CN117306740A - Modular prefabricated outer wall and installation system thereof - Google Patents
Modular prefabricated outer wall and installation system thereof Download PDFInfo
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- CN117306740A CN117306740A CN202311435499.4A CN202311435499A CN117306740A CN 117306740 A CN117306740 A CN 117306740A CN 202311435499 A CN202311435499 A CN 202311435499A CN 117306740 A CN117306740 A CN 117306740A
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- frame
- exterior wall
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- 238000009434 installation Methods 0.000 title claims abstract description 19
- 239000004574 high-performance concrete Substances 0.000 claims abstract description 52
- 238000009413 insulation Methods 0.000 claims description 37
- 238000007789 sealing Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 description 15
- 239000010959 steel Substances 0.000 description 15
- 239000010410 layer Substances 0.000 description 12
- 230000009286 beneficial effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000003466 welding Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 238000005034 decoration Methods 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000002301 combined effect Effects 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 239000011374 ultra-high-performance concrete Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/98—Protection against other undesired influences or dangers against vibrations or shocks; against mechanical destruction, e.g. by air-raids
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H9/00—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
- E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
- E04H9/021—Bearing, supporting or connecting constructions specially adapted for such buildings
Abstract
The invention provides a combined modular prefabricated outer wall and an installation system thereof, and belongs to the field of assembly type buildings. The module structure frame at least comprises an outer frame, and a meshing part is formed at the outer end of the outer frame. The high-performance concrete slab is molded in the outer frame and covers the outer end of the outer frame, and the engaging part is buried and engaged in the high-performance concrete bottom plate.
Description
Technical Field
The invention relates to the field of assembled buildings, in particular to a combined modularized prefabricated outer wall and an installation system thereof.
Background
In the assembled building, various prefabricated outer walls have certain disadvantages. Building exterior walls have not had a solution with good overall performance.
The prefabricated lath has smaller size (600 mm or 1200mm more), the site construction efficiency is low, and external decoration cannot be integrated; integral wallboards such as PC large boards are too heavy in weight and cold bridges are present; the steel skeleton wallboard has the disadvantages of light weight, poor sound insulation due to structural layers, high manufacturing cost, poor waterproof performance and the like. For this reason, the present invention has been completed.
Disclosure of Invention
In view of the above, the present invention aims to provide an external wall panel which can integrate interior and exterior decoration and has good integrity and water resistance.
To this end, the invention provides a modular prefabricated external wall, comprising:
the module structure frame at least comprises an outer frame, and an occluding part is formed at the outer end of the outer frame;
the high-performance concrete slab is molded in the outer frame and covers the outer end of the surface of the outer frame to form a continuous edge sealing, and the engaging part is embedded and engaged in the high-performance concrete bottom plate.
Preferably, a forming space is formed in the outer frame, and the thickness of the high-performance concrete slab is smaller than that of the forming space.
Preferably, a heat insulation space is formed inside the high-performance concrete slab, and the heat insulation space at least comprises a heat insulation layer.
Preferably, the outer frame is formed by enclosing a plurality of frame edges, the frame edges are of a groove type structure, the groove type structure at least comprises an outer surface piece, an inner surface piece and a connecting piece, the connecting piece is connected with the outer surface piece and the inner surface piece, and the engaging portion is defined as the outer surface piece.
Preferably, the structure net is arranged in the outer frame, and the structure net is fixedly connected to the connecting piece of the outer frame.
Preferably, a heat insulation layer is further arranged on the inner side of the frame edge of the outer frame.
Preferably, the device further comprises a keel, wherein the keel spans and is connected between the surface inner pieces of the two frame edges.
Preferably, a part of one side outside the keel surface is buried in the high-performance concrete slab; one side in the keel surface is provided with a mounting surface for mounting the indoor decorative plate.
Preferably, the surface outer piece is a surface outer plate, the surface inner piece is a surface inner plate, and the connecting piece is a connecting plate; the surface outer plate is provided with a through hole or a saw tooth section or a wave section which is buried and meshed with the high-performance concrete plate.
The beneficial effects of adopting this technical scheme are:
the outer frame and the high-performance concrete slab form a combined effect, the outer frame and the decoration panel are connected by adopting a screw connection mode or a welding mode through the embedded plate, the bending rigidity is greatly improved, and the integrity is also greatly improved. Compared with a PC large plate, the weight of the plate is greatly reduced, and the problems of local cold bridge and the like are solved; the integrity is better and the installation speed is faster than that of the battens; the problems that the traditional steel skeleton wallboard is poor in sound insulation and the steel skeleton and the surface plate cannot be stressed integrally are solved, and the waterproof path is short are solved. The die can be used for customizing various outer facade decorative effects with low cost, and the comprehensive cost performance advantage is obvious.
The invention also provides a mounting system of the combined modular prefabricated outer wall, which comprises the upright post and the combined modular prefabricated outer wall, and is characterized in that the outer frame of the combined modular prefabricated outer wall is hinged with the upright post.
Preferably, the number of the combined modular prefabricated outer walls is multiple, and adjacent combined modular prefabricated outer walls are connected through bolts penetrating through bolt holes in the outer frame.
Preferably, the upright posts are assembled and connected with the inner side of the frame edge of the outer frame through bolt through holes.
Preferably, a sound insulation board is further arranged in the outer frame, the position of the sound insulation board corresponds to the floor of the installation system, and sound conduction among floors is cut off.
The beneficial effects of adopting this technical scheme are:
the modular prefabricated outer wall and the main structure (such as a column) are convenient and simple to install, and the modular prefabricated outer wall is assembled by bolts after the main structure and the outer frame at corresponding positions are perforated. Compared with the traditional wallboard and beam installation mode, the mode is connected with the upright post, so that the load of the beam can be reduced, the material consumption of the beam is reduced, and the wallboard is not easy to be influenced by the vertical deformation of the beam. Compared with a large plate with one layer of height, the wallboard disclosed by the invention has smaller height and is easy to adapt to interlayer deformation of a main body structure.
The combined modular prefabricated outer wall and the main body structure can be flexibly connected (hinged-sliding connection), and the wallboard is easy to adapt to interlayer deformation of the main body structure during an earthquake and is kept intact.
The modular prefabricated outer walls can be connected with each other, but not only with the main body structure, so that the partition and the structure of the wallboard are simplified.
Drawings
FIG. 1 shows a schematic structural view of a modular prefabricated exterior wall according to the present invention.
Fig. 2 shows a partial structural representation of the modular prefabricated exterior wall of the present invention.
FIG. 3 shows a schematic view of the outer frame structure of the modular prefabricated exterior wall of the present invention.
Fig. 4 shows a plan view of the structure of the modular prefabricated exterior wall according to the invention.
FIG. 5 shows a cross-sectional view at B-B in FIG. 4.
Fig. 6 shows an enlarged view at a in fig. 5.
Fig. 7 shows a position diagram of the hinge mount in the installation system of the modular prefabricated exterior wall of the present invention.
Fig. 8 shows a schematic structural diagram of the installation system of the modular prefabricated exterior wall according to the present invention.
Fig. 9 shows a side view of the installation system of the modular prefabricated exterior wall of the present invention.
Fig. 10 shows an enlarged view at C in fig. 9.
Detailed Description
The following description is presented to enable one skilled in the art to make and use the invention and to incorporate it into the context of a particular application. Various modifications, as well as various uses in different applications will be readily apparent to persons skilled in the art, and the generic principles defined herein may be applied to a wide range of embodiments. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
In the following detailed description, numerous specific details are set forth in order to provide a more thorough understanding of the invention. It will be apparent, however, to one skilled in the art that the invention may be practiced without limitation to these specific details. In other instances, well-known structures and devices are shown in block diagram form, rather than in detail, in order to avoid obscuring the present invention.
The reader is directed to all documents and documents filed concurrently with this specification and open to public inspection with this specification, and the contents of all such documents and documents are incorporated herein by reference. All the features disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic set of equivalent or similar features.
Note that where used, the designations left, right, front, back, top, bottom, forward, reverse, clockwise, and counterclockwise are used for convenience only and do not imply any particular orientation of securement. In fact, they are used to reflect the relative position and/or orientation between the various parts of the object. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Note that, where used, further, preferably, further and more preferably, the brief description of another embodiment is made on the basis of the foregoing embodiment, and further, preferably, further or more preferably, the combination of the contents of the rear band with the foregoing embodiment is made as a complete construction of another embodiment. A further embodiment is composed of several further, preferably, still further or preferably arrangements of the strips after the same embodiment, which may be combined arbitrarily.
The invention is described in detail below with reference to the drawings and the specific embodiments. It is noted that the aspects described below in connection with the drawings and the specific embodiments are merely exemplary and should not be construed as limiting the scope of the invention in any way.
Example 1:
referring to fig. 1 to 6, the present embodiment provides a modular prefabricated exterior wall, which includes a module structure frame and a high-performance concrete slab 2. Wherein the module structure frame includes at least an outer frame 1, and an out-of-plane end of the outer frame 1 is formed with a bite (hereinafter, implemented as an out-of-plane member 11 in fig. 6). The high-performance concrete slab 2 is molded in the outer frame 1 and covers the outer end of the surface of the outer frame 1 to form a continuous edge sealing, so that a complete waterproof surface is formed, and the engaging part is buried and engaged in the high-performance concrete slab.
The term "edge seal" is interpreted as that the outer frame 1 is formed by a continuous steel structure, and the outer end of the outer frame is wrapped by the high-performance concrete slab 2 to form a waterproof edge seal, which is more beneficial to forming a complete waterproof surface.
The high performance concrete slab 2 in this embodiment is implemented as a concrete slab with fibre hybrid casting or UHPC slab.
The outer frame 1 is a structural frame, the shape of which is a regular square shape, and in the present embodiment, it is implemented as a rectangular structural frame, and is composed of four frame sides. In combination with the above, the outer end of each frame edge is formed with the engaging portion which is buried and engaged in the high-performance concrete slab 2, so that the high-performance concrete slab 2 covers the outer end of the frame edge to form a flat outer decorative surface. The outer frame and the high-performance concrete slab can form a combined integral structure, the out-of-plane bending rigidity of the whole wallboard is greatly increased, and meanwhile, the wallboard is formed into a continuous surface with larger thickness by one round around, so that the waterproof structure is convenient to finish.
Further, referring to fig. 2, a forming space is formed in the outer frame 1, the high performance concrete slab 2 is formed in the forming space, and the thickness of the high performance concrete slab 2 in the forming space is smaller than the thickness of the forming space. Since the high performance concrete slab 2 is close to the out-of-plane end of the outer frame 1, the difference in the thickness of the space formed on the in-plane side can be used as the insulation layer 3 or structural reinforcement. Specifically, the inner side of the high-performance concrete slab 2 forms a heat insulation space, and the heat insulation space at least comprises a heat insulation layer 3.
As described above, referring to fig. 4, 5 and 6, the outer frame 1 is formed by surrounding a plurality of frame edges, the frame edges are in a groove structure, and the notch faces the forming space. Further, the channel structure includes at least an exterior surface member 11, an interior surface member 12, and a connecting member 13, the connecting member 13 being connected to the exterior surface member 11 and the interior surface member 12, and the engagement portion being defined as the exterior surface member 11.
It should be noted that the structure of the out-of-plane member 11, the in-plane member 12 and the connecting member 13 may be implemented as a single plate, a flat tube, etc. in order to provide structural support, on the one hand, to facilitate the formation of the high performance concrete slab 2 and, on the other hand, to facilitate the assembly and connection with the main building.
As a preferred embodiment of the present embodiment, the out-of-plane member 11 is an out-of-plane plate, the in-plane member 12 is an in-plane plate, and the connecting member 13 is a connecting plate. Further, through holes or saw tooth sections or wave sections which are embedded and meshed with the high-performance concrete slab 2 are arranged on the surface outer plate. Further, the outer panel may be a single panel, a double panel, or multiple panels, for the purpose of improving the bite strength and the force-receiving capability. Through holes or saw tooth sections or wave sections arranged on the surface outer plates can further improve the bonding capability with high-performance concrete.
Referring to fig. 2 and 3, in order to facilitate the forming and structural reinforcement of the high performance concrete slab 2, the present embodiment further includes a structural net 16, the structural net 16 is disposed in the outer frame 1, and the structural net 16 is fixedly connected to the connecting members 13 of the outer frame 1. Preferably, when the connecting piece 13 is a connecting plate, the edge of the structural net 16 is bent to form a connecting surface which is attached to the connecting plate, and then the welding and fixing can be completed, so that the welding and fixing device is simple and convenient.
As shown in fig. 2, one side of the outer frame 1 is used as a connection part with a main structure (upright 5 or steel beam), and a heat insulation layer 14 is further arranged on the inner side of the frame edge of the outer frame 1 in order to avoid cold bridge. Preferably, the insulating layer 14 is a heat insulating mat, which is located on the inner panel and serves to block heat transfer therebetween when the inner panel is connected to the pillar 5 by bolt penetration.
Further, referring to fig. 1, 2 and 3, the present embodiment further includes a keel 15, wherein the keel 15 spans between the two frame side panels 12. The keel 15 may be implemented as a C-section steel or truss structure. The outer side of the keel 15 is buried in the high-performance concrete slab 2 to improve the combined stress intensity, and the inner side of the keel 15 is provided with a mounting surface for mounting the indoor decorative plate 4. The mounting surface is provided with mounting holes for mounting the inner decorative plate 4 and other structures. Preferably, the method is used. The fossil fragments are truss structure, and the web member is wave web member, and truss structure's lower chord buries in high performance concrete slab 2. The benefit of using truss structures in the form of wave web members is that the cold bridge is greatly reduced. Similarly, when the C-shaped steel is adopted, a plurality of perforations can be formed in the web plate of the C-shaped steel, so that the reduction of cold bridges is facilitated.
Please combine fig. 2, fig. 3 and fig. 8, in order to reduce the sound transmission between floors in the reinforced concrete structure and improve the sound insulation effect between floors, a sound insulation plate 17 is further disposed in the outer frame in this embodiment, and the position of the sound insulation plate 17 corresponds to the floor 8 of the installation system, so as to isolate the sound transmission between floors. Because the combined modularized prefabricated outer wall is hung on the upright post externally, the upper part corresponds to an upper floor, and the lower part corresponds to a lower floor; by providing the acoustic panel 17, the sound conduction of the upper and lower floors in the modular prefabricated exterior wall can be cut off. Preferably, the number of the sound insulation plates 17 can be one or more, and the sound insulation plates are made of metal plates with higher density, and the low amplitude and the low vibration frequency of the sound insulation plates are used for blocking the conduction path of sound in the combined modular prefabricated outer wall so as to achieve the sound insulation effect.
The beneficial effects of adopting this technical scheme are:
the outer frame and the high-performance concrete slab form a combined effect, the outer frame and the decoration panel are connected by adopting a screw connection mode or a welding mode through the embedded plate, the bending rigidity is greatly improved, and the integrity is also greatly improved. Compared with a PC large plate, the weight of the plate is greatly reduced, and the problems of local cold bridge and the like are solved; the integrity is better and the installation speed is faster than that of the battens; the problems that the traditional steel skeleton wallboard is poor in sound insulation and the steel skeleton and the surface plate cannot be stressed integrally are solved, and the waterproof path is short are solved. The die can be used for customizing various outer facade decorative effects with low cost, and the comprehensive cost performance advantage is obvious.
Example 2:
referring to fig. 7 to 10, and referring to fig. 1 to 6, the present embodiment provides a system for installing a modular prefabricated exterior wall, which includes a column 5 and a modular prefabricated exterior wall. Wherein, outer frame 1 of the prefabricated outer wall of combination formula modularization articulates with stand 5. By providing the hinged mounting base 51 on the upright 5, the ability of the wallboard to adapt to deformation of the main structure can be increased by connecting in a hinged manner, so that the wallboard is not easy to damage under the action of an earthquake.
Further, the number of the combined modular prefabricated outer walls is multiple, assembly is carried out according to the structural form of the outer walls, and adjacent combined modular prefabricated outer walls are connected through bolts passing through bolt holes on the outer frame 1 (the common assembly connection mode of the assembly type building); meanwhile, the upright posts 5 are assembled and connected with the inner sides of the frame edges of the outer frame 1 through bolt through holes, so that full-assembly type installation is realized.
The window openings can be formed between each floor by spacing the support window spacers 7. The window spacers 7 can also be implemented as modular prefabricated exterior walls of relatively small dimensions, supported between the exterior walls of two floors, with the spacing forming the window openings.
Specifically, the modular prefabricated exterior wall comprises a modular structural frame and a high performance concrete slab 2. The module structure frame at least comprises an outer frame 1, and a meshing part is formed at the outer end of the outer frame 1. The high-performance concrete slab 2 is molded in the outer frame 1 and covers the outer end of the surface of the outer frame 1 to form a continuous edge sealing, so that a complete waterproof surface is formed, and the engaging part is buried and engaged in the high-performance concrete slab.
The term "edge seal" is interpreted as that the outer frame 1 is formed by a continuous steel structure, and the outer end of the outer frame is wrapped by the high-performance concrete slab 2 to form a waterproof edge seal, which is more beneficial to forming a complete waterproof surface.
The high performance concrete slab 2 in this embodiment is implemented as a concrete slab with fibre hybrid casting or UHPC slab.
The outer frame 1 is a structural frame, the shape of which is a regular square shape, and in the present embodiment, it is implemented as a rectangular structural frame, and is composed of four frame sides. In combination with the above, the outer end of each frame edge is formed with the engaging portion which is buried and engaged in the high-performance concrete slab 2, so that the high-performance concrete slab 2 covers the outer end of the frame edge to form a flat outer decorative surface. The outer frame and the high-performance concrete slab can form a combined integral structure, the out-of-plane bending rigidity of the whole wallboard is greatly increased, and meanwhile, the wallboard is formed into a continuous surface with larger thickness by one round around, so that the waterproof structure is convenient to finish.
Further, a molding space is formed in the outer frame 1, the high performance concrete slab 2 is molded in the molding space, and the thickness of the high performance concrete slab 2 in the molding space is smaller than the thickness of the molding space. Since the high performance concrete slab 2 is close to the out-of-plane end of the outer frame 1, the difference in the thickness of the space formed on the in-plane side can be used as the insulation layer 3 or structural reinforcement. Specifically, the inner side of the high-performance concrete slab 2 forms a heat insulation space, and the heat insulation space at least comprises a heat insulation layer 3.
As described above, the outer frame 1 is formed by enclosing a plurality of frame sides, which are of a groove-like structure with the notch facing the molding space. Further, the channel structure includes at least an exterior surface member 11, an interior surface member 12, and a connecting member 13, the connecting member 13 being connected to the exterior surface member 11 and the interior surface member 12, and the engagement portion being defined as the exterior surface member 11.
It should be noted that the structures of the out-of-plane member 11, the in-plane member 12 and the connecting member 13 may be implemented as veneers, flat tubes, etc. in order to provide structural support, on the one hand to facilitate the shaping of the high performance concrete slab 2, and on the other hand to facilitate the assembly and connection with the main building.
As a preferred embodiment of the present embodiment, the out-of-plane member 11 is an out-of-plane plate, the in-plane member 12 is an in-plane plate, and the connecting member 13 is a connecting plate. Further, through holes or saw tooth sections or wave sections which are embedded and meshed with the high-performance concrete slab 2 are arranged on the surface outer plate. Further, the outer panel may be a single panel, a double panel, or multiple panels, for the purpose of improving the bite strength and the force-receiving capability. Through holes or saw tooth sections or wave sections arranged on the surface outer plates can further improve the bonding capability with high-performance concrete.
In order to facilitate the forming and structural reinforcement of the high performance concrete slab 2, the present embodiment further comprises a structural mesh 16, the structural mesh 16 is disposed in the outer frame 1, and the structural mesh 16 is fixedly connected to the connecting members 13 of the outer frame 1. Preferably, when the connecting piece 13 is a connecting plate, the edge of the structural net 16 is bent to form a connecting surface which is attached to the connecting plate, and then the welding and fixing can be completed, so that the welding and fixing device is simple and convenient.
One side in the plane of the outer frame 1 is used as a connecting part with a main structure (upright posts 5 or steel beams), and in order to avoid cold bridge, the inner side of the frame edge of the outer frame 1 is also provided with a heat insulation layer 14. Preferably, the insulating layer 14 is a heat insulating mat, which is located on the inner panel and serves to block heat transfer therebetween when the inner panel is connected to the pillar 5 by bolt penetration.
Further, the present embodiment also includes a keel 15, the keel 15 being span-wise connected between the two frame border pieces 12. The keel 15 may be implemented as a C-section steel or truss structure. The outer side of the keel 15 is buried in the high-performance concrete slab 2 to improve the combined stress intensity, and the inner side of the keel 15 is provided with a mounting surface for mounting the indoor decorative plate 4. The mounting surface is provided with mounting holes for mounting the inner decorative plate 4 and other structures. Preferably, the method is used. The fossil fragments are truss structure, and the web member is wave web member, and truss structure's lower chord buries in high performance concrete slab 2. The benefit of using truss structures in the form of wave web members is that the cold bridge is greatly reduced. Similarly, when the C-shaped steel is adopted, a plurality of perforations can be formed in the web plate of the C-shaped steel, so that the reduction of cold bridges is facilitated.
Please combine fig. 2, 3, 9 and 10, in order to reduce the sound transmission between floors in the reinforced concrete structure and improve the sound insulation effect between floors, a sound insulation plate 17 is further disposed in the outer frame in this embodiment, and the position of the sound insulation plate 17 corresponds to the floor of the installation system to block the sound transmission between floors. The upper part corresponds to an upper floor and the lower part corresponds to a lower floor because of the combined modular prefabricated outer wall plug-in and upright post; by providing the acoustic panel 17, the sound conduction of the upper and lower floors in the modular prefabricated exterior wall can be cut off. Preferably, the number of the sound insulation plates 17 can be one or more, and the sound insulation plates are made of metal plates with higher density, and the low amplitude and the low vibration frequency of the sound insulation plates are used for blocking the conduction path of sound in the combined modular prefabricated outer wall so as to achieve the sound insulation effect.
The beneficial effects of adopting this technical scheme are:
the modular prefabricated outer wall and the main structure (such as a column) are convenient and simple to install, and the modular prefabricated outer wall is assembled by bolts after the main structure and the outer frame at corresponding positions are perforated. Compared with the traditional wallboard and the form of installing with the roof beam, this kind of mode is connected with the stand and can be reduced the load of roof beam, reduces the cross-section of roof beam, and the wallboard is difficult for receiving the influence of the vertical deformation of roof beam.
The combined modular prefabricated outer wall and the main body structure can be flexibly connected (hinged-sliding), and the wallboard can be well adapted to interlayer deformation of the main body structure during an earthquake and is kept intact.
The modular prefabricated outer walls can be connected with each other, but not only with the main body structure, so that the partition and the structure of the wallboard are simplified.
The present invention has been described in detail with reference to the embodiments of the drawings, and those skilled in the art can make various modifications to the invention based on the above description. Accordingly, certain details of the illustrated embodiments are not to be taken as limiting the invention, which is defined by the appended claims.
Claims (13)
1. The prefabricated outer wall of combination formula modularization, its characterized in that includes:
the module structure frame at least comprises an outer frame, and an occluding part is formed at the outer end of the outer frame;
the high-performance concrete slab is molded in the outer frame and covers the outer end of the surface of the outer frame to form a continuous edge sealing, and the engaging part is embedded and engaged in the high-performance concrete bottom plate.
2. The modular prefabricated exterior wall of claim 1, wherein: and a forming space is formed in the outer frame, and the thickness of the high-performance concrete slab is smaller than that of the forming space.
3. The modular prefabricated exterior wall of claim 2, wherein: the inner side of the high-performance concrete slab forms a heat insulation space, and the heat insulation space at least comprises a heat insulation layer.
4. The modular prefabricated exterior wall of claim 1, wherein: the outer frame is formed by enclosing a plurality of frame edges, the frame edges are of a groove type structure, the groove type structure at least comprises an outer surface piece, an inner surface piece and a connecting piece, the connecting piece is connected with the outer surface piece and the inner surface piece, and the occlusion part is defined as the outer surface piece.
5. The modular prefabricated exterior wall of claim 4, wherein: the structure net is arranged in the outer frame and fixedly connected to the connecting piece of the outer frame.
6. The modular prefabricated exterior wall of claim 4, wherein: and a heat insulation layer is arranged on the inner side of the frame edge of the outer frame.
7. The modular prefabricated exterior wall of claim 4, wherein: the novel panel also comprises a keel, wherein the keel is in span connection between the surface inner pieces of the two frame edges.
8. The modular prefabricated exterior wall of claim 7, wherein: one side part outside the keel surface is buried in the high-performance concrete slab; one side in the keel surface is provided with a mounting surface for mounting the indoor decorative plate.
9. The modular prefabricated exterior wall of claim 4, wherein: the surface outer piece is a surface outer plate, the surface inner piece is a surface inner plate, and the connecting piece is a connecting plate; the surface outer plate is provided with a through hole or a saw tooth section or a wave section which is buried and meshed with the high-performance concrete plate.
10. The installation system of the combined modular prefabricated outer wall comprises upright posts and the combined modular prefabricated outer wall according to any one of the above claims, wherein the outer frame of the combined modular prefabricated outer wall is hinged with the upright posts.
11. The modular prefabricated exterior wall installation system of claim 10, wherein: the number of the combined modular prefabricated outer walls is multiple, and adjacent combined modular prefabricated outer walls are connected through bolts penetrating through bolt holes in the outer frame.
12. The modular prefabricated exterior wall installation system of claim 11, wherein: the upright posts are assembled and connected with the inner side of the frame edge of the outer frame through bolt through holes.
13. The modular prefabricated exterior wall installation system of claim 11, wherein: still be equipped with the acoustic celotex board in the outer frame, the position of acoustic celotex board corresponds to the floor of installation system cuts off the sound conduction between the floor.
Priority Applications (1)
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CN202311435499.4A CN117306740A (en) | 2023-10-31 | 2023-10-31 | Modular prefabricated outer wall and installation system thereof |
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CN202311435499.4A CN117306740A (en) | 2023-10-31 | 2023-10-31 | Modular prefabricated outer wall and installation system thereof |
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CN117306740A true CN117306740A (en) | 2023-12-29 |
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CN202311435499.4A Pending CN117306740A (en) | 2023-10-31 | 2023-10-31 | Modular prefabricated outer wall and installation system thereof |
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2023
- 2023-10-31 CN CN202311435499.4A patent/CN117306740A/en active Pending
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