CN117342320B - Production equipment and production process of superfine fiber mask cloth - Google Patents
Production equipment and production process of superfine fiber mask cloth Download PDFInfo
- Publication number
- CN117342320B CN117342320B CN202311659806.7A CN202311659806A CN117342320B CN 117342320 B CN117342320 B CN 117342320B CN 202311659806 A CN202311659806 A CN 202311659806A CN 117342320 B CN117342320 B CN 117342320B
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- superfine fiber
- mask cloth
- fiber mask
- rolling
- base
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- 239000004744 fabric Substances 0.000 title claims abstract description 169
- 239000000835 fiber Substances 0.000 title claims abstract description 166
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000000428 dust Substances 0.000 claims abstract description 72
- 238000005096 rolling process Methods 0.000 claims abstract description 62
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000001815 facial effect Effects 0.000 description 30
- 229920000049 Carbon (fiber) Polymers 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000004917 carbon fiber Substances 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 229920001410 Microfiber Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/26—Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/08—Rollers therefor
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application provides production equipment and production technology of superfine fiber mask cloth, belongs to mask production technical field, and includes: the base is internally provided with a conveying belt, and a plurality of guide rollers for supporting the superfine fiber mask cloth are rotatably connected in the base; the roller is rotationally connected inside the base, a gap for passing through the superfine fiber mask cloth is reserved between the roller and the upper surface of the conveying belt, and transmission gears are arranged at the extending end of the roller and the extending end of the transmission shaft at one side of the conveying belt and are meshed with each other; the dust collection mechanism is arranged inside the base; a winding mechanism; the method can ensure that the rolling rate of each stage of the superfine fiber mask cloth in the rolling process is consistent, can carry out self-adaptive adjustment along with the increase of the diameter of the rolling part of the superfine fiber mask cloth, and provides effective tensioning limit and rolling driving for the superfine fiber mask cloth, thereby reducing the probability of wrinkling.
Description
Technical Field
The application relates to the technical field of mask production, in particular to production equipment and production process of superfine fiber mask cloth.
Background
Superfine fiber mask cloth is a material for making a mask, is usually made of cellulose or synthetic fibers, and has extremely fine fiber diameter and relatively high surface area. The fiber structure can better absorb and store liquid components, so that the nutrient components in the skin care product can be effectively conveyed to the skin. When the superfine fiber mask cloth is produced, the produced superfine fiber mask cloth needs to be rolled up so as to be convenient for subsequent transportation and carrying.
Refer to application number CN202111423869.3, the name is a carbon fiber cloth furling device's chinese patent, and it is furled carbon fiber cloth through the rotatory mode of drive commentaries on classics roller, then cooperates by telescopic link and tensioning roller and carries out spacingly to carbon fiber cloth for the carbon fiber cloth after the furling is in the state of tightening, promotes the compactness after the furling.
With reference to the above technical solution, the applicant found that when the rolling mode of driving the axis to rotate is adopted to perform the rolling operation, the rolling speed of the outer ring cloth and the inner ring cloth on the rolling roller is the same due to the superposition of the number of rolling turns, but the rolling length of the outer layer cloth is larger than the rolling length of the inner layer cloth under the condition, so that the rolling speed fluctuates to affect the rolling quality.
Disclosure of Invention
In view of this, this application provides a production facility and production technology of superfine fiber facial mask cloth, not only can guarantee that the roll-up rate of each stage of superfine fiber facial mask cloth keeps unanimous in the roll-up process, promotes the overall stability of roll-up work, can carry out self-adaptation along with the increase of superfine fiber facial mask cloth roll-up part diameter moreover and adjust, for superfine fiber facial mask cloth provides effectual tensioning spacing and roll-up drive, reduces the probability that the fold appears.
In order to solve the technical problems, the application provides production equipment and production process of superfine fiber mask cloth.
In a first aspect, the present application provides a production facility of superfine fiber facial mask cloth, including: the base is internally provided with a conveying belt, and a plurality of guide rollers for supporting the superfine fiber mask cloth are rotatably connected in the base; the roller is rotationally connected inside the base, a gap for passing through the superfine fiber mask cloth is reserved between the roller and the upper surface of the conveying belt, and transmission gears are arranged at the extending end of the roller and the extending end of the transmission shaft at one side of the conveying belt and are meshed with each other; the dust collection mechanism is arranged in the base and is used for sucking dust attached to the surface of the superfine fiber mask cloth passing through the conveyor belt; the rolling mechanism is arranged in the base and is used for rolling the superfine fiber mask cloth; the winding mechanism includes: the vertical plates are symmetrically arranged in the base and are used for bearing a rolling disc of the superfine fiber mask cloth; the hollow disc is arranged at the upper end of the vertical plate, a plurality of rotating shafts are rotatably connected inside the hollow disc, and friction wheels are axially and slidably connected outside the rotating shafts; the guide rails are uniformly arranged in the hollow disc, a traction seat is connected between every two adjacent guide rails in a sliding manner, and the friction wheels correspond to the traction seats one by one; the plane thread discs are rotationally connected to the outer sides of the hollow discs, and each traction seat is meshed with the plane thread discs; the motor is arranged inside the base, an output shaft of the motor penetrates through an avoidance hole formed in the center of the plane thread disc and extends to the center of the inside of the hollow disc, a driving bevel gear is arranged at the extension end of the output shaft of the motor, and driven bevel gears meshed with the driving bevel gears are arranged at the inner end heads of the rotating shafts.
Through adopting above-mentioned technical scheme, the base can provide the bearing support for the production work of superfine fiber facial mask cloth, and the conveyer belt operation is carried superfine fiber facial mask cloth afterwards, and the guide roll then can provide the direction support for superfine fiber facial mask cloth. In the conveying process of the superfine fiber mask cloth, the roller rotates along with the superfine fiber mask cloth under the transmission of the two transmission gears to roll and flatten the superfine fiber mask cloth, then the dust collection mechanism sucks dust attached to the surface of the superfine fiber mask cloth, and finally the superfine fiber mask cloth is rolled by the rolling mechanism.
When the winding disc of the superfine fiber mask cloth is supported on the vertical plate, personnel should ensure that the friction wheel is contacted with the edge of the outermost ring of the superfine fiber mask cloth in the winding state, at the moment, the motor can drive each driven bevel gear and the rotating shaft to rotate together through the driving bevel gear, and because the axial sliding block on the friction wheel is in an axial sliding connection state with the axial sliding groove on the outer surface of the rotating shaft, the friction wheel and the rotating shaft are in a radial holding state and cannot rotate relatively, so that the friction wheel can rotate along with the rotating shaft, and the winding work of the superfine fiber mask cloth is completed.
The rolling work is completed by directly driving the superfine fiber mask cloth from the external force application, and compared with the rolling mode of the conventional driving shaft center rotation, the rolling speed of each stage of the superfine fiber mask cloth in the rolling process can be ensured to be consistent, and the overall stability of the rolling work is improved.
Through the setting of cylinder and drive gear, the cylinder can be under the prerequisite that does not increase extra drive cost along with the rotatory roll extrusion of conveyer belt flattening superfine fiber facial mask cloth, and the dust that the superfine fiber facial mask cloth surface was attached is got rid of to the dust absorption effect of rethread dust extraction mechanism afterwards, reduces the last roll-up work time fold of roll-up mechanism development or the influence that the dust caused the roll-up quality.
Optionally, the dust collection mechanism includes: the dust collection box is arranged inside the base and is positioned below the conveying belt; the dust collection pipe is fixedly communicated with the side wall of the dust collection box, and a dust collection opening of the dust collection pipe is positioned above the conveying belt; the dust collection fan is arranged inside the dust collection box.
Through adopting above-mentioned technical scheme, when superfine fiber facial mask cloth passes through the conveyer belt, the negative pressure air current that dust absorption fan operation produced can be with the dust of superfine fiber facial mask cloth surface through the inside of dust collection pipe suction dust collection box.
After dust on the surface of the superfine fiber mask cloth is cleaned in a negative pressure suction mode, the dust is prevented from being mixed in the superfine fiber mask cloth in a rolling state in the subsequent rolling work.
Optionally, be provided with the cylinder in the installing port of base upper surface seting up, the actuating end fixedly connected with crane of cylinder, inside rotation of crane is connected with the tensioning roller.
Through adopting above-mentioned technical scheme, along with the increase of superfine fiber facial mask cloth roll-up part diameter, the cylinder operation can drive crane and tensioning roller and go up and down together for the tensioning roller laminating all the time but not compress tightly superfine fiber facial mask cloth, in order to provide effectual tensioning spacing for superfine fiber facial mask cloth.
Optionally, a pressure sensor is arranged on the outer surface of the tensioning roller.
By adopting the technical scheme, when the diameter of the superfine fiber mask cloth rolling part changes, the pressure sensor can detect the pressure between the superfine fiber mask cloth and the tensioning roller in real time, so as to judge whether the tensioning roller normally limits the superfine fiber mask cloth.
Optionally, the crane lateral wall is provided with the rack, plane thread disc lateral wall fixedly connected with flat gear, the rack with flat gear meshing is connected.
Through adopting above-mentioned technical scheme, when superfine fiber facial mask cloth roll-up part diameter changes and the cylinder drives the crane and carries out the self-adaptation and adjusts, the rack can take place vertical displacement thereupon, because rack and flat gear are in the meshing connected state, the plane screw thread dish can rotate thereupon, again because the plane screw thread groove of plane screw thread dish lateral wall and the plane screw thread protruding of traction seat lateral wall mesh all the time, at the rotatory in-process of plane screw thread dish, traction seat can drive the friction wheel and take place the position change along the pivot because of the spacing effect of guide rail and plane screw thread dish.
Through the transmission effect of rack and pinion, the friction pulley can laminate the superfine fiber facial mask cloth outer border that the diameter constantly changes all the time under the prerequisite that does not increase extra drive cost to realize the sustainable of roll-up work and go on.
In a second aspect, the present application provides a production process of a superfine fiber mask cloth, including the production equipment of the superfine fiber mask cloth in the first aspect, the production process is as follows:
s1, arranging a superfine fiber mask on a conveying belt and conveying the superfine fiber mask, and rolling and flattening the superfine fiber mask cloth by a roller in the conveying process;
s2, cleaning dust on the surface of the superfine fiber mask cloth by a dust collection mechanism when the superfine fiber mask cloth passes through the conveyer belt;
s3, enabling the friction wheel to roll up the superfine fiber mask cloth through driving of a motor and transmission of a driving bevel gear, a driven bevel gear and a rotating shaft;
s4, the cylinder drives the lifting frame and the tensioning roller to lift together in the winding process, so that the tensioning roller always clings to but does not press the superfine fiber mask cloth, and effective tensioning limit is provided for the superfine fiber mask cloth;
s5, along with gradual rolling of the superfine fiber mask cloth, detecting the pressure between the superfine fiber mask cloth and the tensioning roller in real time by a pressure sensor, so as to judge whether the tensioning roller normally limits the superfine fiber mask cloth;
s6, when the diameter of the winding part of the superfine fiber mask cloth changes and the air cylinder drives the lifting frame to carry out self-adaptive adjustment, the friction wheel is enabled to change in position along the rotating shaft through step-by-step transmission of the rack, the flat gear, the plane thread disc and the traction seat, and the friction wheel is ensured to always attach to the edge of the outermost layer of the superfine fiber mask cloth, the diameter of which is continuously changed.
In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
1. the rolling work is completed by directly driving the superfine fiber mask cloth from the external force application, and compared with the rolling mode of the conventional driving shaft center rotation, the rolling speed of each stage of the superfine fiber mask cloth in the rolling process can be ensured to be consistent, and the overall stability of the rolling work is improved.
2. When the rolling work of the superfine fiber mask cloth is carried out, the superfine fiber mask cloth can be rolled and flattened in advance, then dust attached to the surface of the superfine fiber mask cloth is removed, and the influence of folds or dust on rolling quality when the rolling mechanism carries out final rolling work is reduced.
3. Along with the increase of superfine fiber facial mask cloth roll-up part diameter, the cylinder operation can drive crane and tensioning roller and go up and down together for the tensioning roller laminating all the time but not compress tightly superfine fiber facial mask cloth, so as to provide effectual tensioning spacing for superfine fiber facial mask cloth, reduces the probability that the fold appears.
4. Through the transmission effect of rack and pinion, the friction pulley can laminate the superfine fiber facial mask cloth outer border that the diameter constantly changes all the time under the prerequisite that does not increase extra drive cost to realize the sustainable of roll-up work and go on.
Drawings
FIG. 1 is a schematic structural view of a production device of a superfine fiber mask cloth;
FIG. 2 is a schematic view showing the structure of a winding mechanism according to the present application;
FIG. 3 is a cross-sectional view of a display base of the present application;
fig. 4 is a partial enlarged view of the area a in fig. 1 of the present application.
Reference numerals illustrate: 1. a base; 11. a conveyor belt; 12. a guide roller; 13. a roller; 14. a transmission gear; 2. a dust collection mechanism; 21. a dust collection box; 22. a dust collection pipe; 23. a dust collection fan; 3. a winding mechanism; 31. a vertical plate; 32. a hollow disc; 321. a rotating shaft; 322. a friction wheel; 323. a guide rail; 324. a traction seat; 33. a planar threaded disc; 34. a motor; 35. a drive bevel gear; 36. a driven bevel gear; 4. a cylinder; 5. a lifting frame; 6. a tension roller; 7. a pressure sensor; 8. a rack; 9. a flat gear.
Detailed Description
For the purposes, technical solutions and advantages of the embodiments of the present application to be more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to fig. 1 to 4 of the embodiments of the present application. It will be apparent that the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by a person of ordinary skill in the art based on the described embodiments of the present application are within the scope of the protection of the present application.
In a first aspect, the present application provides a production device of a superfine fiber mask cloth, which adopts the following technical scheme:
referring to fig. 1, the present embodiment provides a production apparatus for a superfine fiber mask cloth, including a base 1, a conveyor belt 11 is disposed inside the base 1, and a plurality of guide rollers 12 for supporting the superfine fiber mask cloth are rotatably connected inside the base 1; a roller 13 is rotatably connected in the base 1, a gap for passing through the superfine fiber mask cloth is reserved between the roller 13 and the upper surface of the conveyer belt 11, a transmission gear 14 is arranged at the extension end of the roller 13 and the extension end of a transmission shaft at one side of the conveyer belt 11, and the two transmission gears 14 are meshed with each other; a dust collection mechanism 2 is arranged in the base 1 and is used for sucking dust attached to the surface of the superfine fiber mask cloth passing through the conveyer belt 11; the base 1 is internally provided with a rolling mechanism 3 for rolling up the superfine fiber mask cloth.
The base 1 can provide bearing support for the production work of the superfine fiber mask cloth, then the conveyer belt 11 runs to convey the superfine fiber mask cloth, and the guide roller 12 can provide guide support for the superfine fiber mask cloth. In the conveying process of the superfine fiber mask cloth, the roller 13 rotates along with the superfine fiber mask cloth under the transmission of the two transmission gears 14 to roll and flatten the superfine fiber mask cloth, then the dust collection mechanism 2 sucks dust attached to the surface of the superfine fiber mask cloth, and finally the superfine fiber mask cloth is rolled up by the rolling mechanism 3.
Through the setting of cylinder 13 and drive gear 14, cylinder 13 can follow conveyer belt 11 rotatory roll extrusion exhibition superfine fiber facial mask cloth under the prerequisite that does not increase extra drive cost, and the dust that the surface attached of superfine fiber facial mask cloth was got rid of to the dust absorption effect of rethread dust absorption mechanism 2 afterwards, reduces the fold or the influence that the dust caused the roll-up quality when roll-up mechanism 3 developed final roll-up work.
Referring to fig. 1, the dust suction mechanism 2 includes a dust box 21 provided inside the base 1, the dust box 21 being located below the conveyor belt 11; the side wall of the dust collection box 21 is fixedly communicated with a dust collection pipe 22, and a dust collection opening of the dust collection pipe 22 is positioned above the conveying belt 11; the dust collection box 21 is internally provided with a dust collection fan 23.
When the superfine fiber mask cloth passes through the conveyer belt 11, negative pressure air flow generated by the operation of the dust suction fan 23 can suck dust on the surface of the superfine fiber mask cloth into the dust collection box 21 through the dust suction pipe 22.
After dust on the surface of the superfine fiber mask cloth is cleaned in a negative pressure suction mode, the dust is prevented from being mixed in the superfine fiber mask cloth in a rolling state in the subsequent rolling work.
Referring to fig. 2 and 3, the winding mechanism 3 includes a vertical plate 31 symmetrically disposed inside the base 1 for carrying a winding disc of the ultrafine fiber mask cloth; the upper end of the vertical plate 31 is provided with a hollow disc 32, a plurality of rotating shafts 321 are rotatably connected inside the hollow disc 32, and friction wheels 322 are axially and slidably connected outside the rotating shafts 321; the hollow disc 32 is internally and uniformly provided with guide rails 323, a traction seat 324 is slidably connected between every two adjacent guide rails 323, and friction wheels 322 are in one-to-one correspondence with the traction seats 324; the outside of the hollow disc 32 is rotatably connected with a plane thread disc 33, and each traction seat 324 is engaged with the plane thread disc 33.
Referring to fig. 2 and 3, a motor 34 is provided inside the base 1, an output shaft of the motor 34 passes through a relief hole formed at the center of the planar screw plate 33 and extends to the center inside the hollow plate 32, a driving bevel gear 35 is provided at an extension end of the output shaft of the motor 34, and a driven bevel gear 36 engaged with the driving bevel gear 35 is provided at an inner end of each rotating shaft 321.
When the winding disc of the superfine fiber mask cloth is supported on the vertical plate 31, personnel should ensure that the friction wheel 322 is contacted with the edge of the outermost ring of the superfine fiber mask cloth in the winding state, at this time, the motor 34 runs to drive each driven bevel gear 36 and the rotating shaft 321 to rotate together through the driving bevel gear 35, and because the axial sliding block on the friction wheel 322 is in an axial sliding connection state with the axial sliding groove on the outer surface of the rotating shaft 321, the friction wheel 322 and the rotating shaft 321 are in a radial holding state and cannot rotate relatively, so that the friction wheel 322 can rotate together along with the rotating shaft 321, and the winding work of the superfine fiber mask cloth is completed.
The rolling work is completed by directly driving the superfine fiber mask cloth from the external force application, and compared with the rolling mode of the conventional driving shaft center rotation, the rolling speed of each stage of the superfine fiber mask cloth in the rolling process can be ensured to be consistent, and the overall stability of the rolling work is improved.
Referring to fig. 1 and 3, an air cylinder 4 is arranged in a mounting opening formed in the upper surface of a base 1, an actuating end of the air cylinder 4 is fixedly connected with a lifting frame 5, and a tensioning roller 6 is rotatably connected inside the lifting frame 5.
Along with the increase of superfine fiber facial mask cloth roll-up part diameter, cylinder 4 operation can drive crane 5 and tensioning roller 6 together and go up and down for tensioning roller 6 laminating but not compress tightly superfine fiber facial mask cloth all the time, in order to provide effectual tensioning spacing for superfine fiber facial mask cloth.
Referring to fig. 3, the outer surface of the tension roller 6 is provided with a pressure sensor 7.
When the diameter of the superfine fiber mask cloth rolling part changes, the pressure sensor 7 can detect the pressure between the superfine fiber mask cloth and the tensioning roller 6 in real time, so as to judge whether the tensioning roller 6 normally limits the superfine fiber mask cloth.
Referring to fig. 3 and 4, a rack 8 is arranged on the side wall of the lifting frame 5, a flat gear 9 is fixedly connected to the outer side wall of the plane thread disc 33, and the rack 8 is meshed with the flat gear 9.
When the diameter of the superfine fiber mask cloth rolling part changes and the air cylinder 4 drives the lifting frame 5 to carry out self-adaptive adjustment, the rack 8 can carry out vertical displacement, the plane thread disk 33 can rotate along with the rack 8 and the flat gear 9 in an engaged connection state, and the plane thread groove on the side wall of the plane thread disk 33 is always engaged with the plane thread bulge on the side wall of the traction seat 324, so that the traction seat 324 can drive the friction wheel 322 to carry out position change along the rotating shaft 321 due to the limiting effect of the guide rail 323 and the plane thread disk 33 in the rotating process of the plane thread disk 33.
Through the transmission effect of rack 8 and pinion 9, friction wheel 322 can laminate the outer border of superfine fiber facial mask cloth that the diameter constantly changes all the time under the prerequisite of not increasing extra drive cost to realize the sustainable of roll-up work.
The implementation principle of the production equipment of the superfine fiber mask cloth provided by the embodiment of the application is as follows: in the conveying process of the superfine fiber mask cloth, the conveying belt 11 runs to convey the superfine fiber mask cloth, and the guide roller 12 can provide guide support for the superfine fiber mask cloth.
The roller 13 rotates along with the transmission of the two transmission gears 14 to roll and flatten the superfine fiber mask cloth, and when the superfine fiber mask cloth passes through the conveyer belt 11, negative pressure air flow generated by the operation of the dust suction fan 23 can suck dust on the surface of the superfine fiber mask cloth into the dust collection box 21 through the dust suction pipe 22.
When the winding disc of the superfine fiber mask cloth is supported on the vertical plate 31, personnel should ensure that the friction wheel 322 is contacted with the edge of the outermost ring of the superfine fiber mask cloth in the winding state, at this time, the motor 34 runs to drive each driven bevel gear 36 and the rotating shaft 321 to rotate together through the driving bevel gear 35, and because the axial sliding block on the friction wheel 322 is in an axial sliding connection state with the axial sliding groove on the outer surface of the rotating shaft 321, the friction wheel 322 and the rotating shaft 321 are in a radial holding state and cannot rotate relatively, so that the friction wheel 322 can rotate together along with the rotating shaft 321, and the winding work of the superfine fiber mask cloth is completed.
Along with the increase of superfine fiber facial mask cloth roll-up part diameter, cylinder 4 operation can drive crane 5 and tensioning roller 6 together and go up and down for tensioning roller 6 laminating but not compress tightly superfine fiber facial mask cloth all the time provides effectual tensioning spacing for superfine fiber facial mask cloth.
When the diameter of the superfine fiber mask cloth rolling part changes, the pressure sensor 7 can detect the pressure between the superfine fiber mask cloth and the tensioning roller 6 in real time, so as to judge whether the tensioning roller 6 normally limits the superfine fiber mask cloth.
When the diameter of the superfine fiber mask cloth rolling part changes and the air cylinder 4 drives the lifting frame 5 to carry out self-adaptive adjustment, the rack 8 can carry out vertical displacement, the plane thread disk 33 can rotate along with the rack 8 in an engaged connection state with the flat gear 9, and the plane thread groove on the side wall of the plane thread disk 33 is always engaged with the plane thread bulge on the side wall of the traction seat 324, so that the traction seat 324 can drive the friction wheel 322 to carry out position change along the rotating shaft 321 due to the limiting effect of the guide rail 323 and the plane thread disk 33 in the rotating process of the plane thread disk 33, and the friction wheel 322 is ensured to always be attached to the edge of the outermost layer of the superfine fiber mask cloth with the diameter continuously changed.
In a second aspect, the present application provides a production process of a superfine fiber mask cloth, including a production device of the superfine fiber mask cloth in the first aspect, the production process is as follows:
s1, arranging and conveying the superfine fiber mask on a conveying belt 11, and rolling and flattening the superfine fiber mask cloth by a roller 13 in the conveying process;
s2, cleaning dust on the surface of the superfine fiber mask cloth by a dust collection mechanism 2 when the superfine fiber mask cloth passes through a conveyer belt 11;
s3, the friction wheel 322 is used for carrying out rolling work on the superfine fiber mask cloth through the driving of the motor 34 and the transmission of the driving bevel gear 35, the driven bevel gear 36 and the rotating shaft 321;
s4, the air cylinder 4 drives the lifting frame 5 and the tensioning roller 6 to lift together in the winding process, so that the tensioning roller 6 is always attached to but does not press the superfine fiber mask cloth, and effective tensioning limit is provided for the superfine fiber mask cloth;
s5, along with gradual rolling of the superfine fiber mask cloth, detecting the pressure between the superfine fiber mask cloth and the tensioning roller 6 in real time by the pressure sensor 7, so as to judge whether the tensioning roller 6 normally limits the superfine fiber mask cloth;
s6, when the diameter of the winding part of the superfine fiber mask cloth changes and the air cylinder 4 drives the lifting frame 5 to carry out self-adaptive adjustment, the friction wheel 322 is enabled to change in position along the rotating shaft 321 through step-by-step transmission of the rack 8, the flat gear 9, the plane thread disc 33 and the traction seat 324, and the fact that the friction wheel 322 is always attached to the edge of the outermost layer of the superfine fiber mask cloth, the diameter of which is continuously changed, is ensured.
Furthermore, it should be noted that, in the description of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those skilled in the art as the case may be.
While the foregoing is directed to the preferred embodiments of the present application, it should be noted that modifications and adaptations to those embodiments may occur to one skilled in the art and that such modifications and adaptations are intended to be comprehended within the scope of the present application without departing from the principles set forth herein.
Claims (4)
1. The production equipment of superfine fiber mask cloth is characterized by comprising the following components:
the base (1) is internally provided with a conveying belt (11), and a plurality of guide rollers (12) for supporting the superfine fiber mask cloth are rotatably connected inside the base (1);
the roller (13) is rotationally connected inside the base (1), a gap for passing through the superfine fiber mask cloth is reserved between the roller (13) and the upper surface of the conveying belt (11), a transmission gear (14) is arranged at the extension end of the roller (13) and the extension end of the transmission shaft at one side of the conveying belt (11), and the two transmission gears (14) are meshed with each other;
the dust collection mechanism (2) is arranged in the base (1) and is used for sucking dust attached to the surface of the superfine fiber mask cloth passing through the conveyor belt (11);
the rolling mechanism (3) is arranged in the base (1) and is used for rolling the superfine fiber mask cloth;
the winding mechanism (3) comprises:
the vertical plates (31) are symmetrically arranged in the base (1) and are used for bearing a rolling disc of the superfine fiber mask cloth;
the hollow disc (32) is arranged at the upper end of the vertical plate (31), a plurality of rotating shafts (321) are rotatably connected inside the hollow disc (32), and friction wheels (322) are axially and slidably connected outside the rotating shafts (321);
the guide rails (323) are uniformly arranged inside the hollow discs (32), a traction seat (324) is connected between every two adjacent guide rails (323) in a sliding manner, and the friction wheels (322) are in one-to-one correspondence with the traction seats (324);
the plane thread discs (33) are rotatably connected to the outer sides of the hollow discs (32), and each traction seat (324) is in meshed connection with the plane thread discs (33);
the motor (34) is arranged in the base (1), an output shaft of the motor (34) passes through an avoidance hole formed in the center of the plane thread disc (33) and extends to the center of the inside of the hollow disc (32), a driving bevel gear (35) is arranged at the extension end of the output shaft of the motor (34), and a driven bevel gear (36) meshed with the driving bevel gear (35) is arranged at the inner end of each rotating shaft (321);
an air cylinder (4) is arranged in a mounting port formed in the upper surface of the base (1), the execution end of the air cylinder (4) is fixedly connected with a lifting frame (5), and a tensioning roller (6) is rotatably connected inside the lifting frame (5);
the side wall of the lifting frame (5) is provided with a rack (8), the outer side wall of the plane thread disc (33) is fixedly connected with a flat gear (9), and the rack (8) is meshed with the flat gear (9);
when the diameter of the superfine fiber mask cloth rolling part changes and the air cylinder (4) drives the lifting frame (5) to carry out self-adaptive adjustment, the rack (8) can carry out vertical displacement, the plane thread disc (33) can rotate along with the rack (8) and the flat gear (9) in an engaged connection state, and the plane thread groove on the side wall of the plane thread disc (33) is always engaged with the plane thread bulge on the side wall of the traction seat (324), so that the traction seat (324) can drive the friction wheel (322) to change in position along the rotating shaft (321) due to the limit effect of the guide rail (323) and the plane thread disc (33), and the friction wheel (322) can always be attached to the outermost edge of the superfine fiber mask cloth with continuously changing diameter on the premise of not increasing additional driving cost through the transmission effect of the rack (8) and the flat gear (9), and the rolling work can be continuously carried out.
2. The production equipment of the superfine fiber mask cloth according to claim 1, wherein the dust collection mechanism (2) comprises:
a dust box (21) arranged inside the base (1) and below the conveyor belt (11);
the dust collection pipe (22) is fixedly communicated with the side wall of the dust collection box (21), and a dust collection opening of the dust collection pipe (22) is positioned above the conveying belt (11);
the dust collection fan (23) is arranged inside the dust collection box (21).
3. The production equipment of the superfine fiber mask cloth according to claim 2, which is characterized in that: the outer surface of the tensioning roller (6) is provided with a pressure sensor (7).
4. A production process of superfine fiber mask cloth, comprising the production equipment of the superfine fiber mask cloth according to claim 3, wherein the production process comprises the following steps:
s1, arranging and conveying the superfine fiber mask on a conveying belt (11), and rolling and flattening the superfine fiber mask cloth by a roller (13) in the conveying process;
s2, cleaning dust on the surface of the superfine fiber mask cloth by a dust collection mechanism (2) when the superfine fiber mask cloth passes through a conveying belt (11);
s3, enabling the friction wheel (322) to carry out rolling work on the superfine fiber mask cloth through driving of the motor (34) and transmission of the driving bevel gear (35), the driven bevel gear (36) and the rotating shaft (321);
s4, the air cylinder (4) drives the lifting frame (5) and the tensioning roller (6) to lift together in the rolling process, so that the tensioning roller (6) is always attached to but does not press the superfine fiber mask cloth, and effective tensioning limit is provided for the superfine fiber mask cloth;
s5, along with gradual rolling of the superfine fiber mask cloth, detecting the pressure between the superfine fiber mask cloth and the tensioning roller (6) in real time by the pressure sensor (7), so as to judge whether the tensioning roller (6) normally limits the superfine fiber mask cloth;
s6, when the diameter of the winding part of the superfine fiber mask cloth changes and the air cylinder (4) drives the lifting frame (5) to carry out self-adaptive adjustment, the friction wheel (322) is enabled to change in position along the rotating shaft (321) through step-by-step transmission of the rack (8), the flat gear (9), the flat thread disc (33) and the traction seat (324), and the friction wheel (322) is ensured to always attach to the superfine fiber with continuously changing diameter
The edge of the outermost layer of the mask cloth is maintained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311659806.7A CN117342320B (en) | 2023-12-06 | 2023-12-06 | Production equipment and production process of superfine fiber mask cloth |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311659806.7A CN117342320B (en) | 2023-12-06 | 2023-12-06 | Production equipment and production process of superfine fiber mask cloth |
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| CN117342320A CN117342320A (en) | 2024-01-05 |
| CN117342320B true CN117342320B (en) | 2024-02-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311659806.7A Active CN117342320B (en) | 2023-12-06 | 2023-12-06 | Production equipment and production process of superfine fiber mask cloth |
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| CN215473484U (en) * | 2021-08-17 | 2022-01-11 | 江门市宏强纸品有限公司 | Hot-pressing bonding device for corrugated board |
| CN114194902A (en) * | 2021-12-13 | 2022-03-18 | 安徽亚明铝业科技有限公司 | Detection apparatus convenient for flattening electrode foil |
| CN114683672A (en) * | 2022-04-24 | 2022-07-01 | 北京量子金舟无纺技术有限公司 | Elastic non-woven fabric production system |
| CN217350014U (en) * | 2022-05-05 | 2022-09-02 | 浙江优田智能制造有限公司 | Cloth coiling mechanism for clothing production |
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2023
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Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09255200A (en) * | 1996-03-21 | 1997-09-30 | Fuji Photo Film Co Ltd | Method and device for taking up film |
| CN209668397U (en) * | 2019-01-30 | 2019-11-22 | 广州市韵迪新材料有限公司 | A kind of sapwood collection device in plastic film production |
| CN211812553U (en) * | 2020-03-25 | 2020-10-30 | 四川安泰茧丝绸集团有限公司 | Material collecting device for silk textile equipment |
| CN213568680U (en) * | 2020-11-12 | 2021-06-29 | 珠海市华穆医疗器械科技有限公司 | Automatic production line for producing plane masks |
| CN215473484U (en) * | 2021-08-17 | 2022-01-11 | 江门市宏强纸品有限公司 | Hot-pressing bonding device for corrugated board |
| CN114194902A (en) * | 2021-12-13 | 2022-03-18 | 安徽亚明铝业科技有限公司 | Detection apparatus convenient for flattening electrode foil |
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| CN217350014U (en) * | 2022-05-05 | 2022-09-02 | 浙江优田智能制造有限公司 | Cloth coiling mechanism for clothing production |
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|---|---|
| CN117342320A (en) | 2024-01-05 |
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