Disclosure of Invention
In order to solve the technical problems, the technical scheme is that the automatic assembling and processing equipment for the distribution box comprises a fastening device, wherein a back plate is arranged in the middle of the fastening device, a straightening device is arranged at the right end of the back plate, and a clamping device is fixedly arranged at the right end of the straightening device and used for clamping an air switch connected with a wire.
Straight push rod and end connection post are installed respectively with both sides in the right flank middle part of backplate, and the middle part slidable mounting of backplate has the scale stand, and the both ends of scale stand are all installed on fastener, and the left side of scale stand evenly is provided with a plurality of scale grooves, and backplate inside slidable mounting has the locking piece, and locking spring rod is installed to locking piece left end, and locking spring rod runs through the left surface of backplate.
The straightening device comprises a U-shaped shell arranged at the right end of an end connecting column, a positioning chute is arranged in the middle of the right side face of the vertical section of the U-shaped shell, a plurality of positioning units are slidably arranged in the positioning chute, a guide column is arranged outside each positioning unit, the horizontal section of the U-shaped shell is provided with a guide groove, a plurality of guide columns respectively penetrate through the guide grooves and are slidably connected with the guide grooves, the upper end face and the lower end face of the guide columns are inclined planes, the two ends of the guide columns are respectively provided with a yielding groove, clamping jaw units are slidably arranged at the positions of the guide columns corresponding to the yielding grooves, the left ends of the clamping jaw units are hinged with connecting rods, T-shaped blocks are hinged to the other ends of the connecting rods, a stabilizer bar is slidably arranged on the right side of each T-shaped block, the right side face of each stabilizer bar is abutted to the left side face of the U-shaped shell, each synchronizing plate is arranged on the left side of the U-shaped shell, the synchronizing plates are arranged at the right end of the straightening push rod, the middle of each synchronizing plate is provided with a synchronizing chute, and the T-shaped blocks and the synchronizing chute are slidably arranged.
The clamping jaw unit comprises a clamping jaw shell which is vertically and slidably arranged with the guide column, a straightening sliding groove is formed in the upper side face of the left end of the clamping jaw shell, a straightening sliding block is slidably arranged in the straightening sliding groove, a square groove is formed in the middle of the straightening sliding block, a chute is formed in the left end of the straightening sliding block, a guide chute matched with the upper side face inclined face of the guide column is arranged on the left side wall of the square groove, a pushing spring is arranged between the straightening sliding block and the right side wall of the straightening sliding groove, the right end of the clamping jaw shell is rotatably provided with a clamping jaw, a torsion spring is arranged at the rotating position of the clamping jaw, the outer side of the clamping jaw is connected with one end of a connecting rope, and the other end of the connecting rope penetrates through the clamping jaw shell to be arranged on the right side face of the straightening sliding block.
Preferably, the fastening device comprises fastening bases which are vertically symmetrically arranged, the front ends and the rear ends of the two fastening bases are fixedly connected through fixing plates, fastening blocks are slidably arranged at the front ends and the rear ends of the inside of the fastening bases, the two fastening blocks are connected through an adjusting stud, an adjusting handle is fixedly connected to the middle of the adjusting stud, fixing seats are rotatably arranged at the front ends and the rear ends of the adjusting handle, and the fixing seats and the fastening bases are fixedly arranged.
Preferably, the position of the corresponding adjusting handle on the left side of the fastening base is provided with adjusting holes, the opposite sides of the two fastening bases are uniformly provided with a plurality of trapezoidal slots, the left end part of each trapezoidal slot penetrates through the lower side of the fastening base, a limiting block is vertically and slidably arranged on the right side of each trapezoidal slot, the part of each trapezoidal slot, which does not penetrate through the fastening base, is connected with a limiting spring rod, and the lower end of each limiting spring rod penetrates through the lower side of the fastening base.
Preferably, the upper end and the lower end of the scale stand column are provided with trapezoid blocks, the shape of each trapezoid block is consistent with that of each trapezoid slot, and the trapezoid blocks are provided with positioning grooves which are matched with the limiting blocks and lock the positions of the trapezoid blocks.
Preferably, the clamping device comprises a clamping side plate arranged on the right side surface of the U-shaped shell, a through groove is formed in the middle of the clamping side plate, square plates are symmetrically arranged on the right side surface of the clamping side plate up and down, clamping plates are symmetrically arranged on opposite sides of the two square plates, and the clamping plates are slidably arranged through clamping spring rods and the square plates.
Preferably, the right sides of the clamping plates are in a flaring shape, and the opposite sides of the two clamping plates are provided with materials for increasing friction force.
Preferably, the positioning unit comprises a positioning shell which is slidably mounted in the positioning sliding groove, the right end of the positioning shell penetrates through the through groove, an L-shaped groove is formed in the middle of the upper end of the positioning shell, the right side of the positioning shell is arranged to be of a hollow structure and is communicated with the L-shaped groove, a positioning rod is slidably mounted in the hollow structure of the positioning shell, an adjusting column is arranged on the upper side face of the left end of the positioning rod, the adjusting column is mounted in the L-shaped groove, and a top extension spring is arranged on the left side face of the positioning rod.
Preferably, the inside of clamping jaw is provided with clamping jaw tooth, and clamping jaw tooth is flexible material.
Preferably, a positioning hole is formed in the upper side face of the U-shaped shell and located on the right side of the guide groove, and the positioning hole is located above the adjusting column.
The invention has the beneficial effects that: 1. according to the invention, the straightening device is arranged to clamp and straighten the wires connected with the air switch and press the wires into the wire slots, and after the wires are pressed into the wire slots, the straightening device can straighten the wires pressed into the wire slots again, so that the wires are prevented from bending after the wires are pressed into the wire slots, and the safety and the attractiveness of the wires are improved when the distribution box is used.
2. The adjustable fastening block is arranged, so that the adjustable fastening block can be fixed on the inner wall of the distribution box, the trapezoid slots are uniformly arranged on the inner side of the fastening base, the proper trapezoid slots can be selected according to the installation positions of the air switches connected with the wires when the air switches connected with the wires are installed, and meanwhile, the vertical installation positions of the adjustable fastening block can be accurately adjusted when the air switches connected with the wires are installed through the scale upright posts provided with the scale slots, so that the adjustable fastening block can accurately position the installation positions of the adjustable fastening block when the air switches are installed, and the installation precision and the installation efficiency of the adjustable fastening block when the air switches connected with the wires are assembled are improved.
3. According to the invention, the positioning unit is arranged, so that when the air switch connected with the wire is assembled, the operating handle of the air switch can be accurately positioned, the clamping jaw unit is driven to accurately clamp the wire connected with the air switch, and the wire connected with the air switch can be completely clamped, straightened and pressed into the wire slot.
Detailed Description
The following examples are illustrative only and are not to be construed as limiting the invention. The examples are not to be construed as limiting the specific techniques or conditions described in the literature in this field or as per the specifications of the product.
Referring to fig. 1, an automatic assembling and processing device for a distribution box comprises a fastening device 1, wherein a back plate 2 is arranged in the middle of the fastening device 1, a straightening device 3 is arranged at the right end of the back plate 2, a clamping device 4 is fixedly arranged at the right end of the straightening device 3, and the clamping device 4 is used for clamping an air switch connected with a wire; the invention can be fixed in distribution boxes with different specifications, so that the assembly of the distribution boxes with different specifications is realized, the applicability of the invention is improved, meanwhile, the invention can clamp the air switch connected with the wire and straighten the wire connected with the air switch, the labor intensity of workers is reduced, in particular, the invention is fastened in the distribution boxes by adjusting the fastening device 1, the air switch connected with the wire is clamped by the clamping device 4, then the air switch is oriented to the distribution boxes, and the backboard 2 is locked on the fastening device 1, so that the air switch connected with the wire is installed in the distribution boxes, the wire straightening device 3 can straighten the wire and be inserted into the wire slot at the same time of installation, and the wire straightening device 3 can straighten the wire again after the installation is completed, so that the invention can automatically install the air switch and straighten the wire on the air switch.
Referring to fig. 1 and 2, the fastening device 1 includes fastening bases 11 symmetrically arranged up and down, front and rear ends of the two fastening bases 11 are fixedly connected through a fixing plate 12, front and rear ends inside the fastening bases 11 are slidably provided with fastening blocks 13, the two fastening blocks 13 are connected through an adjusting stud 14, an adjusting handle 15 is fixedly connected to the middle part of the adjusting stud 14, front and rear ends of the adjusting handle 15 are rotatably provided with fixing seats 16, and the fixing seats 16 and the fastening bases 11 are fixedly installed; the fastening device 1 can be fixed on the inner wall of the distribution box, and the position of the fastening device 1 always corresponds to the middle position of the distribution box, so that the air switch is installed more stably and accurately; specifically, when putting into the block terminal with fastener 1, through screwing adjusting handle 15 and then rotating adjusting stud 14 and make the synchronous outside removal of fastening block 13, and then support the lateral wall of block terminal, make fastener 1 fix in the block terminal, the flexible material that the frictional force is big is adopted towards one side of block terminal lateral wall to fastening block 13 simultaneously, can make fastener 1 more stable fix in the block terminal, adopt flexible material simultaneously can avoid fastening block 13 to the excessive risk that leads to the block terminal deformation of block terminal top stretching force.
Referring to fig. 1, 3 and 4, a straightening push rod 22 and end connecting columns 21 are respectively installed at the middle part and two sides of the right side surface of the back plate 2, a scale upright post 23 is slidably installed at the middle part of the back plate 2, two ends of the scale upright post 23 are installed on the fastening device 1, a plurality of scale grooves 24 are uniformly formed in the left side of the scale upright post 23, a locking block 25 is slidably installed in the back plate 2, a locking spring rod 26 is installed at the left end of the locking block 25, and the locking spring rod 26 penetrates through the left side surface of the back plate 2; the position of the backboard 2 is adjusted so that the air switch is at a proper installation position, the scale grooves 24 are formed in the scale upright posts 23, accurate positioning of the installation position of the air switch can be achieved, when the backboard 2 is adjusted to a proper position, the current position of the backboard 2 can be locked through the locking blocks 25, and when the position of the backboard 2 needs to be changed, the locking spring rods 26 can be pulled left, so that the locking of the locking blocks 25 to the backboard 2 can be released.
Referring to fig. 2, 3 and 5, the left side of the fastening base 11 is provided with an adjusting hole 17 corresponding to the position of the adjusting handle 15, the opposite sides of the two fastening bases 11 are uniformly provided with a plurality of trapezoidal slots 18, the left end part of each trapezoidal slot 18 penetrates through the lower side surface of the fastening base 11, a limiting block 181 is vertically and slidably arranged on the right side of each trapezoidal slot 18, the lower side of each limiting block 181 is connected with a limiting spring rod 182, and the lower end of each limiting spring rod 182 penetrates through the lower side surface of the fastening base 11; the upper end and the lower end of the scale upright post 23 are provided with trapezoid blocks 231, the shape of each trapezoid block 231 is consistent with that of each trapezoid slot 18, and the trapezoid blocks 231 are provided with positioning grooves which are matched with the limiting blocks 181 and lock the positions of the trapezoid blocks; according to the installation position of the air switch, the trapezoidal block 231 is inserted into the corresponding trapezoidal slot 18, so that the accurate positioning operation of the air switch is finished, meanwhile, the limiting block 181 is driven to lock the trapezoidal block 231 through the pulling and inserting limiting spring rod 182, and the trapezoidal block 231 is ensured not to slide left and right when the air switch is installed.
In fig. 1, fig. 6 and fig. 7, the straightening device 3 includes a U-shaped shell 31 mounted at the right end of the end connecting column 21, a positioning chute 32 is provided in the middle of the right side of the vertical section of the U-shaped shell 31, a plurality of positioning units 33 are slidably mounted in the positioning chute 32, a guiding column 34 is mounted at the outer side of each positioning unit 33, a guiding slot 311 is provided at the horizontal section of the U-shaped shell 31, a plurality of guiding columns 34 respectively penetrate through the guiding slot 311 and are slidably mounted with the guiding slot 311, the upper and lower end surfaces of the guiding columns 34 are inclined surfaces, a yielding slot 341 is provided at both ends of the guiding columns 34, clamping jaw units 35 are slidably mounted at positions of the guiding columns 34 corresponding to the yielding slot 341, a connecting rod 36 is hinged at the left end of the clamping jaw units 35, a T-shaped block 37 is hinged at the other end of the connecting rod 36, a stabilizer bar 371 is slidably mounted at the right side of the T-shaped block 37, a synchronization plate 38 is mounted at the left side of the U-shaped shell 31, a synchronization plate 22 is mounted at the right side of the straightening rod 22, and the synchronization plate 38 is mounted at the middle of the right end of the straight push rod 22, and the synchronization plates 38 are slidably mounted with the T-shaped chute 37 and the T-shaped blocks 39 are slidably mounted at the synchronization slots; the straightening device 3 can position, clamp and straighten the wires, and straighten the wires again after pushing the wires into the wire slots, so that the wires are always in a straightened state after the air switch connected with the wires is arranged in the distribution box, and the distribution box is convenient to connect with other circuits or electronic devices; specifically, before straightening the wires, the positioning unit 33 is manually adjusted to correspond to the operating handles of the air switch one by one, and then the clamping jaw unit 35 is driven to position the wires through the guide post 34, the straightening push rod 22 pushes the synchronous plate 38 to move rightwards, so that the connecting rod 36 pushes the clamping jaw unit 35 to move, the clamping jaw unit 35 is vertically moved away from the U-shaped shell 31 under the limitation of the guide post 34, the wires clamped by the clamping jaw unit 35 are straightened, the straightening push rod 22 drives the synchronous plate 38 to move leftwards, the clamping jaw unit 35 is moved towards the direction of the U-shaped shell 31 through the connecting rod 36, the clamping jaw unit 35 returns to the initial position, the wires can be pushed into the wire slot while the wires are pushed into the wire slot to be straightened again, the wires are prevented from bending when the wires are contacted with the wire slot, and the like, the stabilizing rod 371 can increase the stability when the wires are straightened, the stabilizing rod 371 is of an elastic structure, and can always prop against the left side surface of the U-shaped shell 31 when the straightening push rod 22 pulls the synchronous plate 38 to move leftwards.
It should be noted that, the straightening push rod 22 plays a role in pushing force when straightening wires in the invention, and the pushing force provided by the straightening push rod 22 is not required to be great because of the material of the wires in the distribution box, so that the straightening push rod 22 can be replaced manually in use.
Referring to fig. 1 and 8, the clamping device 4 includes a clamping side plate 41 mounted on the right side surface of the U-shaped shell 31, a through slot 42 is formed in the middle of the clamping side plate 41, square plates 43 are symmetrically mounted on the right side surface of the clamping side plate 41 up and down, clamping plates 44 are symmetrically disposed on opposite sides of the two square plates 43, and the clamping plates 44 are slidably mounted through clamping spring rods 45 and the square plates 43; the right sides of the clamping plates 44 are in flaring shapes, and the opposite sides of the two clamping plates 44 are provided with materials for increasing friction force; the clamping device 4 can clamp the air switch, so that stability of the air switch is ensured when the air switch is installed, and the air switch is more accurate when the air switch is installed in the distribution box; specifically, the air switch is pushed in from the flaring shape of the clamping plate 44 on the side where the air switch is mounted, and the clamping plate 44 clamps the air switch from the upper and lower ends under the action of the clamping spring rod 45.
Referring to fig. 2 and 7-9, the positioning unit 33 includes a positioning shell 331 slidably mounted in the positioning chute 32, the right end of the positioning shell 331 passes through the through slot 42, an L-shaped slot 334 is provided in the middle of the upper end of the positioning shell 331, the right side of the positioning shell 331 is provided with a hollow structure and is communicated with the L-shaped slot 334, a positioning rod 332 is slidably mounted in the hollow structure of the positioning shell 331, an adjusting column 333 is provided on the upper side surface of the left end of the positioning rod 332, the adjusting column 333 is mounted in the L-shaped slot 334, and a top extension spring 335 is provided on the left side surface of the positioning rod 332; a positioning hole 312 is arranged on the upper side surface of the U-shaped shell 31 and positioned on the right side of the guide groove 311, and the positioning hole 312 is positioned above the adjusting column 333; the positioning holes 312 can conveniently stir the adjusting columns 333 at the middle position, and the positioning units 33 can position the operating handles of the air switches one by one; the positioning unit 33 is used for positioning the position of the air switch, and further drives the clamping jaw unit 35 to position the wire connected with the air switch through the positioning unit 33, so that when the air switch with the wire is installed, the clamping jaw unit 35 can accurately clamp the wire and straighten the wire; specifically, after the air switch with the wire is mounted on the clamping plate 44, the adjusting column 333 is shifted to the left end position of the L-shaped groove 334, so that the positioning rod 332 is driven to retract, the positioning shell 331 can slide freely in the positioning sliding groove 32, the right end of the adjusting column 333 cannot influence the movement of the positioning shell 331, when the positioning shell 331 moves to the operating handle position of the air switch, the adjusting column 333 is shifted to enable the positioning rod 332 to slide rightwards under the action of the push spring 335, the positioning rod 332 is clamped to the operating handle of the air switch, the clamping jaw unit 35 is driven to align with the wire connected with the air switch, and the accurate positioning of the air switch is realized.
Referring to fig. 6, 10 and 11, the jaw unit 35 includes a jaw housing 351 vertically slidably mounted to the guide post 34, a straight sliding groove 352 is provided on an upper side surface of a left end of the jaw housing 351, a straight sliding block 353 is slidably mounted inside the straight sliding groove 352, a square groove 357 is provided in a middle portion of the straight sliding block 353, a chute is provided on a left end of the straight sliding block 353, a guide chute matched with an upper side surface inclined surface of the guide post 34 is provided on a left side wall of the square groove 357, a push spring 354 is mounted between the straight sliding block 353 and a right side wall of the straight sliding groove 352, a jaw 355 is rotatably mounted at a right end of the jaw housing 351, a torsion spring is provided at a rotation position of the jaw 355, an outer side of the jaw 355 is connected with one end of the connecting rope 356, and the other end of the connecting rope 356 passes through the jaw housing 351 to be mounted at a right side surface of the straight sliding block 353, a jaw tooth 358 is provided inside the straight sliding block 353, and the jaw tooth 358 is made of a flexible material, so that the jaw 355 can protect a wire when the wire is clamped, and the wire 354 is prevented from being damaged by the elastic force of the torsion spring; the lower groove 357 in the initial state is clamped on the outer side of the guide post 34, so that the push spring 354 is in an extended state, the straightening slide 353 is in an opened state under the action of the connecting rope 356, when the clamping jaw unit 35 moves in a direction away from the U-shaped shell 31, the wire connected with the air switch is clamped and straightened, the wire connected with the air switch is clamped into the wire groove, and when the clamping jaw unit 35 moves in a direction towards the U-shaped shell 31, the wire connected with the air switch is loosened, and the wire connected with the air switch is prevented from being bent; specifically, when the wire of the air switch is located in the clamping jaw shell 351, the clamping jaw shell 351 is moved downwards firstly to enable the straightening slide block 353 to move to the position of the abdicating groove 341, then the clamping jaw shell 351 is controlled to move upwards, the straightening slide block 353 is enabled to move rightwards under the guiding action of the chute on the left side of the clamping jaw shell 351, then the left side face of the straightening slide block 353 is enabled to abut against the right side face of the guiding column 34, at the moment, the pushing spring 354 is clamped by the torsion spring arranged at the rotating position of the compression clamping jaw 355 under the effect of the compression clamping jaw 355, when the straightening slide block 353 moves to the top of the guiding column 34, the pushing spring 354 stretches, then the clamping jaw shell 351 is controlled to move downwards, at the moment, the guiding chute on the left side wall of the square groove 357 is matched with the inclined plane of the guiding column 34 to enable the square groove 357 to be sleeved on the outer side of the guiding column 34 again, and the wire is enabled to finish the continuous straightening action of the wire, at the moment, the wire is clamped and the wire is enabled to be straightened by the clamping jaw 355 when the wire is synchronously moved outwards under the action of the compression clamping jaw 355, the effect of the wire is enabled to finish the wire straightening action, and the wire is immediately clamped after the wire is finished.
The invention comprises the following steps of assembling an air switch with a wire to a distribution box: in a first step, the fastening device 1 is placed into the electric box, and the adjusting handle 15 is screwed to clamp the fastening block 13 to the side wall of the electric box, so that the fastening device 1 can be clamped in the electric box.
In a second step, the air switch with wire is pushed in from the flared shape of the clamping plate 44, causing the clamping plate 44 to clamp the air switch with wire.
Third, the adjusting column 333 is shifted to the left end of the L-shaped slot 334 through the adjusting hole 312, so as to drive the positioning rod 332 to retract, the positioning shell 331 is sequentially slid to align with the operating handle of the air switch, the adjusting column 333 is shifted to enable the positioning rod 332 to slide rightwards under the action of the top-extension spring 335, the positioning rod 332 is clamped to the operating handle of the air switch, and the one-to-one positioning of the operating handles of the air switch is completed.
Fourth, the synchronization plate 38 is pushed to move rightwards, the synchronization plate 38 pushes the clamping jaw unit 35 to move in a direction away from the U-shaped shell 31 through the connecting rod 36, the chute at the left end of the straightening slide 353 slides rightwards under the action of the abdicating groove 341 of the guide post 34, the clamping jaw 355 clamps a wire connected with the air switch under the action of the torsion spring, and the clamping jaw unit 35 straightens the wire while moving in a direction away from the U-shaped shell 31.
Fifth, according to the installation position of the air switch with the wire, the trapezoid block 231 is inserted into the corresponding trapezoid slot 18, the limiting spring rod 182 is pulled out to enable the limiting block 181 to lock the trapezoid block 231, the position of the backboard 2 is adjusted, the locking block 25 is enabled to lock the backboard 2 to the scale slot 24 corresponding to the installation position of the air switch through pulling out the locking spring rod 26, and when the trapezoid block 231 is pushed to be inserted into the trapezoid slot 18, the backboard 2 is pushed to the right to enable the air switch to be installed to the corresponding position, and meanwhile the clamped and straightened wire is clamped into the wire slot, so that the installation of the air switch with the wire is completed.
Sixth, the straightening push rod 22 drives the synchronous plate 38 to move leftwards, the claw unit 35 is moved towards the direction of the U-shaped shell 31 through the connecting rod 36, the left side wall guiding chute of the square groove 357 of the straightening slide block 353 moves leftwards under the action of the upper side inclined surface of the guiding column 34, the clamping claw 355 is continuously pulled by the connecting rope 356 to clamp no more wires, and when the clamping claw shell 351 moves to the initial position, the straightening slide block 353 returns to the initial position through the abdicating groove 341.
Seventhly, repeating the fourth step and the sixth step, straightening the wires inserted into the wire slots, and facilitating the use of the distribution box.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.