CN117301592A - A method for preparing a fully composite hydrogen storage bottle with a plastic liner and carbon fiber wrapping for vehicles - Google Patents

A method for preparing a fully composite hydrogen storage bottle with a plastic liner and carbon fiber wrapping for vehicles Download PDF

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CN117301592A
CN117301592A CN202310448506.8A CN202310448506A CN117301592A CN 117301592 A CN117301592 A CN 117301592A CN 202310448506 A CN202310448506 A CN 202310448506A CN 117301592 A CN117301592 A CN 117301592A
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winding
fiber
pressure
plastic liner
plastic
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刘吉平
韩佳
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Beijing Institute of Technology BIT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D22/00Producing hollow articles
    • B29D22/003Containers for packaging, storing or transporting, e.g. bottles, jars, cans, barrels, tanks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/32Hydrogen storage

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  • Mechanical Engineering (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

本发明公开的一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法,属于复合材料加工与高压容器制造交叉技术领域。本发明通过预埋植入金属件经吹塑成型塑料内胆,干纱缠绕增强,能够改善干纱压力容器的制造工艺,在实际工程中能够提高产品性能、缩短设计周期、降低设计成本,提高缠绕压力容器的良好耐冲击性和低温环境适应性,通过干纱的缠绕工艺和无后续的固化过程使其具有成型效率高、服役期后可回收等特点。本发明通过塑料作为内衬再用高性能碳纤维与树脂基体复合成型的压力容器与传统金属基压力容器相比,具有高比刚度、高比强度、可设计性强和耐腐蚀、疲劳性能好等优点,能够在航空航天、交通运输、海洋船舶等工业领域得到广泛应用。

The invention discloses a method for preparing a fully composite material hydrogen storage bottle for vehicles with a plastic liner wrapped with carbon fibers, which belongs to the cross-technical field of composite material processing and high-pressure vessel manufacturing. The invention can improve the manufacturing process of the dry yarn pressure vessel by pre-embedding the implanted metal parts and blow-molding the plastic liner, and the dry yarn winding is strengthened. In actual projects, it can improve product performance, shorten the design cycle, reduce design costs, and improve The good impact resistance and low-temperature environment adaptability of the wound pressure vessel, through the winding process of dry yarn and the absence of subsequent curing process, make it have the characteristics of high molding efficiency and recyclability after service period. Compared with traditional metal-based pressure vessels, the pressure vessel in the present invention uses plastic as the lining and then uses high-performance carbon fiber and resin matrix to compositely mold it. Compared with traditional metal-based pressure vessels, it has high specific stiffness, high specific strength, strong designability, corrosion resistance, and good fatigue performance. Advantages: It can be widely used in aerospace, transportation, marine shipbuilding and other industrial fields.

Description

一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法A method for preparing a fully composite hydrogen storage bottle with a plastic liner and carbon fiber wrapping for vehicles

技术领域Technical field

本发明涉及一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法,具体涉及塑料加工与碳纤维缠绕技术,属于复合材料加工与高压容器制造交叉技术领域。The invention relates to a method for preparing a fully composite material hydrogen storage bottle for vehicles with a plastic liner and carbon fiber winding. Specifically, it relates to plastic processing and carbon fiber winding technology, and belongs to the cross-technical field of composite material processing and high-pressure vessel manufacturing.

背景技术Background technique

氢能作为来源广泛、高效清洁的重要二次能源,逐步成为全球能源技术革命的重要方向,已作为新型清洁能源应用于新能源汽车,氢气瓶氢燃料汽车的供氢系统是汽车的重要部件之一,主要有高压压缩氢气充气、储存、供给、减压、超压释放、安全限流和低压输出的功能,满足车用氢燃料汽车的供氢和消耗需求,氢气瓶是氢燃料电池汽车供氢系统的重要部件,在能源、交通、工业、建筑等领域具有广阔的应用前景。Hydrogen energy, as an important secondary energy source with a wide range of sources, efficient and clean, has gradually become an important direction of the global energy technology revolution. It has been used in new energy vehicles as a new clean energy source. The hydrogen supply system of a hydrogen bottle hydrogen fuel vehicle is one of the important components of the vehicle. 1. It mainly has the functions of high-pressure compressed hydrogen filling, storage, supply, pressure reduction, overpressure release, safe flow limiting and low-pressure output to meet the hydrogen supply and consumption needs of hydrogen fuel vehicles. Hydrogen cylinders are the supply for hydrogen fuel cell vehicles. An important component of the hydrogen system, it has broad application prospects in energy, transportation, industry, construction and other fields.

高压储氢压力容器作为氢能储运必不可少的重要设备,其中钢带错绕式高压储氢容器依托其完全自主知识产权、理论技术成熟和综合性能优良等技术优势在储氢容器方面得以广泛应用,从设备设计角度探讨钢带错绕式高压储氢压力容器的主要材料选用。High-pressure hydrogen storage pressure vessels are indispensable and important equipment for hydrogen energy storage and transportation. Among them, steel-belt staggered high-pressure hydrogen storage vessels rely on their completely independent intellectual property rights, mature theoretical technology and excellent comprehensive performance and other technical advantages to be used in hydrogen storage vessels. Widely used, the main material selection of steel strip staggered high-pressure hydrogen storage pressure vessels is discussed from the perspective of equipment design.

氢气瓶是氢燃料汽车的供氢系统的重要部件之一,已满足车用氢燃料电池汽车的供氢和消耗需求,氢气瓶具备承载压缩氢气的压力高、气瓶质量轻和储氢密度大的性能特点,固定在道路车辆上,用于氢燃料储存并可重复充装。氢气瓶的充装压力一般为35∽70MPa之间。气瓶结构分为钢内胆纤维缠绕复合气瓶(Ⅱ型气瓶)、铝内胆碳纤维全缠绕复合气瓶(Ⅲ型气瓶)和塑料内胆碳纤维全缠绕复合气瓶(Ⅳ型气瓶),因而高压氢气瓶是氢燃料电池汽车供氢系统的关键部件。Hydrogen bottles are one of the important components of the hydrogen supply system of hydrogen fuel vehicles. They have met the hydrogen supply and consumption needs of hydrogen fuel cell vehicles. Hydrogen bottles have high pressure to carry compressed hydrogen, light weight and high hydrogen storage density. Performance characteristics, fixed on road vehicles, used for hydrogen fuel storage and refillable. The filling pressure of hydrogen bottles is generally between 35∽70MPa. The structure of the gas cylinder is divided into steel-lined fiber-wound composite gas cylinders (Type II gas cylinders), aluminum-lined carbon fiber fully-wound composite gas cylinders (Type III gas cylinders) and plastic-lined carbon fiber fully-wound composite gas cylinders (Type IV gas cylinders). ), so the high-pressure hydrogen cylinder is a key component of the hydrogen supply system of hydrogen fuel cell vehicles.

国内外在复合材料压力容器领域开展了大量的研究。有人用四种优化干纱缠绕有限元模型的方法,并预测了气瓶在气嘴位置爆破失效。根据纤维缠绕的真实路径,提出了一种基于纱单元的复合材料层仿真理论,分析了天然纤维缠绕LPG容器的线型规律。并研制了相应的缠绕系统。建立细观模型及层合板理论提出了缠绕复合材料交叉起伏区域的等效刚度计算方法,根据干纱缠绕成型工艺的设计要求,本发明设计了一套全自动复合材料气瓶缠绕成型的生产线系统,推导出了圆柱壳体干纱缠绕在切平面和法平面内的平衡条件,建立了干纱缠绕的力学模型。A lot of research has been carried out in the field of composite pressure vessels at home and abroad. Someone used four methods to optimize the dry yarn winding finite element model and predicted the explosion failure of the gas cylinder at the valve position. According to the real path of fiber winding, a yarn unit-based composite material layer simulation theory was proposed to analyze the linear pattern of natural fiber winding LPG containers. And a corresponding winding system was developed. The mesoscopic model and laminate theory were established to propose an equivalent stiffness calculation method for the cross-undulating area of winding composite materials. According to the design requirements of the dry yarn winding forming process, the present invention designed a fully automatic composite gas cylinder winding and forming production line system. , the equilibrium conditions of dry yarn winding in the tangential plane and the normal plane of the cylindrical shell were derived, and a mechanical model of dry yarn winding was established.

全球学者在干纱缠绕的力学理论和缠绕工艺方面进行了广泛的研究,而在干纱缠绕气瓶整体结构的细观建模和对应的强度分析方面涉及较少。Scholars around the world have conducted extensive research on the mechanical theory and winding process of dry yarn winding, but less research has been done on the mesoscopic modeling and corresponding strength analysis of the overall structure of dry yarn wound gas cylinders.

发明内容Contents of the invention

针对压力容器应用的液态介质低压存储领域,本发明的主要目的是提供一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法,预埋植入金属件经吹塑成型塑料内胆,干纱缠绕增强是本发明的关键技术,通过塑料作为内衬,再用高性能碳纤维与树脂基体复合成型的压力容器,所述压力容器即为塑料内胆碳纤维缠绕车用全复合材料储氢瓶。本发明与传统金属基压力容器相比,具有高比刚度、高比强度、可设计性强和耐腐蚀、疲劳性能好等优点。Aiming at the field of low-pressure storage of liquid media used in pressure vessels, the main purpose of the present invention is to provide a method for preparing a fully composite hydrogen storage bottle with a plastic liner wrapped with carbon fiber for use in vehicles. The metal parts are pre-embedded and the plastic liner is blow-molded. Dry yarn winding reinforcement is the key technology of the present invention. Plastic is used as the lining, and then high-performance carbon fiber and resin matrix are compositely molded to form a pressure vessel. The pressure vessel is a plastic-lined carbon fiber-wrapped vehicle full composite material hydrogen storage bottle. . Compared with traditional metal-based pressure vessels, the invention has the advantages of high specific stiffness, high specific strength, strong designability, corrosion resistance, and good fatigue performance.

本发明的目的是通过下述技术方案实现的。The object of the present invention is achieved through the following technical solutions.

本发明公开的一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法,包括如下步骤:The invention discloses a method for preparing a fully composite hydrogen storage bottle with a plastic liner and carbon fiber winding for vehicles, which includes the following steps:

吹塑材料选用尼龙66、高密度聚乙烯和低密度聚乙烯的混合物以及聚丙烯其中的一种;结构预埋件由金属材料气瓶口螺纹结构件精加工而成,非螺纹部分便埋入吹塑层的预埋角。The blow molding material is made of nylon 66, a mixture of high-density polyethylene and low-density polyethylene, and one of polypropylene; the structural embedded parts are made of metal gas bottle mouth threaded structural parts, and the non-threaded parts are embedded Embedded corners of the blow molding layer.

第一步,结构件预埋及吹塑-制备塑料内胆The first step is to embed structural parts and blow molding - prepare the plastic liner

制备预埋结构件选用30CrMnSi,螺纹接口部螺纹为M20X1.5mm-M40x2.5mm,外表面滚花,预埋结构件长度为80mm-120mm,其中螺纹部分长度20mm-40mm,无螺纹部分翻边成梅花状,备用;在双螺杆机的出料口端连接吹塑模具机构,根据表1设置双螺杆机温度控制范围,并向双螺杆机加料口加入吹塑成型的塑料,升温至预定的温度,吹塑压力条件为:30CrMnSi is used to prepare the embedded structural parts. The thread of the threaded interface is M20X1.5mm-M40x2.5mm. The outer surface is knurled. The length of the embedded structural parts is 80mm-120mm. The length of the threaded part is 20mm-40mm. The non-threaded part is flanged. Plum blossom shape, standby; connect the blow molding mechanism to the discharge port of the twin-screw machine, set the temperature control range of the twin-screw machine according to Table 1, add blow molded plastic to the feeding port of the twin-screw machine, and heat it to the predetermined temperature , the blow molding pressure condition is:

主油泵压力(P1):9-18MPaMain oil pump pressure (P1): 9-18MPa

锁模压力(P2):12-19MPaClamping pressure (P2): 12-19MPa

伺服泵压力(P3):9-18MPaServo pump pressure (P3): 9-18MPa

气动系统压力(P4):0.5-0.9MPaPneumatic system pressure (P4): 0.5-0.9MPa

低压吹气压力(P5):0.15-0.55MPaLow pressure blowing pressure (P5): 0.15-0.55MPa

高压吹气压力(P6):0.5-1.6MPaHigh pressure blowing pressure (P6): 0.5-1.6MPa

表1吹塑内胆时导流板成型温度控制(单位℃)Table 1 Temperature control of deflector molding during blow molding of liner (unit: °C)

第二步,塑料内胆表面挂胶The second step is to hang glue on the surface of the plastic liner.

将吹塑成型经检测合格的塑料内胆固定于缠绕机上,在塑料内胆表层均匀涂0.06-0.15mm厚的胶液,胶液组成为:E128环氧树脂55-62%,E51环氧树脂25-32%,羧基丁晴橡胶或羧基丁晴橡胶液2-8%,650聚酰胺6-12%,四甲基咪唑0.5-6%。Fix the blow molded plastic liner that has passed the inspection on the winding machine, and evenly apply 0.06-0.15mm thick glue on the surface of the plastic liner. The glue composition is: E128 epoxy resin 55-62%, E51 epoxy resin 25-32%, carboxyl nitrile rubber or carboxyl nitrile rubber liquid 2-8%, 650 polyamide 6-12%, tetramethylimidazole 0.5-6%.

第三步,在塑料内胆表面缠绕底层碳纤维及干纤维缠绕成型The third step is to wind the bottom layer of carbon fiber and dry fiber on the surface of the plastic liner.

干纤维缠绕成型技术是在传统的缠绕技术改进而来的。传统纤维缠绕的复合材料由树脂和纤维构成,纤维用来承受沿纤维方向的拉力载荷,树脂用来固定纤维并承担和传递剪切载荷,或者层间应力。如果制品形状为等张力制品,且采用测地线缠绕(制品表面两点之间距离最短程线),则纤维只承受拉力载荷,因此即使没有树脂,纤维也不会出现滑移或运动干纤维增强缠绕工艺成功关键的两个设计是测地线路径和等张力模型。Dry fiber winding molding technology is improved from traditional winding technology. Traditional filament-wound composite materials are composed of resin and fibers. The fibers are used to bear the tensile load along the fiber direction. The resin is used to fix the fibers and bear and transmit the shear load, or interlaminar stress. If the shape of the product is an isotonic product and geodesic winding (the shortest distance between two points on the surface of the product) is used, the fiber will only bear tensile load, so even if there is no resin, the fiber will not slip or move. Two designs that are critical to the success of the enhanced winding process are the geodesic path and the isotonic model.

测地线路径是缠绕表面两点之间的最短程线,在加强结构中,通过测地线保证增强纤维的有效使用。通过等张力模型使内部产生的应力转化为整个缠绕表面在纤维方向排布的恒定应力。缠绕表面纤维只承受拉伸强度,产品也不会因内部压力的影响而变形,通过测地线路径与等张力缠绕相结合使纤维方向得到优化。The geodesic path is the shortest path between two points on the winding surface. In reinforced structures, geodesics ensure the effective use of reinforcing fibers. Through the isotonic model, the internally generated stress is converted into a constant stress arranged in the fiber direction across the entire winding surface. The fibers on the winding surface only bear tensile strength, and the product will not be deformed due to the influence of internal pressure. The fiber direction is optimized through the combination of geodesic path and equal tension winding.

sinα0 = r0 /R (1)sinα 0 = r0 /R (1)

将筒身段缠绕纤维展开,利用螺距法得到压力容器筒身段中心转角方程:Unfold the fibers wrapped around the barrel section, and use the pitch method to obtain the center angle equation of the barrel section of the pressure vessel:

γ = Ltanα0/ πD × 360° (2)γ = Ltanα 0 / πD × 360° (2)

截取筒身段任一轴向截面,将式(2)代入得筒身段缠绕纤维任一点的轨迹点方程,即封头段纤维轨迹方程。Cut any axial section of the barrel section and substitute equation (2) into the trajectory point equation of any point of the winding fiber in the barrel section, that is, the fiber trajectory equation of the head section.

取封头处一子午线r=r(z),沿z轴旋转360°得到图3中的封头回转曲面,曲面回转方程为:r(θ,z)=(rcosθ,rsinθ,z)。提取曲面上一曲线C,并提取曲线C上一点P研究其测地曲率和法曲率。Take a meridian r=r(z) at the head and rotate it 360° along the z-axis to obtain the head rotation surface in Figure 3. The surface rotation equation is: r(θ, z) = (rcosθ, rsinθ, z). Extract a curve C on the surface, and extract a point P on the curve C to study its geodesic curvature and normal curvature.

缠绕成型过程中,纱线由极孔一端开始,经过一个完整循环回到与起始点错开一个纱宽的距离,然后再经过若干个完整循环将内衬布满。During the winding and forming process, the yarn starts from the end of the pole hole, goes through a complete cycle and returns to the starting point by one yarn width, and then goes through several complete cycles to fill the lining.

作为优选,利用MATLAB软件对干纱缠绕进行轨迹仿真。首先根据模具的几何尺寸在MATLAB的命令框中输入封头和筒身部分的几何参数,然后通过代码编程的方法建立内衬的几何模型,由纤维轨迹方程建立缠绕轨迹的几何模型。其中筒身段轨迹方程为常规基本方程,可直接在程序中编写,而在封头段的中心转角为二阶微分方程,采用四阶Runge-Kutta法进行求解,在此利用MATLAB中自带的ode45函数进行求解。测量极孔半径r0=17mm,纱宽b=2-6mm,由式(1)可得缠绕角α0=6-15°,选取切点数n=7。根据所求轨迹方程和缠绕参数画出干纱缠绕线型在一个循环、五个循环和纤维布满情况下的线型图。As a preferred option, MATLAB software is used to simulate the trajectory of dry yarn winding. First, according to the geometric dimensions of the mold, the geometric parameters of the head and barrel parts are entered in the command box of MATLAB, and then the geometric model of the lining is established through code programming, and the geometric model of the winding trajectory is established based on the fiber trajectory equation. The trajectory equation of the barrel section is a conventional basic equation, which can be written directly in the program, while the center angle of the head section is a second-order differential equation, which is solved using the fourth-order Runge-Kutta method. Here, the ode45 that comes with MATLAB is used function to solve. Measure the pole hole radius r 0 =17mm, and the yarn width b =2-6mm. From formula (1), we can get the winding angle α 0 =6-15°, and select the number of tangent points n=7. According to the obtained trajectory equation and winding parameters, draw the line diagram of the dry yarn winding line pattern in one cycle, five cycles and full fiber conditions.

纤维增强塑料由塑料内衬和增强材料组成,通过高强度比率能够实现灵活性。Fiber-reinforced plastics consist of a plastic lining and reinforcements that enable flexibility through a high strength ratio.

通过增强材料提供高强度和刚度,而塑料本身在强度和刚度方面比较差,因此在制作过程需要强度高,通过设计最优模型形状和纤维缠绕轨迹路径,使纤维仅承受拉伸应力且纤维发挥100%作用,在所述形状下纤维结构承担所有力量。因此塑料内衬没有承担绝对压力,关键时候起到密封作用。High strength and stiffness are provided through reinforced materials, while plastic itself is relatively poor in strength and stiffness. Therefore, high strength is required during the production process. By designing the optimal model shape and fiber winding trajectory path, the fiber only bears tensile stress and the fiber exerts its full potential. 100% functional, with the fiber structure bearing all the forces in the stated shape. Therefore, the plastic lining does not bear absolute pressure and plays a sealing role at critical times.

传统复合材料压力容器的成型多采用纤维浸渍树脂的湿法和预浸带形式的半干法缠绕工艺,由于树脂基体的脆性,在冲击载荷作用或低温环境下。结构层易发生基体开裂和分层、纤维与基体界面脱粘等失效形式,影响气瓶的承载性能。此外,传统的复合材料压力容器还存在着成型工序复杂、工作环境差、制件质量不稳定以及产品回收再利用难度大等问题。本发明与传统的复合材料压力容器制造有本质的不同,预埋植入金属件经吹塑成型塑料内胆,干纱缠绕增强是本发明的关键技术,通过塑料作为内衬再用高性能碳纤维与树脂基体复合成型的压力容器与传统金属基压力容器相比,具有高比刚度、高比强度、可设计性强和耐腐蚀、疲劳性能好的优点,在航空航天、交通运输、海洋船舶等工业领域得到了广泛应用。近年来,在液态介质低压储存领域,干纱缠绕压力容器的研究已逐渐引起了全球该领域学者的高度注意,是一种内衬采用具有防渗和密封功能的高分子材料,纤维在未浸渍树脂的条件下以测地线方式缠绕在内衬上,外层涂有硅橡胶或氟橡胶防护层的压力容器。而干纱缠绕压力容器良好的耐冲击性和低温环境适应性很好地解决了压力容器所面临的这类,干纱的缠绕工艺和无后续的固化过程使其具有成型效率高、服役期后可回收的特点。The molding of traditional composite pressure vessels mostly uses wet methods in which fibers are impregnated with resin and semi-dry winding processes in the form of prepreg tapes. Due to the brittleness of the resin matrix, the molding process is often affected by impact loads or low temperature environments. The structural layer is prone to failure modes such as matrix cracking and delamination, fiber-matrix interface debonding, etc., which affects the load-bearing performance of the gas cylinder. In addition, traditional composite pressure vessels also have problems such as complex molding processes, poor working environment, unstable product quality, and difficulty in product recycling and reuse. This invention is essentially different from the traditional manufacturing of composite pressure vessels. The metal parts are pre-embedded and blow molded into the plastic liner. Dry yarn winding reinforcement is the key technology of the invention. Plastic is used as the lining and high-performance carbon fiber is used. Compared with traditional metal-based pressure vessels, pressure vessels compositely formed with resin matrix have the advantages of high specific stiffness, high specific strength, strong designability, corrosion resistance, and good fatigue performance. They are widely used in aerospace, transportation, marine ships, etc. It has been widely used in industrial fields. In recent years, in the field of low-pressure storage of liquid media, the research on dry yarn-wrapped pressure vessels has gradually attracted the attention of scholars in this field around the world. It is a polymer material with anti-seepage and sealing functions for the lining, and the fibers are not impregnated. It is a pressure vessel that is wound on the lining in a geodesic manner under the condition of resin, and the outer layer is coated with a silicone rubber or fluororubber protective layer. The good impact resistance and low-temperature environment adaptability of dry yarn winding pressure vessels can well solve the problems faced by pressure vessels. The dry yarn winding process and no subsequent curing process make it have high molding efficiency and long service life. Recyclable features.

第四步,涂敷表面保护层The fourth step is to apply a surface protective layer

干纱缠绕结束后,表层涂敷硅橡胶或氟橡胶溶液,使表面形成具有2-6mm厚的弹性的保护层,即得到全复合材料储氢瓶。After the dry yarn winding is completed, the surface is coated with silicone rubber or fluororubber solution to form an elastic protective layer with a thickness of 2-6mm on the surface, thereby obtaining a fully composite hydrogen storage bottle.

有益效果:Beneficial effects:

1、本发明公开的一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法,通过预埋植入金属件经吹塑成型塑料内胆,干纱缠绕增强,能够改善干纱压力容器的制造工艺,在实际工程中对提高产品性能、缩短设计周期、降低设计成本方面具有重要的意义,提高缠绕压力容器的良好耐冲击性和低温环境适应性,通过干纱的缠绕工艺和无后续的固化过程使其具有成型效率高、服役期后可回收等特点。1. The present invention discloses a method for preparing a fully composite hydrogen storage bottle with a plastic liner and carbon fiber winding for vehicles. By pre-embedding and implanting metal parts and blow molding the plastic liner, the dry yarn winding is enhanced, which can improve the dry yarn pressure vessel. The manufacturing process is of great significance in improving product performance, shortening the design cycle, and reducing design costs in actual engineering. It improves the good impact resistance and low-temperature environmental adaptability of the wound pressure vessel. Through the winding process of dry yarn and no follow-up The curing process makes it have the characteristics of high molding efficiency and recyclability after service period.

2、本发明公开的一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法,预埋植入金属件经吹塑成型塑料内胆,干纱缠绕增强是本发明的关键技术,通过塑料作为内衬再用高性能碳纤维与树脂基体复合成型的压力容器与传统金属基压力容器相比,具有高比刚度、高比强度、可设计性强和耐腐蚀、疲劳性能好等优点,能够在航空航天、交通运输、海洋船舶等工业领域得到广泛应用。2. The present invention discloses a method for preparing a fully composite hydrogen storage bottle with a plastic liner wrapped with carbon fiber for use in vehicles. The metal parts are pre-embedded and blow-molded into the plastic liner. Dry yarn winding reinforcement is the key technology of the present invention. Through Compared with traditional metal-based pressure vessels, pressure vessels made of plastic as lining and then compounded with high-performance carbon fiber and resin matrix have the advantages of high specific stiffness, high specific strength, strong designability, corrosion resistance, and good fatigue performance. It is widely used in aerospace, transportation, marine shipbuilding and other industrial fields.

附图说明Description of the drawings

图1吹塑成型后的塑料内胆的形状结构;Figure 1 The shape and structure of the plastic liner after blow molding;

图2筒身段任一轴向截面图;Figure 2 Any axial cross-section of the barrel section;

图3筒身段任一轴向截面;Figure 3 Any axial section of the barrel section;

图4封头缠绕轨极结构;Figure 4: Head winding rail pole structure;

图5封头缠绕坐标;Figure 5 Head winding coordinates;

图6封头处线性结构;Figure 6 Linear structure at the head;

图7缠绕筒体的线性结构。Figure 7 Linear structure of the winding cylinder.

具体实施方式Detailed ways

下面结合实施例对本发明的内容作进一步描述。The content of the present invention will be further described below in conjunction with examples.

实施例1Example 1

干纱缠绕是气瓶成型工艺的核心技术之一,本发明对45L车用70MPa压缩氢气塑料内胆碳纤维全缠绕复合气瓶(Ⅳ型气瓶)产品的制造方法Dry yarn winding is one of the core technologies of the gas cylinder molding process. The present invention is a manufacturing method for a 45L automotive 70MPa compressed hydrogen plastic liner carbon fiber fully wound composite gas cylinder (Type IV gas cylinder) product.

本发明结构预埋件由金属材料气瓶口螺纹结构件精加工而成,非螺纹部分便埋入吹塑层的预埋角。The structural embedded part of the present invention is made of metal material gas bottle mouth threaded structural parts, and the non-threaded part is embedded in the embedded angle of the blow molding layer.

第一步,结构件预埋及吹塑-制备塑料内胆The first step is to embed structural parts and blow molding - prepare the plastic liner

制备预埋结构件选用30CrMnSi,螺纹接口部螺纹为M20X1.5mm-外表面滚花,预埋结构件长度为90mm,其中螺纹部分长度25mm,无螺纹部分翻边成梅花状,完成金属预埋加工件备用;向双螺杆机加料口加入吹塑成型的塑料,升温至预定的温度,塑料内胆吹塑材料选用高密度聚乙烯和低密度聚乙烯的混合物,混合比例为高密度聚乙烯86.6%,低密度聚乙烯13.4%,设置双螺杆机温度控制范围(表2),在双螺杆机的出料口端连接吹塑模具机构,固定金属预埋加工件并与吹塑接口端连接固定,吹塑压力条件为:30CrMnSi is used to prepare the embedded structural parts. The thread of the threaded interface is M20 The parts are ready for use; add the blow-molded plastic to the feeding port of the twin-screw machine and heat it to the predetermined temperature. The plastic liner blow molding material is a mixture of high-density polyethylene and low-density polyethylene, and the mixing ratio is high-density polyethylene 86.6%. , low-density polyethylene 13.4%, set the temperature control range of the twin-screw machine (Table 2), connect the blow molding mechanism at the outlet end of the twin-screw machine, fix the metal embedded workpiece and connect and fix it with the blow molding interface end. Blow molding pressure conditions are:

主油泵压力(P1):9.5MPaMain oil pump pressure (P1): 9.5MPa

锁模压力(P2):12MPaClamping pressure (P2): 12MPa

伺服泵压力(P3):10.2MPaServo pump pressure (P3): 10.2MPa

气动系统压力(P4):0.76MPaPneumatic system pressure (P4): 0.76MPa

低压吹气压力(P5):0.32MPaLow pressure blowing pressure (P5): 0.32MPa

高压吹气压力(P6):0.89MPaHigh pressure blowing pressure (P6): 0.89MPa

表2吹塑成型温度控制(单位℃)Table 2 Blow molding temperature control (unit °C)

本发明吹塑的塑料内胆壁厚为3.5mm,整型后备用;The wall thickness of the blow-molded plastic liner of the present invention is 3.5mm, which can be used after shaping;

第二步,塑料内胆固定和表面挂胶The second step is to fix the plastic liner and hang glue on the surface.

将吹塑成型经检测合格后的塑料内胆固定于缠绕机上,在塑料内胆表层均匀涂胶液,厚度为0.08mm,胶液组成为:E128环氧树脂61.5%,E51环氧树脂26.5%,羧基丁晴橡胶(液)2.2%,650聚酰胺7.2%,四甲基咪唑2.6%;Fix the plastic liner that has passed the blow molding test on the winding machine, and apply glue evenly on the surface of the plastic liner with a thickness of 0.08mm. The glue composition is: E128 epoxy resin 61.5%, E51 epoxy resin 26.5% , Carboxy-butadiene rubber (liquid) 2.2%, 650 polyamide 7.2%, tetramethylimidazole 2.6%;

第三步,在塑料内胆表面缠绕底层碳纤维及干纤维缠绕成型The third step is to wind the bottom layer of carbon fiber and dry fiber on the surface of the plastic liner.

为验证设计的缠绕线型能达到纤维均匀布满和稳定缠绕两项条件,本发明通过输入线型设计时所确定的缠绕参数对压力容器进行干纱缠绕,干纤维缠绕成型技术是在传统的缠绕技术改进而来的。传统纤维缠绕的复合材料由树脂和纤维构成,通常纤维用来承受沿纤维方向的拉力载荷,树脂用来固定纤维并承担和传递剪切载荷,或者层间应力;缠绕设备采用具有七自由度的机器人缠绕工作站(六轴机器人+旋转主轴);缠绕纤维采用T800级碳纤维;将内衬的几何尺寸和缠绕参数输入数控系统终端中,几何尺寸包括极孔和筒身直径、封头高度、筒体长度,选择测地线缠绕方式,输入缠绕角为11°,纱宽为4.2mm,切点数为7,缠绕张力为40N;装夹内衬后调试缠绕机,标定机器人工作站原点坐标,根据内衬位置确定机器人缠绕初始位置及其他机床参数,为了提高缠绕过程中纱线缠绕的成功率,首先设置丝嘴在不穿纱的情况下运动一个来回,调整丝嘴的运动轨迹,查看丝嘴的缠绕起点与机床静坐标原点的距离是否合适,若丝嘴轨迹与理想效果偏差较大,通过调节缠绕起点的坐标以及悬纱长度,使丝嘴运动轨迹接近理想位置,经过18个完整的循环后,纤维均匀布满内衬表面,在不断纱的情况下,采用上述缠绕参数继续完成第二螺旋层的缠绕,验证纤维层间缠绕的稳定性,缠绕过程中,纤维与内衬以及纤维与纤维之间没有明显的滑移现象,缠绕完成后纤维位置稳定且均匀布满内衬,验证了本发明干纱缠绕气瓶的可行性;螺旋缠绕为7切点线型,在丝嘴控制纤维往返7个来回之后,纤维错开了一个纱宽的距离,经过126个来回后,纤维均匀布满内衬,且缠绕过程中纤维层布满周期短,缠绕参数在半径r0=16mm,纱宽b=4.2mm,缠绕角α0=11°,选取切点数n=7,缠绕张力为40N,根据轨迹方程和缠绕参数得出干纱缠绕线型在一个循环、五个循环和纤维布满情况下的线型图如图6和图7所示。In order to verify that the designed winding line type can achieve the two conditions of uniform fiber distribution and stable winding, the present invention performs dry yarn winding on the pressure vessel by inputting the winding parameters determined during line type design. The dry fiber winding forming technology is based on the traditional Improved winding technology. Traditional fiber-wound composite materials are composed of resin and fiber. The fiber is usually used to bear the tensile load along the fiber direction, and the resin is used to fix the fiber and bear and transmit the shear load, or interlayer stress; the winding equipment uses a seven-degree-of-freedom Robot winding workstation (six-axis robot + rotating spindle); the winding fiber uses T800 grade carbon fiber; input the geometric dimensions and winding parameters of the lining into the CNC system terminal. The geometric dimensions include pole hole and barrel diameter, head height, and barrel body length, select the geodesic winding method, enter the winding angle as 11°, the yarn width as 4.2mm, the number of tangent points as 7, and the winding tension as 40N; debug the winding machine after clamping the lining, and calibrate the origin coordinates of the robot workstation. According to the lining The position determines the initial position of the robot winding and other machine tool parameters. In order to improve the success rate of yarn winding during the winding process, first set the silk nozzle to move back and forth without threading yarn, adjust the movement trajectory of the silk nozzle, and check the winding of the silk nozzle. Is the distance between the starting point and the static coordinate origin of the machine tool appropriate? If the nozzle trajectory deviates greatly from the ideal effect, adjust the coordinates of the winding starting point and the length of the hanging yarn to make the nozzle motion trajectory close to the ideal position. After 18 complete cycles, The fibers are evenly covered on the surface of the lining. In the case of continuous yarn, the above winding parameters are used to continue to complete the winding of the second spiral layer to verify the stability of the winding between fiber layers. During the winding process, the relationship between the fiber and the lining and the fiber and the fiber is There is no obvious slip phenomenon between the fibers. After the winding is completed, the fiber position is stable and evenly covered with the lining, which verifies the feasibility of the dry yarn winding cylinder of the present invention; the spiral winding is a 7 tangent point line type, and the fibers are controlled to and fro at the silk nozzle for 7 After 126 round trips, the fibers were staggered by a distance of yarn width. After 126 round trips, the fibers were evenly covered in the lining, and the fiber layer filling period was short during the winding process. The winding parameters were at radius r 0 = 16 mm, and yarn width b = 4.2mm, the winding angle α 0 =11°, select the number of tangent points n=7, and the winding tension is 40N. According to the trajectory equation and winding parameters, the dry yarn winding line shape is obtained in one cycle, five cycles and fiber full conditions. Line graphs are shown in Figures 6 and 7.

第四步涂敷表面保护层Step 4: Apply surface protective layer

干纱缠绕结束后,表层涂敷氟橡胶溶液,氟橡胶溶液的构成为:F2143:乙酸乙酯=22:78,溶剂挥发后使表面形成具有3.5mm厚的弹性的保护层,即得到全复合材料储氢瓶。After the winding of the dry yarn is completed, the surface layer is coated with a fluororubber solution. The composition of the fluororubber solution is: F2143:ethyl acetate=22:78. After the solvent evaporates, a 3.5mm thick elastic protective layer is formed on the surface to obtain a full composite Material hydrogen storage bottle.

本发明制造的45L塑料内胆全缠绕气瓶经24小时表干后测试的试压爆破三次检测值为102.6MPa保压24h压力值为101.9MPa、101.8MPa保压24h压力值为101.2MPa和105.9MPa保压24h压力值为105.3MPa,能够保证70MPa下安全使用。The 45L plastic inner full-wound gas cylinder manufactured by the present invention was tested after 24 hours of surface drying. The three pressure test burst detection values were 102.6MPa. The 24h pressure holding value was 101.9MPa, the 101.8MPa pressure holding 24h pressure value was 101.2MPa and 105.9 The pressure value of MPa pressure holding for 24 hours is 105.3MPa, which can ensure safe use under 70MPa.

本发明干纱缠绕压力容器干纱的缠绕工艺和无后续的固化过程使其具有成型效率高,进一步验证了干纱缠绕压力容器具有成型效率高、成型环境洁净,良好的耐冲击性和低温环境适应性很好,解决了压力容器所面临的问题,服役期后可回收等特点。The dry yarn winding pressure vessel of the present invention has high molding efficiency due to the dry yarn winding process and no subsequent curing process, which further verifies that the dry yarn winding pressure vessel has high molding efficiency, clean molding environment, good impact resistance and low temperature environment. It has good adaptability, solves the problems faced by pressure vessels, and can be recycled after service.

实施例2Example 2

干纱缠绕是气瓶成型工艺的核心技术之一,本发明对150L大巴车用35MPa压缩氢气塑料内胆碳纤维全缠绕复合气瓶(Ⅳ型气瓶)产品的制造方法Dry yarn winding is one of the core technologies of the gas cylinder molding process. The present invention is a manufacturing method for a 35MPa compressed hydrogen plastic liner carbon fiber fully wound composite gas cylinder (Type IV gas cylinder) product for a 150L bus.

本发明结构预埋件由金属材料气瓶口螺纹结构件精加工而成,非螺纹部分便埋入吹塑层的预埋角。The structural embedded part of the present invention is made of metal material gas bottle mouth threaded structural parts, and the non-threaded part is embedded in the embedded angle of the blow molding layer.

第一步,结构件预埋及吹塑-制备塑料内胆The first step is to embed structural parts and blow molding - prepare the plastic liner

制备预埋结构件选用30CrMnSi,螺纹接口部螺纹为M30X1.5mm-外表面滚花,预埋结构件长度为100mm,其中螺纹部分长度30mm,无螺纹部分翻边成梅花状,完成金属预埋加工件备用;向双螺杆机加料口加入吹塑成型的塑料,升温至预定的温度,塑料内胆吹塑材料选用尼龙66和EVA的混合物,混合比例为尼龙66 95%,EVA5%,设置双螺杆机温度控制范围(表3),在双螺杆机的出料口端连接吹塑模具机构,固定金属预埋加工件并与吹塑接口端连接固定,吹塑压力条件为:30CrMnSi is used to prepare the embedded structural parts. The thread of the threaded interface is M30 The parts are ready for use; add blow-molded plastic to the feeding port of the twin-screw machine and heat it to the predetermined temperature. The plastic liner blow molding material is a mixture of nylon 66 and EVA. The mixing ratio is nylon 66 95% and EVA 5%. Set the twin-screw Machine temperature control range (Table 3), connect the blow molding mechanism to the outlet end of the twin-screw machine, fix the metal embedded workpiece and connect and fix it with the blow molding interface end. The blow molding pressure conditions are:

主油泵压力(P1):10.3MPaMain oil pump pressure (P1): 10.3MPa

锁模压力(P2):15MPaClamping pressure (P2): 15MPa

伺服泵压力(P3):11.2MPaServo pump pressure (P3): 11.2MPa

气动系统压力(P4):0.86MPaPneumatic system pressure (P4): 0.86MPa

低压吹气压力(P5):0.38MPaLow pressure blowing pressure (P5): 0.38MPa

高压吹气压力(P6):0.92MPaHigh pressure blowing pressure (P6): 0.92MPa

表3吹塑成型温度控制(单位℃)Table 3 Blow molding temperature control (unit °C)

本发明吹塑的塑料内胆壁厚为3.8mm,整型后备用;The wall thickness of the blow-molded plastic liner of the present invention is 3.8mm, which can be used after shaping;

第二步,塑料内胆固定和表面挂胶The second step is to fix the plastic liner and hang glue on the surface.

将吹塑成型经检测合格后的塑料内胆固定于缠绕机上,在塑料内胆表层均匀涂胶液,厚度为0.06mm,胶液组成为:E128环氧树脂66.6%,E51环氧树脂21.4%,羧基丁晴橡胶(液)2.2%,650聚酰胺7.2%,四甲基咪唑2.6%;Fix the plastic liner that has passed the blow molding test on the winding machine, and apply glue evenly on the surface of the plastic liner with a thickness of 0.06mm. The glue composition is: E128 epoxy resin 66.6%, E51 epoxy resin 21.4% , Carboxy-butadiene rubber (liquid) 2.2%, 650 polyamide 7.2%, tetramethylimidazole 2.6%;

第三步,在塑料内胆表面缠绕底层碳纤维及干纤维缠绕成型The third step is to wind the bottom layer of carbon fiber and dry fiber on the surface of the plastic liner.

为验证缠绕线型能达到纤维均匀布满和稳定缠绕两项条件,本发明通过输入线型设计时所确定的缠绕参数对压力容器进行干纱缠绕,干纤维缠绕成型技术是在传统的缠绕技术改进而来的。传统纤维缠绕的复合材料由树脂和纤维构成,通常纤维用来承受沿纤维方向的拉力载荷,树脂用来固定纤维并承担和传递剪切载荷,或者层间应力;缠绕设备采用具有七自由度的机器人缠绕工作站(六轴机器人+旋转主轴);缠绕纤维采用T800级碳纤维;将内衬的几何尺寸和缠绕参数输入数控系统终端中,几何尺寸包括极孔和筒身直径、封头高度、筒体长度,选择测地线缠绕方式,输入缠绕角为12°,纱宽为4.5mm,切点数为9,缠绕张力为30N;装夹内衬后调试缠绕机,标定机器人工作站原点坐标,根据内衬位置确定机器人缠绕初始位置及其他机床参数,为了提高缠绕过程中纱线缠绕的成功率,首先设置丝嘴在不穿纱的情况下运动一个来回,调整丝嘴的运动轨迹,查看丝嘴的缠绕起点与机床静坐标原点的距离是否合适,若丝嘴轨迹与理想效果偏差较大,通过调节缠绕起点的坐标以及悬纱长度,使丝嘴运动轨迹接近理想位置,经过18个完整的循环后,纤维均匀布满内衬表面,在不断纱的情况下,采用上述缠绕参数继续完成第二螺旋层的缠绕,验证纤维层间缠绕的稳定性,缠绕过程中,纤维与内衬以及纤维与纤维之间没有明显的滑移现象,缠绕完成后纤维位置稳定且均匀布满内衬,证明了本发明干纱缠绕气瓶设计方案的可行性;螺旋缠绕为9切点线型,在丝嘴控制纤维往返9个来回之后,纤维错开了一个纱宽的距离,经过126个来回后,纤维均匀布满内衬,且缠绕过程中纤维层布满周期短;In order to verify that the winding line type can achieve the two conditions of uniform fiber distribution and stable winding, the present invention performs dry yarn winding on the pressure vessel by inputting the winding parameters determined during line type design. The dry fiber winding forming technology is based on the traditional winding technology. Improved. Traditional fiber-wound composite materials are composed of resin and fiber. The fiber is usually used to bear the tensile load along the fiber direction, and the resin is used to fix the fiber and bear and transmit the shear load, or interlayer stress; the winding equipment uses a seven-degree-of-freedom Robot winding workstation (six-axis robot + rotating spindle); the winding fiber uses T800 grade carbon fiber; input the geometric dimensions and winding parameters of the lining into the CNC system terminal. The geometric dimensions include pole hole and barrel diameter, head height, and barrel body length, select the geodesic winding method, input the winding angle as 12°, the yarn width as 4.5mm, the number of tangent points as 9, and the winding tension as 30N; after clamping the lining, debug the winding machine, calibrate the origin coordinates of the robot workstation, and adjust the coordinates of the origin of the robot workstation according to the lining The position determines the initial position of the robot winding and other machine tool parameters. In order to improve the success rate of yarn winding during the winding process, first set the silk nozzle to move back and forth without threading yarn, adjust the movement trajectory of the silk nozzle, and check the winding of the silk nozzle. Is the distance between the starting point and the static coordinate origin of the machine tool appropriate? If the nozzle trajectory deviates greatly from the ideal effect, adjust the coordinates of the winding starting point and the length of the hanging yarn to make the nozzle motion trajectory close to the ideal position. After 18 complete cycles, The fibers are evenly covered on the surface of the lining. In the case of continuous yarn, the above winding parameters are used to continue to complete the winding of the second spiral layer to verify the stability of the winding between fiber layers. During the winding process, the relationship between the fiber and the lining and the fiber and the fiber is There is no obvious slip phenomenon between the fibers. After the winding is completed, the fiber position is stable and evenly covered with the lining, which proves the feasibility of the dry yarn winding cylinder design scheme of the present invention; the spiral winding is a 9 tangent point line type, and the fibers are controlled at the silk nozzle After 9 round trips, the fibers were staggered by one yarn width. After 126 round trips, the fibers were evenly covered in the lining, and the fiber layer filling period was short during the winding process;

第四步涂敷表面保护层Step 4: Apply surface protective layer

干纱缠绕结束后,表层涂敷硅橡胶溶液,硅橡胶溶液的构成为:硅橡胶:乙酸丁酯=28:72,溶剂挥发后使表面形成具有3.0mm厚的弹性的保护层,即得到全复合材料储氢瓶。After the winding of the dry yarn is completed, the surface layer is coated with a silicone rubber solution. The composition of the silicone rubber solution is: silicone rubber: butyl acetate = 28:72. After the solvent evaporates, a 3.0mm thick elastic protective layer is formed on the surface to obtain a complete Composite hydrogen storage bottle.

本发明制造的150L塑料内胆全缠绕气瓶经24小时表干后测试的试压爆破三次检测值为43.86MPa保压24h压力值为43.81MPa、42.59MPa保压24h压力值为42.52MPa和43.17MPa保压24h压力值为42.86MPa,能够保证35MPa下安全使用。The 150L plastic inner full-wound gas cylinder manufactured by the present invention was tested after 24 hours of surface drying. The three pressure test burst detection values were 43.86MPa. The 24h pressure holding value was 43.81MPa, 42.59MPa and the 24h pressure holding value were 42.52MPa and 43.17 The pressure value of MPa pressure holding for 24 hours is 42.86MPa, which can ensure safe use under 35MPa.

以上所述的具体描述,对发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above specific description further explains the purpose, technical solutions and beneficial effects of the invention in detail. It should be understood that the above are only specific embodiments of the invention and are not intended to limit the protection of the invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (4)

1.一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法,其特征在于:包括如下步骤,1. A method for preparing a fully composite hydrogen storage bottle with a plastic liner and carbon fiber winding for vehicles, which is characterized by: including the following steps: 第一步,结构件预埋及吹塑-制备塑料内胆The first step is to embed structural parts and blow molding - prepare the plastic liner 制备预埋结构件选用30CrMnSi,螺纹接口部螺纹为M20X1.5mm-M40x2.5mm,外表面滚花,预埋结构件长度为80mm-120mm,其中螺纹部分长度20mm-40mm,无螺纹部分翻边成梅花状,备用;在双螺杆机的出料口端连接吹塑模具机构,根据表1设置双螺杆机温度控制范围,并向双螺杆机加料口加入吹塑成型的塑料,升温至预定的温度,吹塑压力条件为:30CrMnSi is used to prepare the embedded structural parts. The thread of the threaded interface is M20X1.5mm-M40x2.5mm. The outer surface is knurled. The length of the embedded structural parts is 80mm-120mm. The length of the threaded part is 20mm-40mm, and the non-threaded part is flanged. Plum blossom shape, standby; connect the blow molding mechanism to the discharge port of the twin-screw machine, set the temperature control range of the twin-screw machine according to Table 1, add blow molded plastic to the feeding port of the twin-screw machine, and heat it to the predetermined temperature , the blow molding pressure condition is: 主油泵压力(P1):9-18MPaMain oil pump pressure (P1): 9-18MPa 锁模压力(P2):12-19MPaClamping pressure (P2): 12-19MPa 伺服泵压力(P3):9-18MPaServo pump pressure (P3): 9-18MPa 气动系统压力(P4):0.5-0.9MPaPneumatic system pressure (P4): 0.5-0.9MPa 低压吹气压力(P5):0.15-0.55MPaLow pressure blowing pressure (P5): 0.15-0.55MPa 高压吹气压力(P6):0.5-1.6MPaHigh pressure blowing pressure (P6): 0.5-1.6MPa 表1吹塑内胆时导流板成型温度控制(单位℃)Table 1 Temperature control of deflector molding during blow molding of liner (unit: °C) 第二步,塑料内胆表面挂胶The second step is to hang glue on the surface of the plastic liner. 将吹塑成型经检测合格的塑料内胆固定于缠绕机上,在塑料内胆表层均匀涂0.06-0.15mm厚的胶液,胶液组成为:E128环氧树脂55-62%,E51环氧树脂25-32%,羧基丁晴橡胶或羧基丁晴橡胶液2-8%,650聚酰胺6-12%,四甲基咪唑0.5-6%;Fix the blow molded plastic liner that has passed the inspection on the winding machine, and evenly apply 0.06-0.15mm thick glue on the surface of the plastic liner. The glue composition is: E128 epoxy resin 55-62%, E51 epoxy resin 25-32%, carboxy-nitrile rubber or carboxy-nitrile rubber liquid 2-8%, 650 polyamide 6-12%, tetramethylimidazole 0.5-6%; 第三步,在塑料内胆表面缠绕底层碳纤维及干纤维缠绕成型The third step is to wind the bottom layer of carbon fiber and dry fiber on the surface of the plastic liner. 测地线路径是缠绕表面两点之间的最短程线,在加强结构中,通过测地线保证增强纤维的有效使用;通过等张力模型使内部产生的应力转化为整个缠绕表面在纤维方向排布的恒定应力;缠绕表面纤维只承受拉伸强度,产品也不会因内部压力的影响而变形,通过测地线路径与等张力缠绕相结合使纤维方向得到优化;The geodesic path is the shortest path between two points on the winding surface. In the reinforced structure, the geodesic is used to ensure the effective use of reinforcing fibers; the isotension model is used to convert the internal stress generated into the entire winding surface in the fiber direction. The constant stress of the cloth; the fibers on the winding surface only bear tensile strength, and the product will not be deformed due to the influence of internal pressure. The fiber direction is optimized through the combination of geodesic path and equal tension winding; sinα0 = r0 /R (1)sinα 0 = r0 /R (1) 将筒身段缠绕纤维展开,利用螺距法得到压力容器筒身段中心转角方程:Unfold the fibers wrapped around the barrel section, and use the pitch method to obtain the center angle equation of the barrel section of the pressure vessel: γ = Ltanα0/ πD × 360° (2)γ = Ltanα 0 / πD × 360° (2) 截取筒身段任一轴向截面,将式(2)代入得筒身段缠绕纤维任一点的轨迹点方程,即封头段纤维轨迹方程;Cut any axial section of the barrel section and substitute equation (2) into the trajectory point equation of any point of the winding fiber in the barrel section, that is, the fiber trajectory equation of the head section; 取封头处一子午线r=r(z),沿z轴旋转360°得到封头回转曲面,曲面回转方程为:r(θ,z)=(rcosθ,rsinθ,z);提取曲面上一曲线C,并提取曲线C上一点P研究其测地曲率和法曲率;Take a meridian r=r(z) at the head and rotate it 360° along the z-axis to obtain the head rotation surface. The surface rotation equation is: r(θ, z) = (rcosθ, rsinθ, z); extract a curve on the surface C, and extract a point P on the curve C to study its geodesic curvature and normal curvature; 缠绕成型过程中,纱线由极孔一端开始,经过一个完整循环回到与起始点错开一个纱宽的距离,再经过若干个完整循环将内衬布满;During the winding and forming process, the yarn starts from one end of the pole hole, goes through a complete cycle and returns to a distance of one yarn width from the starting point, and then goes through several complete cycles to fill the lining; 纤维增强塑料由塑料内衬和增强材料组成,通过高强度比率实现灵活性;Fiber-reinforced plastics consist of a plastic lining and reinforcements that allow for flexibility through a high strength ratio; 预埋植入金属件经吹塑成型塑料内胆,通过塑料作为内衬再用高性能碳纤维与树脂基体复合成型,内衬采用具有防渗和密封功能的高分子材料,纤维在未浸渍树脂的条件下以测地线方式缠绕在内衬上,外层涂有硅橡胶或氟橡胶防护层的压力容器,通过干纱缠绕压力容器和无后续的固化过程使其具有成型效率高、服役期后可回收的特点;The pre-embedded implanted metal parts are blow-molded into a plastic liner. The plastic is used as the lining and then the high-performance carbon fiber is compositely molded with a resin matrix. The lining is made of polymer materials with anti-seepage and sealing functions. The fibers are not impregnated with resin. Under certain conditions, the pressure vessel is wound on the inner liner in a geodesic manner and the outer layer is coated with a silicone rubber or fluororubber protective layer. The dry yarn is wound around the pressure vessel and there is no subsequent curing process to achieve high molding efficiency and long service life. Recyclable features; 第四步,涂敷表面保护层The fourth step is to apply a surface protective layer 干纱缠绕结束后,表层涂敷硅橡胶或氟橡胶溶液,使表面形成具有2-6mm厚的弹性的保护层,即得到全复合材料储氢瓶。After the dry yarn winding is completed, the surface is coated with silicone rubber or fluororubber solution to form an elastic protective layer with a thickness of 2-6mm on the surface, thereby obtaining a fully composite hydrogen storage bottle. 2.如权利要求1所述的一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法,其特征在于:吹塑材料选用尼龙66、高密度聚乙烯和低密度聚乙烯的混合物以及聚丙烯其中的一种;结构预埋件由金属材料气瓶口螺纹结构件精加工而成,非螺纹部分便埋入吹塑层的预埋角。2. A method for preparing a fully composite hydrogen storage bottle with a plastic liner and carbon fiber winding for vehicles as claimed in claim 1, characterized in that: the blow molding material is a mixture of nylon 66, high-density polyethylene and low-density polyethylene; One kind of polypropylene; structural embedded parts are made of metal cylinder mouth threaded structural parts, and the non-threaded parts are embedded in the embedded corners of the blow molding layer. 3.如权利要求2所述的一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法,其特征在于:通过增强材料提供高强度和刚度,而塑料本身在强度和刚度方面比较差,因此在制作过程需要强度高,通过设计最优模型形状和纤维缠绕轨迹路径,使纤维仅承受拉伸应力且纤维发挥100%作用,在所述形状下纤维结构承担所有力量;因此塑料内衬没有承担绝对压力,承受压力时候起到密封作用。3. A method for preparing a fully composite hydrogen storage bottle with a plastic liner and carbon fiber winding for vehicles as claimed in claim 2, characterized in that: high strength and stiffness are provided through reinforcing materials, while the plastic itself is relatively poor in strength and stiffness. , therefore the production process requires high strength. By designing the optimal model shape and fiber winding trajectory path, the fiber only bears tensile stress and the fiber plays 100% role. Under the shape, the fiber structure bears all the force; therefore, the plastic lining It does not bear absolute pressure and acts as a seal when it is under pressure. 4.如权利要求1、2或3所述的一种塑料内胆碳纤维缠绕车用全复合材料储氢瓶制备方法,其特征在于:利用MATLAB软件对干纱缠绕进行轨迹仿真;首先根据模具的几何尺寸在MATLAB的命令框中输入封头和筒身部分的几何参数,然后通过代码编程的方法建立内衬的几何模型,由纤维轨迹方程建立缠绕轨迹的几何模型;而在封头段的中心转角为二阶微分方程,采用四阶Runge-Kutta法进行求解,在此利用MATLAB中自带的ode45函数进行求解;根据所求轨迹方程和缠绕参数画出干纱缠绕线型在一个循环、五个循环和纤维布满情况下的线型图。4. A method for preparing a fully composite hydrogen storage bottle with a plastic liner and carbon fiber winding for vehicles as claimed in claim 1, 2 or 3, characterized in that: MATLAB software is used to simulate the trajectory of dry yarn winding; first, according to the shape of the mold For geometric dimensions, enter the geometric parameters of the head and barrel parts in the command box of MATLAB, then establish the geometric model of the lining through code programming, and establish the geometric model of the winding trajectory from the fiber trajectory equation; and in the center of the head section The rotation angle is a second-order differential equation, which is solved by the fourth-order Runge-Kutta method. Here, the ode45 function that comes with MATLAB is used to solve it. According to the required trajectory equation and winding parameters, the dry yarn winding line pattern is drawn in one cycle and five cycles. Line diagram with loops and full fibers.
CN202310448506.8A 2023-04-24 2023-04-24 A method for preparing a fully composite hydrogen storage bottle with a plastic liner and carbon fiber wrapping for vehicles Pending CN117301592A (en)

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