CN117320586A - Helmet with impact-resistant material - Google Patents
Helmet with impact-resistant material Download PDFInfo
- Publication number
- CN117320586A CN117320586A CN202280035727.6A CN202280035727A CN117320586A CN 117320586 A CN117320586 A CN 117320586A CN 202280035727 A CN202280035727 A CN 202280035727A CN 117320586 A CN117320586 A CN 117320586A
- Authority
- CN
- China
- Prior art keywords
- headgear
- shell
- joules
- housing
- outer shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 109
- 239000011257 shell material Substances 0.000 claims description 41
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000006872 improvement Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- KJTLQQUUPVSXIM-ZCFIWIBFSA-M (R)-mevalonate Chemical compound OCC[C@](O)(C)CC([O-])=O KJTLQQUUPVSXIM-ZCFIWIBFSA-M 0.000 description 1
- KJTLQQUUPVSXIM-UHFFFAOYSA-N DL-mevalonic acid Natural products OCCC(O)(C)CC(O)=O KJTLQQUUPVSXIM-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/06—Impact-absorbing shells, e.g. of crash helmets
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/10—Linings
- A42B3/12—Cushioning devices
- A42B3/125—Cushioning devices with a padded structure, e.g. foam
Landscapes
- Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
- Helmets And Other Head Coverings (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
A headgear is provided that includes an outer shell constructed of a material designed to provide protection to a wearer under extreme environmental conditions. In one embodiment, the wall thickness of the outer shell is reduced to minimize the weight and/or volume of the helmet.
Description
Cross-reference to related patent applications
The present application claims the benefit and priority of U.S. provisional application No. 63/212,334, filed on 6/18 of 2021, the entire contents of which are incorporated herein by reference.
Background
The present invention relates generally to the field of protective equipment. The present invention relates in particular to various helmet designs constructed of materials for providing additional impact protection to the head of a user.
Disclosure of Invention
One embodiment of the invention relates to a headgear that includes a shell. The housing includes an exterior surface and an interior surface defining a cavity sized to receive the head of an operator. The housing further comprises: a cap rim portion defining a lower circumference extending along the outer surface; and an impact protection layer positioned within the cavity. The housing is formed of a material having a yield strain greater than 9%.
Another embodiment relates to a headgear comprising a shell formed of a rigid material. The shell includes an exterior surface and an interior surface defining a cavity sized to receive the head of an operator. The shell further comprises: a crown portion positioned in a central region of the helmet about a central point; and a bottom portion defining a lower circumference extending along the exterior surface. The tensile strength of the material of the shell is greater than 35MPa.
Another embodiment of the invention is directed to a headgear comprising an outer shell formed of a rigid material. The housing includes an exterior surface and an interior surface defining a cavity sized to receive the head of an operator. The housing further comprises: a crown portion positioned in a central region of the helmet about a central point; a bottom portion defining a lower circumference extending along the outer surface; and an impact protection layer positioned within the cavity. The material of the housing has a multiaxial impact toughness greater than 27 joules.
Another embodiment of the invention is directed to a headgear comprising an outer shell formed of a rigid material. The housing includes an exterior surface and an interior surface defining a cavity sized to receive a head of a wearer. In some embodiments, the ballistic resistant layer is positioned within the cavity. In certain embodiments, the housing includes a minimum wall thickness. In a particular embodiment, the yield strain of the material of the housing is at least 9%, in particular between 13% and 15%. In a particular embodiment, the tensile strength of the material of the outer shell is at least 35MPa, in particular between 50MPa and 60 MPa. In a particular embodiment, the yield strain of the material of the housing is greater than 5%, in particular between 10% and 12%. In particular embodiments, the material of the housing has a strain to failure of greater than 17%, in particular between 70% and 80%. In a particular embodiment, the tensile strength of the material of the casing is greater than 65MPa, in particular between 82MPa and 92 MPa. In various embodiments, the total weight of the housing is less than the maximum weight.
Another embodiment of the invention is directed to a headgear comprising an outer shell formed of a rigid material. The housing includes an exterior surface and an interior surface defining a cavity sized to receive a head of a wearer. The housing further includes a cap top portion, or bottom portion, or brim portion, defining a lower circumference of the helmet. In certain embodiments, the housing includes a minimum wall thickness. In particular embodiments, the material of the housing has a notched impact strength of at least 450 joules/meter, specifically between 700 joules/meter and 750 joules/meter. In another particular embodiment, the notched impact strength of the material of the housing is greater than 160 joules/meter, specifically between 650 joules/meter and 680 joules/meter. In another particular embodiment, the material of the housing has an impact toughness of at least 27 joules, in particular between 65 joules and 75 joules.
Additional features and advantages will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from that description or recognized by practicing the embodiments as described in the written description and claims hereof, as well as the appended drawings. It is to be understood that both the foregoing general description and the following detailed description are exemplary.
The accompanying drawings are included to provide a further understanding, and are incorporated in and constitute a part of this specification. The drawings illustrate one or more embodiments and, together with the description, serve to explain the principles and operations of the various embodiments.
Drawings
The present application will be more fully understood from the following detailed description taken in conjunction with the accompanying drawings, in which like reference numerals refer to like elements, and in which:
fig. 1 is an exploded view of a helmet according to an exemplary embodiment.
FIG. 2 is a graph of yield strain of a housing material of the present disclosure plotted against yield strain of two alternative exemplary housing materials, according to an exemplary embodiment.
Fig. 3 is a graph of tensile strength of a skin material of the present disclosure versus tensile strength of two alternative exemplary skin materials, plotted according to an exemplary embodiment.
Fig. 4 is a stress-strain curve of the housing material of the present disclosure plotted against yield strain of two alternative exemplary housing materials, according to an exemplary embodiment.
FIG. 5 is a graph of yield strain to failure of a housing material of the present disclosure plotted against yield strain to failure of two alternative exemplary housing materials, according to an exemplary embodiment.
Fig. 6 is a graph of failure tensile strength of a skin material of the present disclosure plotted against failure tensile strength of two alternative exemplary skin materials, according to an exemplary embodiment.
Fig. 7 is a graph of impact strength of a housing material of the present disclosure plotted against impact strength of two alternative exemplary housing materials, according to an exemplary embodiment.
Fig. 8 is a graph of impact strength of a housing material of the present disclosure plotted against impact strength of two alternative exemplary housing materials, according to an exemplary embodiment.
FIG. 9 is a graph of multiaxial impact toughness of a housing material of the present disclosure plotted against multiaxial impact toughness of two alternative exemplary housing materials, according to an exemplary embodiment.
Detailed Description
Referring generally to the drawings, various embodiments of a safety helmet are shown that includes a shell material designed to provide improved protection from potential safety hazards (e.g., falling objects). In general, applicants have determined that by constructing the outer shell from one or more of the innovative materials discussed herein, the helmet can exhibit improved characteristics (as discussed and quantified below) over a wide range of temperatures and impact speeds present in a construction environment, thereby providing protection under more extreme environmental conditions. Thus, applicants have identified various innovative materials discussed herein that provide unique and innovative combinations of material properties, and have identified that these materials have significant performance improvements when used in helmet/headpiece applications. Further, in typical headgear designs, the desired structural properties are provided by having a relatively thicker, larger, and/or heavier safety shell. In some embodiments, applicants have devised a helmet shell that employs the innovative materials discussed herein to provide improved structural performance, thereby allowing for the design of a helmet shell with a smaller wall thickness and/or a lighter weight. This design improvement allows the helmet to provide a high level of protection while achieving a higher user comfort, which is particularly important in the case of protective work helmets/helmets, as the user may wear the device for many hours during the work day/shift.
Referring to fig. 1, an exploded view of a headgear 10 according to an exemplary embodiment is shown. The helmet 10 includes an outer shell 12 formed of a rigid material, such as a rigid polymeric material. The outer shell 12 includes a crown portion 13 and a bottom portion or brim portion 15 defining a lower circumference of the helmet 10 extending along an exterior surface of the outer shell 12. The crown portion is positioned in a central region of the helmet about a central point. The housing 12 further includes an interior surface. In one embodiment, the helmet 10 includes a ballistic blanket 14 supported within the outer shell 12 and specifically positioned within an interior surface that defines a cavity sized to receive the head of a wearer or operator. Details of various embodiments of the housing 12 are discussed in more detail below. The headgear 10 includes a suspension system 16 and chin strap 18 for supporting the headgear 10 and securing the headgear to the user's head. The helmet 10 also includes various padding layers 20 for providing increased comfort to the wearer.
Referring to fig. 2-8, various material characteristics of the innovative materials forming the housing 12 are shown (see, e.g., fig. 1). These characteristics are shown in comparison to the selection of conventional safety cap materials. Applicants have determined that designing a helmet shell with an innovative material having one or more of the characteristics discussed herein allows the designed innovative helmet to have the performance improvements discussed herein, including structural performance improvements and/or volume/weight/thickness reductions. In particular embodiments, applicants have determined that the mevalonate material (Milwaukee Material) has one or more of the characteristics discussed herein with respect to fig. 2-3.
As noted above, applicants have determined that improved headgear shells can be achieved using the materials discussed herein while still providing the desired structural properties. In various embodiments, the housing includes a minimum wall thickness. In some embodiments, the total weight of the housing is less than the maximum weight. In such embodiments, the helmet shell has these thicknesses and/or weights while providing one or more of the structural features discussed herein.
Fig. 2 and 3 show the yield strain and tensile strength of the shell mewokie material plotted against material a and material B. Tensile properties were measured for all materials according to ASTM standard D638 at a test condition of 23 ℃ (+ -2 ℃) and a rate of.5 inches/min. In certain embodiments, the yield strain of the mewok material is greater than 9%. In particular embodiments, the yield strain of the mewok material is between 9% and 17%, specifically between 12% and 16%, more specifically between 13% and 15%. In certain embodiments, the mewok material has a tensile strength greater than 35 megapascals (MPa). In particular embodiments, the mewok material has a tensile strength between 35MPa and 75MPa, specifically between 45MPa and 65MPa, more specifically between 50MPa and 60 MPa.
Referring to fig. 4-6, tensile properties of mewokie material, material a and material B are shown measured according to modified ASTM standard D638 procedure at a test condition of-30 ℃ (±2 ℃) and a rate of 1 meter/min. Fig. 4 is a stress-strain curve for one embodiment of a mewok material, showing the maximum amount that the failure strain or material can stretch before breaking. In particular embodiments, the mewok material has a strain to failure of between 17% and 85%, specifically between 50% and 80%, more specifically between 70% and 78%. In particular embodiments, the yield strain of the mewok material is between 5% and 20%, specifically between 8% and 14%, more specifically between 10% and 12%. In particular embodiments, the mewok material has a tensile strength between 65MPa and 105MPa, specifically between 75MPa and 95MPa, more specifically between 82MPa and 92 MPa.
Referring to fig. 7-8, the impact strength of mewokie, material a, and material B was measured using notched impact strength (i.e., the total amount of energy required to initiate and propagate a crack in the material) under various conditions according to ASTM standard D256 method a. Fig. 7 shows the relative notched impact strength of mewokie material, material a and material B at a temperature of 23 ℃ (±2℃). In certain embodiments, the mewoki material has an impact resistance greater than 450 joules/meter. In particular embodiments, the mewok material has an impact resistance between 450 and 900 joules/meter, specifically between 600 and 800 joules/meter, more specifically between 700 and 750 joules/meter. Fig. 8 shows the relative notched impact strength of mewokie material, material a and material B at a temperature of-30 ℃ (±2℃) under test conditions. In particular embodiments, the mewok material has an impact resistance between 160 and 800 joules/meter, specifically between 500 and 700 joules/meter, more specifically between 650 and 680 joules/meter.
Referring to fig. 9, the multiaxial impact toughness (i.e., the amount of energy that causes a crack in a material) of a mewok material relative to material a and material B is plotted. The multiaxial impact toughness of Mewokie materials, material A and Material B were measured according to ISO 6603-2 at a temperature of-30 ℃ (+ -2 ℃) and a rate of 4.4 m/s. In certain embodiments, the mewoki material has an impact toughness greater than 27 joules. In particular embodiments, the mewoki material has an impact toughness of between 27 and 90 joules, specifically between 60 and 80 joules, more specifically between 65 and 75 joules.
It is to be understood that the drawings illustrate exemplary embodiments in detail, and it is to be understood that the application is not limited to the details or methodology set forth in the specification or illustrated in the drawings. It is also to be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, the description is to be construed as illustrative only. The constructions and arrangements shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) may be made without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number or position of discrete elements may be altered or varied. The order or sequence of any process, logic algorithm, or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present inventions.
Various embodiments of the invention relate to any combination of any features and any such combination of features may be claimed in this or a future application. Any of the features, elements, or components of any of the exemplary embodiments discussed above may be used alone or in combination with any of the features, elements, or components of any of the other embodiments discussed above.
For the purposes of this disclosure, the term "coupled" means that two components are directly or indirectly coupled to each other. Such coupling may be fixed in nature or movable in nature. Such joining may be achieved with the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional members being attached to one another. Such coupling may be permanent in nature or alternatively may be removable or releasable in nature.
Claims (20)
1. A safety helmet, comprising:
a housing, the housing comprising:
an outer surface;
an interior surface defining a cavity sized to receive a head of an operator;
a cap rim portion defining a lower circumference extending along the outer surface;
an impact shield positioned within the cavity;
wherein the housing is formed of a material having a yield strain greater than 9%.
2. The headgear of claim 1 wherein the material of the outer shell has a yield strain of between 13% and 15%.
3. The headgear of claim 1, wherein the material of the outer shell has a strain to failure of greater than 17%.
4. The headgear of claim 3 wherein the material of the outer shell has a strain to failure of between 70% and 80%.
5. The headgear of claim 1, wherein the notched impact strength of the material of the outer shell is greater than 450 joules/meter.
6. The headgear of claim 5, wherein the notched impact strength of the material of the outer shell is between 700 joules/meter and 750 joules/meter.
7. The headgear of claim 1 wherein the tensile strength of the material of the outer shell is between 50MPa and 60 MPa.
8. The headgear of claim 1 wherein the material of the outer shell is a polymeric material.
9. A safety helmet, comprising:
a shell formed of a rigid material, the shell comprising:
an outer surface;
an interior surface defining a cavity configured to receive a head of an operator;
a crown portion positioned in a central region of the helmet about a central point;
a bottom portion defining a lower circumference extending along the outer surface;
wherein the tensile strength of the material of the shell is greater than 35MPa.
10. The headgear of claim 9 wherein the tensile strength of the material of the shell is between 50MPa and 60 MPa.
11. The headgear of claim 9 wherein the material of the shell has a yield strain of greater than 9%.
12. The headgear of claim 9 wherein the material of the shell is a rigid polymeric material.
13. The headgear of claim 9 wherein the material of the shell has a strain to failure of greater than 17%.
14. The headgear of claim 9 wherein the shell material has a notched impact strength greater than 160 joules/meter.
15. The headgear of claim 14 wherein the shell material has a notched impact strength of between 650 joules/meter and 680 joules/meter.
16. The headgear of claim 9, wherein the material of the outer shell has a multiaxial impact toughness greater than 27 joules.
17. A safety helmet, comprising:
a housing formed of a rigid material, the housing comprising:
an outer surface;
an interior surface defining a cavity configured to receive a head of an operator;
a crown portion positioned in a central region of the helmet about a central point;
a bottom portion defining a lower circumference extending along the outer surface;
an impact shield positioned within the cavity;
wherein the material of the housing has a multiaxial impact toughness greater than 27 joules.
18. The headgear of claim 17 wherein the material of the outer shell has a multiaxial impact toughness of between 65 joules and 75 joules.
19. The headgear of claim 17 wherein the material of the outer shell has a tensile strength greater than 9% and a tensile strength greater than 35MPa.
20. The headgear of claim 17 wherein the material of the outer shell has a strain to failure of greater than 17%.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US202163212334P | 2021-06-18 | 2021-06-18 | |
US63/212,334 | 2021-06-18 | ||
PCT/US2022/034039 WO2022266471A1 (en) | 2021-06-18 | 2022-06-17 | Hard hat with impact performance materials |
Publications (1)
Publication Number | Publication Date |
---|---|
CN117320586A true CN117320586A (en) | 2023-12-29 |
Family
ID=84489895
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202280035727.6A Pending CN117320586A (en) | 2021-06-18 | 2022-06-17 | Helmet with impact-resistant material |
Country Status (5)
Country | Link |
---|---|
US (1) | US20220400801A1 (en) |
EP (1) | EP4355158A1 (en) |
CN (1) | CN117320586A (en) |
AU (1) | AU2022294911A1 (en) |
CA (1) | CA3218553A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD995925S1 (en) * | 2020-09-23 | 2023-08-15 | Studson, Inc. | Protective helmet |
USD1004850S1 (en) * | 2021-03-17 | 2023-11-14 | Studson, Inc. | Protective helmet |
USD995924S1 (en) * | 2021-03-17 | 2023-08-15 | Studson, Inc. | Protective helmet |
USD999455S1 (en) * | 2021-05-04 | 2023-09-19 | Coast Cutlery Co. | Lighted helmet |
US11832675B2 (en) * | 2021-08-20 | 2023-12-05 | Tenacious Holdings, Inc. | Insert for a hat |
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US3156921A (en) * | 1961-08-17 | 1964-11-17 | Pulmosan Safety Equipment Corp | Protective headgear |
US4656667A (en) * | 1985-03-25 | 1987-04-14 | E. D. Bullard Company | Fire helmet and the like |
EP0226782A1 (en) * | 1985-12-20 | 1987-07-01 | Seinve, S.A. | Improved protective ballistic helmet |
US4729132A (en) * | 1986-11-03 | 1988-03-08 | Fierro Mark F | Sports helmet |
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US6826783B1 (en) * | 2003-01-30 | 2004-12-07 | The United States Of America As Represented By The Secretary Of The Army | Chemical/biological helmet |
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US6983488B2 (en) * | 2004-04-22 | 2006-01-10 | Foote-Mats, Inc. | Equestrian helmet with faceguard |
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EP4149310A1 (en) * | 2020-05-12 | 2023-03-22 | Milwaukee Electric Tool Corporation | Hard hat with impact protection material |
AU2021308655A1 (en) * | 2020-07-17 | 2023-01-19 | Milwaukee Electric Tool Corporation | Hard hat with strap system |
CN116457193A (en) * | 2021-06-10 | 2023-07-18 | 耐克创新有限合伙公司 | Composite textile and articles of footwear formed therefrom |
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2022
- 2022-06-17 CN CN202280035727.6A patent/CN117320586A/en active Pending
- 2022-06-17 CA CA3218553A patent/CA3218553A1/en active Pending
- 2022-06-17 EP EP22825917.2A patent/EP4355158A1/en active Pending
- 2022-06-17 AU AU2022294911A patent/AU2022294911A1/en active Pending
- 2022-06-28 US US17/851,474 patent/US20220400801A1/en active Pending
Also Published As
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EP4355158A1 (en) | 2024-04-24 |
CA3218553A1 (en) | 2022-12-22 |
AU2022294911A1 (en) | 2023-11-30 |
US20220400801A1 (en) | 2022-12-22 |
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