A CN202210724350.7A CN202210724350A CN117359605A CN 117359605 A CN117359605 A CN 117359605A CN 202210724350 A CN202210724350 A CN 202210724350A CN 117359605 A CN117359605 A CN 117359605A
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Abstract
The embodiment of the application provides a debugging method for an arm type mechanical product, which comprises the following steps: generating project debugging instructions according to product information of the arm type mechanical product; transmitting the project debugging instruction to the arm type mechanical product so that the arm type mechanical product completes a corresponding debugging project according to the project debugging instruction; acquiring debugging information of the arm type mechanical product detected by the detection equipment when a debugging project is completed; and generating a debugging report of the arm type mechanical product according to the product information, the project debugging instruction and the debugging information. Through the technical scheme, debugging workers can be assisted to debug the arm type mechanical product, the requirement on personnel specialty is reduced, the debugging project is prevented from being subjected to wrong debugging or missed debugging, the standardization of product debugging is ensured, meanwhile, debugging records and debugging problem records are digitized, and the process and quality departments are convenient to trace and analyze.
Description
Technical Field
The application relates to the technical field of product debugging, in particular to a debugging method for an arm type mechanical product.
Background
After the arm type mechanical product is off-line, the arm type mechanical product needs to be debugged, so that the quality of the outgoing product is ensured to meet the requirements. At present, the debugging of arm type mechanical products generally adopts a manual debugging means, and due to the fact that debugging projects are prone to missing inspection or inconsistent parameter standards, differences exist in performance of factory products, even quality hidden dangers exist in partial products, debugging documents of the products are paper printed debugging records, debugging records and problems are filled manually, error filling and missing filling are easy, and paper version debugging documents are inconvenient to store and trace.
Disclosure of Invention
To at least partially solve the above-mentioned problems existing in the prior art, an object of an embodiment of the present application is to provide a debugging method for an arm-type mechanical product.
In order to achieve the above object, the present application provides a debugging method for an arm type mechanical product, including:
generating project debugging instructions according to product information of the arm type mechanical product;
transmitting the project debugging instruction to the arm type mechanical product so that the arm type mechanical product completes a corresponding debugging project according to the project debugging instruction;
acquiring debugging information of the arm type mechanical product detected by the detection equipment when a debugging project is completed;
and generating a debugging report of the arm type mechanical product according to the product information, the project debugging instruction and the debugging information.
In an embodiment of the present application, the debugging method further includes:
and scanning the two-dimensional code of the arm type mechanical product to acquire the product information of the arm type mechanical product.
In the embodiment of the application, install first inclination sensor on the chassis of arm type mechanical product, debugging project is including weighing and first inclination sensor calibration test, and check out test set includes weighing sensor and axle load appearance.
In this application embodiment, obtaining debug information of an arm type mechanical product detected by a detection device when a debug project is completed includes:
acquiring first inclination angle information of the chassis detected by a first inclination angle sensor;
acquiring weight information of the arm type mechanical product detected by a weighing sensor;
acquiring axle load information of an arm type mechanical product detected by an axle load instrument;
determining second inclination angle information of the chassis according to the weight information and the axle load information;
and determining first debugging information of the first inclination angle sensor according to the first inclination angle information and the second inclination angle information.
In the embodiment of the application, the second inclination sensor is arranged on the arm support of the arm type mechanical product, the debugging project comprises a second inclination sensor calibration test, and the detection equipment comprises a third inclination sensor arranged on the arm support.
In this application embodiment, obtaining debug information of an arm type mechanical product detected by a detection device when a debug project is completed includes:
acquiring third inclination angle information of the arm support detected by the second inclination angle sensor;
acquiring fourth inclination angle information of the arm support detected by a third inclination angle sensor;
and determining second debugging information of the second inclination angle sensor according to the third inclination angle information and the fourth inclination angle information.
In this application embodiment, install the fourth inclination sensor on the wheel of arm type mechanical product, the debugging project includes fourth inclination sensor calibration test, and check out test set includes range finding sensor.
In this application embodiment, obtaining debug information of an arm type mechanical product detected by a detection device when a debug project is completed includes:
acquiring fifth inclination angle information of the wheel detected by the fourth inclination angle sensor;
acquiring distance information between a horizontal plane where the vertex of the wheel detected by the distance measuring sensor is located and the ground;
determining sixth inclination angle information of the wheel according to the distance information;
and determining third debugging information of the fourth inclination angle sensor according to the fifth inclination angle information and the sixth inclination angle information.
In an embodiment of the present application, the debugging method further includes:
determining whether the difference value between the debugging information and the standard debugging information is in an allowable range;
and under the condition that the difference value is determined to be in the allowable range, determining that the debugging item corresponding to the debugging information passes the debugging.
In an embodiment of the present application, the debugging method further includes:
and under the condition that the difference value is not in the allowable range, determining that the debugging of the debugging item corresponding to the debugging information is not passed, and outputting alarm information.
According to the technical scheme, the project debugging instructions are generated according to the product information of the arm type mechanical product, the project debugging instructions are sent to the arm type mechanical product, so that the arm type mechanical product can finish corresponding debugging projects according to the project debugging instructions, the debugging information of the arm type mechanical product detected by the detection equipment when the debugging projects are finished is obtained, the debugging report of the arm type mechanical product is generated according to the product information, the project debugging instructions and the debugging information, and in this way, debugging workers can be assisted to debug the arm type mechanical product, the requirement on personnel specialization is reduced, the debugging projects are prevented from being misplaced or missed, the standardization of product debugging is guaranteed, meanwhile, the debugging records and the debugging problem records are digitized, and the process and quality departments can be traced and analyzed conveniently.
Additional features and advantages of embodiments of the present application will be set forth in the detailed description that follows.
Drawings
The accompanying drawings are included to provide a further understanding of embodiments of the present application and are incorporated in and constitute a part of this specification, illustrate embodiments of the present application and together with the description serve to explain, without limitation, the embodiments of the present application. In the drawings:
FIG. 1 is a flow diagram of a method for commissioning an arm machine product provided in an embodiment of the present application;
fig. 2 is a schematic flow chart of step S13 in the commissioning method for an arm-type mechanical product provided in the embodiments of the present application;
fig. 3 is another flow chart of step S13 in the commissioning method for an arm machine product provided in the embodiments of the present application;
FIG. 4 is a further flow diagram of step S13 in the commissioning method for an arm machine product provided in an embodiment of the present application;
fig. 5 is another flow chart of a method for commissioning an arm machine product provided in an embodiment of the present application.
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it should be understood that the specific implementations described herein are only for illustrating and explaining the embodiments of the present application, and are not intended to limit the embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present application based on the embodiments herein.
Fig. 1 is a flow chart of a method for commissioning an arm machine product provided in an embodiment of the present application. As shown in fig. 1, in an embodiment of the present application, there is provided a debugging method for an arm type mechanical product, including the steps of:
step S11: generating project debugging instructions according to product information of the arm type mechanical product;
step S12: transmitting the project debugging instruction to the arm type mechanical product so that the arm type mechanical product completes a corresponding debugging project according to the project debugging instruction;
step S13: acquiring debugging information of the arm type mechanical product detected by the detection equipment when a debugging project is completed;
step S14: and generating a debugging report of the arm type mechanical product according to the product information, the project debugging instruction and the debugging information.
Specifically, in step S11, the product information may include vehicle type information of the arm-type mechanical product, debug items to be completed of the arm-type mechanical product of different types are different, all debug items may be pre-programmed in a backend management system of the cloud, and then the debug items to be completed may be automatically selected according to the product information of the arm-type mechanical product, and corresponding item debug instructions may be generated. Meanwhile, aiming at the newly-added vehicle type, the background management system can customize the debugging project, and add, delete, sequentially adjust and the like the debugging project which is required to be finished by the arm type mechanical product according to specific debugging requirements.
In step S12, a plurality of independent debugging pipelines may be set, each debugging pipeline includes a plurality of test stations, each test station is provided with a debugging tool, and is used for completing corresponding test items, and the information interaction process of each test station during debugging is consistent, so as to ensure the consistency of debugging of the arm type mechanical product. Meanwhile, an intelligent terminal can be arranged on the test station or the arm type mechanical product to interact with the background management system. After the project debugging instructions are sent to the arm type mechanical product, the arm type mechanical product can finish corresponding debugging projects on each test station in sequence according to the project debugging instructions.
In step S13, the detection device may be mounted on the arm-type mechanical product, or may be mounted on the test station, and specifically may include a level gauge/height sensor, an angle sensor, a vehicle speed sensor, a pressure transmitter, a vibration sensor, a range finder, an attitude sensor, etc., and when the arm-type mechanical product completes the debugging project, the detection device detects corresponding debugging information and sends the debugging information to the intelligent terminal and the background management system through the data acquisition communication unit. The data acquisition communication unit is provided with communication interfaces with various specifications such as CAN, 485, IO, wiFi and Bluetooth, acquires debugging information detected by the detection equipment, and forwards the debugging information to the intelligent terminal and the background management system through wireless routing.
In step S14, the background management system may generate a debug report of the arm-type mechanical product according to the product information, the project debug instruction and the debug information, so as to facilitate unified informatization and digital management, and facilitate the test personnel to query and trace at any time.
Through the mode, debugging workers can be assisted to debug the arm type mechanical product, the requirement on personnel specialty is reduced, the debugging project is prevented from being subjected to wrong debugging or missed debugging, the standardization of product debugging is ensured, meanwhile, the debugging record and the debugging problem record are digitized, and the process and quality departments are convenient to trace and analyze.
In one embodiment, the debugging method may further include: and scanning the two-dimensional code of the arm type mechanical product to acquire the product information of the arm type mechanical product.
Specifically, two-dimensional codes containing product information are arranged on the arm type mechanical product, and the product information of the arm type mechanical product can be obtained by scanning the two-dimensional codes. It can be understood that the two-dimensional code on each device has a unique identifier, so that the debugging record and the debugging log of the product can be traced back conveniently according to the unique identifier.
In practical application, the debugging projects to be completed by the arm type mechanical product can include, but are not limited to, weighing and calibration tests, functional tests such as arm support rotation and the like, functional tests such as arm support extension and the like, stability tests such as chassis and the like, overload tests, alarm and steering tests, walking and ramp tests, oil cylinder tightness tests, pressure tests, experience tests, oil filtering tests and the like, each debugging project is required to be completed on different testing stations, and each testing station is required to be provided with corresponding on-vehicle tools and station tools. For example, a weighing and calibration test requires a floor scale to be fixed at the test station for weighing; walking and ramp testing requires the establishment of a fixed ramp at the test station; the rotation sensor is required to be installed on the rotating arm frame of the arm type mechanical product in the arm type rotation function test, and the rotating arm frame needs to be taken down in time after the rotation function test of the arm type mechanical product is completed, otherwise, the flexible function test of the arm type mechanical product is affected, and the chassis stability test is required to be performed in a test station to excavate a test pit, so that the chassis test is convenient for detection equipment and personnel. One or more of the above debugging items may be selected according to product information of the arm machine product, wherein the process of executing step S13 is also different according to the selected debugging item, and the following description will be made with reference to the embodiments, respectively.
In one embodiment, the first tilt sensor is mounted on the chassis of the arm-type mechanical product, the debugging project comprises weighing and first tilt sensor calibration testing, and the detection equipment comprises a weighing sensor and an axle load meter.
Specifically, the arm type mechanical product needs to be weighed before leaving the factory, so that the weight of the product is ensured to meet the standard. Meanwhile, the first inclination sensor is used for detecting the inclination angle of the chassis of the arm type mechanical product, and the first inclination sensor installed on the chassis of the arm type mechanical product is required to be calibrated before the arm type mechanical product leaves the factory.
Further, in one embodiment, referring to fig. 2, fig. 2 is a flowchart of step S13 in the method for debugging an arm machine product provided in the embodiment of the present application. Obtaining the debugging information of the arm type mechanical product detected by the detecting device in the step S13 when the debugging project is completed may include the following steps:
step S1311: acquiring first inclination angle information of the chassis detected by a first inclination angle sensor;
step S1312: acquiring weight information of the arm type mechanical product detected by a weighing sensor;
step S1313: acquiring axle load information of an arm type mechanical product detected by an axle load instrument;
step S1314: determining second inclination angle information of the chassis according to the weight information and the axle load information;
step S1315: and determining first debugging information of the first inclination angle sensor according to the first inclination angle information and the second inclination angle information.
Specifically, the first inclination angle sensor and the weighing sensor detect first inclination angle information of the chassis and weight information of the arm type mechanical product, respectively, and send the first inclination angle information and the weight information to an ECU (English full name: electronic Control Unit, chinese full name: electronic control unit) of the vehicle through a CAN bus. Meanwhile, the axle load instrument detects axle load information of the arm type mechanical product, the data acquisition communication unit acquires the axle load information, the first inclination angle information and the weight information, and then the information is transmitted to the intelligent terminal and the background management system through wireless routing, and second inclination angle information of the chassis can be calculated according to the weight information and the axle load information. It can be understood that the second inclination angle information is an actually calculated inclination angle of the chassis, so that first debugging information of the first inclination angle sensor can be determined according to a difference value between the first inclination angle information and the second inclination angle information, so that a debugging person can calibrate zero points in the X-axis direction and the Y-axis direction of the first inclination angle sensor according to the first debugging information, and meanwhile, weight information and calibration data are recorded.
In an alternative or additional embodiment, the arm support of the arm-type mechanical product is provided with a second inclination sensor, the debugging project comprises a calibration test of the second inclination sensor, and the detection equipment comprises a third inclination sensor arranged on the arm support.
Specifically, the second inclination sensor is used for detecting the inclination angle of the arm support of the arm type mechanical product, and the second inclination sensor installed on the arm support of the arm type mechanical product needs to be calibrated before the arm type mechanical product leaves the factory. It will be appreciated that the third tilt sensor is a calibrated standard tilt sensor.
Further, in one embodiment, referring to fig. 3, fig. 3 is another flow chart of step S13 in the method for debugging an arm machine product provided in the embodiment of the present application. Obtaining the debugging information of the arm type mechanical product detected by the detecting device in the step S13 when the debugging project is completed may include the following steps:
step S1321: acquiring third inclination angle information of the arm support detected by the second inclination angle sensor;
step S1322: acquiring fourth inclination angle information of the arm support detected by a third inclination angle sensor;
step S1323: and determining second debugging information of the second inclination angle sensor according to the third inclination angle information and the fourth inclination angle information.
Specifically, the data acquisition communication unit acquires third inclination angle information detected by the second inclination angle sensor and fourth inclination angle information detected by the third inclination angle sensor, and forwards the third inclination angle information and the fourth inclination angle information to the intelligent terminal and the background management system through a wireless route, so that second debugging information of the second inclination angle sensor can be determined according to a difference value of the third inclination angle information and the fourth inclination angle information, and accordingly debugging personnel can calibrate zero points of the second inclination angle sensor in the X-axis direction and the Y-axis direction according to the second debugging information, and meanwhile calibration data are recorded.
In an alternative or additional embodiment, the fourth tilt sensor is mounted on a wheel of the arm machine product, the commissioning item includes a fourth tilt sensor calibration test, and the detection device includes a ranging sensor.
Specifically, the fourth inclination sensor is used for detecting the inclination angle of the wheel of the arm-type mechanical product, and the fourth inclination sensor installed on the wheel of the arm-type mechanical product needs to be calibrated before the arm-type mechanical product leaves the factory.
Further, in one embodiment, referring to fig. 4, fig. 4 is a schematic flow chart of step S13 in the method for debugging an arm machine product according to the embodiment of the present application. Obtaining the debugging information of the arm type mechanical product detected by the detecting device in the step S13 when the debugging project is completed may include the following steps:
step S1331: acquiring fifth inclination angle information of the wheel detected by the fourth inclination angle sensor;
step S1332: acquiring distance information between a horizontal plane where the vertex of the wheel detected by the distance measuring sensor is located and the ground;
step S1333: determining sixth inclination angle information of the wheel according to the distance information;
step S1334: and determining third debugging information of the fourth inclination angle sensor according to the fifth inclination angle information and the sixth inclination angle information.
Specifically, a baffle plate can be arranged at the top of the wheel, distance information between the baffle plate and the ground is detected through a distance measuring sensor, and sixth inclination angle information of the wheel can be calculated according to the distance information and the diameter of the wheel. It can be understood that the sixth inclination angle information is an actually calculated inclination angle of the wheel, so that third debugging information of the fourth inclination angle sensor can be determined according to a difference value between the fifth inclination angle information and the sixth inclination angle information, so that a debugger can calibrate zero points in the X-axis and Y-axis directions of the fourth inclination angle sensor according to the third debugging information, and meanwhile, weight information and calibration data are recorded.
During practical application, the angle sensor and the support thereof can be installed on the wheel of the arm type mechanical product, the wheel is driven to rotate around the vertical direction, the angle sensor shaft can be driven to rotate, and then the inclination angle of the wheel is obtained, so that the rapid installation of a tester is assisted, and meanwhile, the adjustment and the finding are not needed.
Referring to fig. 5, fig. 5 is another flow chart of the method for debugging an arm machine product according to the embodiment of the present application. As shown in fig. 5, based on the above steps S11 to S14, the debugging method may further include the steps of:
step S15: determining whether the difference value between the debugging information and the standard debugging information is in an allowable range;
step S16: and under the condition that the difference value is determined to be in the allowable range, determining that the debugging item corresponding to the debugging information passes the debugging.
Specifically, the detected debug information can be compared with standard debug information, if the difference value between the debug information and the standard debug information is in the allowable range, the debug of the debug item corresponding to the debug information is considered to pass, the next debug item can be continued until all the debug items pass, and a debug report of the arm type mechanical product is generated according to the product information, the item debug instruction and the debug information.
With continued reference to fig. 5, in one embodiment, the debugging method may further include:
step S17: and under the condition that the difference value is not in the allowable range, determining that the debugging of the debugging item corresponding to the debugging information is not passed, and outputting alarm information.
Specifically, if the difference value between the debugging information and the standard debugging information is not in the allowable range, the debugging of the debugging item corresponding to the debugging information is considered to be failed, alarm information is output, a tester is reminded to timely perform fault/abnormality processing, and the debugging item is performed on the arm type mechanical product again until the debugging item passes. Meanwhile, a fault/abnormality processing log can be generated, so that the follow-up test personnel can check the log conveniently, and the same fault/abnormality is prevented from happening again.
According to the technical scheme, the project debugging instructions are generated according to the product information of the arm type mechanical product, the project debugging instructions are sent to the arm type mechanical product, so that the arm type mechanical product can finish corresponding debugging projects according to the project debugging instructions, the debugging information of the arm type mechanical product detected by the detection equipment when the debugging projects are finished is obtained, the debugging report of the arm type mechanical product is generated according to the product information, the project debugging instructions and the debugging information, and in this way, debugging workers can be assisted to debug the arm type mechanical product, the requirement on personnel specialization is reduced, the debugging projects are prevented from being misplaced or missed, the standardization of product debugging is guaranteed, meanwhile, the debugging records and the debugging problem records are digitized, and the process and quality departments can be traced and analyzed conveniently.
It should be noted that, in the embodiments of the present application, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises an element.
The foregoing is merely exemplary of the present application and is not intended to limit the present application. Various modifications and changes may be made to the present application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc. which are within the spirit and principles of the present application are intended to be included within the scope of the claims of the present application.
Claims (10)
1. A method for commissioning an arm machine product, comprising:
generating project debugging instructions according to product information of the arm type mechanical product;
sending the project debugging instruction to the arm type mechanical product so that the arm type mechanical product completes a corresponding debugging project according to the project debugging instruction;
acquiring debugging information of the arm type mechanical product detected by the detection equipment when the debugging project is completed;
and generating a debugging report of the arm type mechanical product according to the product information, the project debugging instruction and the debugging information.
2. The debugging method of claim 1, further comprising:
and scanning the two-dimensional code of the arm type mechanical product to acquire product information of the arm type mechanical product.
3. The method of claim 1, wherein the first tilt sensor is mounted on a chassis of the arm machine product, the commissioning item comprises a weighing and first tilt sensor calibration test, and the detection device comprises a load cell and an axle load meter.
4. A commissioning method according to claim 3, wherein said obtaining commissioning information of said arm machine product detected by a detection device at the completion of said commissioning item comprises:
acquiring first inclination angle information of the chassis detected by the first inclination angle sensor;
acquiring weight information of the arm type mechanical product detected by the weighing sensor;
acquiring axle load information of the arm type mechanical product detected by the axle load instrument;
determining second inclination angle information of the chassis according to the weight information and the axle load information;
and determining first debugging information of the first inclination angle sensor according to the first inclination angle information and the second inclination angle information.
5. The method according to claim 1, wherein the second tilt sensor is mounted on the boom of the arm-type mechanical product, the commissioning procedure includes a second tilt sensor calibration test, and the detection device includes a third tilt sensor mounted on the boom.
6. The debugging method of claim 5, wherein the obtaining debugging information of the arm machine product detected by the detection device upon completion of the debugging project comprises:
acquiring third inclination angle information of the arm support detected by the second inclination angle sensor;
acquiring fourth inclination angle information of the arm support detected by the third inclination angle sensor;
and determining second debugging information of the second inclination angle sensor according to the third inclination angle information and the fourth inclination angle information.
7. The commissioning method of claim 1, wherein a fourth tilt sensor is mounted on a wheel of the arm machine product, wherein the commission item comprises a fourth tilt sensor calibration test, and wherein the detection device comprises a ranging sensor.
8. The debugging method of claim 7, wherein the acquiring debugging information of the arm machine product detected by the detection device upon completion of the debugging project comprises:
acquiring fifth inclination angle information of the wheel detected by the fourth inclination angle sensor;
acquiring distance information between a horizontal plane where the vertex of the wheel detected by the distance measuring sensor is located and the ground;
determining sixth inclination angle information of the wheel according to the distance information;
and determining third debugging information of the fourth inclination angle sensor according to the fifth inclination angle information and the sixth inclination angle information.
9. The debugging method of claim 1, further comprising:
determining whether the difference value between the debugging information and the standard debugging information is in an allowable range;
and under the condition that the difference value is in the allowable range, determining that the debugging item corresponding to the debugging information passes the debugging.
10. The debugging method of claim 9, further comprising:
and under the condition that the difference value is not in the allowable range, determining that the debugging of the debugging item corresponding to the debugging information is not passed, and outputting alarm information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210724350.7A CN117359605A (en) | 2022-06-23 | 2022-06-23 | Debugging method for arm type mechanical product |
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| CN202210724350.7A CN117359605A (en) | 2022-06-23 | 2022-06-23 | Debugging method for arm type mechanical product |
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