CN117275929A - Pin trimming and correcting integrated machine for transformer coil - Google Patents
Pin trimming and correcting integrated machine for transformer coil Download PDFInfo
- Publication number
- CN117275929A CN117275929A CN202311515421.3A CN202311515421A CN117275929A CN 117275929 A CN117275929 A CN 117275929A CN 202311515421 A CN202311515421 A CN 202311515421A CN 117275929 A CN117275929 A CN 117275929A
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- Prior art keywords
- fixedly connected
- sliding
- foot
- assembly
- leg
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009966 trimming Methods 0.000 title claims abstract description 18
- 238000010008 shearing Methods 0.000 claims abstract description 26
- 230000000087 stabilizing effect Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000000725 suspension Substances 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Shearing Machines (AREA)
Abstract
The invention provides a foot trimming and correcting integrated machine for a transformer coil, and relates to the technical field of transformer production equipment. The foot trimming and correcting all-in-one machine for the transformer coil comprises a main fixing assembly, a reciprocating driving assembly, a coil input fixing assembly and a foot trimming and correcting assembly, wherein the center of the top of the main fixing assembly is fixedly connected with the reciprocating driving assembly, the top of the reciprocating driving assembly is provided with the coil input fixing assembly, and the foot trimming and correcting assembly is fixedly connected inside the coil input fixing assembly. The driving platform is enabled to transversely slide on the sliding rail along the sliding column additionally arranged at the bottom, when the mosaic block reaches the operation corner of the internal tooth belt, the sliding column at the top also transversely slides in the driving sliding groove, and then the mosaic block drives the driving platform to move in the opposite direction, so that the driving platform can reciprocate back and forth, and the guiding rail capable of reciprocating left and right drives the coil to respectively contact the foot shearing knife and the foot correcting knife which are positioned at the two sides, so that simultaneous operation of the coil foot shearing and the foot correcting is performed.
Description
Technical Field
The invention relates to the technical field of transformer production equipment, in particular to a foot shearing and correcting integrated machine for transformer coils.
Background
The transformer is mainly used in an instrument, so that the transformer is also called as an instrument transformer, and comprises a current transformer and a voltage transformer, the transformer can change high voltage into low voltage and large current into small current for measuring or protecting a system, meanwhile, the transformer can be used for separating the high voltage system so as to ensure the safety of personnel and equipment, and the existing transformer needs to be sheared and aligned after winding coils are wound on an iron core through a winding machine in the production process.
The mode of correcting and shearing feet of the transformer coil usually adopts manual operation, the manual correcting feet have low efficiency and poor shaping effect, and the appearance consistency of different coils after shaping is poor; the manual pin shearing is realized by manually using pliers with rubber sleeves on the jaws, each pin of the coil is straightened, and the straightened coil is put into the pin shearing device for pin shearing, so that the mode is labor-saving, multi-user operation is needed, the speed is low, and the efficiency is high.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a foot trimming and correcting integrated machine for a transformer coil, which solves the problem that the foot trimming and correcting modes of the transformer coil are usually operated manually.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a positive foot all-in-one of foot is cut to mutual-inductor coil, includes main fixed subassembly, the central fixedly connected with of main fixed subassembly top is reciprocal drive assembly, reciprocal drive assembly top is provided with coil input fixed subassembly, the inside fixedly connected with of coil input fixed subassembly cuts the positive foot subassembly of foot, reciprocal drive assembly includes the mount, mount fixed connection is at base frame top center, two parts are all rotated and are connected a set of external tooth band pulley about the mount, two sets of external tooth band pulley passes through the internal tooth belt and connects, internal tooth belt lateral wall fixed connection mosaic piece, mosaic piece top fixed connection traveller.
Preferably, the main fixed component comprises a base frame, two groups of sliding rails which are arranged front and back are fixedly connected to the top of the base frame, two groups of sliding blocks which are arranged front and back are fixedly connected to the bottom of the driving platform, the driving platform is transversely connected with the sliding rails in a sliding manner through the sliding blocks, and a driving sliding groove is formed in the middle of the driving platform.
Preferably, the sliding column is in sliding connection with the inside of the driving sliding groove, the linkage motor is fixedly connected with the inside of the base frame, and the top output end of the linkage motor is fixedly connected with the rotating main shaft of a group of external tooth belt wheels.
Preferably, the coil input fixing assembly comprises a workbench, a belt transmission part penetrating through the side wall of the workbench is arranged in the middle of the side wall of the workbench, suspensions are fixedly connected to the two ends of the belt transmission part at the same time, and a limiting frame is fixedly connected between the suspensions and is positioned above the belt transmission part at the same time.
Preferably, the foot trimming and correcting assembly comprises a portal frame, wherein the portal frame is fixedly connected to the top of the base frame, a cantilever beam is arranged at the center of the top of the portal frame, and a relative positioning rod is arranged at the bottom of the cantilever beam.
Preferably, a group of sliding columns are fixedly connected to the left side and the right side of the top of the sliding rail, and a group of anti-collision plugs are fixedly connected to the inner side ends of the sliding columns.
Preferably, the workbench is fixedly connected to the top of the driving platform.
Preferably, one side the dead lever bottom fixedly connected with cuts the foot sword, the opposite side the dead lever bottom fixedly connected with just foot sword.
Preferably, the support frame for stabilizing the base frame is arranged at the bottom of the base frame, and the stabilizing frames for stabilizing the base frame are arranged at the four side corners of the base frame.
Preferably, the sliding columns are slidably connected to the two tail ends of the sliding rail, the anti-collision plugs are fixedly connected to the opposite ends of the sliding columns, and the limiting discs are fixedly connected to the opposite ends of the sliding columns.
Working principle: placing a coil into a guiding track included in a coil input fixing assembly, aligning the coil shape with an inner ring groove of the guiding track, simultaneously starting a belt transmission part included in the coil input fixing assembly to generate linear conveying force, driving the coil to displace inside the guiding track and gradually to the position of a foot to be sheared, simultaneously starting a linkage motor, driving a group of external tooth belt wheels additionally arranged on an output shaft of the linkage motor to rotate on a fixing frame, driving the other group of external tooth belt wheels to rotate through a group of internal tooth belt, enabling the internal tooth belt to operate, moving a mosaic block additionally arranged on the side wall of the internal tooth belt along with the operation of the internal tooth belt and moving along the operation route of the internal tooth belt, the slide column additionally arranged at the top of the mosaic block slides on the driving slide groove additionally arranged in the driving platform, the movement of the mosaic block drives the driving platform to move through the slide column, so that the driving platform transversely slides on the slide rail along the slide column additionally arranged at the bottom, when the mosaic block reaches the operation corner of the internal tooth belt, the mosaic block rotates in a self-proceeding degree, the slide column at the top also transversely slides in the driving slide groove, the mosaic block drives the driving platform to move in the opposite direction along with the slide column, so that the driving platform reciprocates back and forth, a coil fixed through a guiding track also moves left and right along with the operation platform, and is fixed at the top of a base frame through a portal frame contained by a leg shearing positive leg assembly, a cross beam arranged at the middle part of the internal portal frame is wrapped by a coil input fixing assembly in a suspending manner under the coil input fixing assembly, two groups of positioning rods with opposite directions are additionally arranged to fix a leg shearing knife and a positive leg knife respectively, the coil is driven by the guide rails which move left and right in a reciprocating manner to respectively contact the pin shearing knife and the positive pin shearing knife which are positioned at two sides, so that simultaneous operation of coil pin shearing and positive pin shearing is performed.
The invention provides a foot trimming and correcting integrated machine for a transformer coil. The beneficial effects are as follows:
1. according to the invention, the linkage motor is started simultaneously, the linkage motor drives a group of external tooth belt wheels additionally arranged on an output shaft of the linkage motor to rotate on the fixing frame, the group of external tooth belt wheels rotate to drive another group of external tooth belt wheels to rotate through a group of internal tooth belts and enable the internal tooth belts to operate, the embedded blocks additionally arranged on the side walls of the internal tooth belts move along the operation route of the internal tooth belts and move along the operation route of the internal tooth belts, the sliding columns additionally arranged on the tops of the embedded blocks slide on driving sliding grooves additionally arranged in the driving platform, the driving platform is driven to move through the sliding columns, the driving platform transversely slides along the sliding columns additionally arranged at the bottoms, when the embedded blocks reach the operation corners of the internal tooth belts, the sliding columns at the tops also transversely slide in the driving sliding grooves, the embedded blocks drive the driving platform to move in opposite directions, and the driving platform reciprocates, and the coil guiding rails which reciprocate move left and right are respectively in contact with the foot shearing knives and the foot shearing knives in two sides, so that simultaneous operation of the coil foot shearing and the foot rectifying operation is performed.
2. The coil is placed in the guiding track included in the coil input fixing assembly, the coil is aligned with the inner ring groove of the guiding track, meanwhile, the belt transmission part included in the coil input fixing assembly is started to generate linear conveying force, the coil is driven to displace in the guiding track and gradually displace to the position of the foot to be sheared, and the coil is started to slide out after the operation is finished, so that the automatic processing degree is improved.
Drawings
FIG. 1 is an isometric view of a body structure of the present invention;
FIG. 2 is a left and right isometric view of a main fixture assembly of the present invention;
FIG. 3 is a schematic view of a front-to-rear isometric view of a main fixture assembly of the present invention;
FIG. 4 is a schematic isometric view of a primary fastening assembly of the present invention;
FIG. 5 is a schematic diagram illustrating an axial view of a coil input fixing assembly according to the present invention;
FIG. 6 is a schematic view of the upper and lower equiangular axes of the internal structure of the coil input fixing assembly of the present invention;
fig. 7 is an enlarged schematic view of fig. 2 a in accordance with the present invention.
1, a main fixing component; 2. a reciprocating drive assembly; 3. a coil input fixing assembly; 4. a foot trimming and correcting component; 11. a base frame; 12. a slide rail; 13. a sliding column; 14. a bump stopper; 15. a slide block; 16. a drive platform; 17. driving the chute; 18. limiting the clamp spring; 19. a limiting disc; 110. a support frame; 111. a stabilizing rack; 21. a fixing frame; 22. an external toothed belt wheel; 23. an internal toothed belt; 24. a linkage motor; 25. a mosaic block; 26. a spool; 31. a work table; 32. a material guiding rail; 33. a belt transmission member; 34. a suspension; 35. a limiting frame; 41. a portal frame; 42. a cantilever beam; 43. a positioning rod; 44. a foot cutter; 45. and (5) correcting the foot knife.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, an embodiment of the invention provides a leg cutting and leg correcting integrated machine for a transformer coil, which comprises a main fixing assembly 1, wherein a reciprocating driving assembly 2 is fixedly connected to the center of the top of the main fixing assembly 1, a coil input fixing assembly 3 is arranged at the top of the reciprocating driving assembly 2, and a leg cutting and leg correcting assembly 4 is fixedly connected to the inside of the coil input fixing assembly 3;
referring to fig. 3 and 4, the reciprocating driving assembly 2 includes a fixing frame 21, an external tooth belt pulley 22, an internal tooth belt 23, a linkage motor 24, a mosaic block 25 and a sliding column 26, wherein the fixing frame 21 is fixedly connected to the top center of the base frame 11, the left and right parts of the fixing frame 21 are respectively and rotatably connected with a group of external tooth belt pulleys 22, the two groups of external tooth belt pulleys 22 are connected through the internal tooth belt 23, the outer side wall of the internal tooth belt 23 is fixedly connected with the mosaic block 25, the top of the mosaic block 25 is fixedly connected with the sliding column 26, the sliding column 26 is slidably connected inside the driving sliding groove 17, the linkage motor 24 is fixedly connected inside the base frame 11, the top output end of the linkage motor 24 is fixedly connected with a rotating main shaft of the group of external tooth belt pulleys 22, the linkage motor 24 drives a group of external tooth belt pulleys 22 which are additionally arranged on the fixing frame 21 to rotate, the group of external tooth belt pulleys 22 are driven by the group of internal tooth belt 23 to rotate, the internal tooth belt 23 is enabled to operate, the mosaic block 25 additionally arranged on the side wall of the internal tooth belt 23 moves along with the operation of the internal tooth belt 23, and follows the operation route of the internal tooth belt 23, the mosaic block 25 moves along with the operation of the internal tooth belt 23, the mosaic block 25 is additionally arranged on the driving sliding groove 26 inside the driving sliding groove 17, and the sliding platform is additionally arranged on the top surface of the sliding platform 25 along the sliding platform 180, and the sliding platform is driven by the sliding platform to move along the sliding table in the direction of the sliding table, and the sliding table 26, and the sliding table is driven by the sliding table, and the sliding table is the sliding table and the sliding table is the driving table and the driving table.
Referring to fig. 1 and 2 and fig. 3, the main fixing assembly 1 includes a base frame 11, a sliding rail 12, a sliding column 13, an anti-collision plug 14, a sliding block 15, a driving platform 16, a driving sliding chute 17, a limiting clamp spring 18, a limiting disc 19, a supporting frame 110 and a stabilizing frame 111, wherein the top of the base frame 11 is fixedly connected with two groups of sliding rails 12 arranged front and back, the bottom of the driving platform 16 is fixedly connected with two groups of sliding blocks 15 arranged front and back, the driving platform 16 is transversely and slidingly connected with the sliding rail 12 through the sliding block 15, the middle part of the driving platform 16 is provided with the driving sliding chute 17, the left side and the right side of the top of the sliding rail 12 are fixedly connected with a group of sliding columns 13, the inner side ends of the sliding columns 13 are fixedly connected with a group of anti-collision plugs 14, the bottom of the base frame 11 is provided with a supporting frame 110 for stabilizing the base frame 11, the stabilizing frame 111 for stabilizing the base frame 11 is installed at four side angles of the base frame 11, two ends of the sliding rail 12 are fixedly connected with the sliding columns 13, opposite ends of the sliding columns 13 are fixedly connected with the anti-collision plug 14, and opposite ends of the sliding columns 13 are fixedly connected with the limiting disc 19.
Referring to fig. 5 and 6, the coil input fixing assembly 3 includes a working table 31, a belt driving member 33 penetrating through the side wall of the working table 31 is disposed in the middle of the side wall of the working table 31, two ends of the belt driving member 33 are fixedly connected with suspensions 34, a limiting frame 35 is fixedly connected between the suspensions 34 and is located above the belt driving member 33, the working table 31 is fixedly connected to the top of the driving platform 16, a coil is placed in a guiding track 32 included in the coil input fixing assembly 3, the coil is aligned with an inner ring groove of the guiding track 32, the belt driving member 33 included in the coil input fixing assembly 3 is opened to generate linear conveying force, the driving coil is displaced inside the guiding track 32 to generate linear conveying force, and the driving coil is displaced inside the guiding track 32 and is gradually displaced to a position to be cut.
Referring to fig. 6, the foot trimming and correcting component 4 includes a gantry 41, the gantry 41 is fixedly connected to the top of the base frame 11, a cantilever beam 42 is provided at the center of the top of the gantry 41, opposite positioning rods 43 are provided at the bottom of the cantilever beam 42, a foot trimming blade 44 is fixedly connected to the bottom end of one positioning rod 43, a correcting blade 45 is fixedly connected to the bottom end of the other positioning rod 43, the gantry 41 included in the foot trimming and correcting component 4 is fixed to the top of the base frame 11, the coil input fixing component 3 is wrapped around a beam arranged in the middle of the inner gantry 41 and suspended under the coil input fixing component 3, two sets of positioning rods 43 with opposite directions are additionally arranged to fix the foot trimming blade 44 and the correcting blade 45 respectively, and the left and right reciprocating displacement guide rails 32 drive coils to contact the foot trimming blade 44 and the correcting blade 45 in two directions respectively, so that simultaneous coil trimming and correcting operations are performed.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a mutual-inductor coil is with cutting positive foot all-in-one of foot, includes main fixed subassembly (1), its characterized in that: the novel intelligent electric motor is characterized in that the center of the top of the main fixing assembly (1) is fixedly connected with the reciprocating driving assembly (2), the top of the reciprocating driving assembly (2) is provided with the coil input fixing assembly (3), the inner side of the coil input fixing assembly (3) is fixedly connected with the foot shearing positive foot assembly (4), the reciprocating driving assembly (2) comprises a fixing frame (21), the fixing frame (21) is fixedly connected with the center of the top of the base frame (11), the left part and the right part of the fixing frame (21) are respectively and rotatably connected with a group of external tooth belt pulleys (22), the two groups of external tooth belt pulleys (22) are connected through an internal tooth belt (23), the outer side wall of the internal tooth belt (23) is fixedly connected with a mosaic block (25), and the top of the mosaic block (25) is fixedly connected with a sliding column (26).
2. The leg shearing and leg straightening integrated machine for the transformer coil according to claim 1, wherein: the main fixed assembly (1) comprises a base frame (11), two groups of sliding rails (12) which are arranged front and back are fixedly connected to the top of the base frame (11), two groups of sliding blocks (15) which are arranged front and back are fixedly connected to the bottom of the driving platform (16), the driving platform (16) is transversely connected with the sliding rails (12) in a sliding manner through the sliding blocks (15), and a driving sliding groove (17) is formed in the middle of the driving platform (16).
3. The leg shearing and leg straightening integrated machine for the transformer coil according to claim 1, wherein: the sliding column (26) is slidably connected inside the driving sliding groove (17), the linkage motor (24) is fixedly connected inside the base frame (11), and the top output end of the linkage motor (24) is fixedly connected with a rotating main shaft of a group of external tooth belt wheels (22).
4. The leg shearing and leg straightening integrated machine for the transformer coil according to claim 1, wherein: the coil input fixing assembly (3) comprises a workbench (31), a belt transmission part (33) penetrating through the side wall of the workbench (31) is arranged in the middle of the inner side wall of the workbench (31), the side wall of the workbench (31) is simultaneously located at two ends of the belt transmission part (33) and fixedly connected with suspensions (34), and a limiting frame (35) is fixedly connected between the suspensions (34) and is simultaneously located above the belt transmission part (33).
5. The leg shearing and leg straightening integrated machine for the transformer coil according to claim 1, wherein: the foot trimming and correcting assembly (4) comprises a portal frame (41), the portal frame (41) is fixedly connected to the top of the base frame (11), a cantilever beam (42) is arranged in the center of the top of the portal frame (41), and a relative positioning rod (43) is arranged at the bottom of the cantilever beam (42).
6. The leg shearing and leg straightening integrated machine for the transformer coil according to claim 2, wherein: the left and right sides at the top of the sliding rail (12) are fixedly connected with a group of sliding columns (13), and the inner side ends of the sliding columns (13) are fixedly connected with a group of anti-collision plugs (14).
7. The leg shearing and leg straightening integrated machine for the transformer coil according to claim 4, wherein: the workbench (31) is fixedly connected to the top of the driving platform (16).
8. The leg shearing and leg straightening integrated machine for the transformer coil according to claim 5, wherein: one side the locating lever (43) bottom fixedly connected with cut foot sword (44), the opposite side locating lever (43) bottom fixedly connected with just foot sword (45).
9. The leg shearing and leg straightening integrated machine for the transformer coil according to claim 2, wherein: the bottom of the base frame (11) is provided with a supporting frame (110) for stabilizing the base frame (11), and four side angles of the base frame (11) are provided with stabilizing frames (111) for stabilizing the base frame (11) equally.
10. The leg shearing and leg straightening integrated machine for the transformer coil according to claim 2, wherein: the two ends of the sliding rail (12) are both connected with sliding columns (13) in a sliding manner, one ends, opposite to the sliding columns (13), of the sliding columns are both fixedly connected with anti-collision plugs (14), and one ends, opposite to the sliding columns (13), of the sliding columns are both fixedly connected with limiting plates (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311515421.3A CN117275929A (en) | 2023-11-15 | 2023-11-15 | Pin trimming and correcting integrated machine for transformer coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311515421.3A CN117275929A (en) | 2023-11-15 | 2023-11-15 | Pin trimming and correcting integrated machine for transformer coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117275929A true CN117275929A (en) | 2023-12-22 |
Family
ID=89221841
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311515421.3A Pending CN117275929A (en) | 2023-11-15 | 2023-11-15 | Pin trimming and correcting integrated machine for transformer coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117275929A (en) |
-
2023
- 2023-11-15 CN CN202311515421.3A patent/CN117275929A/en active Pending
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