CN117311252A - FMCS-based plant waterway control system - Google Patents

FMCS-based plant waterway control system Download PDF

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Publication number
CN117311252A
CN117311252A CN202311317441.XA CN202311317441A CN117311252A CN 117311252 A CN117311252 A CN 117311252A CN 202311317441 A CN202311317441 A CN 202311317441A CN 117311252 A CN117311252 A CN 117311252A
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flow
data
pipe
value
water supply
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陈文钦
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Anhui Zhongke Shengwei Intelligent Data Co ltd
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Anhui Zhongke Shengwei Intelligent Data Co ltd
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Priority to CN202311317441.XA priority Critical patent/CN117311252A/en
Publication of CN117311252A publication Critical patent/CN117311252A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/11Plc I-O input output
    • G05B2219/1103Special, intelligent I-O processor, also plc can only access via processor

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Flow Control (AREA)

Abstract

The invention provides a plant waterway control system based on FMCS, comprising: the invention determines a flow target value according to the water flow data in a factory of one period, uses less valve control and accurate adjustment or compensation time or adjustment or compensation waterway position, ensures the calibrated flow state of all water pipes of the water path in the factory, meets the use in the factory, prolongs the service life of each water pipe, saves energy, can accurately adjust the target value by recording and adjusting, ensures stable water supply of the water supply pipe, simultaneously stores data, ensures that the fluctuation curve of the water flow in the period is memorized, can adjust the electric control valve of the feedback control pipe in advance, greatly improves the unstable water flow state of other workshops caused by the flow fluctuation of a certain workshop in the factory, and improves the water quality, thereby protecting water using equipment in the workshop.

Description

FMCS-based plant waterway control system
Technical Field
The invention relates to the technical field of factory water supply control and regulation, in particular to a factory water path control system based on FMCS.
Background
The FMCS plant monitoring and energy management system is a new information system, provides a good platform for an information production and safety management system, and is provided with water supply systems in integrated factories such as semiconductors, electronic PCBs, pharmacy, foods, cosmetics, lithium batteries, automobiles and the like.
The water supply pipe in the factory can cause pipeline aging under the water flow of frequent fluctuation for a long time, so that the service life of the water supply pipe in the factory is seriously influenced, and the water supply pipe is easily damaged after the fluctuating water flow is added into water equipment in the factory; and because the daily water consumption of the factory is not constant, the water flow is blindly regulated in the production process, and the waste of water energy is easily caused.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a plant waterway control system based on FMCS (FMCS), which aims to solve the problems in the prior art.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: an FMCS-based plant waterway control system disposed in a plant area, the plant waterway control system comprising:
the data analysis module is used for acquiring periodic flow data of a water supply main pipe, extracting flow data of working days and flow data of rest days based on the working days and the rest days, and extracting flow data of each branch pipe;
the data calculation module is used for calculating the flow data of the working days and the resting days and obtaining a generated flow fluctuation curve, dividing the flow fluctuation curve into a general time period and a fluctuation time period, extracting a characteristic flow value and generating a target flow value based on the general time period data of the flow fluctuation curve;
the comparison scheduling module dynamically compares the current flow value with the target flow value to schedule the feedback control pipe, schedules the water flow in the main water supply pipe, controls the electric control valve assembly on the regulating pipe to perform flow compensation based on the flow data of the branch pipe, and generates flow value and target flow value comparison data;
the FMCS system comprises a PLC control cabinet, an electric control valve assembly and a touch control display assembly, wherein the touch control display assembly is electrically or communicatively connected with the PLC control cabinet, the data analysis module, the data calculation module and the comparison scheduling module, and the PLC control cabinet is used for controlling the electric control valve assembly;
and the memory is used for data acquired, calculated, analyzed or generated by the data analysis module, the data calculation module and the comparison scheduling module.
As the preference of this embodiment, the plant waterway control system still includes storage water tank, water supply main pipe, branch pipe and feedback control pipe, the both ends that the water supply main pipe all communicate with the storage water tank, the both ends that the feedback control was managed all communicate with the water supply main pipe, the water supply main pipe is through giving the workshop in a plurality of branch pipe intercommunication factories, the water supply main pipe with be provided with a plurality of groups of governing pipe between the feedback control pipe, governing pipe intercommunication water supply main pipe and feedback control pipe.
As the preference of this embodiment, all install automatically controlled valve subassembly on water supply main pipe, feedback control pipe and the governing pipe, a plurality of groups the governing pipe is connected respectively in the middle of a plurality of groups of branch pipes.
As a preferable mode of the present embodiment, the process of extracting the characteristic flow value and generating the target flow value by the data calculation module is as follows:
discretizing flow data of working days and rest days respectively, extracting discretized data of flow, and dividing a general time period and a fluctuation time period based on time corresponding to the discretized data;
extracting a characteristic value of the flow based on the discretized data of the general time period;
and respectively calculating the characteristic values of the flow extracted by a plurality of groups of working days and resting days in the period according to time average to obtain standard values, and respectively recording the standard values into flow fluctuation curves of the working days and the resting days to form target flow values.
As the preference of this embodiment, the specific process of scheduling the water flow in the water supply main by the contrast scheduling module includes:
comparing the current flow value with a target flow value corresponding to the current time, and taking the current target flow value as a flow standard value;
if the difference value between the current flow value and the target flow value corresponding to the current time is larger than the maximum value of the flow error, the current flow value is regulated to the target flow value corresponding to the current time by regulating and controlling a valve on the feedback control tube.
As an preference of this embodiment, the specific process of controlling, by the contrast scheduling module, the electric control valve assembly on the adjusting pipe based on the branch pipe flow data to perform flow compensation includes: and acquiring flow data of a plurality of groups of branch pipes at present, determining the branch pipes with flow fluctuation, supplementing corresponding flow by an electric control valve assembly on the next regulating pipe of the branch pipes, generating corresponding compensation data at the same time, and supplementing the compensation data flow to the target flow of the time after recording a compensation period of a certain period.
Preferably, in this embodiment, the electric control valve assembly on the feedback adjusting pipe is always opened, so as to split the flow in the main water supply pipe.
Preferably, the data displayed by the touch display component includes time, a current flow value, a target flow value and a compensation flow value, and the current flow value includes flow of a main water supply pipe, a branch pipe and a feedback regulation pipe.
As a preferable mode of this embodiment, the touch display component is connected to the server through the communication module, the CPU and the switch.
A waterway control method of a factory waterway control system based on FMCS to a workshop in a factory area comprises the following steps:
s1: acquiring periodic flow data of a water supply main pipe, extracting flow data of a working day and flow data of a rest day based on the working day and the rest day, and extracting flow data of each branch pipe;
s2: calculating flow data of working days and rest days and obtaining a generated flow fluctuation curve, dividing the flow fluctuation curve into a general time period and a fluctuation time period, extracting a characteristic flow value and generating a target flow value based on the general time period data of the flow fluctuation curve;
s3: the current flow value and the target flow value are dynamically compared to schedule the feedback control pipe, the water flow in the main water supply pipe is scheduled, the electric control valve assembly on the adjusting pipe is controlled to compensate the flow based on the flow data of the branch pipe, and the flow value and the target flow value comparison data are generated;
s4: the data calculation module and the comparison scheduling module collect, calculate, analyze or generate data and store the data in the memory, and then feed back and adjust the waterway flow;
the process of S2 comprises the following steps: discretizing flow data of working days and rest days respectively, extracting discretized data of flow, and dividing a general time period and a fluctuation time period based on time corresponding to the discretized data;
extracting a characteristic value of the flow based on the discretized data of the general time period;
respectively calculating the characteristic values of the flow extracted by a plurality of groups of working days and resting days in the period according to time average to obtain standard values, and recording the standard values into flow fluctuation curves of the working days and the resting days respectively to form target flow values;
the process of S3 includes: comparing the current flow value with a target flow value corresponding to the current time, and taking the current target flow value as a flow standard value;
if the difference value of the current flow value and the target flow value corresponding to the current time is larger than the maximum value of the flow error, the current flow value is regulated to the target flow value corresponding to the current time by regulating and controlling a valve on a feedback control tube;
and acquiring flow data of a plurality of groups of branch pipes at present, determining the branch pipes with flow fluctuation, supplementing corresponding flow by an electric control valve assembly on the next regulating pipe of the branch pipes, generating corresponding compensation data at the same time, and supplementing the compensation data flow to the target flow of the time after recording a compensation period of a certain period.
(III) beneficial effects
The invention provides a plant waterway control system based on FMCS, which has the following beneficial effects: the flow target value is determined according to the water flow data in the factory in one period, the time for controlling and accurately adjusting or compensating or the water path position for adjusting or compensating is reduced, the calibrated flow state of all water pipes in the water path in the factory is ensured, the use in the factory is met, the service life of each water pipe is prolonged, the energy is saved, the target value can be accurately adjusted in a recording and adjusting mode, the water supply pipe is stable in water supply, meanwhile, the stored data can ensure that the fluctuation curve of the water flow in the period is memorized, the electric control valve of the feedback control pipe can be adjusted in advance, the unstable state of the water flow of other workshops caused by the fluctuation of the flow of one workshop in the factory is greatly improved, the water quality is improved, and therefore the water using equipment in the workshop is protected.
Drawings
FIG. 1 is a frame diagram of a FMCS-based plant waterway control system of the present invention;
FIG. 2 is a schematic diagram of waterway connection of the plant waterway control system of the present invention;
FIG. 3 is a flow chart of a method for controlling waterways of workshops in a factory floor by the FMCS-based factory waterway control system.
In the figure: a main water supply pipe 1, a feedback control pipe 2, a regulating pipe 3, an electric control valve I, an electric control valve II, an electric control valve 6, a branch pipe 7, an electric control valve 8 and an electric control valve 9.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention and are not to be construed as limiting the present invention.
The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
As shown in fig. 1, an embodiment of the present invention provides a plant waterway control system based on FMCS, which is disposed in a factory area, and the plant waterway control system includes:
the data analysis module is used for acquiring 1-cycle periodic flow data of the water supply main, extracting the flow data of the working day and the flow data of the rest day based on the working day and the rest day, and extracting the flow data of each branch pipe 7;
the data calculation module is used for calculating the flow data of the working days and the resting days and obtaining a generated flow fluctuation curve, dividing the flow fluctuation curve into a general time period and a fluctuation time period, extracting a characteristic flow value and generating a target flow value based on the general time period data of the flow fluctuation curve;
the contrast scheduling module dynamically compares the current flow value with the target flow value to schedule the feedback control pipe 2, schedules the water flow in the main water supply pipe 1, controls the electric control valve assembly on the regulating pipe 3 to compensate the flow based on the flow data of the branch pipe 7, and generates flow value and target flow value comparison data;
the FMCS system comprises a PLC control cabinet, an electric control valve assembly and a touch control display assembly, wherein the touch control display assembly is electrically or communicatively connected with the PLC control cabinet, the data analysis module, the data calculation module and the comparison scheduling module, and the PLC control cabinet is used for controlling the electric control valve assembly;
and the memory is used for data acquired, calculated, analyzed or generated by the data analysis module, the data calculation module and the comparison scheduling module.
Specifically, the flow target value is determined according to the water flow data in the factory in one period, the time for controlling and accurately adjusting or compensating or the water path position for adjusting or compensating is reduced, the calibrated flow state of all water pipes in the water path in the factory is ensured, the use in the factory is met, the service life of each water pipe is prolonged, the energy is saved, the target value can be accurately adjusted in a recording and adjusting mode, the water supply pipe supplies water stably, meanwhile, the stored data can ensure that the fluctuation curve of the water flow in the period is memorized, the electric control valve of the feedback control pipe 2 can be adjusted in advance, the unstable state of the water flow in other workshops caused by the fluctuation of the flow in a certain workshop in the factory is greatly improved, the water quality of the other workshops is improved, and therefore the water using equipment in the workshop is protected.
It will be appreciated that when the present invention is applied, water flow and data collection will also be continuously recorded so that periodic adjustments may be made depending on the water flow conditions within the plant.
As shown in fig. 2, the plant waterway control system further comprises a water storage tank, a water supply main pipe 1, branch pipes 7 and a feedback control pipe 2, wherein both ends of the water supply main pipe 1 are communicated with the water storage tank, both ends of the feedback control pipe 2 are communicated with the water supply main pipe 1, the water supply main pipe 1 is communicated with a plant interior workshop through a plurality of branch pipes 7, a plurality of groups of regulating pipes 3 are arranged between the water supply main pipe 1 and the feedback control pipe 2, and the regulating pipes 3 are communicated with the water supply main pipe 1 and the feedback control pipe 2.
Further, the water supply main pipe 1, the feedback control pipe 2 and the regulating pipes 3 are all provided with electric control valve components, and a plurality of groups of regulating pipes 3 are respectively connected among a plurality of groups of branch pipes 7.
Specifically, the water supply main pipe 1 can flow back to the water storage tank after delivering water, the water supply main pipe 1 respectively delivers water to corresponding workshops through a plurality of branch pipes 7, and an adjusting pipe 3 is arranged between the connecting points of the two workshops corresponding to the branch pipes 7 and the water supply main pipe 1.
It should be noted that the water storage tank can also be a water storage tank, and the workshops of the application can exceed four groups represented by the drawings, and the electric control valve I4, the electric control valve II 5, the electric control valve III 6, the electric control valve IV 8 and the electric control valve V9 belong to one of the electric control valve components.
Further, the process of extracting the characteristic flow value and generating the target flow value by the data calculation module is as follows:
discretizing flow data of working days and rest days respectively, extracting discretized data of flow, and dividing a general time period and a fluctuation time period based on time corresponding to the discretized data;
extracting a characteristic value of the flow based on the discretized data of the general time period;
and respectively calculating the characteristic values of the flow extracted by a plurality of groups of working days and resting days in the period according to time average to obtain standard values, and respectively recording the standard values into flow fluctuation curves of the working days and the resting days to form target flow values.
Specifically, flow data in a period are analyzed to obtain flow curves which are needed in time sequence every day in a factory, after the flow curves are analyzed corresponding to the data, the flow which is used stably is installed, so that a flow fluctuation curve, namely a general time period, in normal use can be obtained, and the rest is a fluctuation time period, so that a flow target value required every day in the factory can be obtained.
It will be appreciated that in other embodiments, the water flow rate of the fluctuation period is specifically an average of the end and start flows of the two general periods before and after the fluctuation period.
The period of time of the cycle may be one quarter, half year or one year, the flow data in the cycle is one group a day, and the collected water flow is the water flow in the factory obtained by the flow difference between the input end and the output end of the water supply main 1.
Further, the specific process of scheduling the water flow in the water supply main pipe 1 by the contrast scheduling module comprises the following steps:
comparing the current flow value with a target flow value corresponding to the current time, and taking the current target flow value as a flow standard value;
if the difference between the current flow value and the target flow value corresponding to the current time is larger than the maximum value of the flow error, the current flow value is regulated to the target flow value corresponding to the current time by regulating and controlling the valve on the feedback control tube 2.
Further, the specific flow compensation process of the contrast scheduling module controlling the electric control valve assembly on the adjusting pipe 3 based on the flow data of the branch pipe 7 comprises the following steps: and acquiring flow data of a plurality of groups of branch pipes 7 at present, determining the branch pipe 7 with flow fluctuation, supplementing corresponding flow by an electric control valve assembly on the next regulating pipe 3 of the branch pipe 7, generating corresponding compensation data at the same time, and supplementing the compensation data flow to the target flow of the time after recording a compensation period of a certain period.
Specifically, the target flow value is obtained first, the water supply main pipe 1 is split by using the feedback regulating pipe 3 based on the target flow value, the water supply pressure of the water supply main pipe 1 can be reduced, then the water supply pipe flow is compensated through the electric control valve of the regulating pipe 3 according to the fluctuation of the water flow in a workshop, and the water energy consumption is reduced while the accurate compensation is realized.
It should be noted that, after the main water supply pipe 1 is damaged, the feedback adjusting pipe 3 may be temporarily used instead of the main water supply pipe 1.
Further, the electric control valve assembly on the feedback regulating pipe 3 is always opened and is used for dividing the flow in the main water supply pipe 1.
Further, the data displayed by the touch display assembly comprises time, a current flow value, a target flow value and a compensation flow value, and the current flow value comprises the flows of the main water supply pipe 1, the branch pipe 7 and the feedback regulation pipe 3.
Further, the touch display assembly is communicated with the server through the communication module, the CPU and the switch.
As shown in fig. 3, a waterway control method of a plant waterway control system based on FMCS to a workshop in a factory area includes the following steps:
s1: acquiring periodic flow data of a water supply main pipe 1, extracting flow data of a working day and flow data of a rest day based on the working day and the rest day, and extracting flow data of each branch pipe 7;
s2: calculating flow data of working days and rest days and obtaining a generated flow fluctuation curve, dividing the flow fluctuation curve into a general time period and a fluctuation time period, extracting a characteristic flow value and generating a target flow value based on the general time period data of the flow fluctuation curve;
s3: the current flow value and the target flow value are dynamically compared to schedule the feedback control pipe 2, the water flow in the main water supply pipe 1 is scheduled, the electric control valve assembly on the regulating pipe 3 is controlled to compensate the flow based on the flow data of the branch pipe 7, and the flow value and the target flow value comparison data are generated;
s4: the data calculation module and the comparison scheduling module collect, calculate, analyze or generate data and store the data in the memory, and then feed back and adjust the waterway flow;
the process of S2 comprises the following steps: discretizing flow data of working days and rest days respectively, extracting discretized data of flow, and dividing a general time period and a fluctuation time period based on time corresponding to the discretized data;
extracting a characteristic value of the flow based on the discretized data of the general time period;
respectively calculating the characteristic values of the flow extracted by a plurality of groups of working days and resting days in the period according to time average to obtain standard values, and recording the standard values into flow fluctuation curves of the working days and the resting days respectively to form target flow values;
the process of S3 comprises the following steps: comparing the current flow value with a target flow value corresponding to the current time, and taking the current target flow value as a flow standard value;
if the difference value of the current flow value and the target flow value corresponding to the current time is larger than the maximum value of the flow error, the current flow value is regulated to the target flow value corresponding to the current time by regulating and controlling the valve on the feedback control tube 2;
and acquiring flow data of a plurality of groups of branch pipes 7 at present, determining the branch pipe 7 with flow fluctuation, supplementing corresponding flow by an electric control valve assembly on the next regulating pipe 3 of the branch pipe 7, generating corresponding compensation data at the same time, and supplementing the compensation data flow to the target flow of the time after recording a compensation period of a certain period.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a plant water route control system based on FMCS, sets up in the mill factory, its characterized in that: the plant waterway control system comprises:
the data analysis module is used for acquiring periodic flow data of a water supply main pipe, extracting flow data of working days and flow data of rest days based on the working days and the rest days, and extracting flow data of each branch pipe;
the data calculation module is used for calculating the flow data of the working days and the resting days and obtaining a generated flow fluctuation curve, dividing the flow fluctuation curve into a general time period and a fluctuation time period, extracting a characteristic flow value and generating a target flow value based on the general time period data of the flow fluctuation curve;
the comparison scheduling module dynamically compares the current flow value with the target flow value to schedule the feedback control pipe, schedules the water flow in the main water supply pipe, controls the electric control valve assembly on the regulating pipe to perform flow compensation based on the flow data of the branch pipe, and generates flow value and target flow value comparison data;
the FMCS system comprises a PLC control cabinet, an electric control valve assembly and a touch control display assembly, wherein the touch control display assembly is electrically or communicatively connected with the PLC control cabinet, the data analysis module, the data calculation module and the comparison scheduling module, and the PLC control cabinet is used for controlling the electric control valve assembly;
and the memory is used for data acquired, calculated, analyzed or generated by the data analysis module, the data calculation module and the comparison scheduling module.
2. The FMCS-based plant waterway control system of claim 1, wherein: the plant waterway control system further comprises a water storage tank, a water supply main pipe, branch pipes and a feedback control pipe, wherein the two ends of the water supply main pipe are communicated with the water storage tank, the two ends of the feedback control pipe are communicated with the water supply main pipe, the water supply main pipe is communicated with a workshop in a plant through a plurality of branch pipes, a plurality of groups of adjusting pipes are arranged between the water supply main pipe and the feedback control pipe, and the adjusting pipes are communicated with the water supply main pipe and the feedback control pipe.
3. The FMCS-based plant waterway control system of claim 2, wherein: the water supply main pipe, the feedback control pipe and the regulating pipe are respectively provided with an electric control valve component, and a plurality of groups of regulating pipes are respectively connected among a plurality of groups of branch pipes.
4. The FMCS-based plant waterway control system of claim 1, wherein: the process of extracting the characteristic flow value and generating the target flow value by the data calculation module is as follows:
discretizing flow data of working days and rest days respectively, extracting discretized data of flow, and dividing a general time period and a fluctuation time period based on time corresponding to the discretized data;
extracting a characteristic value of the flow based on the discretized data of the general time period;
and respectively calculating the characteristic values of the flow extracted by a plurality of groups of working days and resting days in the period according to time average to obtain standard values, and respectively recording the standard values into flow fluctuation curves of the working days and the resting days to form target flow values.
5. The FMCS-based plant waterway control system of claim 1, wherein: the specific process of scheduling the water flow in the water supply main pipe by the contrast scheduling module comprises the following steps:
comparing the current flow value with a target flow value corresponding to the current time, and taking the current target flow value as a flow standard value;
if the difference value between the current flow value and the target flow value corresponding to the current time is larger than the maximum value of the flow error, the current flow value is regulated to the target flow value corresponding to the current time by regulating and controlling a valve on the feedback control tube.
6. The FMCS-based plant waterway control system of claim 5, wherein: the contrast scheduling module controls an electric control valve assembly on an adjusting pipe based on the flow data of the branch pipe to carry out a flow compensation concrete process, wherein the flow compensation concrete process comprises the following steps: and acquiring flow data of a plurality of groups of branch pipes at present, determining the branch pipes with flow fluctuation, supplementing corresponding flow by an electric control valve assembly on the next regulating pipe of the branch pipes, generating corresponding compensation data at the same time, and supplementing the compensation data flow to the target flow of the time after recording a compensation period of a certain period.
7. The FMCS-based plant waterway control system of claim 5, wherein: the electric control valve assembly on the feedback regulating pipe is always opened and is used for dividing the flow in the main water supply pipe.
8. The FMCS-based plant waterway control system of claim 1, wherein: the data displayed by the touch display component comprises time, a current flow value, a target flow value and a compensation flow value, and the current flow value comprises the flow of a water supply main pipe, a branch pipe and a feedback regulation pipe.
9. The FMCS-based plant waterway control system of claim 1, wherein: the touch display assembly is communicated with the server through the communication module, the CPU and the switch.
10. A waterway control method of a factory waterway control system based on FMCS to a workshop in a factory is characterized by comprising the following steps:
s1: acquiring periodic flow data of a water supply main pipe, extracting flow data of a working day and flow data of a rest day based on the working day and the rest day, and extracting flow data of each branch pipe;
s2: calculating flow data of working days and rest days and obtaining a generated flow fluctuation curve, dividing the flow fluctuation curve into a general time period and a fluctuation time period, extracting a characteristic flow value and generating a target flow value based on the general time period data of the flow fluctuation curve;
s3: the current flow value and the target flow value are dynamically compared to schedule the feedback control pipe, the water flow in the main water supply pipe is scheduled, the electric control valve assembly on the adjusting pipe is controlled to compensate the flow based on the flow data of the branch pipe, and the flow value and the target flow value comparison data are generated;
s4: the data calculation module and the comparison scheduling module collect, calculate, analyze or generate data and store the data in the memory, and then feed back and adjust the waterway flow;
the process of S2 comprises the following steps: discretizing flow data of working days and rest days respectively, extracting discretized data of flow, and dividing a general time period and a fluctuation time period based on time corresponding to the discretized data;
extracting a characteristic value of the flow based on the discretized data of the general time period;
respectively calculating the characteristic values of the flow extracted by a plurality of groups of working days and resting days in the period according to time average to obtain standard values, and recording the standard values into flow fluctuation curves of the working days and the resting days respectively to form target flow values;
the process of S3 includes: comparing the current flow value with a target flow value corresponding to the current time, and taking the current target flow value as a flow standard value;
if the difference value of the current flow value and the target flow value corresponding to the current time is larger than the maximum value of the flow error, the current flow value is regulated to the target flow value corresponding to the current time by regulating and controlling a valve on a feedback control tube;
and acquiring flow data of a plurality of groups of branch pipes at present, determining the branch pipes with flow fluctuation, supplementing corresponding flow by an electric control valve assembly on the next regulating pipe of the branch pipes, generating corresponding compensation data at the same time, and supplementing the compensation data flow to the target flow of the time after recording a compensation period of a certain period.
CN202311317441.XA 2023-10-12 2023-10-12 FMCS-based plant waterway control system Pending CN117311252A (en)

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