CN117291351B - Intelligent production management system for cables - Google Patents

Intelligent production management system for cables Download PDF

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CN117291351B
CN117291351B CN202311581855.3A CN202311581855A CN117291351B CN 117291351 B CN117291351 B CN 117291351B CN 202311581855 A CN202311581855 A CN 202311581855A CN 117291351 B CN117291351 B CN 117291351B
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CN117291351A (en
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潘泽国
赵寻
陈海祥
王广源
王建兵
金思潮
黄焕新
张锐斌
李永权
何智勇
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Guangdong New Yaguang Cable Co ltd
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    • G06T2207/10004—Still image; Photographic image

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Abstract

The invention relates to the technical field of production management systems, in particular to an intelligent production management system for cables, which comprises an order platform, a production information database, a production equipment related parameter storage module, a detection module, a control module and a production platform, wherein the control module calculates the reference time of the production cable according to the total length of the required cable, the reference speed of equipment operation, the equipment related compensation time and the raw material related compensation time and transmits the reference time to the production platform; the production platform transmits information of reference time of the production cable to the digital terminal. The paperless information transmission mode reduces the waste of resources, and the control module obtains the reference time of the production cable, thereby being beneficial to improving the production efficiency and the flexibility of production scheduling of workshops and being capable of checking related production information in time through the digital terminal.

Description

Intelligent production management system for cables
Technical Field
The invention relates to the technical field of production management systems, in particular to an intelligent production management system for cables.
Background
The cable production worksheets are printed by paper, and when the orders are executed, the production worksheets become waste paper; in addition, the cable production process file is printed by paper, and along with the improvement of the requirements of customers on the product performance and the update of related standards, the production process is optimized or changed to invalidate the original process file in the production workshop, so that a large amount of waste paper is generated and cannot be recycled.
Through a great deal of searching and reference discovery, a plurality of cable production systems have been developed, for example, an intelligent production management system for cable production and processing disclosed in the prior art with publication number CN116757452A comprises a simulation unit, wherein the simulation unit simulates each treatment process corresponding to a production procedure and establishes a simulation production model of a raw blank; the first modeling unit is used for acquiring production batch information, calling raw material blank data corresponding to each production batch and generating a raw material blank simulation model serving as an input simulation production model; and the second modeling unit loads the final product data and generates a reference final product simulation model which is output as the simulation production model.
However, the prior art system cannot estimate the production time of a certain order, affecting the shop scheduling.
Disclosure of Invention
The invention aims to improve the accuracy of workshop production, and provides an intelligent production management system for cables.
The invention adopts the following technical scheme:
the system comprises an order platform, a production information database, a production equipment related parameter storage module, a detection module, a control module and a production platform, wherein the order platform, the production information database, the production equipment related parameter storage module, the detection module and the production platform are all in communication connection with the control module;
the order platform is used for storing customer orders and transmitting the customer orders to the production information database;
the production information database is used for extracting relevant production information in a customer order, obtaining information of the total length of a required cable and transmitting the information to the control module;
the production equipment related parameter storage module is used for storing the reference speed of equipment operation, the total number of sensors arranged in the equipment and the firstThe service life of each sensor, the reference value of the ambient temperature when the equipment works, the reference value of the ambient humidity when the equipment works and the information of the unloaded reference vibration frequency under the normal state of the equipment are transmitted to the control module;
the detection module is used for detecting and obtaining information of an average value of the environment temperature during equipment operation, an average value of the environment humidity during equipment operation, an equipment noise reference index, an equipment vibration intensity reference index, an idle actual vibration frequency during equipment inspection, a purity reference index of a conductor material, a structure reference index of the conductor material, a thickness reference index of an insulating material, a structure reference index of the insulating material, a thickness reference index of a sheath material, a structure reference index of the sheath material and an abrasion resistance reference index of the sheath material, and transmitting the information to the control module;
the control module calculates a raw material reference factor, raw material related compensation time, equipment stability reference index, equipment reference factor and equipment related compensation time according to the related information, calculates reference time of a production cable according to the total length of a required cable, the reference speed of equipment operation, the equipment related compensation time and the raw material related compensation time, and transmits the reference time to the production platform;
the production platform transmits information of reference time of the production cable to the digital terminal.
Optionally, the detection module comprises a temperature detection sub-module, a humidity detection sub-module, a voiceprint recognition sub-module, a vibration detection sub-module, a material purity detection sub-module, a visual detection sub-module and an abrasion resistance detection sub-module, wherein the temperature detection sub-module, the humidity detection sub-module, the voiceprint recognition sub-module, the vibration detection sub-module, the material purity detection sub-module, the visual detection sub-module and the abrasion resistance detection sub-module are all in communication connection with the control module;
the temperature detection submodule is used for detecting temperature and obtaining information of an average value of the ambient temperature when the equipment works, and the information is transmitted to the control module;
the humidity detection sub-module is used for detecting humidity, obtaining information of an average value of the ambient humidity when the equipment works, and transmitting the information to the control module;
the voiceprint recognition sub-module is used for analyzing voiceprints and obtaining information of a noise reference index of the equipment, and transmitting the information to the control module;
the vibration detection submodule is used for analyzing the vibration intensity and frequency, obtaining the reference index of the vibration intensity of the equipment and the information of the actual vibration frequency of no-load during equipment inspection, and transmitting the information to the control module;
the material purity detection submodule is used for detecting the material purity and obtaining information of a purity reference index of the conductor material, and transmitting the information to the control module;
the visual detection sub-module is used for analyzing and obtaining information of a structural reference index of the conductor material, a thickness reference index of the insulating material, a structural reference index of the insulating material, a thickness reference index of the sheath material and a structural reference index of the sheath material, and transmitting the information to the control module;
the wear resistance detection submodule is used for detecting the wear resistance of the material, obtaining information of a wear resistance reference index of the sheath material and transmitting the information to the control module.
Optionally, the visual detection submodule comprises an acquisition unit, a screening unit and an analysis unit which are sequentially connected in a communication way, and the analysis unit is connected with the control module in a communication way;
the acquisition unit is used for shooting images and transmitting the images to the screening unit;
the screening unit screens targets in the shot images, forms screening images and transmits the screening images to the analysis unit;
the analysis unit obtains information of the structure reference index of the conductor material, the thickness reference index of the insulating material, the structure reference index of the insulating material, the thickness reference index of the sheath material and the structure reference index of the sheath material according to the screening image, and transmits the information to the control module.
Optionally, when the control module calculates the reference time of the production cable, the following formula is satisfied:
；
；
；
；
；
；
wherein,for the reference time of the production of the cable, < > a->For a round-up function->For the total length of the cable required,reference speed for the operation of the device, < >>For the device-dependent compensation time, +.>Compensating time for raw material correlation;
is a device reference factor;
device stability reference index>For the total number of sensors built into the device, < >>Is->Service life of individual sensors, +.>For the average value of the ambient temperature during operation of the device, +.>For the reference value of the ambient temperature when the device is in operation, < + >>For the average value of the ambient humidity during operation of the device, +.>The reference value is the environmental humidity when the equipment works;
for the device noise reference index, +.>The values of->Or->When->The device is checked for no-load sound without abnormal noise compared with no-load sound in normal state>If the abnormal noise exists in the sound of no-load during equipment inspection compared with the sound of no-load under the normal state of the equipment, < + >>Reference index for vibration intensity of the device, < >>The values of->Or->When->The vibration intensity of the empty load when the equipment is checked is within the range of the vibration intensity of the empty load in the normal state of the equipment, when +.>If the vibration intensity of the empty load during the inspection of the device is not within the range of the vibration intensity of the empty load during the normal state of the device, ">For the actual vibration frequency of the device during inspection, empty, < >>The reference vibration frequency is the unloaded reference vibration frequency in the normal state of the equipment;
is the reference factor of raw materials；
For the purity reference index of the conductor material, +.>The values of->Or->When (when)The actual purity of the conductor material is higher than or equal to the reference purity of the conductor material when +.>When the actual purity of the conductor material is lower than the reference purity of the conductor material, < >>For structural reference index of the conductor material, +.>The values of->Or->When->When the conductor material has no crack or shrinkage cavity defectDefect, in the case of a crack or shrinkage cavity, in the conductor material>Is a reference index for the thickness of the insulating material,/>the values of->Or->When->The actual thickness of the insulating material is within the range of the reference thickness of the insulating material, when +.>When the actual thickness of the insulating material is not within the values of the reference thickness of the insulating material,is the structural reference index of the insulating material, +.>The values of->Or->When->In the case of insulating materials without bubbles or impurities or cracks, when +.>In the case of insulating materials with defects of bubbles or impurities or cracks,>for the reference index of the thickness of the sheath material, +.>The values of->Or (b)When->When the actual thickness of the sheath material is within the range of the reference thickness of the sheath material, when +.>When the actual thickness of the sheath material is not within the range of the reference thickness of the sheath material, < ->For structural reference index of the sheath material, +.>The values of->Or->When->When the sheath material has no bubble, impurity or crack defect, when +.>In the case of a sheath material with defects of bubbles or impurities or cracks,>for the reference index of the wear resistance of the jacket material, +.>The values of->Or->When->The sheath material meets the requirement of wear resistance when +.>The sheath material does not meet the requirement of wear resistance.
The beneficial effects obtained by the invention are as follows:
1. the related information is mutually transmitted among the order platform, the production information database, the production equipment related parameter storage module, the detection module, the control module and the production platform, so that a paperless information transmission mode is formed, the waste of resources is reduced, and the problem of information omission during transmission is avoided;
2. the reference time of production cable is obtained through the control module, so that the production efficiency and the flexibility of production scheduling of workshops are improved, and workers can check related information in time through the digital terminal, so that the workshop production scheduling method is convenient.
For a further understanding of the nature and the technical aspects of the present invention, reference should be made to the following detailed description of the invention and the accompanying drawings, which are provided for purposes of reference only and are not intended to limit the invention.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a detection module according to the present invention;
FIG. 3 is a schematic diagram of a visual inspection sub-module according to the present invention;
fig. 4 is a schematic overall structure of a second embodiment of the present invention.
Detailed Description
The following embodiments of the present invention are described in terms of specific examples, and those skilled in the art will appreciate the advantages and effects of the present invention from the disclosure herein. The invention is capable of other and different embodiments and its several details are capable of modification and variation in various respects, all without departing from the spirit of the present invention. The drawings of the present invention are merely schematic illustrations, and are not drawn to actual dimensions, and are stated in advance. The following embodiments will further illustrate the related art of the present invention in detail, but the disclosure is not intended to limit the scope of the present invention.
Embodiment one: the present embodiment provides an intelligent production management system for cables, which is shown in fig. 1 to 3.
The system comprises an order platform, a production information database, a production equipment related parameter storage module, a detection module, a control module and a production platform, wherein the order platform, the production information database, the production equipment related parameter storage module, the detection module and the production platform are all in communication connection with the control module;
the order platform is used for storing customer orders and transmitting the customer orders to the production information database;
the production information database is used for extracting relevant production information in a customer order, obtaining information of the total length of a required cable and transmitting the information to the control module;
the production equipment related parameter storage module is used for storing the reference speed of equipment operation, the total number of sensors arranged in the equipment and the firstThe service life of each sensor, the reference value of the ambient temperature when the equipment works, the reference value of the ambient humidity when the equipment works and the information of the unloaded reference vibration frequency under the normal state of the equipment are transmitted to the control module;
the detection module is used for detecting and obtaining information of an average value of the environment temperature during equipment operation, an average value of the environment humidity during equipment operation, an equipment noise reference index, an equipment vibration intensity reference index, an idle actual vibration frequency during equipment inspection, a purity reference index of a conductor material, a structure reference index of the conductor material, a thickness reference index of an insulating material, a structure reference index of the insulating material, a thickness reference index of a sheath material, a structure reference index of the sheath material and an abrasion resistance reference index of the sheath material, and transmitting the information to the control module;
the control module calculates a raw material reference factor, raw material related compensation time, equipment stability reference index, equipment reference factor and equipment related compensation time according to the related information, calculates reference time of a production cable according to the total length of a required cable, the reference speed of equipment operation, the equipment related compensation time and the raw material related compensation time, and transmits the reference time to the production platform;
the production platform transmits information of reference time of the production cable to the digital terminal.
Optionally, the detection module comprises a temperature detection sub-module, a humidity detection sub-module, a voiceprint recognition sub-module, a vibration detection sub-module, a material purity detection sub-module, a visual detection sub-module and an abrasion resistance detection sub-module, wherein the temperature detection sub-module, the humidity detection sub-module, the voiceprint recognition sub-module, the vibration detection sub-module, the material purity detection sub-module, the visual detection sub-module and the abrasion resistance detection sub-module are all in communication connection with the control module;
the temperature detection submodule is used for detecting temperature and obtaining information of an average value of the ambient temperature when the equipment works, and the information is transmitted to the control module;
the humidity detection sub-module is used for detecting humidity, obtaining information of an average value of the ambient humidity when the equipment works, and transmitting the information to the control module;
the voiceprint recognition sub-module is used for analyzing voiceprints and obtaining information of a noise reference index of the equipment, and transmitting the information to the control module;
the vibration detection submodule is used for analyzing the vibration intensity and frequency, obtaining the reference index of the vibration intensity of the equipment and the information of the actual vibration frequency of no-load during equipment inspection, and transmitting the information to the control module;
the material purity detection submodule is used for detecting the material purity and obtaining information of a purity reference index of the conductor material, and transmitting the information to the control module;
the visual detection sub-module is used for analyzing and obtaining information of a structural reference index of the conductor material, a thickness reference index of the insulating material, a structural reference index of the insulating material, a thickness reference index of the sheath material and a structural reference index of the sheath material, and transmitting the information to the control module;
the wear resistance detection submodule is used for detecting the wear resistance of the material, obtaining information of a wear resistance reference index of the sheath material and transmitting the information to the control module.
Optionally, the visual detection submodule comprises an acquisition unit, a screening unit and an analysis unit which are sequentially connected in a communication way, and the analysis unit is connected with the control module in a communication way;
the acquisition unit is used for shooting images and transmitting the images to the screening unit;
the screening unit screens targets in the shot images, forms screening images and transmits the screening images to the analysis unit;
the analysis unit obtains information of the structure reference index of the conductor material, the thickness reference index of the insulating material, the structure reference index of the insulating material, the thickness reference index of the sheath material and the structure reference index of the sheath material according to the screening image, and transmits the information to the control module.
Optionally, when the control module calculates the reference time of the production cable, the following formula is satisfied:
；
；
；
；
；
；
wherein,for the reference time of the production of the cable, < > a->For a round-up function->For the total length of the cable required,reference speed for the operation of the device, < >>For the device-dependent compensation time, +.>Compensating time for raw material correlation;
is a device reference factor;
device stability reference index>For the total number of sensors built into the device, < >>Is->Service life of individual sensors, +.>For the average value of the ambient temperature during operation of the device, +.>For the reference value of the ambient temperature when the device is in operation, < + >>For the average value of the ambient humidity during operation of the device, +.>The reference value is the environmental humidity when the equipment works;
for the device noise reference index, +.>The values of->Or->When->The device is checked for no-load sound without abnormal noise compared with no-load sound in normal state>If the abnormal noise exists in the sound of no-load during equipment inspection compared with the sound of no-load under the normal state of the equipment, < + >>Reference index for vibration intensity of the device, < >>The values of->Or->When->The vibration intensity of the empty load when the equipment is checked is within the range of the vibration intensity of the empty load in the normal state of the equipment, when +.>If the vibration intensity of the empty load during the inspection of the device is not within the range of the vibration intensity of the empty load during the normal state of the device, ">For the actual vibration frequency of the device during inspection, empty, < >>The reference vibration frequency is the unloaded reference vibration frequency in the normal state of the equipment;
is a raw material reference factor;
for the purity reference index of the conductor material, +.>The values of->Or->When (when)The actual purity of the conductor material is higher than or equal to the reference purity of the conductor material when +.>The time isThe actual purity of the conductor material is lower than the reference purity of the conductor material,/->For structural reference index of the conductor material, +.>The values of->Or->When->When the conductor material has no crack or shrinkage cavity defectDefect, in the case of a crack or shrinkage cavity, in the conductor material>Is the thickness reference index of the insulating material, +.>The values of->Or->When->The actual thickness of the insulating material is within the range of the reference thickness of the insulating material, when +.>When the actual thickness of the insulating material is not within the values of the reference thickness of the insulating material,is the structural reference index of the insulating material, +.>The values of->Or->When->In the case of insulating materials without bubbles or impurities or cracks, when +.>In the case of insulating materials with defects of bubbles or impurities or cracks,>for the reference index of the thickness of the sheath material, +.>The values of->Or (b)When->When the actual thickness of the sheath material is within the range of the reference thickness of the sheath material, when +.>When the actual thickness of the sheath material is not within the range of the reference thickness of the sheath material, < ->For structural reference index of the sheath material, +.>The values of->Or->When->When the sheath material has no bubble, impurity or crack defect, when +.>In the case of a sheath material with defects of bubbles or impurities or cracks,>for the reference index of the wear resistance of the jacket material, +.>The values of->Or->When->The sheath material meets the requirement of wear resistance when +.>The sheath material does not meet the requirement of wear resistance.
Specifically, the conditions such as the process of setting the cables produced by the same equipment are the same; the unit of the reference speed of the equipment production is meter/hour; first, theThe service life of a sensor refers to the total length of time the corresponding sensor is mounted on the device, +.>The service life of each sensor is set to be less than one year in units of years, and is calculated as one year; setting the reference value of the ambient temperature of the equipment at 26 ℃ during operation; setting the reference value of the environmental humidity of the equipment to be 60% when the equipment works; the following matters need to be noted when calculating the noise reference index of the equipment, specifically, the voiceprint recognition technology is utilized, the state of the equipment is detected by analyzing the sound of the equipment when the equipment runs, for example, a voiceprint recognition system records the sound of the equipment when the equipment runs idle for the first time after leaving a factory and marks the sound as the sound of the equipment in a normal state, then the sound of the equipment in an idle state when the equipment is checked before the actual work is extracted according to the requirement, two sections of audios are compared to recognize whether abnormal noise exists or not, and especially, the time range value of the audios at the two ends is compared to be 3 to 5 minutes, so that the idle running time of the equipment is prevented from being overlong; calculating a reference vibration intensity index of the equipment, an actual vibration frequency of the no-load during equipment inspection and a reference vibration frequency of the no-load during normal state of the equipment, wherein the monitoring of the vibration frequency and the vibration frequency is actually to monitor a part which provides a power source in the equipment, for example, in the embodiment, a motor in the equipment is monitored, and the same time range value of the monitoring is between 3 minutes and 5 minutes; the operation of shooting, identifying and analyzing the object to be detected by using the existing visual detection technology is generally used for calculating the structural reference index of the conductor material, the thickness reference index of the insulating material, the structural reference index of the sheath material and the structural reference index of the sheath material; the abrasion resistance reference index of the sheath material is calculated by taking a section of the sheath material as a sample, and then performing an abrasion resistance test, wherein the abrasion resistance reference index is a measure that the sheath material does not meet the abrasion resistance requirement if the sheath sample is worn out within a preset time.
The above units are only examples, and those skilled in the art can implement the present embodiment according to actual requirements to implement different designs to adopt corresponding units.
The problem of traditional cable production system resource waste is solved to this embodiment, and specifically, this embodiment is through order platform, production information database, production facility relevant parameter storage module, detection module, control module and the mutual transmission relevant information between the production platform, forms paperless information transfer's mode, reduces the waste of resource, and avoids the problem that information was missed when transmitting.
In addition, the reference time of the production cable is obtained through the control module, so that the production scheduling efficiency and flexibility of a workshop are improved, and workers can view related information in time through the digital terminal, so that the system is convenient.
Embodiment two: this embodiment, which includes the whole content of the first embodiment, provides a cable intelligent production management system, and is shown in fig. 4.
The intelligent production management system for the cable further comprises an analysis module, and the control module and the production platform are all in communication connection with the analysis module.
The production information database also obtains information of the historical transaction amount of the client, the total number of the historical transaction and the evaluation value of the client satisfaction, and transmits the information to the control module.
The production equipment related parameter storage module is also used for storing information of the customer value evaluation value, the current order profit, the cable outgoing demand reference index and the raw material in-place reference index, and transmitting the information to the control module.
The control module calculates a customer grade reference index according to the customer historical transaction amount, the total number of historical transactions, the customer satisfaction evaluation value and the customer value evaluation value, calculates a cable production reference factor according to the customer grade reference index, the current order profit, the cable outgoing demand reference index, the raw material in-place reference index and the total length of the required cable, and transmits the cable production reference factor and the reference time of the corresponding production cable to the analysis module.
The analysis module analyzes the scheduling sequence of the corresponding orders according to the cable scheduling reference factors, analyzes whether all orders can be honored with the delivery time written by the contract according to the reference time of the corresponding production cables, and transmits the result to the production platform.
The production platform transmits the analysis result to the digital terminal.
When the control module calculates the cable production reference factor, the following formula is satisfied:
；
；
wherein,for the production of reference factors for cables, < >>For customer level reference index, +.>Profit for the current order->Reference index for outgoing demand of cable, +.>The values of->Or->When->When the cable is produced, the cable does not need to be sent out to other factories for processing, when +.>When the cable is produced, the cable needs to be sent out to other factories for processing, and the cable is in a state of being +>Reference index for raw material in place,/->The values of->Or->When->When the raw materials are not completely in place, when +.>When the raw materials are completely in place;
historical transaction amount for customer->For the total number of historical transactions>For customer satisfaction evaluation value, < >>The customer value is evaluated.
Specifically, the unit of the historical transaction amount of the client is an element; the range of the customer satisfaction evaluation value is 0 to 5, the customer is satisfied most when the value of the customer satisfaction evaluation value is 5, the customer evaluates the customer satisfaction evaluation value according to the communication of historical transaction, delivery time and the like, and the higher the value of the customer satisfaction evaluation value is, the more likely the customer establishes a long-term cooperation relationship with a company; the value range of the customer value evaluation value is 0 to 5, and when the value of the customer value evaluation value is 5, the customer value evaluation value represents that the customer possibly brings the highest income to the company in the future, and the customer value evaluation value is judged by a person skilled in the art according to a plurality of factors such as the purchasing power, the purchasing intention, the purchasing frequency and the like of the customer; when the time for different orders to return to the product is set to be the same, the formula is used for calculation, for example, a plurality of different orders are used for calculating different cable production reference factors, when the calculated value of the cable production reference factors is larger, the production order is more front, for example, the value of the cable production reference factor of the A order is 100, the value of the cable production reference factor of the B order is 120, the value of the cable production reference factor of the C order is 80, the corresponding production order of the C order is the first, the production order of the A order is middle, the production order of the B order is the last, after calculation is completed, whether the calculated values of the A order, the B order and the C order exceed the specified delivery time or not can be calculated according to the order by combining the reference time of the production cables, and if the C order exceeds the delivery time, the C order needs to be submitted to another workshop for charge.
The unreasonable problem of traditional cable production system scheduling has been solved to this embodiment, and specifically, this embodiment passes through control module and analysis module's cooperation, in time obtains relevant scheduling order and scheduling result, when a certain workshop can't satisfy the production demand, in time transfers unnecessary order to other workshops and is responsible for, reasonable scheduling the accuse workshop.
The foregoing disclosure is only a preferred embodiment of the present invention and is not intended to limit the scope of the invention, so that all equivalent technical changes made by the application of the present invention and the accompanying drawings are included in the scope of the invention, and in addition, the elements in the invention can be updated with the technical development.

Claims (1)

1. The intelligent production management system for the cable is characterized by comprising an order platform, a production information database, a production equipment related parameter storage module, a detection module, a control module and a production platform, wherein the order platform, the production information database, the production equipment related parameter storage module, the detection module and the production platform are all in communication connection with the control module;
the order platform is used for storing customer orders and transmitting the customer orders to the production information database;
the production information database is used for extracting relevant production information in a customer order, obtaining information of the total length of a required cable and transmitting the information to the control module;
the production equipment related parameter storage module is used for storing the reference speed of equipment operation, the total number of sensors arranged in the equipment and the firstThe service life of each sensor, the reference value of the ambient temperature when the equipment works, the reference value of the ambient humidity when the equipment works and the information of the unloaded reference vibration frequency under the normal state of the equipment are transmitted to the control module;
the detection module is used for detecting and obtaining information of an average value of the environment temperature during equipment operation, an average value of the environment humidity during equipment operation, an equipment noise reference index, an equipment vibration intensity reference index, an idle actual vibration frequency during equipment inspection, a purity reference index of a conductor material, a structure reference index of the conductor material, a thickness reference index of an insulating material, a structure reference index of the insulating material, a thickness reference index of a sheath material, a structure reference index of the sheath material and an abrasion resistance reference index of the sheath material, and transmitting the information to the control module;
the control module calculates a raw material reference factor, raw material related compensation time, equipment stability reference index, equipment reference factor and equipment related compensation time according to the related information, calculates reference time of a production cable according to the total length of a required cable, the reference speed of equipment operation, the equipment related compensation time and the raw material related compensation time, and transmits the reference time to the production platform;
the production platform transmits the reference time information of the production cable to the digital terminal;
the detection module comprises a temperature detection sub-module, a humidity detection sub-module, a voiceprint recognition sub-module, a vibration detection sub-module, a material purity detection sub-module, a visual detection sub-module and an abrasion resistance detection sub-module, wherein the temperature detection sub-module, the humidity detection sub-module, the voiceprint recognition sub-module, the vibration detection sub-module, the material purity detection sub-module, the visual detection sub-module and the abrasion resistance detection sub-module are all in communication connection with the control module;
the temperature detection submodule is used for detecting temperature and obtaining information of an average value of the ambient temperature when the equipment works, and the information is transmitted to the control module;
the humidity detection sub-module is used for detecting humidity, obtaining information of an average value of the ambient humidity when the equipment works, and transmitting the information to the control module;
the voiceprint recognition sub-module is used for analyzing voiceprints and obtaining information of a noise reference index of the equipment, and transmitting the information to the control module;
the vibration detection submodule is used for analyzing the vibration intensity and frequency, obtaining the reference index of the vibration intensity of the equipment and the information of the actual vibration frequency of no-load during equipment inspection, and transmitting the information to the control module;
the material purity detection submodule is used for detecting the material purity and obtaining purity reference index information of the conductor material, and transmitting the purity reference index information to the control module;
the visual detection sub-module is used for analyzing and obtaining the structural reference index of the conductor material, the thickness reference index of the insulating material, the structural reference index of the insulating material, the thickness reference index of the sheath material and the structural reference index information of the sheath material, and transmitting the structural reference index information to the control module;
the wear resistance detection submodule is used for detecting the wear resistance of the material, obtaining information of a wear resistance reference index of the sheath material and transmitting the information to the control module;
the visual detection submodule comprises an acquisition unit, a screening unit and an analysis unit which are sequentially in communication connection, and the analysis unit is in communication connection with the control module;
the acquisition unit is used for shooting images and transmitting the images to the screening unit;
the screening unit screens targets in the shot images, forms screening images and transmits the screening images to the analysis unit;
the analysis unit obtains the structural reference index of the conductor material, the thickness reference index of the insulating material, the structural reference index of the insulating material, the thickness reference index of the sheath material and the structural reference index information of the sheath material according to the screening image, and transmits the structural reference index information to the control module;
when the control module calculates the reference time of the production cable, the following formula is satisfied:
；
；
；
；
；
；
wherein,for the reference time of the production of the cable, < > a->For a round-up function->For the total length of the cable required +.>Reference speed for the operation of the device, < >>Make-up for equipmentPayment time and->Compensating time for raw material correlation;
is a device reference factor;
device stability reference index>For the total number of sensors built into the device, < >>Is->Service life of individual sensors, +.>For the average value of the ambient temperature during operation of the device, +.>For the reference value of the ambient temperature when the device is in operation, < + >>For the average value of the ambient humidity during operation of the device, +.>The reference value is the environmental humidity when the equipment works;
for the device noise reference index, +.>The values of->Or->When->The device is checked for no-load sound without abnormal noise compared with no-load sound in normal state>If the abnormal noise exists in the sound of no-load during equipment inspection compared with the sound of no-load under the normal state of the equipment, < + >>Reference index for vibration intensity of the device, < >>The values of->Or->When->The vibration intensity of the empty load when the equipment is checked is within the range of the vibration intensity of the empty load in the normal state of the equipment, when +.>If the vibration intensity of the empty load during the inspection of the device is not within the range of the vibration intensity of the empty load during the normal state of the device, ">For the actual vibration frequency of the device during inspection, empty, < >>The reference vibration frequency is the unloaded reference vibration frequency in the normal state of the equipment;
is a raw material reference factor; />For the purity reference index of the conductor material, +.>The values of->Or (b)When->The actual purity of the conductor material is higher than or equal to the reference purity of the conductor material when +.>When the actual purity of the conductor material is lower than the reference purity of the conductor material, < >>For structural reference index of the conductor material, +.>The values of->Or->When->The conductor material has no cracks or shrinkage cavity defects, when->Defect, in the case of a crack or shrinkage cavity, in the conductor material>Is the thickness reference index of the insulating material, +.>The values of->Or->When->The actual thickness of the insulating material is within the range of the reference thickness of the insulating material, when +.>When the actual thickness of the insulating material is not within the values of the reference thickness of the insulating material,is the structural reference index of the insulating material, +.>The values of->Or->When->In the case of insulating materials without bubbles or impurities or cracks, when +.>In the case of insulating materials with defects of bubbles or impurities or cracks,>for the reference index of the thickness of the sheath material, +.>The values of->Or (b)When->When the actual thickness of the sheath material is within the range of the reference thickness of the sheath material, when +.>When the actual thickness of the sheath material is not within the range of the reference thickness of the sheath material, < ->For structural reference index of the sheath material, +.>The values of->Or->When->When the sheath material has no bubble, impurity or crack defect, when +.>In the case of a sheath material with defects of bubbles or impurities or cracks,>for the reference index of the wear resistance of the jacket material, +.>The values of->Or->When->The sheath material meets the requirement of wear resistance when +.>The sheath material does not meet the requirement of wear resistance.
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CN108009739A (en) * 2017-12-14 2018-05-08 沈阳工业大学 Production-Plan and scheduling integral method between a kind of intelligent machine extra bus
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CN116911619A (en) * 2023-09-12 2023-10-20 济宁长胜新材料股份有限公司 Intelligent chemical production management and control system based on data analysis
CN117078005A (en) * 2023-08-01 2023-11-17 安徽远征电缆科技有限公司 Cable assembly production line operation risk assessment system based on data analysis

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4469649A (en) * 1979-03-14 1984-09-04 Ibar Jean Pierre Method and apparatus for transforming the physical characteristics of a material by controlling the influence of rheological parameters
CN107909300A (en) * 2017-12-12 2018-04-13 北京可视化智能科技股份有限公司 Intelligent plant management platform and method
CN108009739A (en) * 2017-12-14 2018-05-08 沈阳工业大学 Production-Plan and scheduling integral method between a kind of intelligent machine extra bus
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