CN117358552B - Automatic spot inspection compensation method for energy of UV lamp - Google Patents
Automatic spot inspection compensation method for energy of UV lamp Download PDFInfo
- Publication number
- CN117358552B CN117358552B CN202311675424.3A CN202311675424A CN117358552B CN 117358552 B CN117358552 B CN 117358552B CN 202311675424 A CN202311675424 A CN 202311675424A CN 117358552 B CN117358552 B CN 117358552B
- Authority
- CN
- China
- Prior art keywords
- energy
- millijoules
- energy value
- lamp
- value
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 61
- 238000007689 inspection Methods 0.000 title claims abstract description 26
- 238000001514 detection method Methods 0.000 claims abstract description 67
- 238000005286 illumination Methods 0.000 claims abstract description 16
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 239000000571 coke Substances 0.000 description 6
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 4
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Photometry And Measurement Of Optical Pulse Characteristics (AREA)
Abstract
The invention relates to an automatic energy spot inspection compensation method for a UV lamp, which comprises the following steps: preparing an automatic detection mechanism and a plurality of UV lamps, wherein the automatic detection mechanism and the UV lamps are arranged on the dispensing equipment, and the automatic detection mechanism comprises a light quantity detection track and a UV energy detector for automatically detecting the UV energy value of the UV lamps, and the UV energy detector slides along the light quantity detection track; before operation, setting an initial UV power value, an initial UV illumination duration and upper and lower UV energy limits in a software system; before operation, starting an automatic detection mechanism, and enabling the UV energy detector to slide along a light quantity detection track and move to a first UV lamp point; the UV energy detector acquires the UV energy value of the first UV lamp at regular time; judging whether the energy of the UV lamp needs to be compensated: the acquired UV energy value of the first UV lamp is compared with the set upper and lower limits of the UV energy. The method not only can automatically detect the energy value of the UV lamp, but also can automatically compensate the energy value of the UV lamp.
Description
Technical Field
The invention relates to the technical field of a power compensation method of a UV lamp, in particular to an automatic point detection compensation method of energy of the UV lamp.
Background
The problem of energy attenuation of the UV lamp in the curing process is solved, and in order to ensure the consistency of irradiation energy required by glue curing of the dispensing product, detection and compensation of the energy of the UV lamp are necessary before UV irradiation.
Currently, the prior art is to perform UV lamp energy detection periodically by hand. Before regular operation, the handheld UV energy detector irradiates the UV lamp at fixed points and at fixed time, the collecting position is fixed with the fixed position of the UV lamp, and the required irradiation time length and the detection time length of a single dispensing product are fixed. The manual handheld UV energy detector detects the UV lamp cap, and the UV irradiation energy is corrected by manually adjusting the output power of the UV controller, so that the ideal irradiation energy of the UV lamp is achieved. In the process, the handheld UV energy detector cannot keep high consistency, the effect of UV compensation can be influenced, and the manual detection operation is complex and the efficiency is low. Specifically, the lamp head energy is detected with a hand-held UV energy detector at the time of manual detection, wherein it is necessary to manually control the switching of the UV lamp, for example: detect 2 seconds's UV irradiation energy, switch the UV lamp during manual detection, gather the UV energy and can not accurate control time, the handheld position of gathering also can't be fixed yet, and time and collection point position all have certain influence to the UV energy error.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art.
Therefore, the invention provides an automatic spot inspection compensation method for the energy of the UV lamp, which not only can automatically detect the energy value of the UV lamp, but also can automatically compensate the energy value of the UV lamp.
The automatic spot inspection compensation method for the energy of the UV lamp comprises the following steps:
step 1, equipment preparation and installation: preparing an automatic detection mechanism and a plurality of UV lamps, wherein the automatic detection mechanism and the UV lamps are arranged on the dispensing equipment, the automatic detection mechanism comprises a light quantity detection track and a UV energy detector for automatically detecting the UV energy value of the UV lamps, and the UV energy detector slides along the light quantity detection track;
step 2, parameter setting: setting an initial UV power value in a software system before operationWatts, initial UV illumination duration +.>Millisecond and upper and lower UV energy limit +.>Wherein->And->Is millijoule units;
step 3, moving to a first UV lamp point position: before operation, starting an automatic detection mechanism, and enabling the UV energy detector to slide along the light quantity detection track and move to a first UV lamp point, namely to a lamp cap position of the first UV lamp;
step 4, regularly acquiring UV energy: the UV energy detector periodically acquires the UV energy value of the first UV lampMillijoules;
step 5, judging whether the energy of the UV lamp needs to be compensated: the acquired UV energy value of the first UV lampMillijoules and upper and lower set UV energy limit +.>Comparison, i.e. judging the acquired UV energy value of the first UV lamp +.>Whether millijoules are at the upper and lower limit of the set UV energy +.>Within the range;
if the acquired UV energy value of the first UV lampMillijoules are at the upper and lower limit of the set UV energy +.>When the energy is within the range, judging that the UV energy of the first UV lamp does not need to be compensated, and directly entering an energy automatic spot inspection process of the next UV lamp point until the energy automatic spot inspection process of the last UV lamp point is completed;
if the acquired UV energy value of the first UV lampMillijoules are not at the upper and lower set UV energy limit +.>And when the energy is within the range, judging that the UV energy of the first UV lamp needs to be compensated, and correcting by using a compensation algorithm.
The invention has the advantages that the invention is started by one key, the spot inspection task of all UV lamp holders is automatically completed, the energy compensation of the UV lamp is automatically completed in the spot inspection process of the UV lamp holders, the consistency of the height of each UV spot inspection is ensured, and the efficiency is improved by automatic detection compensation.
According to an embodiment of the present invention, in the step 5, when correction is performed by using a compensation algorithm, whether correction is successful is determined;
if the correction fails, an alarm is sent out;
if the correction is successful, entering the next UV lamp point position and performing an energy automatic point detection procedure until the energy automatic point detection procedure of the last UV lamp point position is completed.
According to one embodiment of the present invention, in the step 5, the compensation algorithm uses a power equal step compensation method, when the UV energy value collected by the UV energy detectorMillijoules are not at the upper and lower UV energy limit +.>When the range is within the range, the initial UV power value is adjusted>Watts, single power adjustment equal step size +.>Watts.
In accordance with one embodiment of the present invention,
in case one, when the UV energy value collected by the UV energy detectorMillijoules are greater than the upper limit of the ideal UV energy value +.>In millijoules, the power is equal to the step size +.>Watts at the initial UV power value +.>Subtracting on the basis of watts and then re-detecting the UV energy value until the new UV energy value is acquired by the UV energy detector>Millijoules reach the preset range->Stopping; in the process, when the power has been adjusted to UV minimum power value +.>Watts, it has not been possible to meet the new UV energy value +.>Millijoules reach a preset rangeAlarming when the alarm is given;
in the second case, when the UV energy value collected by the UV energy detectorMillijoules are less than the ideal lower limit of UV energy value +.>In millijoules, the power is equal to the step size +.>Watts at the initial UV power value +.>The UV energy value is detected again by adding on the basis of Watts until the new UV energy value acquired by the UV energy detector is +.>Millijoules reach the preset range->Stopping; in the process, when the power has been adjusted to UV maximum power value +.>Watts, it has not been possible to meet the new UV energy value +.>Millijoules reach a preset rangeAnd alarming when the alarm is given.
According to an embodiment of the present invention, in the step 5, the compensation algorithm uses a time length equal step compensation method, when the UV energy value collected by the UV energy detectorMillijoules are not at the upper and lower UV energy limit +.>When the range is within the range, the initial UV illumination time length is adjusted>Millisecond equal step distance of single time adjustment>Millisecond.
According to one embodiment of the present invention, in case one, the UV energy value collected by the UV energy detectorMillijoules are greater than the upper limit of the ideal UV energy value +.>In millijoules, the steps are equal according to the time length>Millisecond +.>Subtracting on the millisecond basis and then re-detecting the UV energy value until the new UV energy value acquired by the UV energy detector is +.>Millijoules reach a preset rangeStopping; in the process, the time length is already adjusted to the UV minimum time length value +.>Millisecond has not been able to meet the new UV energy value +.>Millijoules reach the preset range->Alarming when the alarm is given;
in the second case, when the UV energy value collected by the UV energy detectorMillijoules are less than the ideal lower limit of UV energy value +.>In millijoules, the time length is equalStep distance->Millisecond +.>The addition is carried out on the basis of milliseconds and then the detection of the UV energy value is carried out again until the new UV energy value acquired by the UV energy detector is +.>Millijoules reach the preset range->Stopping; in the process, the time length is already adjusted to the UV maximum time length value +.>Millisecond has not been able to meet the new UV energy value +.>Millijoules reach a preset rangeAnd alarming when the alarm is given.
According to one embodiment of the present invention, in the step 5, the compensation algorithm adopts a linear compensation method, and the compensation algorithm is used for a certain range of rated UV illumination time periodIn milliseconds, power and energy values are in a threaded relationship.
According to one embodiment of the invention, the nominal UV light duration is within a certain rangeIn milliseconds, the UV energy value detected by the UV energy detector is +.>Millijoules are higher than the upper limit of the set UV energy value +.>MillijoulesOr below the lower limit of the set UV energy value +.>In millijoules, the power is coarsely regulated through a linear relation, then the detection is re-participated, and when a new UV energy value is acquired by a UV energy detector +.>Millijoules are still higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>In millijoule, the power is equal to the step length +.>And carrying out secondary adjustment on the watt, and alarming if the adjustment fails.
According to one embodiment of the present invention, in the step 5, the compensation algorithm adopts a linear compensation method at rated powerThe irradiation duration and the energy value are linear in watt.
According to one embodiment of the invention, at rated powerUV energy value collected by UV energy detector under Watt +.>Millijoules are higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>When millijoules are generated, the time length is roughly adjusted through a linear relation, then detection is participated again, and when a new UV energy detector collectsUV energy value->Millijoules are still higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>In millijoules, the power of the time length is equal to the step length +.>And (5) performing secondary adjustment in milliseconds, and alarming if the adjustment fails.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
In order to make the above objects, features and advantages of the present invention more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is an overall flow chart of the present invention;
FIG. 2 is a detailed flow chart of the present invention;
FIG. 3 is a trend chart of the energy values corresponding to the power values measured at 0.6 second illumination time;
FIG. 4 is a trend chart of the energy values corresponding to the power values measured in the illumination time of 0.5-1.0 seconds;
FIG. 5 is a diagram of the positional relationship of the automatic detection mechanism and the UV lamp;
fig. 6 is a schematic structural view of the automatic detection mechanism.
The reference numerals in the figures are: 1. an automatic detection mechanism; 2. a UV lamp; 3. a light quantity detection track; 4. a UV energy detector; 5. a motor; 6. a screw; 7. a slide block; 8. and (5) installing a platform.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "one side", "the other side", "the two sides", "the middle", "the upper end", "the lower end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "disposed" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, directly connected, or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The following describes a method for compensating energy automatic spot inspection of a UV lamp according to an embodiment of the present invention with reference to the accompanying drawings.
Referring to fig. 1 and 2, the automatic spot inspection compensation method for energy of the UV lamp of the present invention comprises the following steps:
step 1, equipment preparation and installation:
see fig. 5, an automatic detection mechanism 1 and a plurality of UV lamps 2 are prepared, the automatic detection mechanism 1 and the plurality of UV lamps 2 are installed on the dispensing device, the plurality of UV lamps 2 are divided into two groups, one group of UV lamps 2 are uniformly distributed on the front side of the dispensing device, the other group of UV lamps 2 are uniformly distributed on the rear side of the dispensing device, and the automatic detection mechanism 1 is located between the front side and the rear side of the UV lamps 2.
See fig. 6, automatic detection mechanism 1 includes light quantity detection track 3, UV energy detector 4, motor 5, screw rod 6, slider 7 and mounting platform 8, and UV energy detector 4 adopts light quantity detection sensor, and light quantity detection track 3 installs fixedly on mounting platform 8, and slider 7 suit is on screw rod 6, and UV energy detector 4 installs on slider 7, and motor 5 drive screw rod 6 rotates, and pivoted screw rod 6 drives slider 7 and slides along light quantity detection track 3, and then makes UV energy detector 4 slide along light quantity detection track 3, and UV energy detector 4 automated inspection corresponds the UV energy value of UV lamp 2. The automatic detecting mechanism 1 further includes a structure for adjusting the height of the UV energy detector 4 and a structure for adjusting the front-rear direction of the UV energy detector 4. When the UV energy detector 4 needs to automatically detect the UV lamps 2 distributed on the front side of the dispensing apparatus, the UV energy detector 4 is in a forward direction; when the UV energy detector 4 needs to automatically detect the UV lamps 2 distributed at the rear side of the dispensing apparatus, the UV energy detector 4 is in a backward direction.
Step 2, parameter setting: setting an initial UV power value in a software system before operationWatts, initial UV illumination duration +.>Millisecond and upper and lower UV energy limit +.>Wherein->Is UV energyLower limit of quantity>Is the upper UV energy limit,/->And->Is millijoule units;
step 3, moving to a first UV lamp point position: before operation, the automatic detection mechanism 1 is started, and the UV energy detector 4 slides along the light quantity detection track 3 and moves to a first UV lamp point, namely to the lamp cap position of the first UV lamp 2;
step 4, regularly acquiring UV energy: the UV energy detector periodically acquires the UV energy value of the first UV lampMillijoules;
step 5, judging whether the energy of the UV lamp needs to be compensated: the acquired UV energy value of the first UV lampMillijoules and upper and lower set UV energy limit +.>Comparison, i.e. judging the acquired UV energy value of the first UV lamp +.>Whether millijoules are at the upper and lower limit of the set UV energy +.>Within the range.
If the acquired UV energy value of the first UV lampMillijoules are at the upper and lower limit of the set UV energy +.>If the range is within, then judgeThe energy of the first UV lamp is cut off without compensation, and the energy automatic spot inspection process of the next UV lamp spot is directly carried out until the energy automatic spot inspection process of the last UV lamp spot is completed.
If the acquired UV energy value of the first UV lampMillijoules are not at the upper and lower set UV energy limit +.>And when the energy is within the range, judging that the UV energy of the first UV lamp needs to be compensated, and correcting by using a compensation algorithm.
When correction is carried out by using a compensation algorithm, judging whether the correction is successful or not;
if the correction fails, an alarm is sent out;
if the correction is successful, entering the next UV lamp point position and performing an energy automatic point detection procedure until the energy automatic point detection procedure of the last UV lamp point position is completed.
In step 5, the compensation algorithm uses a power equal step compensation method when the UV energy value collected by the UV energy detector 4Millijoules are not at the upper and lower UV energy limit +.>When the range is within the range, the initial UV power value is adjusted>Watts, single power adjustment equal step size +.>Watts. For example: the initial power is 60 watts, the equal step distance of the compensation power is 5 watts, and when the UV energy detector 4 detects the UV lamp, if the obtained UV energy value is higher than the upper limit of the UV energy or lower than the lower limit of the UV energy, the power is adjusted, and the power is adjusted to be +5 watts or-5 watts on the basis of the power of 60 watts in a single time.
Case one, when UV energy detectionUV energy value collected by the instrument 4Millijoules are greater than the upper limit of the ideal UV energy value +.>In millijoules, the power is equal to the step size +.>Watts at the initial UV power value +.>The subtraction is performed on the basis of watts and the detection of the UV energy value is again performed until a new UV energy value is acquired by the UV energy detector 4>Millijoules reach the preset range->Stopping; in the process, when the power has been adjusted to UV minimum power value +.>Watts, it has not been possible to meet the new UV energy value +.>Millijoules reach a preset rangeAnd alarming when the alarm is given.
In case two, when the UV energy value collected by the UV energy detector 4Millijoules are less than the ideal lower limit of UV energy value +.>In millijoules, the power is equal to the step size +.>Watts at the initial UV power value +.>The UV energy value detection is carried out again by adding on the basis of Watts until the new UV energy value acquired by the UV energy detector 4 is +.>Millijoules reach the preset range->Stopping; in the process, when the power has been adjusted to UV maximum power value +.>Watts, it has not been possible to meet the new UV energy value +.>Millijoules reach a preset rangeAnd alarming when the alarm is given.
Alternatively, in step 5, the compensation algorithm uses a time length equal step compensation method when the UV energy value collected by the UV energy detector 4Millijoules are not at the upper and lower UV energy limit +.>When the range is within the range, the initial UV illumination time length is adjusted>Millisecond equal step distance of single time adjustment>Millisecond. For example: the UV irradiation time length of a single dispensing product is 2 seconds, the equal step distance of the compensation time length is 0.1 seconds, when the UV energy detector 4 detects the irradiation of the UV lamp for 2 seconds, if the obtained UV energy value is higher than the upper limit of the UV energy or lower than the lower limit of the UV energy, the irradiation time length is adjusted, and the single adjustment is carried out for +0.1 seconds or-0.1 seconds on the basis of the irradiation time length of 2 seconds.
In case one, when the UV energy value collected by the light quantity detection sensorMillijoules are greater than the upper limit of the ideal UV energy value +.>In millijoules, the steps are equal according to the time length>Millisecond +.>Subtracting on a millisecond basis and then re-detecting the UV energy value until the new UV energy value acquired by the light quantity detection sensor is +.>Millijoules reach the preset range->Stopping; in the process, the time length is already adjusted to the UV minimum time length value +.>Millisecond has not been able to meet the new UV energy value +.>Millijoules reach the preset range->Alarming when the alarm is given;
in case two, when the UV energy value collected by the light quantity detection sensorMillijoules are less than the ideal lower limit of UV energy value +.>In millijoules, the steps are equal according to the time length>Millisecond +.>The UV energy value detection is carried out again by adding on the basis of milliseconds until the new UV energy value acquired by the light quantity detection sensor is +.>Millijoules reach the preset range->Stopping; in the process, the time length is already adjusted to the UV maximum time length value +.>Millisecond has not been able to meet the new UV energy value +.>Millijoules reach the preset range->And alarming when the alarm is given.
Alternatively, in step 5, the compensation algorithm employs a linear compensation method, specifically, a method that is used for a range of rated UV light durationsIn milliseconds, power and energy values are in a threaded relationship.
Rated UV light duration in a certain rangeIn milliseconds, when the UV energy value collected by the UV energy detector 4 +.>Millijoules are higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>In millijoules, the power is coarsely regulated by a linear relation, and then the detection is re-participated, and when a new UV energy value is acquired by the UV energy detector 4 +.>Millijoules are still higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>In millijoule, the power is equal to the step length +.>And carrying out secondary adjustment on the watt, and alarming if the adjustment fails.
Referring to fig. 3, taking the energy value corresponding to each power value measured by the illumination time of 0.6 seconds as an example, the energy value corresponding to the UV controller tends to have a linear relationship during the power period of 80-100 watts, and the linear formula is as follows:
（1）
converting equation (1) into equation (2) below:
（2）
in the formula (1) and the formula (2),power values representing the abscissa, in watts; />The energy value in ordinate is given in the units of coke. />，/>Representing the judgment coefficient, when->The closer to 1, the higher the fitting degree is explained. By formula (2), when +.>After that, the +.>I.e. coarse power by a linear relationship.
Still alternatively, in step 5, the compensation algorithm employs a linear compensation method, specifically at rated powerThe irradiation duration and the energy value are linear in watt.
At rated powerAt Watts, the UV energy value collected by the UV energy detector 4 +.>Millijoules are higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>In the case of millijoules, the time length is coarsely regulated by a linear relation, and then the detection is re-participated, and when a new UV energy value acquired by the UV energy detector 4 is +.>Millijoules are still higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>In millijoules, the power of the time length is equal to the step length +.>And (5) performing secondary adjustment in milliseconds, and alarming if the adjustment fails.
Referring to fig. 4, taking the energy value corresponding to each power value measured in a certain range of illumination time from 0.5 to 1.0 seconds as an example, the energy value corresponding to the UV controller tends to have a linear relationship with time during the power period from 80 to 100 watts.
The formula of the linear relationship between the energy value and time corresponding to the UV controller during the power of 80 watts is:
（3）
converting equation (3) into equation (4) below:
（4）
in the formula (3) and the formula (4),illumination time in seconds, which represents the abscissa; />The energy value in ordinate is given in the units of coke. />，/>Representing the judgment coefficient, when->The closer to 1, the higher the fitting degree is explained. By formula (4), when +.>After that, the +.>I.e. coarse tuning the duration by a linear relationship.
The formula of the linear relationship between the energy value and time corresponding to the UV controller during the 85 watt power period is:
（5）
converting equation (5) into equation (6) below:
（6）
in the formula (5) and the formula (6),illumination time in seconds, which represents the abscissa; />The energy value in ordinate is given in the units of coke. />，/>Representing the judgment coefficient, when->The closer to 1, the higher the fitting degree is explained. By formula (6), when +.>After that, the +.>I.e. coarse tuning the duration by a linear relationship.
The formula of the linear relationship between the energy value and time corresponding to the UV controller during the 90 watt power period is:
（7）
converting equation (7) into equation (8) below:
（8）
in the formula (7) and the formula (8),illumination time in seconds, which represents the abscissa; />The energy value in ordinate is given in the units of coke. />，/>Representing the judgment coefficient, when->The closer to 1, the higher the fitting degree is explained. By formula (8), when +.>After that, the +.>I.e. coarse tuning the duration by a linear relationship.
The formula of the linear relationship between the energy value and time corresponding to the UV controller during the 95 watt power period is:
（9）
converting equation (9) into equation (10) below:
（10）
in the formula (9) and the formula (10),illumination time in seconds, which represents the abscissa; />The energy value in ordinate is given in the units of coke. />，/>Representing the judgment coefficient, when->The closer to 1, the higher the fitting degree is explained. By the formula (10), when +.>After that, the +.>I.e. coarse tuning the duration by a linear relationship.
The formula of the linear relationship between the energy value and time corresponding to the UV controller during the power of 100 watts is:
（11）
converting equation (11) into equation (12) below:
（12）
in the formula (11) and the formula (12),illumination time, single indicating abscissaBits are seconds; />The energy value in ordinate is given in the units of coke. />，/>Representing the judgment coefficient, when->The closer to 1, the higher the fitting degree is explained. By formula (12), when +.>After that, the +.>I.e. coarse tuning the duration by a linear relationship.
According to the automatic UV lamp energy spot inspection compensation method, one-key starting is performed, spot inspection tasks of all UV lamp holders are automatically completed, energy compensation of the UV lamp is automatically completed in the process of spot inspection of the UV lamp holders, consistency of heights of each UV spot inspection is guaranteed, and automatic detection compensation improves efficiency.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. The automatic energy spot inspection compensation method for the UV lamp is characterized by comprising the following steps of:
step 1, equipment preparation and installation: preparing an automatic detection mechanism (1) and a plurality of UV lamps (2), wherein the automatic detection mechanism (1) and the UV lamps (2) are arranged on dispensing equipment, the automatic detection mechanism (1) comprises a light quantity detection track (3) and a UV energy detector (4) for automatically detecting the UV energy value of the UV lamps (2), and the UV energy detector (4) slides along the light quantity detection track (3);
step 2, parameter setting: setting an initial UV power value in a software system before operationWatts, initial UV light durationMillisecond and upper and lower UV energy limit +.>Wherein->And->Is millijoule units;
step 3, moving to a first UV lamp point position: before operation, starting an automatic detection mechanism (1), and enabling a UV energy detector (4) to slide along a light quantity detection track (3) and move to a first UV lamp point, namely to a lamp cap position of a first UV lamp (2);
step 4, regularly acquiring UV energy: the UV energy detector periodically acquires the UV energy value of the first UV lampMillijoules;
step 5, judging whether the energy of the UV lamp needs to be compensated: the acquired UV energy value of the first UV lampMillijoules and upper and lower set UV energy limit +.>Comparing, i.e. determining the acquired UV energy value of the first UV lamp/>Whether millijoules are at the upper and lower limit of the set UV energy +.>Within the range;
if the acquired UV energy value of the first UV lampMillijoules are at the upper and lower limit of the set UV energy +.>When the energy is within the range, judging that the UV energy of the first UV lamp does not need to be compensated, and directly entering an energy automatic spot inspection process of the next UV lamp point until the energy automatic spot inspection process of the last UV lamp point is completed;
if the acquired UV energy value of the first UV lampMillijoules are not at the upper and lower set UV energy limit +.>When the energy is within the range, judging that the UV energy of the first UV lamp needs to be compensated, and correcting by using a compensation algorithm;
in the step 5, when the correction is performed by using a compensation algorithm, judging whether the correction is successful or not; if the correction fails, an alarm is sent out; if the correction is successful, entering the next UV lamp point position and performing an energy automatic point detection procedure until the energy automatic point detection procedure of the last UV lamp point position is completed;
the compensation algorithm adopts a power equal-step-distance compensation method, and when the UV energy value is acquired by the UV energy detector (4)Millijoules are not at the upper and lower UV energy limit +.>When the range is within the range, the initial UV power value is adjusted>Watts, single power adjustment equal step size +.>Watts;
or the compensation algorithm adopts a time length equal-step-distance compensation method, and when the UV energy value acquired by the UV energy detector (4)Millijoules are not at the upper and lower UV energy limit +.>When the range is within the range, the initial UV illumination time length is adjusted>Millisecond, single time length adjusting equal step distanceMillisecond.
2. The method for automatic spot inspection compensation of UV lamp energy according to claim 1, wherein: when the compensation algorithm adopts a power equal step compensation method,
in case one, when the UV energy detector (4) collects the UV energy valueMillijoules are greater than the upper limit of the ideal UV energy value +.>In millijoules, the power is equal to the step size +.>Watts at the initial UV power value +.>Subtracting on the basis of watts and then re-detecting the UV energy value until the new UV energy value is acquired by the UV energy detector (4)>Millijoules reach the preset range->Stopping; in the process, when the power has been adjusted to UV minimum power value +.>Watts, it has not been possible to meet the new UV energy value +.>Millijoules reach a preset rangeAlarming when the alarm is given;
in the second case, when the UV energy value collected by the UV energy detector (4)Millijoules are less than the ideal lower limit of UV energy value +.>In millijoules, the power is equal to the step size +.>Watts at the initial UV power value +.>The UV energy value detection is carried out again by adding on the basis of Watts until the new UV energy value acquired by the UV energy detector (4) is +.>Millijoules reach the preset range->Stopping; in the process, when the power has been adjusted to UV maximum power value +.>Watts, it has not been possible to meet the new UV energy value +.>Millijoules reach a preset rangeAnd alarming when the alarm is given.
3. The method for automatic spot inspection compensation of UV lamp energy according to claim 1, wherein: when the compensation algorithm adopts a time length equal step compensation method,
in case one, when the UV energy detector (4) collects the UV energy valueMillijoules are greater than the upper limit of the ideal UV energy value +.>In millijoules, the steps are equal according to the time length>Millisecond +.>Subtracting on a millisecond basis and re-detecting the UV energy value until a new UV energy value is acquired by the UV energy detector (4)>Millijoules reach the preset range->Stopping; in the process, the time length is already adjusted to the UV minimum time length value +.>Millisecond has not been able to meet the new UV energy value +.>Millijoules reach a preset rangeAlarming when the alarm is given;
in the second case, when the UV energy value collected by the UV energy detector (4)Millijoules are less than the ideal lower limit of UV energy value +.>In millijoules, the steps are equal according to the time length>Millisecond +.>The UV energy value detection is carried out again by adding on the millisecond basis until the new UV energy value acquired by the UV energy detector (4) is +.>Millijoules reach the preset range->Stopping; in the process, the time length is already adjusted to the UV maximum time length value +.>Millisecond has not been able to meet the new UV energy value +.>Millijoules reach a preset rangeAnd alarming when the alarm is given.
4. The method of claim 1, wherein in step 5, the compensation algorithm uses a linear compensation method for a range of nominal UV light durationsIn milliseconds, power and energy values are in a threaded relationship.
5. The method for automatic spot inspection compensation of UV lamp energy according to claim 4, wherein: rated UV light duration in a certain rangeIn milliseconds, when the UV energy value collected by the UV energy detector (4) is +.>Millijoules are higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>When millijoules are generated, the power is coarsely regulated through a linear relation, then the detection is re-participated, and when a new UV energy value acquired by the UV energy detector (4) is +.>Millijoules are still higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>In millijoule, the power is equal to the step length +.>And carrying out secondary adjustment on the watt, and alarming if the adjustment fails.
6. The method of claim 1, wherein in step 5, the compensation algorithm uses a linear compensation method at rated powerThe irradiation duration and the energy value are linear in watt.
7. The method for automatic spot inspection compensation of UV lamp energy according to claim 6, wherein: at rated powerUnder Watts, when the UV energy value collected by the UV energy detector (4) is +.>Millijoules are higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>In millijoules, the time length is coarsely regulated through a linear relation, then the detection is re-participated, and when a new UV energy value acquired by the UV energy detector (4) is +.>Millijoules are still higher than the upper limit of the set UV energy value +.>Millijoules or below the lower limit of the set UV energy value +.>In millijoules, the power of the time length is equal to the step length +.>And (5) performing secondary adjustment in milliseconds, and alarming if the adjustment fails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311675424.3A CN117358552B (en) | 2023-12-08 | 2023-12-08 | Automatic spot inspection compensation method for energy of UV lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311675424.3A CN117358552B (en) | 2023-12-08 | 2023-12-08 | Automatic spot inspection compensation method for energy of UV lamp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117358552A CN117358552A (en) | 2024-01-09 |
| CN117358552B true CN117358552B (en) | 2024-02-23 |
Family
ID=89406326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311675424.3A Active CN117358552B (en) | 2023-12-08 | 2023-12-08 | Automatic spot inspection compensation method for energy of UV lamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117358552B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6429637B1 (en) * | 2000-08-04 | 2002-08-06 | Analog Devices, Inc. | Electronic power meter with phase and non-linearity compensation |
| TW201245899A (en) * | 2011-03-31 | 2012-11-16 | Cymer Inc | System and method for compensating for thermal effects in an EUV light source |
| CN103480092A (en) * | 2012-06-13 | 2014-01-01 | 重庆海扶医疗科技股份有限公司 | Device and method for controlling ultrasonic energy output and ultrasonic therapy device |
| CN110146158A (en) * | 2019-05-22 | 2019-08-20 | 京东方科技集团股份有限公司 | A kind of detection ultraviolet light solidification energy system and method |
| DE102018116303A1 (en) * | 2018-07-05 | 2020-01-09 | Paul Vahle Gmbh & Co. Kg | Reactive power compensation for busbars |
| CN111736089A (en) * | 2019-03-20 | 2020-10-02 | 深圳市嘉力电气技术有限公司 | UV-LED lamp bead energy compensation and lamp bead fault detection device and method |
| CN112985584A (en) * | 2021-01-25 | 2021-06-18 | 厦门实锐科技股份有限公司 | UV energy detection device and automatic calibration detection method |
| CN115442935A (en) * | 2022-10-19 | 2022-12-06 | 深圳市九州星河科技有限公司 | UV energy online monitoring device and method |
| CN117175341A (en) * | 2023-08-24 | 2023-12-05 | 深圳市宝辰鑫激光科技有限公司 | Laser power compensation method |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6639177B2 (en) * | 2001-03-29 | 2003-10-28 | Gsi Lumonics Corporation | Method and system for processing one or more microstructures of a multi-material device |
| US10241198B2 (en) * | 2017-03-30 | 2019-03-26 | Luminar Technologies, Inc. | Lidar receiver calibration |
| DE102017108099B4 (en) * | 2017-04-13 | 2019-03-28 | Universität der Bundeswehr München | Power converter for energy transmission |
-
2023
- 2023-12-08 CN CN202311675424.3A patent/CN117358552B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6429637B1 (en) * | 2000-08-04 | 2002-08-06 | Analog Devices, Inc. | Electronic power meter with phase and non-linearity compensation |
| TW201245899A (en) * | 2011-03-31 | 2012-11-16 | Cymer Inc | System and method for compensating for thermal effects in an EUV light source |
| CN103480092A (en) * | 2012-06-13 | 2014-01-01 | 重庆海扶医疗科技股份有限公司 | Device and method for controlling ultrasonic energy output and ultrasonic therapy device |
| DE102018116303A1 (en) * | 2018-07-05 | 2020-01-09 | Paul Vahle Gmbh & Co. Kg | Reactive power compensation for busbars |
| CN111736089A (en) * | 2019-03-20 | 2020-10-02 | 深圳市嘉力电气技术有限公司 | UV-LED lamp bead energy compensation and lamp bead fault detection device and method |
| CN110146158A (en) * | 2019-05-22 | 2019-08-20 | 京东方科技集团股份有限公司 | A kind of detection ultraviolet light solidification energy system and method |
| CN112985584A (en) * | 2021-01-25 | 2021-06-18 | 厦门实锐科技股份有限公司 | UV energy detection device and automatic calibration detection method |
| CN115442935A (en) * | 2022-10-19 | 2022-12-06 | 深圳市九州星河科技有限公司 | UV energy online monitoring device and method |
| CN117175341A (en) * | 2023-08-24 | 2023-12-05 | 深圳市宝辰鑫激光科技有限公司 | Laser power compensation method |
Non-Patent Citations (2)
| Title |
|---|
| Liu,N et al.Single Event Effects Radiation Hardened by Design for DC-DC Converter Based on Automatic Detection and Dynamic Compensation.《2022 IEEE 5th International Conference on ElectronicsTechnology》.2022,第426-430页. * |
| 激光能量补偿系统设计;董涛等;《电光与控制》;第18卷(第8期);第76-78+88页 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117358552A (en) | 2024-01-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US7411408B2 (en) | Measurement method using solar simulator | |
| US7821437B1 (en) | Line noise analysis and detection and measurement error reduction | |
| US8558536B2 (en) | Solar simulator and a measuring method of a multi-junction photovoltaic devices | |
| CN117358552B (en) | Automatic spot inspection compensation method for energy of UV lamp | |
| CN115118222A (en) | Outdoor testing and evaluating method and system for degradation rate of photovoltaic module | |
| CN111273169A (en) | Power distribution switch quantitative evaluation testing device and method | |
| CN116014818B (en) | Comprehensive energy supply management system for climate change area | |
| CN112126907A (en) | Vacuum coating control system and control method thereof, and vacuum coating equipment | |
| CN114334596B (en) | Microwave plasma control method | |
| CN112641500B (en) | Pusher and steam ablation equipment | |
| CN116379942A (en) | Device and method for measuring object diameter by light scattering method | |
| CN217900894U (en) | Laser sensor test fixture | |
| CN104720815A (en) | Height measuring device and method thereof | |
| CN221601077U (en) | Irradiation instrument capable of adjusting irradiation interval | |
| CN110206438A (en) | A kind of anti-pinching car window caliberating device | |
| CN115211877A (en) | X-ray exposure control device and flat panel detector | |
| CN209717581U (en) | Fast junction apparatus is used in a kind of installation of large-scale spiral pipe | |
| CN113357566A (en) | Light intensity digital adjusting device and method for steady-state solar simulator | |
| CN118294931A (en) | Automatic acquisition equipment for single-wire TOF radar calibration data | |
| CN112595916A (en) | Beam-combining optical fiber laser module aging detection device and detection method | |
| CN106353282A (en) | Micro-area reflectivity testing system and testing method thereof | |
| CN215606214U (en) | Pusher and steam ablation equipment | |
| CN221756121U (en) | Positioning cutting device for processing sound and heat insulation pad | |
| CN110441042B (en) | System and method for calibrating locking force of HEPS-TF high-precision support | |
| CN219456462U (en) | Arcing detection device and system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |