CN117342912A - Method for producing BTX from aromatic-rich light pyrolysis distillate - Google Patents

Method for producing BTX from aromatic-rich light pyrolysis distillate Download PDF

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CN117342912A
CN117342912A CN202210752052.9A CN202210752052A CN117342912A CN 117342912 A CN117342912 A CN 117342912A CN 202210752052 A CN202210752052 A CN 202210752052A CN 117342912 A CN117342912 A CN 117342912A
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stage hydrogenation
content
hydrogenation
stage
oil
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钱斌
马宇春
刘师前
韩亚梅
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C4/00Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms
    • C07C4/02Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms by cracking a single hydrocarbon or a mixture of individually defined hydrocarbons or a normally gaseous hydrocarbon fraction
    • C07C4/06Catalytic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/883Molybdenum and nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/42Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing iron group metals, noble metals or copper
    • B01J29/46Iron group metals or copper
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/32Selective hydrogenation of the diolefin or acetylene compounds
    • C10G45/34Selective hydrogenation of the diolefin or acetylene compounds characterised by the catalyst used
    • C10G45/36Selective hydrogenation of the diolefin or acetylene compounds characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
    • C10G45/38Selective hydrogenation of the diolefin or acetylene compounds characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum or tungsten metals, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/44Hydrogenation of the aromatic hydrocarbons
    • C10G45/46Hydrogenation of the aromatic hydrocarbons characterised by the catalyst used
    • C10G45/48Hydrogenation of the aromatic hydrocarbons characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
    • C10G45/50Hydrogenation of the aromatic hydrocarbons characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum or tungsten metal, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G47/00Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
    • C10G47/02Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used
    • C10G47/10Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used with catalysts deposited on a carrier
    • C10G47/12Inorganic carriers
    • C10G47/16Crystalline alumino-silicate carriers
    • C10G47/20Crystalline alumino-silicate carriers the catalyst containing other metals or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G65/00Treatment of hydrocarbon oils by two or more hydrotreatment processes only
    • C10G65/02Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
    • C10G65/12Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including cracking steps and other hydrotreatment steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2529/00Catalysts comprising molecular sieves
    • C07C2529/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
    • C07C2529/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • C07C2529/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11
    • C07C2529/42Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11 containing iron group metals, noble metals or copper
    • C07C2529/46Iron group metals or copper
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/26Fuel gas
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/30Aromatics

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  • General Chemical & Material Sciences (AREA)
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  • Crystallography & Structural Chemistry (AREA)
  • Inorganic Chemistry (AREA)
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Abstract

The invention provides a method for producing BTX from aromatic-rich light pyrolysis distillate, which adopts three-stage cyclic hydrogenation, wherein the first-stage hydrogenation is diene selective hydrogenation, the second-stage hydrogenation is to selectively hydrogenate polycyclic aromatic hydrocarbon, and the third-stage hydrogenation is selective hydrocracking. For the aromatic-rich light pyrolysis distillate oil with the final distillation point of 220-280 ℃, the total aromatic content is more than 90%, the yield of the total liquid phase product is more than 80%, and the BTX yield of the liquid phase product is more than 50%.

Description

Method for producing BTX from aromatic-rich light pyrolysis distillate
Technical Field
The invention relates to the field of hydrotreating of aromatic-rich distillate oil, in particular to a method for producing BTX by aromatic-rich light pyrolysis distillate oil.
Background
The aromatic-rich pyrolysis distillate oil is a product of high-temperature condensation of raw materials and products of ethylene pyrolysis raw materials in the steam pyrolysis process, and mainly comes from a quenching oil tower kettle and a heavy fuel oil stripping tower kettle. The aromatic-rich pyrolysis distillate is a heavy distillate (higher than 205 ℃) rich in aromatic hydrocarbons (the aromatic hydrocarbon content is higher than 90%), the main components of the aromatic-rich pyrolysis distillate are monocyclic and polycyclic aromatic hydrocarbon compounds, the side chains are short, the hydrocarbon ratio is high, the heavy metal and ash content is low, and meanwhile, the oil also contains heterocyclic compounds of N, S, O and other elements.
The aromatic-rich pyrolysis distillate oil has higher yield in each distillation section at 170-300 ℃ and is secondarily super heavy colloid asphaltene component. Meanwhile, the aromatic-rich pyrolysis distillate oil has high sulfur content, high content of polycyclic aromatic hydrocarbon and high density. The primary distillation point-205 deg.c fraction has indene and its homolog as main component, the 205-225 deg.c fraction is naphthalene, the 225-245 deg.c fraction is methyl naphthalene, the 245-300 deg.c fraction is dimethyl naphthalene, the 300-360 deg.c fraction contains great amount of anthraquinone, acenaphthene, phenanthrene, etc. and the material of >360 deg.c is colloid and asphaltene with high hydrocarbon ratio. Wherein the naphthalene and the above polycyclic aromatic hydrocarbon account for more than 60 percent.
The aromatic-rich pyrolysis distillate is mainly used as a raw material for producing carbon black. There are also many industries beginning to produce aromatic hydrocarbon solvent oils from pyrolysis fuel oils, and major manufacturers are the U.S. Exxon, netherlands Shell, japan Bolus Petroleum, and so on.
The cracking C9 fraction is also an aromatic-rich cracking distillate oil, and is mainly derived from cracking gasoline C9 fraction separated after passing through a BTX tower, wherein the aromatic hydrocarbon content is up to more than 70 percent (the aromatic hydrocarbon content is more than 90 percent after dicyclopentadiene is extracted), and the aromatic hydrocarbon content accounts for 11-22 percent of the ethylene yield.
How to use the low added value aromatic-rich pyrolysis distillate is an urgent problem to be solved by petrochemical technology workers. Benzene (B), toluene (T) and xylene (X) are important basic organic chemical raw materials, are widely used for producing products such as polyester, chemical fiber and the like, are closely related to national economic development and people's clothing and eating activities, and have strong demands and rapid increment in recent years. Considering the abundant arene resources in ethylene tar and cracking C9, how to convert low-added value aromatic-rich cracking distillate oil into BTX by a catalytic conversion technology is a great opportunity and challenge.
In the field of hydrotreating of aromatic-rich distillate, the hydrotreating technology of catalytic cracking raw materials has been industrially applied since the 70 s of the 20 th century, and has been applied to many refineries for processing sulfur-containing or high sulfur crude oil. At present, a mature catalytic cracking raw material pretreatment technology is already owned, and mainly comprises the following steps: VGO Union and APCU (partial conversion hydrocracking) technology, haldor, UOP IncAroshift technology, VGO Hydrotreating technology, chevron, VGO Hydrodesulfurization technology, exxon, T-star technology, IFP, MAKfinding technology, mobil, AKZO, kellogg, etc. In order to further improve the product quality and conversion rate, the catalytic raw material hydrogenation pretreatment process is gradually changed from the traditional hydrodesulfurization refining (HDS) to the Mild Hydrocracking (MHC) to improve the denitrification, carbon residue and polycyclic aromatic hydrocarbon saturation capacity.
In summary, the prior art generally adopts the processes of hydrogenation saturation and hydrocracking, which has high hydrogen consumption for the aromatic hydrocarbon-rich pyrolysis distillate oil with the aromatic hydrocarbon content of more than 90 percent, and wastes valuable aromatic hydrocarbon resources.
Disclosure of Invention
Aiming at the problem of low BTX yield in the high value-added chemical utilization of the aromatic-rich light pyrolysis distillate in the prior art, the invention provides a novel method for producing BTX by using the aromatic-rich light pyrolysis distillate, and the BTX yield is greatly improved.
The first aspect of the invention provides a method for producing BTX from aromatic-rich light pyrolysis distillate, which adopts three-stage hydrogenation, wherein the first-stage hydrogenation is diene selective hydrogenation, the second-stage hydrogenation is polycyclic aromatic hydrocarbon selective hydrogenation, and the third-stage hydrogenation is selective hydrocracking;
the catalyst used for the third-stage hydrogenation (namely the third-stage hydrogenation catalyst) comprises the following components in percentage by weight:
a)5%~20%Ni;
b)0.01%~5.00%CeO 2
c)55.00%~89.99%ZSM-5;
d) 5% -20% of binder;
wherein the reduction temperature of the TPR hydrogen atmosphere of the catalyst used in the third stage hydrogenation is lower than 420 ℃, and the dispersity of the active component Ni is more than 7.5%, preferably 9-20%.
Further, preferably, in the catalyst used in the third stage hydrogenation, the Ni content is 10 to 15 percent by weight, and the CeO content is 2 The content is 0.5-3.0%, the binder content is 8-15%, and the balance is ZSM-5.
Further, an alkaline earth metal such as calcium may be added as an anti-coking agent to the catalyst used in the third-stage hydrogenation. Preferably, the catalyst used in the third stage hydrogenation contains 0.1 to 3.0 percent of alkaline earth metal oxide, and preferably the alkaline earth metal oxide is calcium oxide and/or magnesium oxide.
Further, preferably, the temperature of the reduction in the TPR hydrogen atmosphere of the catalyst used in the third stage hydrogenation is lower than 400 ℃, more preferably, the temperature of the reduction in the TPR hydrogen atmosphere of the catalyst used in the third stage hydrogenation is lower than 390 ℃, and the dispersity of the active component Ni is higher than 10%, preferably 11 to 20%.
Further, the catalyst used in the first stage hydrogenation (i.e. the first stage hydrogenation catalyst) is a Ni-based catalyst, and the nickel content is 12% -16% based on the weight of the catalyst.
Further, the catalyst used in the second stage hydrogenation (i.e., second stage hydrogenation catalyst) comprises TiO 2 -SiO 2 -Al 2 O 3 Composite carrier and active component Mo-Ni, the content of composite carrier is 64% -90% based on catalyst weight, active component Mo is MoO 3 The content of the active component Ni is 8 to 30 percent, the content of the active component Ni is 2 to 6 percent based on NiO, and the active component Ni is Al 2 O 3 -TiO 2 -SiO 2 Al based on the total weight of the composite carrier 2 O 3 The content of (3) is 80% -98%, tiO 2 The content of (2) is 1% -10%, siO 2 The content of (2) is 1% -15%.
Further, the three-stage hydrogenation process comprises: the aromatic-rich light pyrolysis distillate oil and hydrogen are subjected to diene selective hydrogenation reaction in the presence of a first-stage hydrogenation catalyst, a product obtained by the first-stage hydrogenation is subjected to polycyclic aromatic hydrocarbon selective hydrogenation reaction in the presence of a second-stage hydrogenation catalyst, a product obtained by the second-stage hydrogenation is subjected to selective hydrocracking reaction in the presence of a third-stage hydrogenation catalyst, and a hydrocracking product obtained by the third-stage hydrogenation is separated to obtain BTX.
Further, the first stage hydrogenation is to hydrogenate diene, styrene and the like in the aromatic-rich light pyrolysis distillate oil into mono-olefins, and the bromine number of the product is less than 25gBr 2 100g of oil. The second stage hydrogenation is to remove unsaturated hydrocarbon, sulfur and nitrogen in aromatic hydrocarbon in the first stage hydrogenation product, selectively hydrogenate polycyclic aromatic hydrocarbon into tetrahydronaphthalene, wherein the polycyclic aromatic hydrocarbon content in the product is less than 2%, and the aromatic hydrocarbon retention rate is more than 93%. The third stage hydrogenation is to selectively hydrogenate the tetrahydronaphthalene in the second stage hydrogenation product, selectively ring-opening dealkylate polycyclic aromatic hydrocarbon and the like to generate BTX, wherein the yield of the total liquid phase product in the hydrocracking product is more than 80%, and the yield of the liquid phase product BTX is more than 50%.
Further, the three-stage hydrogenation preferably adopts three-stage circulation hydrogenation, namely, the first-stage hydrogenation circulation material is a product obtained by the first-stage hydrogenation, the second-stage hydrogenation circulation material is a product obtained by the second-stage hydrogenation, and the third-stage hydrogenation circulation material is a hydrocracking product obtained by the third-stage hydrogenation.
Further, the reaction conditions of the first stage hydrogenation are as follows: the inlet temperature of the reactor is 40-90 ℃, and the space velocity of fresh feed (raw material) is 0.8-2.0 h -1 The circulation ratio is 1.0:2.0-1.0:7.0, the hydrogen-oil volume ratio is 300-1000, and the pressure is 2-8 MPa.
Further, the reaction conditions of the second stage hydrogenation are as follows: the inlet temperature of the reactor is 240-350 ℃, and the space velocity of fresh feed (raw material) is 0.8-2.0 h -1 The circulation ratio is 1.0:0.3-1.0:2.0, the hydrogen oil volume ratio is 500-2000, and the pressure is 2-8 MPa.
Further, the reaction conditions of the third stage hydrogenation are as follows: the inlet temperature of the reactor is 380-480 ℃, and the space velocity of fresh feed (raw material) is 0.6-4.0 h -1 The hydrogen oil volume ratio is 500-2000, and the pressure is 2-8 MPa.
Further, the second-stage hydrogenation reaction raw material is a product obtained by the first-stage hydrogenation, and the third-stage hydrogenation reaction raw material is a product obtained by the second-stage hydrogenation.
Further, the aromatic-rich light cracked distillate oil: the initial boiling point is 85-170 ℃, the final boiling point is 220-280 ℃, and the raw materials consist of: sulfur content <600ug/mL, nitrogen content <300ug/mL; the aromatic hydrocarbon content is more than 90wt%.
The invention also provides a preparation method of the catalyst for the second-stage hydrogenation, which comprises the following steps:
impregnating TiO with an impregnating solution containing Mo-Ni 2 -SiO 2 -Al 2 O 3 And (3) drying and roasting the composite carrier to obtain the catalyst for the second stage hydrogenation.
Further, the composite carrier adopts the commercial Al 2 O 3 -TiO 2 -SiO 2 The carrier is TiO based on the weight of the composite carrier 2 The content is 1-10%, siO 2 The content is 1-15%, the rest is Al 2 O 3
Further, the composite carrier is subjected to activation treatment before use, and the activation conditions are as follows: roasting for 1-8 h at 400-700 ℃.
Further, the saturated water absorption of the composite carrier is 90-110%.
Further, the content of NiO in the impregnating solution is 2-15 g/100mL, and Mo is contained in the impregnating solution 2 O 3 The content of (C) is 10-30 g/100mL.
Further, the impregnation method is not particularly limited, and may be impregnation according to impregnation methods conventional in the art.
Further, the drying conditions are: the drying temperature is 50-200 ℃ and the drying time is 2-48 h.
Further, the roasting conditions are as follows: the roasting temperature is 300-600 ℃, and the roasting time is 2-24 h.
The invention also provides a preparation method of the catalyst for the third-stage hydrogenation, which comprises the following steps:
will contain CeO 2 And ZSM-5, and contacting the composite carrier with an impregnating solution containing a nickel source, a chelating surfactant and an alcohol amine for aging impregnation, first drying, first roasting and reduction.
Further, the catalyst contains CeO 2 And ZSM-5 composite carrier contains alkaline earth metal oxide, and the specific dosage is selected according to the requirement.
Further, the nickel source may be selected from a wide range of types, and preferably, the nickel source is selected from at least one of nickel nitrate, nickel acetate and basic nickel carbonate.
Further, the chelating surfactant has a wide optional range, and preferably, the chelating surfactant is an alkyl ethylenediamine triacetic surfactant; preferably, the alkyl ethylenediamine triacetic acid surfactant is selected from one or more of sodium N-dodecyl ethylenediamine triacetate, sodium N-hexadecyl ethylenediamine triacetate and sodium N-octadecyl ethylenediamine triacetate.
Further, the alcohol amine can be selected from a wide range, and preferably, the alcohol amine is one or more of triethanolamine, diethanolamine, and ethanolamine.
Further, the chelating surfactant in the impregnating solution is used in an amount of 0.02% -35% of the Ni, preferably 0.06% -35% of the Ni, and the alcohol amine is used in an amount of 0.02% -35% of the Ni, preferably 0.06% -35% of the Ni, based on the weight of Ni in the impregnating solution.
Further, there is no particular requirement on the impregnation method, and a conventional impregnation method and conditions, preferably, an isovolumetric impregnation method or a spray method may be used for impregnating the above composite support. The impregnation conditions included: the equal volume impregnation is carried out, the aging temperature is 10-80 ℃, preferably 15-30 ℃, and the aging time is 0.5-24 h.
Further, common drying conditions may be used in the present invention, and according to a preferred embodiment of the present invention, the first drying conditions include: the temperature is 30-200 ℃ and the time is 2-48 h.
Further, common firing conditions may be used in the present invention, and according to a preferred embodiment of the present invention, the first firing conditions include: the temperature is 300-600 ℃ and the time is 0.5-24 h.
Further, common reducing conditions may be used in the present invention, and according to a preferred embodiment of the present invention, the reducing conditions include: the reduction temperature is 350-550 ℃ and the time is 24-100 h.
Further, the catalyst contains CeO 2 The preparation method of the ZSM-5 composite carrier comprises the following steps: mixing ZSM-5 powder, optional alkaline earth metal source, cerium source, binder source, optional auxiliary agent source and acid liquor, kneading, forming, secondary drying and secondary roasting.
Further, preferably, the catalyst contains CeO 2 The preparation method of the ZSM-5 composite carrier comprises the following steps: mixing an adhesive source, ZSM-5 powder and optional auxiliary agent to obtain a first mixture, and then mixing and contacting the first mixture with an acid solution containing a cerium source and optional alkaline earth metal source for kneading, forming, drying for the second time and roasting for the second time; preferably, the weight ratio of the first mixture to the acid liquor is 100:5-100:100.
Further, the ZSM-5 powder is in a hydrogen form, siO 2 /Al 2 O 3 The molar ratio is 50 to 500, preferably 50And more preferably from 100 to 250.
Further, the binder source is selected from at least one of silica sol, water glass, pseudo-boehmite, white carbon black and alumina sol, preferably at least one of pseudo-boehmite, water glass and silica sol.
Further, the auxiliary source is selected from at least one of methylcellulose, sesbania powder, polyethylene glycol, calcium nitrate, magnesium nitrate and hydroxymethyl cellulose.
Further, the acid substance of the acid solution is at least one selected from nitric acid, phosphoric acid, acetic acid, citric acid and tartaric acid.
Further, the acid solution is an acidic aqueous solution with a concentration of 1 to 6 weight percent. This can improve the hydrocracking selective hydrogenation effect.
Further, the alkaline earth metal source is not particularly limited, and may be, for example, a commonly used alkaline earth metal compound, for example, calcium nitrate when the alkaline earth metal is calcium, which is merely an exemplary illustration, and thus does not limit the scope of the present invention.
Further, the drying conditions are not particularly required, and according to a preferred embodiment of the present invention, the second drying conditions include: drying at 50-200 deg.c for 3-48 hr, preferably at 60-120 deg.c for 5-12 hr. The conditions of firing are not particularly limited, and according to a preferred embodiment of the present invention, the conditions of the second firing include: roasting for 0.5-24 h at 450-750 ℃, preferably for 1-24 h at 480-650 ℃.
Compared with the prior art, the invention has the beneficial effects that:
According to the method for producing BTX by using the aromatic-rich light pyrolysis distillate oil, three-stage cyclic hydrogenation is adopted, the first-stage hydrogenation is diene selective hydrogenation, the second-stage hydrogenation is polycyclic aromatic hydrocarbon selective hydrogenation, and the third-stage hydrogenation is selective hydrocracking, wherein a chelating surfactant, such as an alkyl ethylenediamine triacetic acid surfactant and an alcohol amine organic compound, is added into a catalyst used in the third-stage hydrogenation in a preparation process, the reduction temperature of the catalyst TPR in a hydrogen atmosphere is reduced, and cerium oxide is added into a carrier, so that the BTX yield is improved.
The method for producing BTX by the aromatic-rich light pyrolysis distillate oil well solves the problem that the aromatic-rich light pyrolysis distillate oil cannot be directly utilized, enables the aromatic-rich light pyrolysis distillate oil with low added value to be efficiently converted into BTX with high added value, enables the initial distillation point to be 85-170 ℃, the final distillation point to be 220-280 ℃, enables the total aromatic hydrocarbon content to be more than 90% of the aromatic-rich light pyrolysis distillate oil, enables the yield of the total liquid phase product to be more than 80%, enables the yield of the liquid phase product BTX to be more than 50%, and achieves good technical effects.
Drawings
FIG. 1 is a process flow of the process of producing BTX from aromatic-rich light cracked distillate of the present invention;
1-a first stage reactor; a 2-two-stage reactor; 3-three-stage reactor; 4-separator 1; 5-separator 2; 6-separator 3; 7-a benzene removal tower; 8-toluene column; 9-xylene column; 10-aromatic-rich light cracked distillate; 11-solvent oil; 12-H 2 +CH 4 The method comprises the steps of carrying out a first treatment on the surface of the 13-C2-C4 alkane; 14-benzene; 15-toluene; 16-C8 aromatics; 17-weight material; 18-raffinate;
FIG. 2 is a graph of the distribution of the material versus the on-line time for example 1 of the present invention;
FIG. 3 is an XRD pattern of the catalyst used in the third stage of hydrogenation according to example 1 of the present invention;
FIG. 4 is a temperature programmed reduction TPR map of the catalyst used in the third stage hydrogenation of example 1 of the present invention;
FIG. 5 is a graph of product distribution versus on-line time for comparative example 1 of the present invention;
FIG. 6 is a temperature programmed reduction TPR spectrum of the catalyst for the third stage hydrogenation according to comparative example 1 of the present invention.
Detailed Description
The technical scheme of the invention is further described below with reference to the specific embodiments.
In the invention, the aromatic-rich light pyrolysis distillate oil (10) is subjected to one-stage reaction to remove diene in the raw material, and partial circulation is adopted to reduce reaction temperature rise due to large reaction heat release, namely, partial one-stage reaction products are returned to a one-stage reactor inlet to be mixed with the raw material and then enter the reactor (1); the other part of the first-stage reaction product enters a second-stage reactor (2), and the second-stage reaction is mainly the selectivity of the polycyclic aromatic hydrocarbonThe hydrogenation, desulfurization, denitrification and other reactions, the great heat release amount is needed to adopt partial circulation to reduce the reaction temperature rise, namely, part of the second-stage reaction products flow back to the inlet of the second-stage reactor and are mixed with the second-stage raw materials and then enter the second-stage reactor (2), and the other part of the second-stage reaction products enter the third-stage reactor (3); the three-stage reaction mainly comprises hydrocracking, dealkylation and transalkylation, the reaction product is separated into liquid phase and gas phase by a separator (4), and the gas phase product is separated into H by a separator (5) 2 +CH 4 (12) Separating a C2-C4 (13) gas-phase product and a tank bottom residual liquid (18) from a tank substrate through a separator (6); the liquid phase product separated by the separator (4) is separated into benzene by a benzene removal tower (7); the tower bottom enters a toluene tower (8) to separate toluene; the toluene tower bottom enters a xylene tower (9) to separate out the xylene, the tower bottom is recycled to a three-way inlet to be mixed with three-section raw materials and then enters a reactor (3), and part of the heavy materials (17) at the bottom of the xylene tower are discharged outside the boundary, so that the accumulation of the heavy materials in the system is prevented.
In the invention, the dispersity test method of the active component Ni is an oxyhydrogen titration method.
Wherein: dispersity of R- - - -Ni;
[ Ni ] - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -;
[Ni] total (S) -total nickel atom number;
V 0 -titration amount of hydrogen, mL;
N A -Avgalileo constant (6.023). Times.10 23
W- -pattern mass, g;
p- -the mass fraction of nickel in the form,%;
m- -atomic weight of nickel 58.7.
In the invention, the test method of TPR hydrogen atmosphere reduction is an oxyhydrogen titration method.
In the invention, the liquid phase product yield is calculated by the following steps:
liquid phase product yield = W Liquid product /W Raw materials
W Liquid product -weight of liquid phase reaction product in line 24 hours, grams;
W raw materials -feed of aromatic-rich light cracked distillate feedstock in line for 24 hours, grams.
In the invention, the temperature of the active component Ni reduction peak is measured by adopting a TPR temperature programming reduction method, hydrogen atmosphere is adopted for reduction, the temperature rising rate is 10 ℃/min, and the temperature is increased to 900 ℃.
[ example 1 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 45 ℃, pressure 6.0MPa, fresh feed space velocity 1.0h -1 The hydrogen oil volume ratio was 500, the fresh oil to recycle product volume ratio was 1.0:5.0, and the reaction conditions and product data are shown in Table 1.
The second stage hydrogenation adopts Ni-Mo/TiO 2 -SiO 2 -Al 2 O 3 Catalyst, reactor (2 reaction) inlet temperature 280 ℃, pressure 5.5MPa, fresh feed space velocity 0.8h -1 The hydrogen oil volume ratio 1200, the fresh oil to product volume ratio for recycle 1.0:0.5, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 420 ℃, the pressure is 5.0MPa, and the space velocity of fresh feed is 0.8h -1 The material at the reverse outlet of the hydrogen-oil volume ratio 1500,3 is separated into two materials of gas phase and liquid phase by a separator 1, and the gas phase material is respectively generated into fuel gas, C2-C4 alkane and a small amount of residual liquid by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is respectively processed by a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene,Toluene and mixed C8 aromatic hydrocarbon, the bottom of the xylene tower is recycled to the 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of reaction products are shown in Table 5 and FIG. 2. The composition of the catalyst used for three-stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The preparation method of the catalyst used for the third-stage hydrogenation comprises the following steps:
selecting hydrogen type SiO 2 /Al 2 O 3 832 g of ZSM-5 molecular sieve powder (dried before use) which is 150 g of pseudo-boehmite calculated by 150 g of alumina, 15 g of methylcellulose and sesbania powder are uniformly mixed for standby; then adding 8 g of nitric acid and 5 g of citric acid into 600 g of water to dissolve uniformly, adding cerium nitrate containing 8 g of cerium oxide and calcium nitrate containing 10 g of calcium oxide to dissolve uniformly, pouring the solution into the above-mentioned mixed powder, kneading for 35 min, extruding to form strips, placing at 20 deg.C for 12 hr, drying at 110 deg.C for 6 hr, placing into a muffle furnace, roasting at 600 deg.C for 5 hr so as to obtain the invented composite carrier (the weight percentage composition of composite carrier: ZSM-5 content 83.2% and Al) 2 O 3 15% of calcium oxide, 1% of cerium oxide, 0.8% of cerium oxide, and the water absorption rate is 102%.
Preparing an impregnating solution containing 30 g of Ni by using a soluble metal salt precursor, controlling the volume of the solution to 170 ml, adding 1 g of N-dodecyl ethylenediamine sodium triacetate and 1 g of triethanolamine into the impregnating solution, stirring and dissolving uniformly, taking 170 g of composite carrier, loading the same volume of the impregnating solution on the composite carrier by adopting a rotary pot spraying method, ageing for 16 hours at 25 ℃, drying for 4 hours at 100 ℃, roasting for 4 hours at 400 ℃, and obtaining the oxidation catalyst, and reducing for 48 hours in a hydrogen atmosphere at 350 ℃ to obtain the reduction catalyst. The XRD patterns of the hydrogen ZSM-5 powder, the composite carrier and the catalyst are shown in figure 3, the temperature programming reduction TPR pattern of the oxidative catalyst is shown in figure 4, and the peak value of the reduction temperature of the active component in the hydrogen atmosphere is 377 ℃ according to figure 4, so that the active component is well dispersed, easy to reduce and high in activity. The dispersity of the reduced catalyst Ni was 16.3%.
[ example 2 ]
Aromatic-rich cracking with initial distillation point of 165 ℃ and final distillation point of 260 DEG CThe de-oiling is used as raw material, the bromine valence is 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 45 ℃, fresh feed space velocity 1.0h -1 The volume ratio of fresh oil to product for recycle is 1.0:5.0, the volume ratio of hydrogen oil is 500, the pressure is 6.0MPa, and the reaction conditions and product data are shown in Table 1.
The inlet temperature of the second-stage hydrogenation reactor (2 reverse) is 280 ℃, the pressure is 5.5MPa, and the space velocity of fresh feed is 0.8h -1 The hydrogen oil volume ratio 1200, the fresh oil to product volume ratio for recycle 1.0:0.5, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 450 ℃, the pressure is 6.5MPa, and the space velocity of fresh feed is 1.2h -1 Separating the hydrogen-oil volume ratio 800,3 back-outlet material into gas phase and liquid phase two materials by a separator 1, and generating fuel gas, C2-C4 alkane and a small amount of residual liquid by the gas phase material by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is respectively subjected to a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene, toluene and mixed C8 aromatic hydrocarbon, the xylene tower substrate is circulated to a 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The catalyst composition used for the third stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The preparation method of the catalyst used for the third-stage hydrogenation comprises the following steps:
selecting hydrogen type SiO 2 /Al 2 O 3 840 g of ZSM-5 molecular sieve powder (dried before use), 15 g of methylcellulose and sesbania powder respectively, which are evenly mixed for standby, wherein the silica sol is calculated by 145 g of silicon dioxide; then adding 8 g of nitric acid and 5 g of citric acid into 550 g of water to be uniformly dissolved, and thenAdding cerium nitrate containing 5 g cerium oxide and calcium nitrate containing 10 g calcium oxide, dissolving uniformly, pouring the solution into the above mixed powder, kneading for 35 min, extruding to form, standing at 20deg.C for 12 hr, drying at 110deg.C for 6 hr, and calcining at 600deg.C for 4 hr to obtain composite carrier (composite carrier weight percentage composition: ZSM-5 content 84%, siO) 2 (binder) content 14.5%, calcium oxide content 1.0%, cerium oxide content 0.5%) and water absorption 103%.
Preparing an impregnating solution containing 30 g of Ni by using soluble metal salt precursor basic nickel carbonate, controlling the volume of the solution to 170 ml, adding 0.02 g of N-hexadecyl ethylenediamine sodium triacetate and 8 g of ethanolamine into the impregnating solution, stirring and dissolving uniformly, taking 170 g of composite carrier, loading the impregnating solution on the composite carrier in an equal volume manner by adopting a rotary pot spraying method, ageing for 16 hours at 25 ℃, drying for 4 hours at 100 ℃, roasting for 4 hours at 400 ℃, obtaining an oxidation catalyst, reducing for 42 hours in a hydrogen atmosphere at 400 ℃, obtaining a reduction catalyst, wherein the dispersity of Ni of the reduction catalyst is 15.8%, and the temperature of a TPR programmed heating reduction peak of the oxidation catalyst is 380 ℃.
[ example 3 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 45 ℃, fresh feed space velocity 1.0h -1 The volume ratio of fresh oil to product for recycle is 1.0:5.0, the volume ratio of hydrogen oil is 500, the pressure is 6.0MPa, and the reaction conditions and product data are shown in Table 1.
The inlet temperature of the second-stage hydrogenation reactor (2 reverse) is 280 ℃, the pressure is 5.5MPa, and the space velocity of fresh feed is 0.8h -1 The hydrogen oil volume ratio 1200, the fresh oil to product volume ratio for recycle 1.0:0.5, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 410 ℃, the pressure is 5.5MPa, and the space velocity of fresh feed is 1.0h -1 Separating the hydrogen-oil volume ratio 1500,3 back-outlet material into gas phase and liquid phase two materials by a separator 1, and generating fuel gas, C2-C4 alkane and a small amount of residual liquid by the gas phase material by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is respectively subjected to a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene, toluene and mixed C8 aromatic hydrocarbon, the xylene tower substrate is circulated to a 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The catalyst composition used for the third stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The catalyst used in the third stage hydrogenation was prepared in the same manner as described in example 1.
[ example 4 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 45 ℃, fresh feed space velocity 1.0h -1 The volume ratio of fresh oil to product for recycle is 1.0:5.0, the volume ratio of hydrogen oil is 500, the pressure is 6.0MPa, and the reaction conditions and product data are shown in Table 1.
The inlet temperature of the second-stage hydrogenation reactor (2 reverse) is 280 ℃, the pressure is 5.5MPa, and the space velocity of fresh feed is 0.8h -1 The hydrogen oil volume ratio 1200, the fresh oil to product volume ratio for recycle 1.0:0.5, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
Third stage hydrogenation reactionThe inlet temperature of the reactor (3 reverse) is 410 ℃, the pressure is 5.5MPa, and the space velocity of fresh feed is 1.0h -1 Separating the hydrogen-oil volume ratio 1800,3 back-outlet material into gas phase and liquid phase two materials by a separator 1, and generating fuel gas, C2-C4 alkane and a small amount of residual liquid by the gas phase material by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is respectively subjected to a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene, toluene and mixed C8 aromatic hydrocarbon, the xylene tower substrate is circulated to a 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The catalyst composition used for the third stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The catalyst used in the third stage hydrogenation was prepared in the same manner as described in example 1.
[ example 5 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 45 ℃, fresh feed space velocity 1.0h -1 The volume ratio of fresh oil to product for recycle is 1.0:5.0, the volume ratio of hydrogen oil is 500, the pressure is 6.0MPa, and the reaction conditions and product data are shown in Table 1.
The inlet temperature of the second-stage hydrogenation reactor (2 reverse) is 280 ℃, the pressure is 5.5MPa, and the space velocity of fresh feed is 0.8h -1 The hydrogen oil volume ratio 1200, the fresh oil to product volume ratio for recycle 1.0:0.5, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 470 ℃, the pressure is 6.0MPa, and the space velocity of fresh feed is 2.0h -1 The hydrogen-oil volume ratio 2000,3 reverse outlet material is separated into two materials of gas phase and liquid phase by a separator 1 The gas phase material passes through a separator 2 and a separator 3 to generate fuel gas, C2-C4 alkane and a small amount of residual liquid; the liquid phase material generated by the separator 1 is respectively subjected to a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene, toluene and mixed C8 aromatic hydrocarbon, the xylene tower substrate is circulated to a 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The catalyst composition used for the third stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The third stage hydrogenation catalyst preparation process is the same as in example 1.
[ example 6 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 50 ℃, pressure 5.5MPa, fresh feed space velocity 1.2h -1 The volume ratio of fresh oil to product for recycle is 1.0:4.0, the volume ratio of hydrogen oil is 800, and the reaction process conditions and product composition data are shown in Table 1.
The inlet temperature of the second-stage hydrogenation reactor (2 reverse) is 290 ℃, the pressure is 5.0MPa, and the space velocity of fresh feed is 1.0h -1 The hydrogen oil volume ratio 1500, the fresh oil to product volume ratio for recycle 1.0:1.0, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 470 ℃, the pressure is 6.0MPa, and the space velocity of fresh feed is 2.0h -1 Separating the hydrogen-oil volume ratio 2000,3 back-outlet material into gas phase and liquid phase two materials by a separator 1, and generating fuel gas, C2-C4 alkane and a small amount of residual liquid by the gas phase material by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is processed by a benzene removal tower, a toluene tower and a xylene towerPure benzene, toluene and mixed C8 aromatic hydrocarbon are respectively obtained, the bottom of the xylene tower is circulated to the 3-reverse inlet, partial heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The catalyst composition used for the third stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The preparation method of the catalyst used for the third-stage hydrogenation comprises the following steps:
selecting hydrogen type SiO 2 /Al 2 O 3 820 g of ZSM-5 molecular sieve powder (dried before use) which is prepared by uniformly mixing 15 g of pseudo-boehmite, methylcellulose and sesbania powder which are calculated by 145 g of alumina; then adding 13 g of nitric acid into 600 g of water to dissolve uniformly, adding cerium nitrate containing 20 g of cerium oxide and calcium nitrate containing 15 g of calcium oxide to dissolve uniformly, pouring the solution into the above-mentioned mixed powder body, kneading for 35 min, extruding and forming, placing at 20 deg.C for 12 hr, drying at 110 deg.C for 6 hr, placing into a muffle furnace and roasting at 550 deg.C for 6 hr so as to obtain the invented composite carrier (ZSM-5 content is 82% by weight and Al content is 82% by weight) 2 O 3 14.5%, 1.5% calcium oxide and 2.0% cerium oxide, and the water absorption rate is 105%.
Preparing an impregnating solution containing 40 g of Ni by using soluble metal salt precursor basic nickel carbonate, controlling the volume of the solution to 160 ml, adding 1 g of N-dodecyl ethylenediamine sodium triacetate, 0.8 g of ethanolamine and 0.8 g of triethanolamine into the impregnating solution, stirring and dissolving uniformly, taking 160 g of composite carrier, loading the impregnating solution on the composite carrier in an equal volume by adopting a rotary pot spraying method, ageing for 16 hours at 20 ℃, drying for 3 hours at 180 ℃, roasting for 2 hours at 600 ℃, obtaining an oxidation catalyst, reducing for 40 hours in a hydrogen atmosphere at 450 ℃, and obtaining a reduction catalyst, wherein the dispersity of Ni of the reduction catalyst is 15.2%. The temperature programmed reduction peak temperature of the TPR of the oxidative catalyst was 389 ℃.
[ example 7 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and adopting a three-stage circulation hydrogenation process flow (figure 1)Producing BTX; the first stage adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 50 ℃, pressure 5.5MPa, fresh feed space velocity 1.2h -1 The volume ratio of fresh oil to product for recycle is 1.0:4.0, the volume ratio of hydrogen oil is 800, and the reaction process conditions and product composition data are shown in Table 1.
The inlet temperature of the second-stage hydrogenation reactor (2 reverse) is 290 ℃, the pressure is 5.0MPa, and the space velocity of fresh feed is 1.0h -1 The hydrogen oil volume ratio 1500, the fresh oil to product volume ratio for recycle 1.0:1.0, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 410 ℃, the pressure is 5.5MPa, and the space velocity of fresh feed is 1.0h -1 Separating the hydrogen-oil volume ratio 1800,3 back-outlet material into gas phase and liquid phase two materials by a separator 1, and generating fuel gas, C2-C4 alkane and a small amount of residual liquid by the gas phase material by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is respectively subjected to a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene, toluene and mixed C8 aromatic hydrocarbon, the xylene tower substrate is circulated to a 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The catalyst composition used for the third stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The catalyst used in the third stage hydrogenation was prepared in the same manner as described in example 1.
[ example 8 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 50 ℃, pressure 5.5MPa, fresh feed space velocity 1.2h -1 The volume ratio of fresh oil to product for recycle is 1.0:4.0, the volume ratio of hydrogen oil is 800, and the reaction process conditions and product composition data are shown in Table 1.
The second stage hydrogenation adopts Ni-Mo/TiO 2 -SiO 2 -Al 2 O 3 Catalyst, reactor (2 reaction) inlet temperature 290 ℃, pressure 5.0MPa and fresh feed space velocity 1.0h -1 The hydrogen oil volume ratio 1500, the fresh oil to product volume ratio for recycle 1.0:1.0, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 450 ℃, the pressure is 6.5MPa, and the space velocity of fresh feed is 1.2h -1 Separating the hydrogen-oil volume ratio 1000,3 back-outlet material into gas phase and liquid phase two materials by a separator 1, and generating fuel gas, C2-C4 alkane and a small amount of residual liquid by the gas phase material by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is respectively subjected to a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene, toluene and mixed C8 aromatic hydrocarbon, the xylene tower substrate is circulated to a 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The catalyst composition used for the third stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The catalyst used in the third stage hydrogenation was prepared in the same manner as described in example 1.
[ example 9 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 50 ℃, pressure 5.5MPa, fresh feed space velocity 1.2h -1 The volume ratio of fresh oil to product for recycle is 1.0:4.0, hydrogen oil bodiesThe product ratio was 800, and the reaction process conditions and the product composition data are shown in Table 1.
The second stage hydrogenation adopts Ni-Mo/TiO 2 -SiO 2 -Al 2 O 3 Catalyst, reactor (2 reaction) inlet temperature 290 ℃, pressure 5.0MPa and fresh feed space velocity 1.0h -1 The hydrogen oil volume ratio 1500, the fresh oil to product volume ratio for recycle 1.0:1.0, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 420 ℃, the pressure is 5.0MPa, and the space velocity of fresh feed is 0.8h -1 Separating the hydrogen-oil volume ratio 1500,3 back-outlet material into gas phase and liquid phase two materials by a separator 1, and generating fuel gas, C2-C4 alkane and a small amount of residual liquid by the gas phase material by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is respectively subjected to a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene, toluene and mixed C8 aromatic hydrocarbon, the xylene tower substrate is circulated to a 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The catalyst composition used for the third stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The catalyst used in the third stage hydrogenation was prepared in the same manner as described in example 1.
[ example 10 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 45 ℃, pressure 6.0MPa, fresh feed space velocity 1.0h -1 The hydrogen oil volume ratio was 500, the fresh oil to product volume ratio for recycle was 1.0:5.0, and the reaction conditions and product data are shown in Table 1.
The second stage hydrogenation adopts Ni-Mo/TiO 2 -SiO 2 -Al 2 O 3 Catalyst, reactor (2 reaction) inlet temperature 280 ℃, pressure 5.5MPa, fresh feed space velocity 0.8h -1 The hydrogen oil volume ratio 1200, the fresh oil to product volume ratio for recycle 1.0:0.5, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 420 ℃, the pressure is 5.0MPa, and the space velocity of fresh feed is 0.8h -1 The material at the reverse outlet of the hydrogen-oil volume ratio 1500,3 is separated into two materials of gas phase and liquid phase by a separator 1, and the gas phase material is respectively generated into fuel gas, C2-C4 alkane and a small amount of residual liquid by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is respectively subjected to a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene, toluene and mixed C8 aromatic hydrocarbon, the xylene tower substrate is circulated to a 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The composition of the catalyst used for three-stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The preparation method of the catalyst used for the third-stage hydrogenation comprises the following steps:
hydrogen taking SiO 2 /Al 2 O 3 832 g of ZSM-5 molecular sieve powder (dried before use) with the molar ratio of 150, 15 g of pseudo-boehmite calculated by 150 g of alumina, methylcellulose and sesbania powder are uniformly mixed for standby; then adding 8 g of nitric acid and 5 g of citric acid into 600 g of water to dissolve uniformly, adding cerium nitrate containing 8 g of cerium oxide and calcium nitrate containing 10 g of calcium oxide to dissolve uniformly, pouring the solution into the above-mentioned mixed powder, kneading for 35 min, extruding to form strips, placing at 20 deg.C for 12 hr, drying at 110 deg.C for 6 hr, placing into a muffle furnace, roasting at 600 deg.C for 5 hr so as to obtain the invented composite carrier (the weight percentage composition of composite carrier: ZSM-5 content 83.2% and Al) 2 O 3 Content of15%, calcium oxide content 1% and cerium oxide content 0.8%), the water absorption rate was 102%.
Preparing an impregnating solution containing 30 g of Ni by using soluble metal salt precursor basic nickel carbonate, controlling the volume of the solution to 170 ml, adding 0.0085 g of N-dodecyl ethylenediamine sodium triacetate and 0.0085 g of triethanolamine into the impregnating solution, stirring and dissolving uniformly, taking 170 g of composite carrier, loading the impregnating solution on the composite carrier in equal volume by adopting a rotary pot spraying method, ageing for 16 hours at 25 ℃, drying for 4 hours at 100 ℃, roasting for 4 hours at 400 ℃, obtaining an oxidation catalyst, and reducing for 48 hours in a hydrogen atmosphere at 350 ℃ to obtain the hydrocracking catalyst. The dispersity of Ni of the reduction catalyst is 7.7 percent. The peak reduction temperature of the active component under the hydrogen atmosphere was 415 ℃.
[ comparative example 1 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 45 ℃, pressure 6.0MPa, fresh feed space velocity 1.0h -1 The hydrogen oil volume ratio was 500, the fresh oil to product volume ratio for recycle was 1.0:5.0, and the reaction conditions and product data are shown in Table 1.
The second stage hydrogenation adopts Ni-Mo/TiO 2 -SiO 2 -Al 2 O 3 Catalyst, reactor (2 reaction) inlet temperature 280 ℃, pressure 5.5MPa, fresh feed space velocity 0.8h -1 The hydrogen oil volume ratio 1200, the fresh oil to product volume ratio for recycle 1.0:0.5, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 420 ℃, the pressure is 5.0MPa, and the space velocity of fresh feed is 0.8h -1 Hydrogen oil volume ratio 1500,3 is reversedSeparating the port material into two materials of gas phase and liquid phase by a separator 1, and generating fuel gas, C2-C4 alkane and a small amount of residual liquid by the gas phase material by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is respectively subjected to a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene, toluene and mixed C8 aromatic hydrocarbon, the xylene tower substrate is circulated to a 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The catalyst composition used for the third stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The preparation method of the catalyst used for the third-stage hydrogenation comprises the following steps:
selecting hydrogen type SiO 2 /Al 2 O 3 832 g of ZSM-5 molecular sieve powder (dried before use) which is calculated as pseudo-boehmite containing 150 g of alumina, and 15 g of methylcellulose and sesbania powder are uniformly mixed for standby; then adding 8 g of nitric acid and 5 g of citric acid into 600 g of water to dissolve uniformly, adding cerium nitrate containing 8 g of cerium oxide and calcium nitrate containing 10 g of calcium oxide to dissolve uniformly, pouring the solution into the above-mentioned mixed powder, kneading for 35 min, extruding to form strips, placing at 20 deg.C for 12 hr, drying at 110 deg.C for 6 hr, placing into a muffle furnace, roasting at 600 deg.C for 5 hr so as to obtain the invented composite carrier (the weight percentage composition of composite carrier: ZSM-5 content 83.2% and Al) 2 O 3 15% of calcium oxide, 1% of cerium oxide, 0.8% of cerium oxide, and the water absorption rate is 102%.
Preparing an impregnating solution containing 30 g of Ni by using a soluble metal salt precursor, controlling the volume of the solution to 170 ml, taking 170 g of composite carrier, loading the same volume of the impregnating solution on the composite carrier by adopting a rotary pot spraying method, aging for 16 hours at 25 ℃, drying for 4 hours at 100 ℃, roasting for 4 hours at 400 ℃ to obtain an oxidation catalyst, and reducing for 48 hours in a hydrogen atmosphere at 350 ℃ to obtain a reduction catalyst, wherein the dispersion degree of Ni in the reduction catalyst is 4.1%. The temperature programmed reduction TPR spectrum of the oxidative catalyst is shown in fig. 6, and the peak value of the reduction temperature of the active component in the hydrogen atmosphere is 440 ℃ as can be seen from fig. 6, which shows that the dispersion of the active component is poor, the reduction is difficult and the activity is low.
[ comparative example 2 ]
Takes aromatic-rich pyrolysis oil with initial distillation point of 165 ℃ and final distillation point of 260 ℃ as raw material, and bromine valence of 65gBr 2 Per 100g of oil, aromatic hydrocarbon content of more than 98%, sulfur of 120ug/mL and nitrogen of 42ug/mL, and producing BTX by adopting a three-stage circulating hydrogenation process flow (figure 1); the first stage hydrogenation adopts Ni/Al containing 13% of nickel 2 O 3 Catalyst, reactor (1 reaction) inlet temperature 45 ℃, pressure 6.0MPa, fresh feed space velocity 1.0h -1 The hydrogen oil volume ratio was 500, the fresh oil to product volume ratio for recycle was 1.0:5.0, and the reaction conditions and product data are shown in Table 1.
The second stage hydrogenation adopts Ni-Mo/TiO 2 -SiO 2 -Al 2 O 3 Catalyst, reactor (2 reaction) inlet temperature 280 ℃, pressure 5.5MPa, fresh feed space velocity 0.8h -1 The hydrogen oil volume ratio 1200, the fresh oil to product volume ratio for recycle 1.0:0.5, the reaction process conditions and the product composition data are shown in tables 2 and 3. The catalyst composition used for the second stage hydrogenation is as follows: tiO (titanium dioxide) 2 -SiO 2 -Al 2 O 3 The content is 78% (TiO) 2 8.5% of SiO 2 9.5% of Al 2 O 3 82 percent of NiO content is 9 percent, moO 3 The content was 13%.
The inlet temperature of the third-stage hydrogenation reactor (3 reverse) is 420 ℃, the pressure is 5.0MPa, and the space velocity of fresh feed is 0.8h -1 Separating the hydrogen-oil volume ratio 1500,3 back-outlet material into gas phase and liquid phase two materials by a separator 1, and generating fuel gas, C2-C4 alkane and a small amount of residual liquid by the gas phase material by a separator 2 and a separator 3; the liquid phase material generated by the separator 1 is respectively subjected to a benzene removal tower, a toluene tower and a xylene tower to obtain pure benzene, toluene and mixed C8 aromatic hydrocarbon, the xylene tower substrate is circulated to a 3-reverse inlet, part of heavy components are discharged out of the system, the reaction process conditions are shown in Table 4, and the composition data of the reaction products are shown in Table 5. The catalyst composition used for the third stage hydrogenation is as follows: the Ni content of the active component is 15 percent, and the balance is the composite carrier.
The preparation method of the catalyst used for the third-stage hydrogenation comprises the following steps:
selecting hydrogen type SiO 2 /Al 2 O 3 840 g of ZSM-5 molecular sieve powder (dried before use) of 150 g of alumina15 g of pseudoboehmite, methylcellulose and sesbania powder are uniformly mixed for standby; then adding 8 g of nitric acid and 5 g of citric acid into 600 g of water to dissolve uniformly, adding calcium nitrate containing 10 g of calcium oxide to dissolve uniformly, pouring the solution into the above-mentioned mixed powder body, kneading for 35 min, extruding to form strips, placing at 20 deg.C for 12 hr, drying at 110 deg.C for 6 hr, placing into a muffle furnace, roasting at 600 deg.C for 5 hr so as to obtain the invented composite carrier (the weight percentage composition of composite carrier: ZSM-5 content 84% and Al) 2 O 3 15% calcium oxide content and 1% calcium oxide content) with a water absorption of 103%.
Preparing an impregnating solution containing 30 g of Ni by using soluble metal salt precursor basic nickel carbonate, controlling the volume of the solution to 170 ml, adding 1 g of N-dodecyl ethylenediamine sodium triacetate and 1 g of triethanolamine into the impregnating solution, stirring and dissolving uniformly, taking 170 g of composite carrier, loading the same volume of the impregnating solution on the composite carrier by adopting a rotary pot spraying method, aging for 16 hours at 25 ℃, drying for 4 hours at 100 ℃, roasting for 4 hours at 400 ℃, obtaining an oxidation catalyst, and reducing for 48 hours in a hydrogen atmosphere at 350 ℃, wherein the dispersity of Ni of the reduction catalyst is 7.6%. The peak reduction temperature of the active component under the hydrogen atmosphere was 427 ℃.
TABLE 1
Note that: * Recycle ratio refers to the volume ratio of fresh feed to reaction product for recycle
TABLE 2
Note that: * Recycle ratio refers to the volume ratio of fresh feed to reaction product for recycle
TABLE 3 Table 3
TABLE 4 Table 4
TABLE 5
Note that: * Data in the table are on-line response 400 hours data.
The embodiments of the present invention are only detailed descriptions of the technical solutions of the present invention, but the present invention is not limited to the above embodiments, i.e., the present invention can be implemented without depending on the steps described in the above embodiments. In summary, any modifications to the present invention, including the substitution of materials and additives described herein, the selection of particular embodiments, etc., would be within the scope of the invention and the disclosure.

Claims (9)

1. The method for producing BTX by aromatic-rich light pyrolysis distillate oil adopts three-stage hydrogenation, wherein the first-stage hydrogenation is diene selective hydrogenation, the second-stage hydrogenation is polycyclic aromatic hydrocarbon selective hydrogenation, and the third-stage hydrogenation is selective hydrocracking; the first stage hydrogenation product has bromine number less than 25gBr 2 100g of oil, the content of polycyclic aromatic hydrocarbon in the second-stage hydrogenation product is less than 2 percent, the retention rate of aromatic hydrocarbon is more than 93 percent, the yield of the total liquid-phase product of the third-stage hydrogenation product is more than 80 percent, and the BTX yield of the liquid-phase product is more than 50 percent.
2. The process of claim 1 wherein the first stage hydrogenationThe reaction conditions of (2) are as follows: the inlet temperature of the reactor is 40-90 ℃, and the space velocity of fresh feed is 0.8-2.0 h -1 The circulation ratio is 1.0:2.0-1.0:7.0, the hydrogen-oil volume ratio is 300-1000, and the pressure is 2-8 MPa.
3. The process of claim 1, wherein the reaction conditions for the second stage hydrogenation are: the inlet temperature of the reactor is 240-350 ℃, and the space velocity of fresh feed is 0.8-2.0 h -1 The circulation ratio is 1.0:0.3-1.0:2.0, the hydrogen oil volume ratio is 500-2000, and the pressure is 2-8 MPa.
4. The process of claim 1, wherein the reaction conditions for the third stage hydrogenation are: the inlet temperature of the reactor is 380-480 ℃, and the space velocity of fresh feed is 0.6-4.0 h -1 The hydrogen oil volume ratio is 500-2000, and the pressure is 2-8 MPa.
5. The method of claim 1, wherein the aromatic-rich light cracked distillate oil: the initial boiling point is 85-170 ℃, the final boiling point is 220-280 ℃, and the raw materials consist of: sulfur content <600ug/mL, nitrogen content <300ug/mL; the aromatic hydrocarbon content is more than 90wt%.
6. The process of claim 1, wherein the catalyst used in the third stage hydrogenation comprises the following components in weight percent:
a)5%~20%Ni;
b)0.01%~5.00%CeO 2
c)55.00%~89.99%ZSM-5;
d) 5% -20% of binder;
wherein the reduction temperature of the TPR hydrogen atmosphere of the catalyst used in the third stage hydrogenation is lower than 420 ℃, and the dispersity of the active component Ni is more than 7.5%, preferably 9-20%.
7. The method according to claim 6, wherein the catalyst for the third stage hydrogenation has a Ni content of 10% to 15% by weight and a CeO content of 2 The content is 0.5-3.0%, the binder content is 8-15%, and the balance is ZSM-5.
8. The process according to claim 6 or 7, wherein the catalyst used in the third stage hydrogenation comprises an alkaline earth metal oxide of 0.1% to 3.0%, preferably the alkaline earth metal oxide is calcium oxide and/or magnesium oxide.
9. The method according to claim 6, wherein the catalyst used in the third stage hydrogenation has a TPR hydrogen atmosphere reduction temperature of less than 400 ℃, more preferably the catalyst used in the third stage hydrogenation has a TPR hydrogen atmosphere reduction temperature of less than 390 ℃, and the dispersion of the active component Ni is greater than 10%, preferably 11% to 20%.
CN202210752052.9A 2022-06-28 2022-06-28 Method for producing BTX from aromatic-rich light pyrolysis distillate Pending CN117342912A (en)

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