CN117299409A - Intelligent spraying device with self-adaptive cambered surface function - Google Patents
Intelligent spraying device with self-adaptive cambered surface function Download PDFInfo
- Publication number
- CN117299409A CN117299409A CN202311261758.6A CN202311261758A CN117299409A CN 117299409 A CN117299409 A CN 117299409A CN 202311261758 A CN202311261758 A CN 202311261758A CN 117299409 A CN117299409 A CN 117299409A
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- paint
- spraying device
- self
- cambered surface
- pipe
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- 238000005507 spraying Methods 0.000 title claims abstract description 87
- 239000007921 spray Substances 0.000 claims abstract description 114
- 239000003973 paint Substances 0.000 claims abstract description 110
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 102
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 238000009413 insulation Methods 0.000 claims description 27
- 238000004140 cleaning Methods 0.000 claims description 25
- 210000001503 joint Anatomy 0.000 claims description 13
- 230000004888 barrier function Effects 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims 2
- 239000000463 material Substances 0.000 claims 1
- 239000002893 slag Substances 0.000 abstract description 14
- 230000033001 locomotion Effects 0.000 abstract description 13
- 230000008859 change Effects 0.000 abstract description 6
- 239000011248 coating agent Substances 0.000 abstract description 6
- 238000000576 coating method Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 230000001681 protective effect Effects 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 125000004122 cyclic group Chemical group 0.000 abstract 1
- 230000000694 effects Effects 0.000 abstract 1
- 239000004922 lacquer Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 240000007643 Phytolacca americana Species 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/46—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material
- B05B14/465—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material using substantially vertical liquid curtains or wetted walls behind the object to be sprayed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses an intelligent spraying device with a self-adaptive cambered surface function, which belongs to the technical field of spraying devices and comprises a heat-insulating shell, wherein a protective door is hinged to the side edge of the heat-insulating shell, a paint storage box is fixedly arranged in the middle of the upper end of the heat-insulating shell, and a first pump is connected to the upper end of the paint storage box; further comprises: the second pump is fixed the left and right sides of thermal-insulated casing, the second pump passes through transmission pipe and pond intercommunication each other, and the second pump passes through honeycomb duct and sprays the piece interconnect, spray the piece and fix on thermal-insulated casing's inside left and right sides top, make it along thermal-insulated casing's lateral wall blowout water source formation cascade play the effect of separation paint. This intelligent spraying device with self-adaptation cambered surface function can conveniently change the motion trail of spraying according to the spraying face of different shapes, can adsorb its unnecessary coating through the cascade simultaneously, and avoids paint slag to get into inside the pipeline at the in-process of water source cyclic utilization.
Description
Technical Field
The invention relates to the technical field of spraying devices, in particular to an intelligent spraying device with a self-adaptive cambered surface function.
Background
In order to conveniently impart different colors to the surface of a workpiece or to improve the corrosion resistance of the workpiece, a spraying device is generally used to spray a paint layer onto the surface of the workpiece.
The spraying device for coating spraying, which is convenient for adjusting the spraying range, comprises a base and a pair of side plates arranged on two sides of the top end of the base, wherein the publication number is CN 215465478U; an adjusting mechanism is arranged between the top ends of the pair of side plates and comprises a first sliding block arranged on the pair of side plates in a sliding mode, two first sliding rods fixed between the two first sliding blocks side by side and a second sliding block movably sleeved on the two first sliding rods, a grab handle is arranged at the top end of the second sliding block, and a spraying head is arranged at the bottom end of the second sliding block through a first electric push rod.
The following technical problems exist in the prior art: in order to ensure the uniformity of spraying, the spray head of the existing spraying device can only normally perform a single movement mode, and the movement track of the spray head is inconvenient to change according to different spraying planes, so that when the spray head moves linearly and needs to spray the cambered surface of a workpiece, the spray head can only move along the directions parallel to the tangent line of the cambered surface, and therefore when spraying, the concentration of the coating sprayed on the cambered surface is uneven, and when the spray head moves in an arc manner, the spray head moving in an arc manner can also cause the concentration of the coating sprayed on the surface of the workpiece in all places;
the utility model provides a spraying device for sheet metal, which comprises a housin, the top of casing is equipped with stores up gluey device, store up gluey device's bottom rotation is connected with out the rubber tube, the lower extreme intercommunication of going out the rubber tube has out the rubber tube, it has the glue nozzle to go out to link through a plurality of glue outlet holes on the lateral wall of rubber tube, the bottom mounting who goes out the rubber tube has the connecting rod, the cover has the third gear on the connecting rod, the vertical a plurality of pivots that are equipped with all around of connecting rod, the cover has the fourth gear with third gear engagement in the pivot, the upper end of pivot is equipped with first mounting panel, it has the second mounting panel to rotate through a plurality of electric telescopic handle on the inner roof of casing.
The following technical problems exist in the prior art: when the existing spraying device is used for spraying a workpiece, the paint is inconvenient to protect, so that part of paint is easy to adhere to the inner wall of the device after the spray head sprays the paint on the workpiece, and the adhered paint is easy to emit pungent smell along with the accumulation of the paint on the inner wall of equipment after the spraying is finished, so that surrounding staff are affected;
the utility model provides an iron core spraying device of publication number CN209205613U, it includes spray gun, track and pond, and the track is located the top in pond, is provided with the workstation of placing the iron core that waits to spout in the pond, installs the manipulator below the track, and the manipulator reciprocates in the track, and the manipulator centre gripping has the spray gun, and the workstation below is aimed at to the spray gun, and pond one side is provided with high-order water tank, and the water in the pond is carried to the water pipe through the water pump, and the water pipe stretches into the upper portion of high-order water tank. The water is pumped to a high position, the water continuously overflows from the high-position water tank to form a water curtain, paint particles generated by spraying in the air by the spray gun are adsorbed and filtered by the water curtain in the device, the spray gun moves forwards or backwards at a uniform speed along with the manipulator in the track, and the spray gun is uniform in spraying and high in efficiency.
The following technical problems exist in the prior art: the existing spraying device is convenient for absorbing redundant paint after spraying, and the water curtain is additionally arranged on the device to absorb the paint, however, the paint is not convenient for filtering the paint slag after being absorbed by the water curtain, so that the paint slag in the water source easily enters into the pipeline to cause the blockage of the pipeline after the water pump circularly pumps the water source.
So we propose an intelligent spraying device with adaptive cambered surface function so as to solve the problems set forth above.
Disclosure of Invention
The invention aims to provide an intelligent spraying device with a self-adaptive cambered surface function, so as to solve the problems that in order to ensure the uniformity of spraying in the existing spraying device in the current market, a spray head can only normally carry out a single movement mode, the movement track of the spray head is inconvenient to change according to different spraying planes, and when a workpiece is sprayed, the paint is inconvenient to protect, so that after the workpiece is sprayed with the paint, the spray head is easy to adhere to the inner wall of the device, after the paint is absorbed by a water curtain, the paint slag is inconvenient to filter, and therefore, after a water pump circulates and pumps a water source, the paint slag in the water source easily enters the inside of a pipeline to cause pipeline blockage.
In order to achieve the above purpose, the present invention provides the following technical solutions: the intelligent spraying device with the self-adaptive cambered surface function comprises a heat insulation shell, wherein a protective door is hinged to the side edge of the heat insulation shell, a paint storage box is fixedly arranged in the middle of the upper end of the heat insulation shell, a first pump is connected to the upper end of the paint storage box and is communicated with the paint storage box through a pumping pipe, and the first pump is connected with a paint spraying head through a conveying pipe;
further comprises:
the water tank is fixed at the lower end of the inner part of the heat insulation shell, the middle part of the water tank is fixedly connected with a bearing plate, and a heater is arranged in the water tank;
the second pump is fixed on the left side and the right side of the heat insulation shell, the second pump is mutually communicated with the water pool through a transmission pipe, the second pump is mutually connected with the spraying block through a diversion pipe, and the spraying block is fixed on the top ends of the left side and the right side of the inside of the heat insulation shell, so that the spraying block sprays water sources along the side wall of the heat insulation shell to form a water curtain to play a role in blocking paint;
the blocking net is fixed inside the left side and the right side of the water tank and is used for filtering paint residues in a water source, the paint spraying head is arranged on the regulating structure, and the movable path of the paint spraying head is changed through the regulating structure so as to adapt to plane or cambered surface paint spraying;
the self-cleaning structure is arranged above the regulating structure and is used for preventing paint layering in the paint storage box and realizing back flushing of the barrier net.
Preferably, the lower extreme equidistant evenly distributed who sprays the piece has a plurality of spouts, and sprays the piece and set up with thermal-insulated casing's horizontal axis symmetry about thermal-insulated casing to thermal-insulated casing's surface sets up with the insulating layer, and the insulating layer is used for hindering thermal-insulated casing and the exchange of external environment heat.
Through adopting above-mentioned technical scheme, after the inside of spray the piece gets into the water source, the water source is spouted downwards through its lower extreme evenly distributed's spout, thereby forms the cascade through spout spun water source.
Preferably, the regulation and control structure comprises servo motor, drive gear, movable rack, electro-magnet, location magnet, slide bar and supporting shoe, and servo motor fixes the back at thermal-insulated casing, servo motor's output stretches into the inside to thermal-insulated casing, and servo motor's output end fixedly connected with drive gear, drive gear's top meshing is connected with movable rack, and the side of movable rack and drive gear all inlays there is the electro-magnet, the side of electro-magnet is provided with location magnet, and location magnet is fixed on the painting head, the upper end fixedly connected with slide bar of movable rack, and the slide bar runs through and install on the supporting shoe, the supporting shoe is fixed on thermal-insulated casing's inside top.
Preferably, the transmission gear is in meshed connection with the movable rack, and the upper end of the movable rack is fixedly connected with a sliding rod which can slide on the supporting block.
Through adopting above-mentioned technical scheme, can make the movable rack of meshing connection carry out left and right reciprocating motion through the positive and negative rotation of drive gear.
Preferably, the self-cleaning structure comprises main gasbag, gas-supply pipe, promotion gasbag, piston rod, spacing post, negative pressure chamber, poking rod, butt joint pipe and clean spray tube, and main gasbag bonds in the slide bar tip, main gasbag passes through gas-supply pipe and promotes gasbag interconnect, and promotes the gasbag to bond between the inside of the upper end of piston rod and spacing post, spacing post is fixed in the inside of thermal-insulated casing, and the lower extreme of piston rod stretches into the inside in negative pressure chamber to the upper end fixedly connected with poking rod of piston rod, the upper end of poking rod stretches into the inside of lacquer storage box, the negative pressure chamber communicates each other through butt joint pipe and clean spray tube, and clean spray tube is fixed in the inside left and right sides in pond, clean spray tube is located the below of separation net.
Preferably, the air flow in the main air bag can enter the pushing air bag through the air pipe, and the main air bag and the pushing air bag are made of elastic rubber.
Through adopting above-mentioned technical scheme, can make its inside air current enter into the inside of promotion gasbag through the gas-supply pipe after main gasbag receives ambient pressure.
Preferably, the piston rod and the poking rod are fixedly connected, and the poking rod can slide on the paint storage box.
Through adopting above-mentioned technical scheme, can make its upper end fixed connection poke rod carry out synchronous movement in the inside of storing up the lacquer box through the removal of piston rod.
Preferably, the spacing post is at the inside evenly distributed of thermal-insulated casing, and is located the inside negative pressure chamber interconnect of two spacing posts of paint spraying head left side direction through a butt joint pipe and the clean spray tube on pond left side, and the inside negative pressure chamber interconnect of two spacing posts of paint spraying head right side direction is located through a butt joint pipe and the clean spray tube on pond right side.
Through adopting above-mentioned technical scheme, through the piston rod after the inside of negative pressure chamber upwards removes, can make its clean spray tube extract the inside water source of pond.
Preferably, the upper end of the cleaning spray pipe is uniformly provided with a plurality of branch spray pipes, and the branch spray pipes at the upper end of the cleaning spray pipe are vertically distributed with the barrier net.
By adopting the technical scheme, the blocking net can be reversely flushed through the water source upwards sprayed by the branch spray pipe, and the blocking of holes on the blocking net by paint slag is avoided.
Compared with the prior art, the invention has the beneficial effects that: the intelligent spraying device with the self-adaptive cambered surface function can conveniently change the spraying movement track according to the spraying surfaces with different shapes, can adsorb redundant paint through the water curtain, and prevents paint slag from entering the pipeline in the process of recycling a water source;
1. the device is provided with a transmission gear, the positioning magnet on the paint spray head and the electromagnet are mutually attracted, so that the fixation of the paint spray head and the transmission gear is finished, the paint spray head can be driven to reciprocate through the reciprocating rotation of the transmission gear, so that the device is suitable for spraying paint on an arc surface, meanwhile, the positioning magnet on the paint spray head and the electromagnet on the movable rack can be mutually attracted, the fixation of the paint spray head and the movable rack is finished, and the movable rack can drive the paint spray head to reciprocate left and right through the reciprocating rotation of the transmission gear, so that the device is suitable for spraying paint on a plane;
2. the water source inside the water tank can be circularly extracted through the action of the second pump, so that the water source inside the water tank enters the spray block, the water source sprayed out of the nozzle at the lower end of the spray block is utilized to form a water curtain, paint is blocked through the action of the water curtain, the paint is prevented from being sprayed onto the inner wall of the heat-insulating shell, meanwhile, the temperature of the water source inside the water tank can be changed through the heater inside the water tank, and the temperature inside the heat-insulating shell is regulated and controlled to a proper range according to actual needs through the change of the water temperature;
3. be provided with clean spray tube, up-and-down reciprocating motion inside spacing post through the piston rod, thereby can make the poking bar of its piston rod upper end move in the inside of storing up the lacquer box, thereby utilize the motion of poking bar can improve the mobility of paint inside storing up the lacquer box and prevent that the layering from appearing in the paint, can make its clean spray tube extract and extrude its inside water source of pond after the piston rod reciprocating motion simultaneously, can improve the mobility of the inside water source of pond through the water absorption and the drainage of clean spray tube, improve the heating efficiency of heater to the inside water source of pond, and can utilize spun rivers to carry out the back flushing to the separation net of top after the clean spray tube upwards spouts the water source, avoid the paint slag to influence normal filtration function with the mesh jam of its filter screen.
Drawings
FIG. 1 is a schematic view of a front perspective structure of the present invention;
FIG. 2 is a schematic cross-sectional view of a pool and heater of the present invention;
FIG. 3 is a schematic view of the structure of the pool and the barrier net of the present invention;
FIG. 4 is a schematic view of the heat insulating housing and spacing column of the present invention;
FIG. 5 is a schematic diagram of the structure of the transmission gear and positioning magnet of the present invention;
FIG. 6 is a schematic diagram of the movable rack and electromagnet structure of the present invention;
FIG. 7 is an enlarged schematic view of the structure of FIG. 6A according to the present invention;
fig. 8 is a schematic view of the barrier net and cleaning nozzle structure of the present invention.
In the figure: 1. a heat insulating housing; 2. a protective door; 3. a paint storage box; 4. a first pump; 5. an extraction tube; 6. a delivery tube; 7. a paint spray head; 8. a pool; 9. a bearing plate; 10. a heater; 11. a second pump; 12. a transmission tube; 13. a flow guiding pipe; 14. a spray block; 15. a barrier web; 16. a regulating structure; 161. a servo motor; 162. a transmission gear; 163. a movable rack; 164. an electromagnet; 165. positioning a magnet; 166. a slide bar; 167. a support block; 17. self-cleaning structure; 171. a main air bag; 172. a gas pipe; 173. pushing the air bag; 174. a piston rod; 175. a limit column; 176. a negative pressure chamber; 177. a toggle rod; 178. a butt joint pipe; 179. cleaning the spray pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, the present invention provides two embodiments as follows:
embodiment one:
in order to ensure the uniformity of spraying, the spray head of the existing spraying device can only normally perform a single movement mode, and the movement track of the spray head is inconvenient to change according to different spraying planes, so that when the spray head moves linearly and needs to spray the cambered surface of a workpiece, the spray head can only move along the directions parallel to the tangent line of the cambered surface, and therefore the concentration of the coating on each part of the cambered surface is uneven when spraying, and when the spray head moves in an arc manner and needs to spray the plane of the workpiece, the spray head moving in an arc manner can also cause the concentration of the coating on each part of the plane of the spray head to be uneven, so as to solve the technical problem, the following technical contents are disclosed in the embodiment, as shown in fig. 1, 2, 5 and 6;
the intelligent spraying device with the self-adaptive cambered surface function comprises a heat insulation shell 1, wherein a protective door 2 is hinged to the side edge of the heat insulation shell 1, a paint storage box 3 is fixedly arranged in the middle of the upper end of the heat insulation shell 1, a first pump 4 is connected to the upper end of the paint storage box 3, the first pump 4 is communicated with the paint storage box 3 through a pumping pipe 5, and the first pump 4 is connected with a paint spray head 7 through a conveying pipe 6; the paint spraying head 7 is arranged on the regulating structure 16, the movable path of the paint spraying head 7 is changed through the regulating structure 16 to adapt to plane or cambered surface paint spraying, the regulating structure 16 is composed of a servo motor 161, a transmission gear 162, a movable rack 163, an electromagnet 164, a positioning magnet 165, a sliding rod 166 and a supporting block 167, the servo motor 161 is fixed on the back surface of the heat insulation shell 1, the output end of the servo motor 161 stretches into the heat insulation shell 1, the end part of the output end of the servo motor 161 is fixedly connected with the transmission gear 162, the movable rack 163 is connected with the upper part of the transmission gear 162 in a meshed manner, the movable rack 163 and the side edges of the transmission gear 162 are embedded with the electromagnet 164, the side edges of the electromagnet 164 are provided with positioning magnets 165, the positioning magnets 165 are fixed on the paint spraying head 7, the upper end of the movable rack 163 is fixedly connected with a sliding rod 166, the sliding rod 166 is installed on the supporting block 167 in a penetrating manner, and the supporting block 167 is fixed on the top end of the inside of the heat insulation shell 1. The transmission gear 162 is in meshed connection with the movable rack 163, and a sliding rod 166 is fixedly connected to the upper end of the movable rack 163 and can slide on the supporting block 167.
The working principle of the embodiment is as follows: when the cambered surface of a workpiece is required to be sprayed, the workpiece is placed at the upper end of the supporting plate 9 to be fixed, then the electromagnet 164 on the side edge of the transmission gear 162 is electrified, so that the positioning magnet 165 on the spray head 7 and the electromagnet 164 on the transmission gear 162 are mutually attracted, the fixation of the spray head 7 and the transmission gear 162 is completed, then the paint storage box 3 of the spray head is conveyed to the inside of the spray head 7 through the opening of the first pump 4 and the through the extraction pipe 5 and the conveying pipe 6, then the transmission gear 162 is controlled to reciprocate through the servo motor 161, the spray head 7 on the side edge can be driven to synchronously rotate through the reciprocating rotation of the transmission gear 162, even spray of the cambered surface is realized by utilizing the rotating spray head 7, when the plane of the workpiece is required to be sprayed, the electromagnet 164 on the movable rack 163 is electrified, then the positioning magnet 165 on the spray head 7 and the electromagnet 164 on the movable rack 163 are mutually attracted, so that the movable rack 163 and the spray head 7 are fixed, at the moment, the movable rack 163 can be driven to linearly reciprocate left and right when the transmission gear 162 reciprocates, and the movable rack 163 can be driven to synchronously move the workpiece by the reciprocating rack 7.
Embodiment two:
the intelligent spraying device with the self-adaptive cambered surface function disclosed in the embodiment is a further improvement based on the first embodiment, and some spraying devices are inconvenient to protect the paint when spraying the workpiece, so that part of the paint is easy to adhere to the inner wall of the device after the spray head sprays the paint on the workpiece, and the attached paint is easy to emit pungent smell along with accumulation of the paint on the inner wall of the device after the spraying is finished, so that surrounding staff is influenced, and in order to solve the technical problem that the paint is easy to spray on the inner wall of the device, the embodiment discloses the following technical contents, as shown in fig. 1-3;
a water tank 8 is fixed at the lower end of the interior of the heat insulation shell 1, a bearing plate 9 is fixedly connected to the middle part of the water tank 8, and a heater 10 is arranged in the water tank 8; the second pump 11 is fixed on the left side and the right side of the heat insulation shell 1, the second pump 11 is communicated with the water pool 8 through a transmission pipe 12, the second pump 11 is connected with the spray block 14 through a flow guide pipe 13, and the spray block 14 is fixed on the top ends of the left side and the right side of the inside of the heat insulation shell 1, so that the water source is sprayed out along the side wall of the heat insulation shell 1 to form a water curtain to play a role of blocking paint; the lower extreme equidistant evenly distributed who sprays the piece 14 has a plurality of spouts, and sprays the piece 14 and set up with the heat-proof housing 1's horizontal axis symmetry about heat-proof housing 1 to the surface setting of heat-proof housing 1 is with the insulating layer, and the insulating layer is used for hindering heat exchange of heat-proof housing 1 and external environment.
The working principle of the embodiment is as follows: the second pump 11 is started in the process of spraying paint, the second pump 11 can be started to convey the water source inside the water tank 8 to the inside of the spray block 14 through the guide pipe 13 by utilizing the conveying pipe 12, the water source is sprayed out along the direction perpendicular to the heat insulation shell 1 through the nozzle at the lower end of the spray block 14, the water source sprayed out through the nozzle at the lower end of the spray block 14 forms a water curtain, the paint sprayed out of the water curtain is prevented from being sprayed onto the inner wall of the heat insulation shell 1 by the water curtain, the heater 10 is installed inside the water tank 8, the water source inside the water tank 8 can be heated according to actual needs through the arrangement of the heater 10, so that the internal temperature of the heat insulation shell 1 is regulated and controlled, and the internal temperature of the heat insulation shell 1 is kept in a proper range.
Embodiment III:
the intelligent spraying device with the self-adaptive cambered surface function disclosed in the embodiment is further improved on the basis of the second embodiment, in order to facilitate the absorption of the excessive paint after spraying, the conventional spraying device is additionally provided with a water curtain to absorb the paint, however, after the paint is absorbed by the water curtain, the paint slag is inconvenient to filter, so that after the water pump circulates and pumps the water source, the paint slag in the water source easily enters the pipeline to cause the blockage of the pipeline, and in order to solve the technical problem that the paint slag easily enters the pipeline, the embodiment discloses the following technical matters, as shown in fig. 1, fig. 2 and fig. 5-fig. 8;
barrier nets 15 fixed inside the left and right sides of the water tank 8 for filtering paint slag in the water source; self-cleaning structure 17 is installed in the top of regulation and control structure 16 for prevent the inside paint layering of paint storage box 3 and realize the back flush to separation net 15. The self-cleaning structure 17 is composed of a main air bag 171, an air pipe 172, a pushing air bag 173, a piston rod 174, a limit column 175, a negative pressure cavity 176, a poking rod 177, a butt joint pipe 178 and a cleaning spray pipe 179, wherein the main air bag 171 is adhered to the end part of the sliding rod 166, the main air bag 171 is connected with the pushing air bag 173 through the air pipe 172, the pushing air bag 173 is adhered between the upper end of the piston rod 174 and the inner part of the limit column 175, the limit column 175 is fixed in the heat insulation shell 1, the lower end of the piston rod 174 extends into the negative pressure cavity 176, the poking rod 177 is fixedly connected with the upper end of the piston rod 174, the upper end of the poking rod 177 extends into the inner part of the paint storage box 3, the negative pressure cavity 176 is mutually communicated through the butt joint pipe 178 and the cleaning spray pipe 179, the cleaning spray pipe 179 is fixed on the left side and the right side of the inner part of the water tank 8, and the cleaning spray pipe 179 is located below the barrier net 15. The air flow in the main air bag 171 can enter the pushing air bag 173 through the air pipe 172, and the main air bag 171 and the pushing air bag 173 are made of elastic rubber. The piston rod 174 and the tap lever 177 are fixedly connected, and the tap lever 177 is capable of sliding on the paint storage box 3. The spacing posts 175 are evenly distributed in the heat insulation shell 1, and the negative pressure cavities 176 in the two spacing posts 175 in the left side direction of the paint spray head 7 are connected with the cleaning spray pipes 179 in the left side of the water tank 8 through a butt joint pipe 178, and the negative pressure cavities 176 in the two spacing posts 175 in the right side direction of the paint spray head 7 are connected with the cleaning spray pipes 179 in the right side of the water tank 8 through a butt joint pipe 178. The upper end of the cleaning spray pipe 179 is uniformly provided with a plurality of branch spray pipes, and the branch spray pipes at the upper end of the cleaning spray pipe 179 are vertically distributed with the barrier net 15.
The working principle of the embodiment is as follows: when sprayed paint is blocked by a water curtain, paint slag is doped in a water source flowing downwards, after the water source falls into the water pool 8, the paint slag in the water source can be filtered by the blocking net 15, no matter when the cambered surface or the plane of a workpiece is sprayed with paint, the transmission gear 162 can enable the movable rack 163 to reciprocate left and right in the reciprocating process, the sliding rod 166 at the upper end of the movable rack 163 can reciprocate on the supporting block 167 when the movable rack 163 reciprocates left and right, after the main air bag 171 on the sliding rod 166 contacts and presses the supporting block 167 after the sliding rod 166 moves, air flow in the main air bag 171 can enter the pushing air bag 173 through the air pipe 172, the piston rod 174 of the pushing air bag 173 can move upwards in the limiting column 175 after being inflated and expanded, after the main air bag 171 on the sliding rod 166 is separated from the supporting block 167, the main air bag 171 is reset, the air flow in the air bag 173 is pushed to flow back to the main air bag 171 through the air pipe 172, the air bag 173 is pushed to shrink and then the piston rod 174 is pulled to move downwards, so that the piston rod 174 reciprocates up and down in the limit post 175, the stirring rod 177 fixedly connected with the upper end of the piston rod 174 can synchronously move in the paint storage box 3 through the up and down reciprocation of the piston rod 174, the fluidity of paint in the paint storage box 3 can be improved through the reciprocation of the stirring rod 177, the phenomenon that the paint is layered in the paint storage box 3 due to long-time placement is avoided, meanwhile, after the lower end of the piston rod 174 moves upwards in the negative pressure cavity 176, negative pressure is formed in the negative pressure cavity 176, a water source in the water pool 8 is sucked through the butt joint pipe 178 and the cleaning spray pipe 179, after the lower end of the piston rod 174 moves downwards in the negative pressure cavity 176, the water source sucked by the cleaning spray pipe 179 can be extruded upwards, the filter holes on the barrier net 15 can be reversely flushed by utilizing the water source extruded upwards by the cleaning spray pipe 179, the filter holes on the barrier net 15 are prevented from being blocked by paint residues, meanwhile, the mobility of the water source in the water tank 8 can be improved when the cleaning spray pipe 179 is used for water suction and water discharge operation, and the heating efficiency of the heater 10 on the water source can be increased by utilizing the improvement of the mobility of the water source.
What is not described in detail in this specification is prior art known to those skilled in the art.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (9)
1. The utility model provides an intelligent spraying device with self-adaptation cambered surface function, includes thermal-insulated casing (1), the side of thermal-insulated casing (1) articulates and is connected with guard gate (2), and the upper end middle part fixed mounting of thermal-insulated casing (1) has paint storage box (3), the upper end of paint storage box (3) is connected with first pump (4), and first pump (4) are through extraction pipe (5) and paint storage box (3) intercommunication, first pump (4) are through conveyer pipe (6) and paint spraying head (7) interconnect;
characterized by further comprising:
a water tank (8) fixed at the lower end of the inner part of the heat insulation shell (1), a bearing plate (9) is fixedly connected to the middle part of the water tank (8), and a heater (10) is arranged in the water tank (8);
the second pump (11) is fixed at the left side and the right side of the heat insulation shell (1), the second pump (11) is communicated with the water tank (8) through the transmission pipe (12), the second pump (11) is connected with the spray block (14) through the flow guide pipe (13), and the spray block (14) is fixed at the top ends of the left side and the right side of the inside of the heat insulation shell (1) so that the spray block sprays water sources along the side wall of the heat insulation shell (1) to form a water curtain to play a role of blocking paint;
the blocking nets (15) are fixed inside the left side and the right side of the water tank (8) and are used for filtering paint residues in a water source, the paint spraying heads (7) are arranged on the regulating and controlling structure (16), and the movable path of the paint spraying heads (7) is changed through the regulating and controlling structure (16) so as to adapt to plane or cambered surface paint spraying;
the self-cleaning structure (17) is arranged above the regulating structure (16) and is used for preventing paint layering in the paint storage box (3) and realizing back flushing of the barrier net (15).
2. The intelligent spraying device with the self-adaptive cambered surface function according to claim 1, wherein the intelligent spraying device is characterized in that: the lower extreme equidistant evenly distributed who sprays piece (14) has a plurality of spouts, and sprays piece (14) and set up with the heat-proof housing (1) horizontal axis symmetry about heat-proof housing (1) to the surface setting of heat-proof housing (1) is with the insulating layer, and the insulating layer is used for hindering heat exchange of heat-proof housing (1) and external environment.
3. The intelligent spraying device with the self-adaptive cambered surface function according to claim 1, wherein the intelligent spraying device is characterized in that: regulation and control structure (16) comprise servo motor (161), drive gear (162), movable rack (163), electro-magnet (164), location magnet (165), slide bar (166) and supporting shoe (167), and servo motor (161) are fixed in the back of thermal-insulated casing (1), the output of servo motor (161) stretches into the inside of thermal-insulated casing (1), and the output tip fixedly connected with drive gear (162) of servo motor (161), the top meshing of drive gear (162) is connected with movable rack (163), and the side of movable rack (163) and drive gear (162) is all inlayed and is had electro-magnet (164), the side of electro-magnet (164) is provided with location magnet (165), and location magnet (165) are fixed on paint spraying head (7), the upper end fixedly connected with slide bar (166) of movable rack (163), and slide bar (166) run through and install on supporting shoe (167), supporting shoe (167) are fixed on the inside top of thermal-insulated casing (1).
4. An intelligent spraying device with self-adaptive cambered surface function according to claim 3, characterized in that: the transmission gear (162) is in meshed connection with the movable rack (163), and a sliding rod (166) is fixedly connected with the upper end of the movable rack (163) and can slide on the supporting block (167).
5. The intelligent spraying device with the self-adaptive cambered surface function according to claim 1, wherein the intelligent spraying device is characterized in that: self-cleaning structure (17) comprises main gasbag (171), gas-supply pipe (172), promotion gasbag (173), piston rod (174), spacing post (175), negative pressure chamber (176), stirring rod (177), butt joint pipe (178) and clean spray tube (179), and main gasbag (171) bond in slide bar (166) tip, main gasbag (171) are through gas-supply pipe (172) and promotion gasbag (173) interconnect, and promote gasbag (173) bonding between the inside of upper end and spacing post (175) of piston rod (174), spacing post (175) are fixed in the inside of thermal-insulated casing (1), and the lower extreme of piston rod (174) stretches into the inside of negative pressure chamber (176), and the upper end fixedly connected with stirring rod (177) of piston rod (174), the upper end of stirring rod (177) stretches into the inside of paint storage box (3), negative pressure chamber (176) are through intercommunication each other to connecting pipe (178) and clean spray tube (179), and clean spray tube (179) are fixed in the inside left and right sides of pond (8), clean spray tube (179) are located under clean spray tube (15).
6. The intelligent spraying device with the self-adaptive cambered surface function according to claim 5, wherein the intelligent spraying device is characterized in that: the air flow in the main air bag (171) can enter the pushing air bag (173) through the air pipe (172), and the main air bag (171) and the pushing air bag (173) are made of elastic rubber materials.
7. The intelligent spraying device with the self-adaptive cambered surface function according to claim 5, wherein the intelligent spraying device is characterized in that: the piston rod (174) is fixedly connected with the poking rod (177), and the poking rod (177) can slide on the paint storage box (3).
8. The intelligent spraying device with the self-adaptive cambered surface function according to claim 5, wherein the intelligent spraying device is characterized in that: spacing post (175) is at the inside evenly distributed of thermal-insulated casing (1), and is located inside negative pressure chamber (176) of two spacing posts (175) of paint spraying head (7) left side direction through a butt joint pipe (178) and clean spray tube (179) interconnect in pond (8) left side, and inside negative pressure chamber (176) of two spacing posts (175) of paint spraying head (7) right side direction are through a butt joint pipe (178) and clean spray tube (179) interconnect in pond (8) right side.
9. The intelligent spraying device with the self-adaptive cambered surface function according to claim 5, wherein the intelligent spraying device is characterized in that: the upper end of the cleaning spray pipe (179) is uniformly provided with a plurality of branch spray pipes, and the branch spray pipes at the upper end of the cleaning spray pipe (179) are vertically distributed with the barrier net (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311261758.6A CN117299409A (en) | 2023-09-27 | 2023-09-27 | Intelligent spraying device with self-adaptive cambered surface function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311261758.6A CN117299409A (en) | 2023-09-27 | 2023-09-27 | Intelligent spraying device with self-adaptive cambered surface function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117920491A (en) * | 2024-03-22 | 2024-04-26 | 山东九旭机械科技有限公司 | Automatic spraying machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117920491A (en) * | 2024-03-22 | 2024-04-26 | 山东九旭机械科技有限公司 | Automatic spraying machine |
| CN117920491B (en) * | 2024-03-22 | 2024-06-07 | 山东九旭机械科技有限公司 | Automatic spraying machine |
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