CN117325010B - Magnetic grinding device with self-adaptation function - Google Patents
Magnetic grinding device with self-adaptation function Download PDFInfo
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- CN117325010B CN117325010B CN202311637070.3A CN202311637070A CN117325010B CN 117325010 B CN117325010 B CN 117325010B CN 202311637070 A CN202311637070 A CN 202311637070A CN 117325010 B CN117325010 B CN 117325010B
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- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000003825 pressing Methods 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 5
- 230000006835 compression Effects 0.000 claims description 37
- 238000007906 compression Methods 0.000 claims description 37
- 230000003044 adaptive effect Effects 0.000 claims description 20
- 230000001788 irregular Effects 0.000 claims description 3
- 238000005498 polishing Methods 0.000 abstract description 9
- 230000003746 surface roughness Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/005—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes using a magnetic polishing agent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
Description
技术领域Technical field
本发明涉及磁力研磨领域,具体为一种具有自适应功能的磁力研磨装置。The present invention relates to the field of magnetic grinding, specifically a magnetic grinding device with an adaptive function.
背景技术Background technique
随着我国工业经济的发展和科学技术的进步,航空航天、船舶、汽车和自动化机床等产业得到了迅猛发展,对于机械零件表面质量的要求也越来越高。通过光整加工可以减小和细化零件的表面粗糙度,去除划痕、微观裂痕等表面缺陷,提高和改善零件表面质量,提高零件表面力学性能,改善应力分布状态;去除棱边毛刺,保证表面之间平滑过渡,提高零件的装配工艺性;提高零件表面光泽度和光亮程度等。传统的磨削加工方法存在诸多弊端,而近年来发展迅速的磁力研磨方法将磁场应用于研磨技术中,具有自锐性能好、磨削能力强、加工效率高、研磨温升小等优点。With the development of my country's industrial economy and the advancement of science and technology, industries such as aerospace, shipbuilding, automobiles, and automated machine tools have developed rapidly, and the requirements for the surface quality of mechanical parts have become increasingly higher. Finishing processing can reduce and refine the surface roughness of parts, remove scratches, microscopic cracks and other surface defects, improve and improve the surface quality of parts, improve the surface mechanical properties of parts, and improve stress distribution; remove edge burrs to ensure Smooth transition between surfaces improves the assembly process of parts; improves the surface gloss and brightness of parts, etc. Traditional grinding processing methods have many disadvantages. However, the magnetic grinding method, which has developed rapidly in recent years, applies magnetic fields to grinding technology. It has the advantages of good self-sharpening performance, strong grinding ability, high processing efficiency, and small grinding temperature rise.
现有的磁力研磨装置大多只能抛光形状高度对称的旋转体,然而有一些零件形状特殊,局部会有凸起或凹陷,现有的研磨装置无法根据零件形状自行调整,因而凸起或凹陷部分难以研磨,给研磨带来不便;且现有的研磨装置无论是转动工件还是转动磁铁,均无法实现自动全面抛光,每当一个位置抛光完成后,需要在手动调节才能研磨同一工件的不同位置,每一次调节都要花费大量时间,从而导致研磨效率降低。Most of the existing magnetic grinding devices can only polish highly symmetrical rotating bodies. However, some parts have special shapes and have convex or concave parts. The existing grinding device cannot adjust itself according to the shape of the part, so the convex or concave parts It is difficult to grind, which brings inconvenience to grinding; and the existing grinding device, whether it is a rotating workpiece or a rotating magnet, cannot achieve automatic comprehensive polishing. Whenever one position is polished, manual adjustment is required to grind different positions of the same workpiece. Each adjustment takes a lot of time, resulting in reduced grinding efficiency.
发明内容Contents of the invention
本发明的目的在于提供一种具有自适应功能的磁力研磨装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a magnetic grinding device with an adaptive function to solve the problems raised in the above background art.
为实现上述目的,本发明提供如下技术方案:一种具有自适应功能的磁力研磨装置,包括控制箱、磁铁,所述控制箱中设置有转动升降组件,转动升降组件上放置有工件,工件一侧设置有辅助压紧机构,以免工件在磨削过程中发生位移,工件旁还设置有研磨调整机构,研磨调整机构上安装有磁铁,研磨调整机构连接在转动升降组件另一侧,转动升降组件带动工件转动的同时控制研磨调整机构带动磁铁升降,以达到自动研磨的目的。In order to achieve the above object, the present invention provides the following technical solution: a magnetic grinding device with an adaptive function, including a control box and a magnet. The control box is provided with a rotating lifting assembly, and a workpiece is placed on the rotating lifting assembly. The workpiece is There is an auxiliary pressing mechanism on the side to prevent the workpiece from being displaced during the grinding process. There is also a grinding adjustment mechanism next to the workpiece. A magnet is installed on the grinding adjustment mechanism. The grinding adjustment mechanism is connected to the other side of the rotating lifting assembly. The rotating lifting assembly While driving the workpiece to rotate, the grinding adjustment mechanism is controlled to drive the magnet up and down to achieve the purpose of automatic grinding.
优选的,所述转动升降组件包括转动部、控制组、升降部,转动部通过电机驱动,控制组控制升降部是否与转动部连接。Preferably, the rotating lifting assembly includes a rotating part, a control group, and a lifting part. The rotating part is driven by a motor, and the control group controls whether the lifting part is connected to the rotating part.
优选的,所述转动部包括转盘、转盘齿轮,所述转盘部分露出并转动连接控制箱,转盘下固定连接转盘齿轮,转盘齿轮与驱动齿轮啮合,驱动齿轮固定连接电机的输出端,电机通过支座固定在控制箱中。Preferably, the rotating part includes a turntable and a turntable gear. The turntable is partially exposed and rotatably connected to the control box. The turntable gear is fixedly connected under the turntable. The turntable gear meshes with the drive gear. The drive gear is fixedly connected to the output end of the motor. The motor passes through the support. The base is fixed in the control box.
优选的,所述控制组包括两个链轮,两个链轮通过链条同步转动,其中一个链轮固定连接内轴的一端,内轴下部设置有花键与外轴滑动连接,上部为光轴与外轴转动连接,外轴固定连接在转盘齿轮上,另一个链轮通过花键轴连接蜗杆,两个链轮转动连接在调整支板上,调整支板通过推杆控制其做升降移动,推杆固定在控制箱中。Preferably, the control group includes two sprockets, the two sprockets rotate synchronously through the chain, one of the sprockets is fixedly connected to one end of the inner shaft, the lower part of the inner shaft is provided with a spline and is slidingly connected to the outer shaft, and the upper part is an optical axis. It is rotatably connected to the outer shaft. The outer shaft is fixedly connected to the turntable gear. The other sprocket is connected to the worm through a spline shaft. The two sprockets are rotatably connected to the adjusting support plate. The adjusting support plate is controlled to move up and down through a push rod. The push rod is fixed in the control box.
优选的,所述升降部包括蜗杆、蜗轮、升降齿轮、升降齿条,所述蜗杆与蜗轮啮合,蜗轮通过轴固定连接升降齿轮,升降齿轮与升降齿条啮合,升降齿条一端穿出并滑动连接控制箱,所述蜗杆、蜗轮、升降齿轮均通过支架转动连接在控制箱中。Preferably, the lifting part includes a worm, a worm gear, a lifting gear, and a lifting rack. The worm meshes with the worm gear. The worm gear is fixedly connected to the lifting gear through a shaft. The lifting gear meshes with the lifting rack. One end of the lifting rack passes through and slides. Connect to the control box, and the worm, worm gear, and lifting gear are all connected to the control box through bracket rotation.
优选的,所述研磨调整机构包括水平调整部、自适应部、磁铁调整部,所述水平调整部滑动连接在升降齿条上端,水平调整部上设置有自适应部,以适应形状不规则的工件,自适应部上安装有磁铁调整部,以调整磁铁的角度或更换不同的磁铁。Preferably, the grinding adjustment mechanism includes a horizontal adjustment part, an adaptive part, and a magnet adjustment part. The horizontal adjustment part is slidingly connected to the upper end of the lifting rack, and an adaptive part is provided on the horizontal adjustment part to adapt to irregular shapes. On the workpiece, a magnet adjustment part is installed on the adaptive part to adjust the angle of the magnet or replace a different magnet.
优选的,所述水平调整部包括水平调整座、水平调整槽、水平定位块,所述水平调整座滑动连接在升降齿条上端,水平调整座下设置有多个水平调整槽,水平调整槽中插入水平定位块的一端,水平定位块的另一端在升降齿条中滑动,水平定位块中设置有滑槽,滑槽中滑动连接按压块的斜面端,按压块另一端伸出升降齿条,所述水平定位块下端还固定连接定位弹簧的一端,定位弹簧的另一端固定在升降齿条中。Preferably, the horizontal adjustment part includes a horizontal adjustment seat, a horizontal adjustment groove, and a horizontal positioning block. The horizontal adjustment seat is slidingly connected to the upper end of the lifting rack. A plurality of horizontal adjustment grooves are provided under the horizontal adjustment seat. In the horizontal adjustment groove, Insert one end of the horizontal positioning block, and the other end of the horizontal positioning block slides in the lifting rack. A chute is provided in the horizontal positioning block. The chute is slidably connected to the bevel end of the pressing block. The other end of the pressing block extends out of the lifting rack. The lower end of the horizontal positioning block is also fixedly connected to one end of the positioning spring, and the other end of the positioning spring is fixed in the lifting rack.
优选的,所述自适应部包括滑动座、复位弹簧、调整轮,所述滑动座在水平调整座上滑动,滑动座前端滑动连接调整轮架,调整轮架可以收纳在滑动座中,调整轮架呈凸字型,其中部转动连接调整轮,调整轮架的两端分别铰接一个伸出杆,伸出杆可以转动收进调整轮架侧面,滑动座两侧分别设置有收纳槽,调整轮架的两端在其中滑动,所述水平调整座和滑动座之间设置有复位弹簧,复位弹簧一端固定在水平调整座上,另一端固定连接滑动座。Preferably, the adaptive part includes a sliding seat, a return spring, and an adjusting wheel. The sliding seat slides on the horizontal adjusting seat. The front end of the sliding seat is slidingly connected to the adjusting wheel frame. The adjusting wheel frame can be stored in the sliding seat. The adjusting wheel The frame is in a convex shape, and its middle part is connected to the adjusting wheel by rotation. The two ends of the adjusting wheel frame are respectively hinged with an extending rod. The extending rod can be rotated and retracted into the side of the adjusting wheel frame. There are storage grooves on both sides of the sliding seat, and the adjusting wheel is The two ends of the frame slide therein, and a return spring is provided between the horizontal adjustment seat and the sliding seat. One end of the return spring is fixed on the horizontal adjustment seat, and the other end is fixedly connected to the sliding seat.
优选的,所述磁铁调整部包括转动台、夹持板,所述转动台转动连接在滑动座上,转动台下设置有多个凹槽,凹槽中卡接定位滚珠,定位滚珠滑动设置在滑动座中并通过弹簧推动,转动台上滑动设置两个夹持板,夹持板下端进入滑动座中与夹持螺杆螺纹连接,使两个夹持板相靠近或相远离,夹持螺杆一端伸出转动台以便转动操作。Preferably, the magnet adjustment part includes a rotating platform and a clamping plate. The rotating platform is rotatably connected to the sliding seat. A plurality of grooves are provided under the rotating platform, and positioning balls are engaged in the grooves. The positioning balls are slidably arranged on In the sliding seat and pushed by the spring, two clamping plates are slidably arranged on the rotating table. The lower end of the clamping plate enters the sliding seat and is threadedly connected with the clamping screw, so that the two clamping plates are close to or away from each other, and one end of the clamping screw is Extend the turntable to facilitate turning operations.
优选的,所述辅助压紧机构包括压紧支座、转动块、压紧块,所述压紧支座一端固定在控制箱上,另一端位于转盘上方,压紧支座滑动连接压紧螺杆、限位杆,压紧螺杆、限位杆下端固定在压紧块上,压紧块转动连接转动块,转动块接触连接工件,所述压紧螺杆上螺纹连接压紧螺母,压紧螺母转动连接在压紧支座上。Preferably, the auxiliary compression mechanism includes a compression support, a rotating block, and a compression block. One end of the compression support is fixed on the control box, and the other end is located above the turntable. The compression support is slidingly connected to the compression screw. , limit rod, compression screw, and the lower end of the limit rod is fixed on the compression block. The compression block rotates and is connected to the rotating block. The rotating block contacts and connects the workpiece. The compression screw is threaded to connect the compression nut, and the compression nut rotates. Connected to the compression support.
与现有技术相比,本发明的有益效果是:本发明可以自适应工件不同形状,避免碰撞的同时对工件凸起或凹陷位置进行有效研磨,同时将磁铁升降与工件转动配合,使磁铁能自行调整位置高度,以完成对工件整体的抛光研磨,同时,通过控制组的控制也可以对工件表面粗糙度较差的位置进行长时间的反复研磨,以保证达到良好的抛光效果。Compared with the existing technology, the beneficial effects of the present invention are: the present invention can adapt to different shapes of the workpiece, effectively grind the convex or recessed positions of the workpiece while avoiding collisions, and at the same time, the magnet can be lifted and lowered in conjunction with the rotation of the workpiece, so that the magnet can The position height can be adjusted by oneself to complete the polishing and grinding of the entire workpiece. At the same time, through the control of the control group, the position with poor surface roughness of the workpiece can also be repeatedly ground for a long time to ensure a good polishing effect.
附图说明Description of drawings
图1为本发明的主要结构示意图;Figure 1 is a schematic diagram of the main structure of the present invention;
图2为本发明转动升降组件的结构示意图;Figure 2 is a schematic structural diagram of the rotating lifting assembly of the present invention;
图3为本发明水平调整部的结构示意图;Figure 3 is a schematic structural diagram of the horizontal adjustment part of the present invention;
图4为本发明研磨调整机构的结构示意图;Figure 4 is a schematic structural diagram of the grinding adjustment mechanism of the present invention;
图5为本发明调整轮架的结构示意图;Figure 5 is a schematic structural diagram of the adjusting wheel frame of the present invention;
图6为本发明压紧块的结构示意图。Figure 6 is a schematic structural diagram of the compression block of the present invention.
图中:1、控制箱,2、转动升降组件,201、转盘,202、转盘齿轮,203、驱动齿轮,204、外轴,205、内轴,206、链轮,207、调整支板,208、蜗杆,209、蜗轮,210、升降齿轮,211、升降齿条,3、工件,4、辅助压紧机构,401、压紧支座,402、转动块,403、压紧块,404、压紧螺杆,405、限位杆,406、压紧螺母,5、研磨调整机构,501、水平调整座,502、滑动座,503、复位弹簧,504、调整轮架,505、调整轮,506、伸出杆,507、收纳槽,508、转动台,509、定位滚珠,510、夹持板,511、夹持螺杆,512、水平调整槽,513、水平定位块,514、定位弹簧,515、按压块,6、磁铁。In the picture: 1. Control box, 2. Rotating lifting component, 201. Turntable, 202. Turntable gear, 203. Driving gear, 204. External shaft, 205. Inner shaft, 206. Sprocket, 207. Adjustment support plate, 208 , worm, 209, worm gear, 210, lifting gear, 211, lifting rack, 3. workpiece, 4. auxiliary pressing mechanism, 401. pressing support, 402. rotating block, 403. pressing block, 404. pressing Tightening screw, 405, limit rod, 406, compression nut, 5. Grinding adjustment mechanism, 501, horizontal adjustment seat, 502, sliding seat, 503, return spring, 504, adjusting wheel frame, 505, adjusting wheel, 506. Extension rod, 507, storage slot, 508, rotating table, 509, positioning ball, 510, clamping plate, 511, clamping screw, 512, horizontal adjustment slot, 513, horizontal positioning block, 514, positioning spring, 515. Press block, 6. Magnet.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-6,为解决现有的磁力研磨无法根据零件形状自行调整,因而凸起或凹陷部分难以研磨;且无法实现自动全面抛光的问题,达到可以自适应工件不同形状,避免碰撞的同时对工件凸起或凹陷位置进行有效研磨,同时将磁铁升降与工件转动配合,使磁铁能自行调整位置高度,以完成对工件整体的抛光研磨,同时,通过控制组的控制也可以对工件表面粗糙度较差的位置进行长时间的反复研磨,以保证达到良好的抛光效果。本发明提供一种技术方案:一种具有自适应功能的磁力研磨装置,包括控制箱1、磁铁6,控制箱1中设置有转动升降组件2,转动升降组件2上放置有工件3,工件3一侧设置有辅助压紧机构4,以免工件3在磨削过程中发生位移,工件3旁还设置有研磨调整机构5,研磨调整机构5上安装有磁铁6,研磨调整机构5连接在转动升降组件2另一侧,转动升降组件2带动工件3转动的同时控制研磨调整机构5带动磁铁6升降,以达到自动研磨的目的。本申请中,电机气缸推杆等电气元件均采用现有型号,磁性研磨介质采用现有磁性研磨介质,如铁粉和金刚石粉按一定比例配制而成的混合物等。使用时,将工件3放置在转动升降组件2上,并用辅助压紧机构4固定工件3,此时选择合适的磁铁6安装在研磨调整机构5上,并调整研磨调整机构5以使磁铁6处在合适位置,向工件3中加入磁性研磨介质,然后启动转动升降组件2,转动升降组件2带动工件3转动进行研磨。Please refer to Figure 1-6. In order to solve the problem that the existing magnetic grinding cannot adjust itself according to the shape of the part, so the convex or concave parts are difficult to grind; and it cannot achieve automatic full polishing, it can adapt to different shapes of the workpiece and avoid collisions. At the same time, the convex or concave position of the workpiece is effectively ground, and the lifting and lowering of the magnet is coordinated with the rotation of the workpiece, so that the magnet can adjust its position and height by itself to complete the polishing and grinding of the entire workpiece. At the same time, the surface of the workpiece can also be polished through the control of the control group. Positions with poor roughness are repeatedly ground for a long time to ensure a good polishing effect. The invention provides a technical solution: a magnetic grinding device with an adaptive function, including a control box 1 and a magnet 6. The control box 1 is provided with a rotating lifting assembly 2, and a workpiece 3 is placed on the rotating lifting assembly 2. The workpiece 3 An auxiliary pressing mechanism 4 is provided on one side to prevent the workpiece 3 from being displaced during the grinding process. A grinding adjustment mechanism 5 is also provided next to the workpiece 3. A magnet 6 is installed on the grinding adjustment mechanism 5. The grinding adjustment mechanism 5 is connected to the rotating lifting mechanism. On the other side of the assembly 2, the rotating lifting assembly 2 drives the workpiece 3 to rotate and at the same time controls the grinding adjustment mechanism 5 to drive the magnet 6 to rise and fall, so as to achieve the purpose of automatic grinding. In this application, the electrical components such as the motor cylinder push rod are all made of existing models, and the magnetic grinding media is made of existing magnetic grinding media, such as a mixture of iron powder and diamond powder prepared in a certain proportion. When in use, place the workpiece 3 on the rotating lifting assembly 2, and use the auxiliary pressing mechanism 4 to fix the workpiece 3. At this time, select a suitable magnet 6 and install it on the grinding adjustment mechanism 5, and adjust the grinding adjustment mechanism 5 so that the magnet 6 is At a suitable position, add magnetic grinding media to the workpiece 3, and then start the rotating lifting assembly 2. The rotating lifting assembly 2 drives the workpiece 3 to rotate for grinding.
请参阅图2,为实现磁铁6既能随着工件转动上升或下降实现全面磨削又能针对局部进行磨削,转动升降组件2包括转动部、控制组、升降部,转动部通过电机驱动,控制组控制升降部是否与转动部连接。当控制组控制升降部与转动部连接的时候,升降部随着工件3的转动带动磁铁6移动,当控制组控制升降部不与转动部连接的时候,升降部不随工件3的转动带动磁铁6移动,此时即可对工件3进行局部抛光。Please refer to Figure 2. In order to realize that the magnet 6 can rise or fall with the rotation of the workpiece to achieve both comprehensive grinding and local grinding, the rotating lifting assembly 2 includes a rotating part, a control group, and a lifting part. The rotating part is driven by a motor. The control group controls whether the lifting part is connected to the rotating part. When the control group controls the lifting part to be connected to the rotating part, the lifting part drives the magnet 6 to move along with the rotation of the workpiece 3. When the control group controls the lifting part not to be connected to the rotating part, the lifting part does not drive the magnet 6 along with the rotation of the workpiece 3. Move, and the workpiece 3 can be partially polished at this time.
请参阅图2,为带动工件3转动,设置有转动部,转动部包括转盘201、转盘齿轮202,转盘201部分露出并转动连接控制箱1,转盘201下固定连接转盘齿轮202,转盘齿轮202与驱动齿轮203啮合,驱动齿轮203固定连接电机的输出端,电机通过支座固定在控制箱1中。使用时,启动电机,电机带动驱动齿轮203转动,驱动齿轮203带动转盘齿轮202转动,转盘齿轮202带动转盘201转动,转盘201带动工件3转动,从而进行磨削抛光。Please refer to Figure 2. In order to drive the workpiece 3 to rotate, a rotating part is provided. The rotating part includes a turntable 201 and a turntable gear 202. The turntable 201 is partially exposed and rotatably connected to the control box 1. The turntable gear 202 is fixedly connected to the bottom of the turntable 201. The turntable gear 202 is connected to the control box 1. The driving gear 203 is meshed, and the driving gear 203 is fixedly connected to the output end of the motor, and the motor is fixed in the control box 1 through the support. During use, the motor is started, and the motor drives the driving gear 203 to rotate, the driving gear 203 drives the turntable gear 202 to rotate, the turntable gear 202 drives the turntable 201 to rotate, and the turntable 201 drives the workpiece 3 to rotate, thereby performing grinding and polishing.
请参阅图2,为控制升降部是否与转动部连接,设置有控制组,控制组包括两个链轮206,两个链轮206通过链条同步转动,其中一个链轮206固定连接内轴205的一端,内轴205下部设置有花键与外轴204滑动连接,上部为光轴与外轴204转动连接,外轴204固定连接在转盘齿轮202上,另一个链轮206通过花键轴连接蜗杆208,通过花键轴的方式被动调整,两个链轮206转动连接在调整支板207上,调整支板207通过推杆控制其做升降移动,推杆固定在控制箱1中。当推杆上升,推杆带动调整支板207移动至较高的位置的时候,内轴205下部的花键与外轴204配合,外轴204带动内轴205转动,内轴205带动链轮206转动,两个链轮206通过链条同步转动;当推杆下降,推杆带动调整支板207移动至较低的位置的时候,内轴205上部的光轴与外轴204转动连接,此时内轴205不跟随外轴204转动,链轮206不发生转动。Please refer to Figure 2. In order to control whether the lifting part is connected to the rotating part, a control group is provided. The control group includes two sprockets 206. The two sprockets 206 rotate synchronously through the chain. One of the sprockets 206 is fixedly connected to the inner shaft 205. At one end, the lower part of the inner shaft 205 is provided with a spline that is slidingly connected to the outer shaft 204, and the upper part is a light shaft that is rotationally connected to the outer shaft 204. The outer shaft 204 is fixedly connected to the turntable gear 202, and the other sprocket 206 is connected to the worm through the spline shaft. 208. It is passively adjusted by means of a spline shaft. The two sprockets 206 are rotationally connected to the adjusting support plate 207. The adjusting support plate 207 is controlled to move up and down through a push rod, which is fixed in the control box 1. When the push rod rises and the push rod drives the adjusting support plate 207 to move to a higher position, the splines at the lower part of the inner shaft 205 cooperate with the outer shaft 204, the outer shaft 204 drives the inner shaft 205 to rotate, and the inner shaft 205 drives the sprocket 206 rotation, the two sprockets 206 rotate synchronously through the chain; when the push rod descends and the push rod drives the adjustment support plate 207 to move to a lower position, the upper optical axis of the inner shaft 205 is rotationally connected to the outer shaft 204. At this time, the inner The shaft 205 does not rotate following the outer shaft 204, and the sprocket 206 does not rotate.
请参阅图2,为实现磁铁6随着工件3的转动升降,设置有升降部,升降部包括蜗杆208、蜗轮209、升降齿轮210、升降齿条211,蜗杆208与蜗轮209啮合,蜗轮209通过轴固定连接升降齿轮210,升降齿轮210与升降齿条211啮合,升降齿条211一端穿出并滑动连接控制箱1,蜗杆208、蜗轮209、升降齿轮210均通过支架转动连接在控制箱1中。当链轮206转动的时候,链轮206带动蜗杆208转动,蜗杆208转动带动蜗轮209转动,蜗轮209转动带动升降齿轮210转动,升降齿轮210转动带动升降齿条211上升或下降,从而实现磁铁6随着工件3的转动升降,从而无需人工手动调整磁铁6的高度,同时连续研磨在一定程度上保证了磁性研磨介质始终跟随磁铁6移动,避免了因中途调整磁性研磨介质介质因磁场改变而脱离研磨位置的问题。当需要调整的时候,电机正转时,电机带动驱动齿轮203转动,使升降齿条211上升,电机反转时,升降齿条211下降,通过控制电机正反转来使升降齿条211上升或下降。Please refer to Figure 2. In order to realize that the magnet 6 rises and falls with the rotation of the workpiece 3, a lifting part is provided. The lifting part includes a worm 208, a worm wheel 209, a lifting gear 210, and a lifting rack 211. The worm 208 meshes with the worm wheel 209, and the worm wheel 209 passes through The shaft is fixedly connected to the lifting gear 210. The lifting gear 210 meshes with the lifting rack 211. One end of the lifting rack 211 passes through and is slidingly connected to the control box 1. The worm 208, the worm gear 209 and the lifting gear 210 are all connected in the control box 1 through a bracket. . When the sprocket 206 rotates, the sprocket 206 drives the worm 208 to rotate, the rotation of the worm 208 drives the worm gear 209 to rotate, the rotation of the worm gear 209 drives the lifting gear 210 to rotate, the rotation of the lifting gear 210 drives the lifting rack 211 to rise or fall, thereby realizing the magnet 6 As the workpiece 3 rotates and rises, there is no need to manually adjust the height of the magnet 6. At the same time, continuous grinding ensures to a certain extent that the magnetic grinding medium always follows the movement of the magnet 6, preventing the magnetic grinding medium from being detached due to changes in the magnetic field due to mid-way adjustments. Grinding position issue. When adjustment is needed, when the motor rotates forward, the motor drives the driving gear 203 to rotate, causing the lifting rack 211 to rise. When the motor rotates reversely, the lifting rack 211 descends. By controlling the forward and reverse rotation of the motor, the lifting rack 211 rises or decline.
请参阅图3-5,为便于对磁铁6的位置进行调整,设置有研磨调整机构5,研磨调整机构5包括水平调整部、自适应部、磁铁调整部,水平调整部滑动连接在升降齿条211上端,以调整磁铁6距离工件3的水平距离,水平调整部上设置有自适应部,以适应形状不规则的工件3,自适应部上安装有磁铁调整部,以调整磁铁6的角度或更换不同的磁铁6,同时对磁铁6的位置进行微调。Please refer to Figure 3-5. In order to facilitate the adjustment of the position of the magnet 6, a grinding adjustment mechanism 5 is provided. The grinding adjustment mechanism 5 includes a horizontal adjustment part, an adaptive part, and a magnet adjustment part. The horizontal adjustment part is slidingly connected to the lifting rack. The upper end of 211 is used to adjust the horizontal distance between the magnet 6 and the workpiece 3. The horizontal adjustment part is provided with an adaptive part to adapt to the irregularly shaped workpiece 3. The adaptive part is equipped with a magnet adjustment part to adjust the angle of the magnet 6 or Replace different magnets 6 and fine-tune the position of magnet 6 at the same time.
请参阅图3,为了便于进行水平调整,设置有水平调整部,水平调整部包括水平调整座501、水平调整槽512、水平定位块513,水平调整座501滑动连接在升降齿条211上端,水平调整座501下设置有多个水平调整槽512,水平调整槽512中插入水平定位块513的一端,水平定位块513的另一端在升降齿条211中滑动,水平定位块513中设置有滑槽,滑槽中滑动连接按压块515的斜面端,按压块515另一端伸出升降齿条211,水平定位块513下端还固定连接定位弹簧514的一端,定位弹簧514的另一端固定在升降齿条211中。调整时,按压按压块515,按压块515移动带动水平定位块513下移压缩定位弹簧514并脱离水平调整槽512,此时水平调整座501即可水平滑动调整位置,当调整到合适位置后,松开按压块515,水平定位块513在定位弹簧514的作用下插入水平调整槽512中,对水平调整座501进行定位。Please refer to Figure 3. In order to facilitate horizontal adjustment, a horizontal adjustment part is provided. The horizontal adjustment part includes a horizontal adjustment seat 501, a horizontal adjustment groove 512, and a horizontal positioning block 513. The horizontal adjustment seat 501 is slidingly connected to the upper end of the lifting rack 211. A plurality of horizontal adjustment grooves 512 are provided under the adjustment seat 501. One end of the horizontal positioning block 513 is inserted into the horizontal adjustment groove 512. The other end of the horizontal positioning block 513 slides in the lifting rack 211. A chute is provided in the horizontal positioning block 513. , the bevel end of the pressing block 515 is slidably connected in the chute, the other end of the pressing block 515 extends out of the lifting rack 211, the lower end of the horizontal positioning block 513 is also fixedly connected to one end of the positioning spring 514, and the other end of the positioning spring 514 is fixed on the lifting rack 211 in. During adjustment, press the pressing block 515, and the pressing block 515 moves to drive the horizontal positioning block 513 to move downward, compress the positioning spring 514, and disengage from the horizontal adjustment groove 512. At this time, the horizontal adjustment base 501 can slide horizontally to adjust the position. When it is adjusted to the appropriate position, Release the pressing block 515, and the horizontal positioning block 513 is inserted into the horizontal adjustment groove 512 under the action of the positioning spring 514 to position the horizontal adjustment seat 501.
请参阅图3-4,为实现对不规则工件3的打磨,设置有自适应部,自适应部包括滑动座502、复位弹簧503、调整轮505,滑动座502在水平调整座501上滑动,滑动座502前端滑动连接调整轮架504,调整轮架504可以收纳在滑动座502中,调整轮架504呈凸字型,其中部转动连接调整轮505,调整轮架504的两端分别铰接一个伸出杆506,伸出杆506可以转动收进调整轮架504侧面,滑动座502两侧分别设置有收纳槽507,调整轮架504的两端在其中滑动,水平调整座501和滑动座502之间设置有复位弹簧503,复位弹簧503一端固定在水平调整座501上,另一端固定连接滑动座502。使用时,根据工件3情况决定是否使用自适应部,当不使用时,将调整轮架504收入滑动座502中,以免影响抛光的进行;当需要使用的时候,将调整轮架504滑动伸出,然后将伸出杆506旋转打开,使其端部抵在收纳槽507中,使调整轮505接触工件并在其上滚动,为避免损伤工件,调整轮505可采用橡胶等避免划伤工件的材质,当调整轮505遇到凸起的时候,调整轮505受力回缩,调整轮505推动滑动座502,滑动座502压缩复位弹簧503,带动磁铁6收回,从而避免碰撞,同时带动磁性研磨介质进行研磨,当遇到工件凹陷的情况,复位弹簧503推动滑动座502伸出,从而带动磁铁6伸出,通过这样的调整方式,无需人工手动调整,即可对工件凸起或凹陷部分进行打磨。Please refer to Figure 3-4. In order to polish the irregular workpiece 3, an adaptive part is provided. The adaptive part includes a sliding seat 502, a return spring 503, and an adjusting wheel 505. The sliding seat 502 slides on the horizontal adjusting seat 501. The front end of the sliding seat 502 is slidingly connected to the adjusting wheel frame 504. The adjusting wheel frame 504 can be stored in the sliding seat 502. The adjusting wheel frame 504 is in a convex shape, and the middle part thereof is rotatably connected to the adjusting wheel 505. The two ends of the adjusting wheel frame 504 are respectively hinged. The extending rod 506 can be rotated and retracted into the side of the adjusting wheel frame 504. There are storage grooves 507 on both sides of the sliding seat 502, in which the two ends of the adjusting wheel frame 504 slide. The horizontal adjusting seat 501 and the sliding seat 502 A return spring 503 is provided between them. One end of the return spring 503 is fixed on the horizontal adjustment seat 501, and the other end is fixedly connected to the sliding seat 502. When in use, decide whether to use the adaptive part according to the condition of the workpiece 3. When not in use, put the adjusting wheel frame 504 into the sliding seat 502 so as not to affect the progress of polishing; when it needs to be used, slide the adjusting wheel frame 504 out. , and then rotate the extending rod 506 open so that its end is against the storage groove 507, so that the adjusting wheel 505 contacts the workpiece and rolls on it. In order to avoid damaging the workpiece, the adjusting wheel 505 can be made of rubber or other materials to avoid scratching the workpiece. Material, when the adjusting wheel 505 encounters a bulge, the adjusting wheel 505 retracts due to force. The adjusting wheel 505 pushes the sliding seat 502, and the sliding seat 502 compresses the return spring 503, driving the magnet 6 to retract, thereby avoiding collision and driving magnetic grinding. The medium is used for grinding. When the workpiece is dented, the return spring 503 pushes the sliding seat 502 to extend, thereby driving the magnet 6 to extend. Through this adjustment method, the convex or concave parts of the workpiece can be adjusted without manual adjustment. Polished.
请参阅图4,为便于对磁铁6的位置进行微调,设置有磁铁调整部,磁铁调整部包括转动台508、夹持板510,转动台508转动连接在滑动座502上,转动台508下设置有多个凹槽,凹槽中卡接定位滚珠509,定位滚珠509滑动设置在滑动座502中并通过弹簧推动,转动台508上滑动设置两个夹持板510,夹持板510下端进入滑动座502中与夹持螺杆511螺纹连接,使两个夹持板510相靠近或相远离,夹持螺杆511一端伸出转动台508以便转动操作。使用时,可以根据需要选择磁力不同的磁铁,需要更换的时候,转动夹持螺杆511,使两个夹持板510相远离,取下原磁铁,更换需要的磁铁,并调整磁铁伸出长度,之后转动夹持螺杆511,使两个夹持板510相靠近,夹持磁铁6,更换完成之后,根据磁铁位置不同,转动转动台508,转动台508带动磁铁6转动,转动台508通过其上的凹槽与定位滚珠509配合实现定位,避转动台508随意转动。Please refer to Figure 4. In order to facilitate fine adjustment of the position of the magnet 6, a magnet adjustment part is provided. The magnet adjustment part includes a rotating platform 508 and a clamping plate 510. The rotating platform 508 is rotatably connected to the sliding seat 502, and is provided under the rotating platform 508. There are multiple grooves, and the positioning balls 509 are clamped in the grooves. The positioning balls 509 are slidably arranged in the sliding seat 502 and pushed by springs. Two clamping plates 510 are slidably arranged on the rotating table 508, and the lower end of the clamping plates 510 enters the sliding position. The seat 502 is threadedly connected to the clamping screw rod 511 to move the two clamping plates 510 closer or farther apart. One end of the clamping screw rod 511 extends out of the rotating platform 508 for rotation operation. During use, you can select magnets with different magnetic forces as needed. When you need to replace them, rotate the clamping screw 511 to keep the two clamping plates 510 away from each other. Remove the original magnet, replace the required magnet, and adjust the extension length of the magnet. Then the clamping screw 511 is rotated to bring the two clamping plates 510 close to each other to clamp the magnet 6. After the replacement is completed, the rotating table 508 is rotated according to the position of the magnet. The rotating table 508 drives the magnet 6 to rotate, and the rotating table 508 passes on it. The groove cooperates with the positioning ball 509 to achieve positioning and prevents the rotating table 508 from rotating at will.
请参阅图2、6,为避免工件在加工过程中飞出,设置有辅助压紧机构4,辅助压紧机构4包括压紧支座401、转动块402、压紧块403,压紧支座401一端固定在控制箱1上,另一端位于转盘201上方,压紧支座401滑动连接压紧螺杆404、限位杆405,压紧螺杆404、限位杆405下端固定在压紧块403上,压紧块403转动连接转动块402,转动块402接触连接工件3,压紧螺杆404上螺纹连接压紧螺母406,压紧螺母406转动连接在压紧支座401上。在放置工件3前,转动块402处于升起状态,以免影响工件放置,放好工件3之后,转动压紧螺母406,压紧螺母406转动带动压紧螺杆404下移,压紧螺杆404带动压紧块403下移,压紧块403带动限位杆405和转动块402下移,转动块402压住工件3,当工件3转动的时候,转动块402随之转动,为避免压紧螺杆404随之转动,设置有限位杆405,限位杆405保证压紧块403不随转动块402转动,从而避免压紧螺杆404转动导致的工件3松脱,根据需要,转动块402可采用如橡胶等柔性材质,避免损伤工件。Please refer to Figures 2 and 6. In order to prevent the workpiece from flying out during processing, an auxiliary pressing mechanism 4 is provided. The auxiliary pressing mechanism 4 includes a pressing support 401, a rotating block 402, and a pressing block 403. The pressing support One end of 401 is fixed on the control box 1, and the other end is located above the turntable 201. The compression support 401 is slidingly connected to the compression screw 404 and the limit rod 405. The lower ends of the compression screw 404 and the limit rod 405 are fixed on the compression block 403. , the pressing block 403 is rotationally connected to the rotating block 402, the rotating block 402 is in contact with the workpiece 3, the compression screw 404 is threadedly connected to the compression nut 406, and the compression nut 406 is rotationally connected to the compression support 401. Before placing the workpiece 3, the rotating block 402 is in a raised state to avoid affecting the placement of the workpiece. After placing the workpiece 3, rotate the compression nut 406. The rotation of the compression nut 406 drives the compression screw 404 to move downward, and the compression screw 404 drives the pressing force. The tightening block 403 moves downward, and the tightening block 403 drives the limit rod 405 and the rotating block 402 to move downward. The rotating block 402 presses the workpiece 3. When the workpiece 3 rotates, the rotating block 402 rotates accordingly. In order to avoid compressing the screw 404 With the rotation, a limit rod 405 is set. The limit rod 405 ensures that the pressing block 403 does not rotate with the rotating block 402, thereby avoiding the loosening of the workpiece 3 caused by the rotation of the pressing screw 404. According to needs, the rotating block 402 can be made of rubber, etc. Flexible material to avoid damage to the workpiece.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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