CN117356590A - Tunnel furnace heat supply control method, device, equipment and storage medium - Google Patents
Tunnel furnace heat supply control method, device, equipment and storage medium Download PDFInfo
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- CN117356590A CN117356590A CN202311219780.4A CN202311219780A CN117356590A CN 117356590 A CN117356590 A CN 117356590A CN 202311219780 A CN202311219780 A CN 202311219780A CN 117356590 A CN117356590 A CN 117356590A
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- 238000000034 method Methods 0.000 title claims abstract description 101
- 238000012545 processing Methods 0.000 claims abstract description 92
- 238000010438 heat treatment Methods 0.000 claims abstract description 66
- 230000008569 process Effects 0.000 claims description 47
- 238000007405 data analysis Methods 0.000 claims description 39
- 238000013507 mapping Methods 0.000 claims description 24
- 230000001105 regulatory effect Effects 0.000 claims description 20
- 230000007613 environmental effect Effects 0.000 claims description 18
- 238000004590 computer program Methods 0.000 claims description 14
- 238000004458 analytical method Methods 0.000 claims description 13
- 230000001276 controlling effect Effects 0.000 claims description 13
- 238000012549 training Methods 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 4
- 239000003546 flue gas Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000012544 monitoring process Methods 0.000 description 16
- 239000000779 smoke Substances 0.000 description 13
- 230000006870 function Effects 0.000 description 9
- 230000004044 response Effects 0.000 description 8
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B1/00—Bakers' ovens
- A21B1/40—Bakers' ovens characterised by the means for regulating the temperature
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Abstract
The invention relates to the technical field of food processing equipment, in particular to a tunnel furnace heat supply control method, a device, equipment and a storage medium; acquiring heat supply data of a tunnel furnace in real time, and comparing and judging the heat supply data of the tunnel furnace with the heat supply parameter data of the tunnel furnace to obtain a heat supply data comparison result; generating a data control instruction according to the heat supply data comparison result, and responding to the data control instruction to acquire heat supply compensation data; and inputting the heat supply compensation data into the heat supply parameter data of the tunnel furnace to obtain the adjusted heat supply parameter data of the tunnel furnace. The heating temperature uniformity and stability in the tunnel furnace are improved, and the effect of improving the food processing quality is achieved.
Description
Technical Field
The invention relates to the technical field of food processing equipment, in particular to a tunnel furnace heat supply control method, a tunnel furnace heat supply control device, tunnel furnace heat supply control equipment and a storage medium.
Background
The tunnel furnace is a special equipment for heating, sintering, drying and other technological processes, and is usually composed of a long and narrow tunnel-like structure, and a heating element or a combustion device is arranged in a hearth for supplying heat.
At present, various heat supply control methods of the conventional tunnel furnace are available, such as electric heating, gas heating, liquid fuel heating, steam heating, radiation heating and the like, and different heat supply methods are adopted according to different food processing requirements, however, in the conventional heat supply method of the tunnel furnace, the condition of uneven heat supply easily occurs to the temperature in the tunnel furnace in the heat supply process, so that the processing temperature in the tunnel furnace is unstable, and further the food processing quality is reduced, so that a certain improvement space exists.
Disclosure of Invention
In order to improve uniformity and stability of heat supply temperature in a tunnel furnace and improve food processing quality, the application provides a tunnel furnace heat supply control method, a device, equipment and a storage medium.
The first object of the present invention is achieved by the following technical solutions:
a tunnel furnace heat supply control method comprises the following steps:
acquiring information to be processed, and acquiring heat supply parameter data of a tunnel furnace based on the information to be processed;
acquiring heat supply data of a tunnel furnace in real time, and comparing and judging the heat supply data of the tunnel furnace with the heat supply parameter data of the tunnel furnace to obtain a heat supply data comparison result;
generating a data control instruction according to the heat supply data comparison result, and responding to the data control instruction to acquire heat supply compensation data;
and inputting the heat supply compensation data into the heat supply parameter data of the tunnel furnace to obtain adjusted heat supply parameter data of the tunnel furnace, and regulating and controlling the heat supply process of the tunnel furnace according to the adjusted heat supply parameter data of the tunnel furnace.
By adopting the technical scheme, before food processing is carried out by utilizing the tunnel furnace, the information to be processed is obtained in an order of the food to be processed, the information to be processed comprises the information to be processed and specific conditions to be processed, the tunnel furnace heat supply parameter data is obtained through the information to be processed, the tunnel furnace is subjected to parameter presetting according to the tunnel furnace heat supply parameter data, the tunnel furnace supplies heat with the tunnel furnace heat supply parameter data, in the process of supplying heat by the tunnel furnace, the tunnel furnace heat supply data in the process of supplying heat by the tunnel furnace can be obtained in real time by utilizing the sensor arranged in the tunnel furnace, the tunnel furnace heat supply data is compared with the tunnel furnace heat supply parameter data, whether the heat supply data in the process of supplying heat in the tunnel furnace meets the processing requirements or not is judged, a heat supply data comparison result is obtained, a corresponding data control instruction is generated according to the heat supply data comparison result, a tunnel furnace response data control instruction is obtained, heat supply compensation data is obtained, the heat supply compensation data is utilized to regulate the tunnel furnace heat supply parameter data, the heat supply parameter data of the tunnel furnace after regulation is obtained, the heat supply parameter data of the tunnel furnace is regulated, the heat supply parameter data of the tunnel furnace in the process of the tunnel furnace is regulated and the heat supply temperature uniformity and stability in the process of heating food processing are improved.
The present application may be further configured in a preferred example to: before the information to be processed is obtained and the tunnel furnace heat supply parameter data is obtained based on the information to be processed, the tunnel furnace heat supply control method further comprises the following steps:
acquiring historical processing ledger data, and acquiring heat supply historical parameters and historical processing types based on the historical processing ledger data;
and obtaining the mapping relation between the heat supply history parameters and the history processing types and constructing a heat supply parameter relation mapping table.
By adopting the technical scheme, the heat supply history parameters and the history processing types are analyzed from the history processing account data of the tunnel furnace, the history processing types are processing type information corresponding to the history food processing of the tunnel furnace, the heat supply history parameters and the history processing types are associated, the heat supply parameter relation mapping table is constructed by the mapping relation arrangement set between the heat supply history parameters and the history processing types, and therefore, when the information to be processed in the tunnel furnace is received, the proper heat supply parameter data of the tunnel furnace can be rapidly determined.
The present application may be further configured in a preferred example to: the obtaining of the information to be processed and the obtaining of the tunnel furnace heat supply parameter data based on the information to be processed specifically comprise the following steps:
acquiring type data to be processed based on the information to be processed, and inputting the type data to be processed into the heat supply parameter relation mapping table;
and acquiring the associated tunnel furnace heat supply parameter data in the heat supply parameter relation mapping table according to the type data to be processed.
By adopting the technical scheme, when the heat supply parameters of the tunnel furnace are set, the acquired information to be processed is utilized to acquire the data of the type to be processed in the tunnel furnace, the data of the type to be processed is input into the heat supply parameter relation mapping table, and the corresponding data of the heat supply parameters of the tunnel furnace are acquired by utilizing the mapping relation between the type to be processed and the heat supply parameters in the heat supply parameter relation mapping table, so that the function of setting the heat supply parameters of the tunnel furnace is realized.
The present application may be further configured in a preferred example to: the method comprises the steps of acquiring heat supply data of a tunnel furnace in real time, comparing and judging the heat supply data of the tunnel furnace with heat supply parameter data of the tunnel furnace to obtain a heat supply data comparison result, and specifically comprises the following steps:
taking the tunnel furnace heat supply parameter data as a data training set, and inputting the data training set into a preset heat supply data analysis model to train the heat supply data analysis model and obtain a heat supply data threshold line;
inputting the heat supply data of the tunnel furnace into the trained heat supply data analysis model, and acquiring the area of a heat supply data threshold line of the tunnel furnace, which exceeds the heat supply data in the heat supply data analysis model;
and comparing the area of the area with a preset area threshold value to obtain a heating data comparison result.
Through adopting above-mentioned technical scheme, in the tunnel furnace carries out the heat supply in-process, through the tunnel furnace heat supply data that acquires the tunnel furnace heat supply in-process, with the data condition in the analysis tunnel furnace heat supply in-process, use tunnel furnace heat supply parameter data as data training set, train the heat supply data analysis model, be provided with the heat supply data threshold line in the heat supply data analysis model after making training, in inputting the heat supply data of tunnel furnace to the heat supply data analysis model that trains, and the regional area of heat supply data exceeds the heat supply data threshold line in the heat supply data analysis model is counted to the heat supply data of tunnel furnace, confirm heat supply data comparison result according to the size of regional area, realize the data monitoring analysis function to the tunnel furnace heat supply in-process.
The present application may be further configured in a preferred example to: before inputting the tunnel furnace heating data into the trained heating data analysis model, the tunnel furnace heating control method further comprises:
acquiring environment data, and carrying out denoising and filtering treatment on the environment data to obtain treated environment data;
and training the heat supply data analysis model based on the processed environmental data.
Through adopting above-mentioned technical scheme, through obtaining environmental data, environmental data refers to the external environmental data of tunnel furnace in the heat supply in-process, carries out noise elimination filter processing to environmental data, removes redundant data in the environmental data, obtains the environmental data after the processing, utilizes the environmental data after the processing to train heat supply data analysis model for heat supply data analysis model is when carrying out the analysis to tunnel furnace heat supply data, considers the environmental condition of tunnel furnace heat supply in-process, has improved tunnel furnace heat supply data analysis's accuracy.
The present application may be further configured in a preferred example to: after the tunnel furnace heat supply data is acquired in real time, the tunnel furnace heat supply control method further comprises the following steps:
acquiring processing quality data based on the tunnel furnace heat supply data, and inputting the processing quality data into a preset quality analysis model to obtain a processing quality result;
and generating a second data control instruction according to the processing quality result, responding to the second data control instruction to obtain second heat supply compensation data, and regulating and controlling heat supply parameters according to the second heat supply compensation data.
By adopting the technical scheme, in the heating process of the tunnel furnace, the processing quality data of food in the tunnel furnace is acquired through the acquired heating data of the tunnel furnace, the processing quality data is input into a preset quality analysis model, the processing quality data is analyzed by utilizing the quality analysis model to obtain a processing quality result, a second data control instruction is generated according to the processing quality result, the processing quality of the food in the tunnel furnace can be monitored in real time in the heating process of the tunnel furnace in response, and the heating parameters are regulated and controlled according to the processing quality condition.
The present application may be further configured in a preferred example to: the tunnel furnace heat supply parameter data comprise furnace temperature data, flue gas mouth airflow speed data and flue gas temperature data.
By adopting the technical scheme, the tunnel furnace is provided with the furnace temperature evenly distributed, and the key points of comparison are temperature data in the furnace, smoke port airflow speed data and smoke temperature data, and the temperature and humidity in the hearth are regulated by monitoring the temperature data in the furnace, the smoke port airflow speed data and the smoke temperature data in real time.
The present application may be further configured in a preferred example to: after the heat supply compensation data is input into the heat supply parameter data of the tunnel furnace to obtain the adjusted heat supply parameter data of the tunnel furnace, the heat supply control method of the tunnel furnace further comprises the following steps:
acquiring in-furnace air pressure data in real time, and comparing the in-furnace air pressure data with a preset air pressure threshold value to obtain an air pressure monitoring result;
when the air pressure data in the furnace is larger than the air pressure threshold value, the air pressure monitoring result is an air pressure dangerous result, a third data control instruction is generated based on the air pressure dangerous result, and third heat supply compensation data is generated in response to the third data control instruction.
Through adopting above-mentioned technical scheme, in tunnel furnace heat supply in-process, acquire the atmospheric pressure data in the tunnel furnace in real time, compare the atmospheric pressure data in the furnace that will acquire with the atmospheric pressure threshold value that presets, obtain atmospheric pressure monitoring result according to the atmospheric pressure size of atmospheric pressure data in the furnace and the atmospheric pressure threshold value that presets, can realize the atmospheric pressure monitoring function in the tunnel furnace to heat supply in-process, and then can make the tunnel furnace guarantee the safety of atmospheric pressure in the heat supply in-process, when the atmospheric pressure data in the furnace is greater than the atmospheric pressure threshold value, atmospheric pressure monitoring result is atmospheric pressure dangerous result, then generates third data control instruction, responds third data control instruction and generates third heat supply compensation data, carries out the three degree adjustment to tunnel furnace heat supply parameter, and then can in time adjust tunnel furnace heat supply parameter data when the atmospheric pressure appears too high in the furnace, improves the stability of heat supply in the tunnel furnace.
The second object of the present invention is achieved by the following technical solutions:
a tunnel furnace heating control device, the tunnel furnace heating control device comprising:
the heat supply parameter setting module is used for acquiring information to be processed and acquiring heat supply parameter data of the tunnel furnace based on the information to be processed;
the heat supply data analysis module is used for acquiring heat supply data of the tunnel furnace in real time, comparing and judging the heat supply data of the tunnel furnace with the heat supply parameter data of the tunnel furnace, and obtaining a heat supply data comparison result;
the heat supply parameter adjustment instruction generation module is used for generating a data control instruction according to the heat supply data comparison result and responding to the data control instruction to acquire heat supply compensation data;
and the parameter regulation and control module is used for inputting the heat supply compensation data into the heat supply parameter data of the tunnel furnace to obtain the regulated heat supply parameter data of the tunnel furnace, and regulating and controlling the heat supply process of the tunnel furnace according to the regulated heat supply parameter data of the tunnel furnace.
By adopting the technical scheme, before food processing is carried out by utilizing the tunnel furnace, the information to be processed is obtained from an order of the food to be processed, the information to be processed comprises the information to be processed and specific conditions to be processed, the heat supply parameter data of the tunnel furnace is obtained by the information to be processed, the parameter of the tunnel furnace is preset according to the heat supply parameter data of the tunnel furnace, the tunnel furnace supplies heat by the heat supply parameter data of the tunnel furnace, in the heat supply process of the tunnel furnace, the heat supply data of the tunnel furnace can be obtained in real time by utilizing the sensor arranged in the tunnel furnace, the heat supply data of the tunnel furnace is compared with the heat supply parameter data of the tunnel furnace, so that whether the heat supply data in the heat supply process of the tunnel furnace meets the processing requirements or not is judged, a heat supply data comparison result is obtained, a corresponding data control instruction is generated according to the heat supply data comparison result, heat supply compensation data is obtained by the tunnel furnace, the heat supply parameter data of the tunnel furnace is adjusted according to the heat supply control instruction, the heat supply compensation data is obtained, the heat supply parameter data of the tunnel furnace is adjusted, the heat supply parameter data of the tunnel furnace is heated by the tunnel furnace, in the heat supply process of the tunnel furnace is heated, the temperature uniformity and stability in the heat supply process of the tunnel furnace are improved, and the temperature uniformity and the food processing are improved.
The third object of the present application is achieved by the following technical solutions:
a computer device comprising a memory, a processor and a computer program stored in the memory and executable on the processor, the processor implementing the steps of the tunnel furnace heating control method described above when the computer program is executed.
The fourth object of the present application is achieved by the following technical solutions:
a computer readable storage medium storing a computer program which when executed by a processor implements the steps of the tunnel furnace heating control method described above.
In summary, the present application includes at least one of the following beneficial technical effects:
1. before food processing is carried out by utilizing a tunnel furnace, obtaining information to be processed through an order of the food to be processed, wherein the information to be processed comprises the food information to be processed and specific conditions to be processed, obtaining tunnel furnace heat supply parameter data through the information to be processed, presetting parameters of the tunnel furnace according to the tunnel furnace heat supply parameter data, heating the tunnel furnace by using the tunnel furnace heat supply parameter data, acquiring the tunnel furnace heat supply data in the tunnel furnace heat supply process in real time by utilizing a sensor arranged in the tunnel furnace in the heat supply process of the tunnel furnace, comparing the tunnel furnace heat supply data with the tunnel furnace heat supply parameter data to judge whether the heat supply data in the tunnel furnace in the heat supply process meets the processing requirement or not, obtaining a heat supply data comparison result, generating a corresponding data control instruction according to the heat supply data comparison result, responding to the data control instruction by the tunnel furnace, obtaining heat supply compensation data, adjusting the tunnel furnace heat supply parameter data by utilizing the heat supply compensation data, obtaining the adjusted tunnel furnace heat supply parameter data, realizing the real-time regulation and control of the heat supply parameters in the tunnel furnace heat supply process, improving the uniformity and stability of the heat supply parameters in the tunnel furnace in the heat supply process of the tunnel, and improving the food processing quality;
2. analyzing heat supply history parameters and history processing types from history processing account data of the tunnel furnace, wherein the history processing types refer to processing type information corresponding to history food processing of the tunnel furnace, and correlating the heat supply history parameters with the history processing types to form a heat supply parameter relation mapping table by arranging and collecting mapping relation between the heat supply history parameters and the history processing types, so that when information to be processed in the tunnel furnace is received, proper heat supply parameter data of the tunnel furnace can be rapidly determined;
3. the environment data is the external environment data of the tunnel furnace in the heat supply process, the environment data is subjected to denoising and filtering treatment, redundant data in the environment data are removed, the processed environment data are obtained, and the heat supply data analysis model is trained by utilizing the processed environment data, so that the heat supply data analysis model considers the environment condition of the tunnel furnace in the heat supply process when analyzing the heat supply data of the tunnel furnace, and the accuracy of the heat supply data analysis of the tunnel furnace is improved;
4. in the heating process of the tunnel furnace, processing quality data of food in the tunnel furnace is acquired through the acquired heating data of the tunnel furnace, the processing quality data is input into a preset quality analysis model, the processing quality data is analyzed by the quality analysis model to obtain a processing quality result, a second data control instruction is generated according to the processing quality result, the processing quality of the food in the tunnel furnace can be monitored in real time in the heating process of the tunnel furnace in response, and heating parameter regulation and control are carried out according to the processing quality condition;
5. in the tunnel furnace heat supply process, air pressure data in the tunnel furnace are obtained in real time, the obtained air pressure data in the tunnel furnace are compared with a preset air pressure threshold value, an air pressure monitoring result is obtained according to the air pressure of the air pressure data in the tunnel furnace and the preset air pressure threshold value, an air pressure monitoring function in the tunnel furnace in the heat supply process can be achieved, the safety of the air pressure in the tunnel furnace in the heat supply process can be further ensured, when the air pressure data in the tunnel furnace is larger than the air pressure threshold value, the air pressure monitoring result is an air pressure dangerous result, a third data control instruction is generated, a third heat supply compensation data is generated in response to the third data control instruction, and then heat supply parameter data of the tunnel furnace can be timely adjusted when the air pressure in the tunnel furnace is too high, so that the heat supply stability of the tunnel furnace is improved.
Drawings
FIG. 1 is a flow chart of a method of controlling heat supply to a tunnel oven according to an embodiment of the present application;
FIG. 2 is a flow chart of another implementation of a tunnel furnace heating control method in an embodiment of the present application;
FIG. 3 is a flowchart showing the implementation of step S10 in a method for controlling heat supply of a tunnel furnace according to an embodiment of the present application;
FIG. 4 is a flowchart showing the implementation of step S20 in the tunnel furnace heat supply control method according to an embodiment of the present application;
FIG. 5 is a flow chart of another implementation of a tunnel furnace heating control method in an embodiment of the present application;
FIG. 6 is a flow chart of another implementation of a tunnel furnace heating control method in an embodiment of the present application;
FIG. 7 is a flow chart of another implementation of a tunnel furnace heating control method in an embodiment of the present application;
FIG. 8 is a schematic block diagram of a tunnel furnace heating control device in an embodiment of the present application;
FIG. 9 is a schematic diagram of a computer device in an embodiment of the present application.
Detailed Description
The present application is described in further detail below with reference to the accompanying drawings.
The tunnel furnace generally heats the hearth by using a single combustion rod or an electric heating tube, so that a strip-shaped area inside the hearth is heated, and then an air pipe is arranged, and the air pipe circulates hot air inside the hearth through an air blower, so that the temperature of the whole hearth is uniform.
The tunnel furnace can separate a few meters, and is provided with a smoke exhaust and steam exhaust port, and the temperature and the humidity in the hearth are adjusted by adjusting the size of the port and the steam exhaust speed (the exhaust speed can be increased by a fan of a face mask on the port). The exhaust is large, the heat loss is large, the water vapor loss is large, the water content requirements of different products are different, the taste can be influenced, the product forming and other aspects are influenced, and therefore, the heat supply of a tunnel furnace needs to be intelligently controlled in order to ensure the taste and the forming effect of each food.
In an embodiment, as shown in fig. 1, the application discloses a tunnel furnace heat supply control method, which specifically includes the following steps:
s10: and acquiring information to be processed, and acquiring heat supply parameter data of the tunnel furnace based on the information to be processed.
In this embodiment, the information to be processed includes information of food to be processed and specific conditions to be processed, and the tunnel furnace heat supply parameter data refer to temperature of a temperature distribution point in the tunnel furnace, airflow speed of a smoke outlet and smoke temperature.
Specifically, before food processing is performed by using the tunnel furnace, information to be processed is obtained from an order of the food to be processed, and heat supply parameter data of the tunnel furnace is obtained by the information to be processed, so that parameter presetting is performed on the tunnel furnace according to the heat supply parameter data of the tunnel furnace.
S20: and acquiring heat supply data of the tunnel furnace in real time, and comparing and judging the heat supply data of the tunnel furnace with the heat supply parameter data of the tunnel furnace to obtain a heat supply data comparison result.
In this embodiment, the tunnel furnace heat supply data refers to furnace data in the tunnel furnace heat supply process, such as the temperature of a temperature distribution point in the tunnel furnace, the airflow speed of a smoke outlet, the smoke temperature, and the like.
Specifically, in the heating process of the tunnel furnace, the heat supply data of the tunnel furnace in the heating process of the tunnel furnace can be obtained in real time by using a sensor arranged in the tunnel furnace, for example, the temperature of a temperature distribution point in the tunnel furnace and the temperature of smoke are monitored in real time by using a temperature sensor, the air flow speed of a smoke outlet of the tunnel furnace is monitored in real time by using a flowmeter, and the heat supply data of the tunnel furnace is compared with the heat supply parameter data of the tunnel furnace so as to judge whether the heat supply data in the heating process of the tunnel furnace meets the processing requirement or not, and a heat supply data comparison result is obtained.
S30: and generating a data control instruction according to the heat supply data comparison result, and responding to the data control instruction to acquire heat supply compensation data.
In this embodiment, the heat supply compensation data refers to the data adjustment amount of the heat supply parameter to be adjusted.
Specifically, after the heat supply data comparison result is obtained, a corresponding data control instruction is generated according to the heat supply data comparison result, the tunnel furnace responds to the data control instruction to obtain the data adjustment quantity of the heat supply parameters to be adjusted, for example, the temperature of a temperature distribution point in a hearth or the air flow speed of a smoke outlet is measured, the data comparison result of the smoke temperature is used as the basis of the adjustment parameter to generate a control instruction for determining to blow cold air into the interior, reduce heat output or increase heat output, and the corresponding blowing cold air adjustment quantity, heat adjustment quantity reduction or heat adjustment quantity increase is obtained.
S40: and inputting the heat supply compensation data into the heat supply parameter data of the tunnel furnace to obtain adjusted heat supply parameter data of the tunnel furnace, and regulating and controlling the heat supply process of the tunnel furnace according to the adjusted heat supply parameter data of the tunnel furnace.
Specifically, the data adjustment quantity of the heat supply parameters to be adjusted is utilized to adjust the heat supply parameter data of the tunnel furnace, the adjusted heat supply parameter data of the tunnel furnace is obtained, the heat supply parameters in the heat supply process of the tunnel furnace are regulated and controlled in real time, the uniformity and the stability of the heat supply temperature in the tunnel furnace are improved, and the food processing quality is improved.
In this embodiment, before food processing is performed by using a tunnel oven, information to be processed is obtained from an order of food to be processed, the information to be processed includes information of food to be processed and specific conditions to be processed, tunnel oven heat supply parameter data is obtained by the information to be processed, parameter presetting is performed on the tunnel oven according to the tunnel oven heat supply parameter data, the tunnel oven supplies heat by the tunnel oven heat supply parameter data, in the process of supplying heat by the tunnel oven, tunnel oven heat supply data in the process of supplying heat by using a sensor arranged in the tunnel oven can be obtained in real time, the tunnel oven heat supply data is compared with the tunnel oven heat supply parameter data, whether the heat supply data in the tunnel oven in the process of supplying heat meet processing requirements is judged, a heat supply data comparison result is obtained, a corresponding data control instruction is generated according to the heat supply data comparison result, heat supply compensation data is obtained, the tunnel oven heat supply compensation data is adjusted by using the heat supply compensation data, the heat supply parameter data in the process of the tunnel oven heat supply is obtained, the heat supply parameter in the process of the tunnel oven is regulated in real time, uniformity and stability of heat supply temperature in the tunnel oven in the heat supply process of heat supply are improved, and food processing quality is improved.
In an embodiment, as shown in fig. 2, before step S10, that is, before the information to be processed is acquired, the tunnel furnace heat supply parameter data is acquired based on the information to be processed, the tunnel furnace heat supply control method further includes:
s101: and acquiring historical processing account data, and acquiring heat supply historical parameters and historical processing types based on the historical processing account data.
S102: and obtaining the mapping relation between the heat supply history parameters and the history processing types and constructing a heat supply parameter relation mapping table.
Specifically, the heat supply history parameters and the history processing types are analyzed from the history processing account data of the tunnel furnace, the history processing types are processing type information corresponding to the history food processing of the tunnel furnace, the heat supply history parameters and the history processing types are associated, a heat supply parameter relation mapping table is constructed by arranging and collecting the mapping relation between the heat supply history parameters and the history processing types, and therefore when the information to be processed in the tunnel furnace is received, the proper heat supply parameter data of the tunnel furnace can be rapidly determined.
In one embodiment, as shown in fig. 3, in step S10, information to be processed is obtained, and tunnel furnace heat supply parameter data is obtained based on the information to be processed, which specifically includes:
s11: and acquiring the type data to be processed based on the information to be processed, and inputting the type data to be processed into the heat supply parameter relation mapping table.
S12: and acquiring the associated tunnel furnace heat supply parameter data in the heat supply parameter relation mapping table according to the type data to be processed.
Specifically, when the heat supply parameters of the tunnel furnace are set, the acquired information to be processed is utilized to acquire the data of the type to be processed in the tunnel furnace, the data of the type to be processed is input into a heat supply parameter relation mapping table, and the corresponding data of the heat supply parameters of the tunnel furnace are acquired by utilizing the mapping relation between the type to be processed and the heat supply parameters in the heat supply parameter relation mapping table, so that the function of setting the heat supply parameters of the tunnel furnace is realized.
In one embodiment, as shown in fig. 4, in step S20, namely, the tunnel furnace heat supply data is obtained in real time, and the tunnel furnace heat supply data and the tunnel furnace heat supply parameter data are compared and judged to obtain a heat supply data comparison result, which specifically includes:
s21: and taking the tunnel furnace heat supply parameter data as a data training set, and inputting the data training set into a preset heat supply data analysis model to train the heat supply data analysis model and obtain a heat supply data threshold line.
S22: and inputting the heat supply data of the tunnel furnace into the trained heat supply data analysis model, and acquiring the area of the heat supply data of the tunnel furnace exceeding the heat supply data threshold line in the heat supply data analysis model.
S23: and comparing the area of the area with a preset area threshold value to obtain a heating data comparison result.
Specifically, in the heating process of the tunnel furnace, the tunnel furnace heating data in the heating process of the tunnel furnace is obtained to be used for analyzing the data condition in the heating process of the tunnel furnace, the heating parameter data of the tunnel furnace is used as a data training set to train the heating data analysis model, so that a heating data threshold line is arranged in the trained heating data analysis model, the heating data of the tunnel furnace is input into the trained heating data analysis model, the area of the area, exceeding the heating data threshold line in the heating data analysis model, of the heating data of the tunnel furnace is counted, the heating data comparison result is determined according to the size of the area, and the data monitoring and analysis function of the heating process of the tunnel furnace is realized.
In one embodiment, as shown in fig. 5, before step S22, that is, before inputting the tunnel furnace heating data into the trained heating data analysis model, the tunnel furnace heating control method further includes:
s201: and acquiring environment data, and carrying out denoising and filtering treatment on the environment data to obtain the treated environment data.
S202: and training the heat supply data analysis model based on the processed environmental data.
Specifically, environmental data is external environmental data of the tunnel furnace in the heat supply process, noise-removing filtering processing is carried out on the environmental data, redundant data in the environmental data are removed, processed environmental data are obtained, and the heat supply data analysis model is trained by utilizing the processed environmental data, so that the heat supply data analysis model considers the environmental condition of the tunnel furnace in the heat supply process when analyzing the heat supply data of the tunnel furnace, and the accuracy of the heat supply data analysis of the tunnel furnace is improved.
In one embodiment, as shown in fig. 6, after step S20, that is, after acquiring the tunnel furnace heating data in real time, the tunnel furnace heating control method further includes:
s301: and acquiring processing quality data based on the tunnel furnace heat supply data, and inputting the processing quality data into a preset quality analysis model to obtain a processing quality result.
S302: and generating a second data control instruction according to the processing quality result, responding to the second data control instruction to obtain second heat supply compensation data, and regulating and controlling heat supply parameters according to the second heat supply compensation data.
Specifically, in the tunnel furnace heat supply process, processing quality data of food in the tunnel furnace is obtained through the obtained tunnel furnace heat supply data, the processing quality data is input into a preset quality analysis model, the processing quality data is analyzed by utilizing the quality analysis model to obtain a processing quality result, a second data control instruction is generated according to the processing quality result, the processing quality of the food in the tunnel furnace can be monitored in real time in the tunnel furnace heat supply process in response, and heat supply parameter regulation and control are carried out according to the processing quality condition.
In an embodiment, as shown in fig. 7, after step S40, that is, after inputting the heat supply compensation data into the tunnel furnace heat supply parameter data to obtain the adjusted tunnel furnace heat supply parameter data, the tunnel furnace heat supply control method further includes:
it should be understood that the sequence number of each step in the foregoing embodiment does not mean that the execution sequence of each process should be determined by the function and the internal logic of each process, and should not limit the implementation process of the embodiment of the present application in any way.
S50: and acquiring the air pressure data in the furnace in real time, and comparing the air pressure data in the furnace with a preset air pressure threshold value to obtain an air pressure monitoring result.
S60: when the air pressure data in the furnace is larger than the air pressure threshold value, the air pressure monitoring result is an air pressure dangerous result, a third data control instruction is generated based on the air pressure dangerous result, and third heat supply compensation data is generated in response to the third data control instruction.
Specifically, in the tunnel furnace heat supply process, air pressure data in the tunnel furnace are obtained in real time, the obtained air pressure data in the tunnel furnace is compared with a preset air pressure threshold value, an air pressure monitoring result is obtained according to the air pressure of the air pressure data in the tunnel furnace and the preset air pressure threshold value, an air pressure monitoring function in the tunnel furnace in the heat supply process can be achieved, the safety of the air pressure in the tunnel furnace can be ensured in the heat supply process, when the air pressure data in the tunnel furnace is greater than the air pressure threshold value, the air pressure monitoring result is an air pressure dangerous result, a third data control instruction is generated, third heat supply compensation data is generated in response to the third data control instruction, the heat supply parameters of the tunnel furnace are adjusted for three degrees, and then when the air pressure in the tunnel furnace is too high, the heat supply parameter data of the tunnel furnace can be timely adjusted, and the heat supply stability in the tunnel furnace is improved.
In an embodiment, a tunnel furnace heat supply control device is provided, where the tunnel furnace heat supply control device corresponds to the tunnel furnace heat supply control method in the above embodiment one by one. As shown in fig. 8, the tunnel furnace heat supply control device comprises a heat supply parameter setting module, a heat supply data analysis module, a heat supply parameter adjustment instruction generation module and a parameter regulation module. The functional modules are described in detail as follows:
the heat supply parameter setting module is used for acquiring information to be processed and acquiring heat supply parameter data of the tunnel furnace based on the information to be processed;
the heat supply data analysis module is used for acquiring heat supply data of the tunnel furnace in real time, comparing and judging the heat supply data of the tunnel furnace with the heat supply parameter data of the tunnel furnace, and obtaining a heat supply data comparison result;
the heat supply parameter adjustment instruction generation module is used for generating a data control instruction according to the heat supply data comparison result and responding to the data control instruction to acquire heat supply compensation data;
and the parameter regulation and control module is used for inputting the heat supply compensation data into the heat supply parameter data of the tunnel furnace to obtain the regulated heat supply parameter data of the tunnel furnace, and regulating and controlling the heat supply process of the tunnel furnace according to the regulated heat supply parameter data of the tunnel furnace.
The specific limitation of the tunnel furnace heat supply control device can be referred to the limitation of the tunnel furnace heat supply control method hereinabove, and the description thereof will not be repeated here. All or part of the modules in the tunnel furnace heat supply control device can be realized by software, hardware and a combination thereof. The above modules may be embedded in hardware or may be independent of a processor in the computer device, or may be stored in software in a memory in the computer device, so that the processor may call and execute operations corresponding to the above modules.
In one embodiment, a computer device is provided, which may be a server, and the internal structure of which may be as shown in fig. 9. The computer device includes a processor, a memory, a network interface, and a database connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, computer programs, and a database. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage media. The database of the computer equipment is used for storing furnace data in the tunnel furnace heat supply process. The network interface of the computer device is used for communicating with an external terminal through a network connection. The computer program, when executed by a processor, implements a tunnel furnace heating control method.
In one embodiment, a computer device is provided comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor implementing the steps of when executing the computer program:
acquiring information to be processed, and acquiring heat supply parameter data of a tunnel furnace based on the information to be processed;
acquiring heat supply data of a tunnel furnace in real time, and comparing and judging the heat supply data of the tunnel furnace with the heat supply parameter data of the tunnel furnace to obtain a heat supply data comparison result;
generating a data control instruction according to the heat supply data comparison result, and responding to the data control instruction to acquire heat supply compensation data;
and inputting the heat supply compensation data into the heat supply parameter data of the tunnel furnace to obtain adjusted heat supply parameter data of the tunnel furnace, and regulating and controlling the heat supply process of the tunnel furnace according to the adjusted heat supply parameter data of the tunnel furnace.
In one embodiment, a computer readable storage medium is provided having a computer program stored thereon, which when executed by a processor, performs the steps of:
acquiring information to be processed, and acquiring heat supply parameter data of a tunnel furnace based on the information to be processed;
acquiring heat supply data of a tunnel furnace in real time, and comparing and judging the heat supply data of the tunnel furnace with the heat supply parameter data of the tunnel furnace to obtain a heat supply data comparison result;
generating a data control instruction according to the heat supply data comparison result, and responding to the data control instruction to acquire heat supply compensation data;
and inputting the heat supply compensation data into the heat supply parameter data of the tunnel furnace to obtain adjusted heat supply parameter data of the tunnel furnace, and regulating and controlling the heat supply process of the tunnel furnace according to the adjusted heat supply parameter data of the tunnel furnace.
Those skilled in the art will appreciate that implementing all or part of the above described methods may be accomplished by way of a computer program stored on a non-transitory computer readable storage medium, which when executed, may comprise the steps of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in the various embodiments provided herein may include non-volatile and/or volatile memory. The nonvolatile memory can include Read Only Memory (ROM), programmable ROM (PROM), electrically Programmable ROM (EPROM), electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double Data Rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous Link DRAM (SLDRAM), memory bus direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), among others.
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of the functional units and modules is illustrated, and in practical application, the above-described functional distribution may be performed by different functional units and modules according to needs, i.e. the internal structure of the apparatus is divided into different functional units or modules to perform all or part of the above-described functions.
The above embodiments are only for illustrating the technical solution of the present application, and are not limiting; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application, and are intended to be included in the scope of the present application.
Claims (10)
1. The tunnel furnace heat supply control method is characterized by comprising the following steps of:
acquiring information to be processed, and acquiring heat supply parameter data of a tunnel furnace based on the information to be processed;
acquiring heat supply data of a tunnel furnace in real time, and comparing and judging the heat supply data of the tunnel furnace with the heat supply parameter data of the tunnel furnace to obtain a heat supply data comparison result;
generating a data control instruction according to the heat supply data comparison result, and responding to the data control instruction to acquire heat supply compensation data;
and inputting the heat supply compensation data into the heat supply parameter data of the tunnel furnace to obtain adjusted heat supply parameter data of the tunnel furnace, and regulating and controlling the heat supply process of the tunnel furnace according to the adjusted heat supply parameter data of the tunnel furnace.
2. The tunnel furnace heat supply control method according to claim 1, characterized in that before the information to be processed is acquired, tunnel furnace heat supply parameter data is acquired based on the information to be processed, the tunnel furnace heat supply control method further comprises:
acquiring historical processing ledger data, and acquiring heat supply historical parameters and historical processing types based on the historical processing ledger data;
and obtaining the mapping relation between the heat supply history parameters and the history processing types and constructing a heat supply parameter relation mapping table.
3. The tunnel furnace heat supply control method according to claim 2, wherein the obtaining the information to be processed and obtaining the tunnel furnace heat supply parameter data based on the information to be processed specifically comprises:
acquiring type data to be processed based on the information to be processed, and inputting the type data to be processed into the heat supply parameter relation mapping table;
and acquiring the associated tunnel furnace heat supply parameter data in the heat supply parameter relation mapping table according to the type data to be processed.
4. The method for controlling heat supply of a tunnel furnace according to claim 1, wherein the obtaining the heat supply data of the tunnel furnace in real time compares and judges the heat supply data of the tunnel furnace with the heat supply parameter data of the tunnel furnace to obtain a heat supply data comparison result, specifically comprises:
taking the tunnel furnace heat supply parameter data as a data training set, and inputting the data training set into a preset heat supply data analysis model to train the heat supply data analysis model and obtain a heat supply data threshold line;
inputting the heat supply data of the tunnel furnace into the trained heat supply data analysis model, and acquiring the area of a heat supply data threshold line of the tunnel furnace, which exceeds the heat supply data in the heat supply data analysis model;
and comparing the area of the area with a preset area threshold value to obtain a heating data comparison result.
5. A tunnel furnace heating control method according to claim 4, characterized in that the tunnel furnace heating control method further comprises, before inputting the tunnel furnace heating data into the trained heating data analysis model:
acquiring environment data, and carrying out denoising and filtering treatment on the environment data to obtain treated environment data;
and training the heat supply data analysis model based on the processed environmental data.
6. The tunnel furnace heat supply control method according to claim 1, characterized in that after the tunnel furnace heat supply data is acquired in real time, the tunnel furnace heat supply control method further comprises:
acquiring processing quality data based on the tunnel furnace heat supply data, and inputting the processing quality data into a preset quality analysis model to obtain a processing quality result;
and generating a second data control instruction according to the processing quality result, responding to the second data control instruction to obtain second heat supply compensation data, and regulating and controlling heat supply parameters according to the second heat supply compensation data.
7. A tunnel furnace heating control method according to claim 1, wherein the tunnel furnace heating parameter data includes furnace temperature data, flue gas flow rate data and flue gas temperature data.
8. A tunnel furnace heating control device, characterized in that the tunnel furnace heating control device comprises:
the heat supply parameter setting module is used for acquiring information to be processed and acquiring heat supply parameter data of the tunnel furnace based on the information to be processed;
the heat supply data analysis module is used for acquiring heat supply data of the tunnel furnace in real time, comparing and judging the heat supply data of the tunnel furnace with the heat supply parameter data of the tunnel furnace, and obtaining a heat supply data comparison result;
the heat supply parameter adjustment instruction generation module is used for generating a data control instruction according to the heat supply data comparison result and responding to the data control instruction to acquire heat supply compensation data;
and the parameter regulation and control module is used for inputting the heat supply compensation data into the heat supply parameter data of the tunnel furnace to obtain the adjusted heat supply parameter data of the tunnel furnace.
9. A computer device comprising a memory, a processor and a computer program stored in the memory and executable on the processor, characterized in that the processor implements the steps of a tunnel furnace heating control method according to any one of claims 1 to 7 when the computer program is executed.
10. A computer-readable storage medium storing a computer program, characterized in that the computer program when executed by a processor implements the steps of a tunnel furnace heating control method according to any one of claims 1 to 7.
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| CN202311219780.4A CN117356590B (en) | 2023-09-20 | Tunnel furnace heat supply control method, device, equipment and storage medium |
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| CN202311219780.4A CN117356590B (en) | 2023-09-20 | Tunnel furnace heat supply control method, device, equipment and storage medium |
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