CN117264093A - Method for synthesizing brominated polystyrene - Google Patents

Method for synthesizing brominated polystyrene Download PDF

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Publication number
CN117264093A
CN117264093A CN202311567178.XA CN202311567178A CN117264093A CN 117264093 A CN117264093 A CN 117264093A CN 202311567178 A CN202311567178 A CN 202311567178A CN 117264093 A CN117264093 A CN 117264093A
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China
Prior art keywords
bromine
polystyrene
brominated polystyrene
chlorine
temperature
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CN202311567178.XA
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Chinese (zh)
Inventor
张西涛
徐忠伟
刘建路
俎文波
徐林
李阳
马晓涛
袁敬明
韩红
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Shandong Haihua Co ltd
Shandong Haihua Group Co Ltd
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Shandong Haihua Co ltd
Shandong Haihua Group Co Ltd
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Priority to CN202311567178.XA priority Critical patent/CN117264093A/en
Publication of CN117264093A publication Critical patent/CN117264093A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/18Introducing halogen atoms or halogen-containing groups
    • C08F8/20Halogenation

Abstract

The invention belongs to the technical field of synthesis of high molecular brominated flame retardants, and in particular relates to a method for synthesizing brominated polystyrene, which takes polystyrene as a reaction raw material and bromine monofluoride as a brominating agent to react at the temperature of-10 to 20 ℃. The method for synthesizing the brominated polystyrene has the advantages of simple process, no need of catalyst and free radical inhibitor, and high whiteness, good thermal stability and high bromine content of the synthesized brominated polystyrene product.

Description

Method for synthesizing brominated polystyrene
Technical Field
The invention belongs to the technical field of synthesis of high molecular brominated flame retardants, and particularly relates to a method for synthesizing brominated polystyrene.
Background
The brominated polystyrene is a polymer brominated flame retardant, has the advantages of high flame retardant efficiency, good heat resistance, good compatibility with a flame-retardant substrate, no migration, no frosting and the like, and can well solve the problems of dioxin and toxic smoke. In recent years, as an environment-friendly flame retardant, brominated polystyrene with high bromine content, high thermal stability and high whiteness is increasingly paid attention to. The brominated polystyrene can be widely applied to flame retardance of high polymer materials after industrial production.
The industrial method for synthesizing brominated polystyrene mainly comprises two technological routes of brominated polystyrene which is polymerized after bromination and brominated polystyrene which is polymerized after bromination. At present, a process route of brominated polystyrene which is polymerized and then brominated is adopted in China. The process route is to synthesize brominated polystyrene by using antimony trichloride or aluminum trichloride as a catalyst, polystyrene as a raw material and bromine chloride or bromine as a brominating agent through a batch kettle reactor. The synthetic route uses bromine chloride or bromine as a brominating agent, and can inevitably generate chlorine radicals or bromine radicals, so that the main chain of the polystyrene is brominated or subjected to chlorination reaction, and the thermal stability of the prepared brominated polystyrene product is reduced, and the color of the product is yellow. And the use of antimony trichloride or aluminum trichloride catalyst can lead to Friedel-crafts reaction of the solvent and polystyrene, which can further reduce the thermal stability of the product. In order to improve the quality of the product, chinese patent document with publication number of CN112898453A discloses an environment-friendly brominated polystyrene synthesis process, which synthesizes the environment-friendly brominated polystyrene product by adding a main chain inhibitor. The Chinese patent document with publication number of CN100540572C discloses a post-treatment method of brominated polystyrene, which comprises the steps of dissolving commercially available brominated polystyrene by tetrahydrofuran, adding a reducing agent, removing chlorine and bromine in a main chain of the brominated polystyrene, and greatly improving the thermal stability and the melt index of the product. Although the methods can improve the quality of the product, the method adds a free radical inhibitor or improves the quality of the product by a post-treatment method, thereby increasing the process flow and the production cost and being not beneficial to large-scale production.
Disclosure of Invention
The invention aims to provide a method for synthesizing brominated polystyrene, which takes bromine monofluoride as a brominating agent, and avoids the decomposition of the bromine monofluoride through low-temperature synthesis and the existing preparation method. The method does not need a catalyst and a free radical inhibitor, has the advantages of simple process, less waste water and low production cost, and the prepared brominated polystyrene has the advantages of high thermal stability, high bromine content and high whiteness.
The technical scheme of the invention is as follows: a method for synthesizing brominated polystyrene comprises the following specific steps:
(1) Preparing bromine and a chlorine-containing organic solvent into a mixed solution A, introducing fluorine gas into the mixed solution A at the temperature of minus 30 ℃ to minus 20 ℃ for 2-4 hours, and continuing to react for 0.5-1 hour after the introduction of the fluorine gas is finished to obtain a bromine fluoride solution;
(2) Preparing a mixed solution B from polystyrene and a chlorine-containing organic solvent, dropwise adding a bromine monofluoride solution into the mixed solution B at the temperature of-10-0 ℃ for 2-5h, controlling the temperature to be 0-20 ℃ after the dropwise adding is finished, and carrying out heat preservation reaction for 1-5h, wherein the chlorine-containing organic solvent is the same as that in the step (1);
(3) And after the heat preservation reaction is finished, adding sodium sulfite aqueous solution into the reaction solution until the color of the reaction solution becomes white or light yellow, then performing alkali washing and water washing on the organic layer to be neutral, dripping the organic layer into boiling water to remove the solvent, obtaining a brominated polystyrene crude product, and drying to constant weight to obtain a brominated polystyrene product.
In the step (1), the chlorine-containing organic solvent is one of 1, 2-dichloroethane, dichloromethane, chloroform and 1-bromochloromethane, the water content is lower than 50ppm, and the mass ratio of bromine to the chlorine-containing organic solvent is 30-60: 100.
in the step (1), the mass ratio of fluorine gas to bromine is 23-25: 100.
in the step (2), the mass ratio of the polystyrene to the chlorine-containing organic solvent is 5-15: 100.
in the step (2), the molar ratio of bromine monofluoride to polystyrene monomer is 1:2.86 to 3.25.
The beneficial effects are that: the method uses bromine monofluoride as a brominating agent, and the bromine monofluoride does not generate bromine free radicals due to strong electronegativity of fluorine atoms, but generates bromine positive ions more easily, namely bromine is +1 valent and fluorine is-1 valent. The use of bromine monofluoride as a brominating agent does not require a lewis acid catalyst to induce the production of bromide positive ions, and does not require a radical inhibitor to inhibit the formation of bromine radicals, as compared to bromine or bromine chloride. Therefore, the invention has the advantages of simple process, easy control, no use of catalyst and free radical inhibitor, simple post treatment, less waste water and low production cost, and is suitable for large-scale industrial application.
The method does not generate bromine free radicals or chlorine free radicals, so that bromination or chlorination reaction of a main chain of the brominated polystyrene can be avoided, and meanwhile, as a Lewis acid catalyst is not used, friedel-crafts reaction of a solvent and the polystyrene is greatly reduced, so that the synthesized brominated polystyrene has the advantages of high thermal stability, high bromine content and high whiteness.
Because bromine monofluoride has poor stability and is easy to decompose, no report of preparing brominated polystyrene by taking bromine monofluoride as a brominating agent exists. The method greatly inhibits the decomposition of bromine monofluoride by the modes of current preparation, limiting the water content of the solvent, low-temperature reaction and the like, so that the bromine monofluoride can be used as a brominating reagent to prepare brominated polystyrene.
Detailed Description
In order to better understand the technical solutions of the present invention, the following description will clearly and completely describe the technical solutions of the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
Example 1
(1) 60g of bromine and 100g of methylene dichloride are added into a 500ml four-port bottle, the water content of the methylene dichloride is 50ppm, 13.8g of fluorine gas is introduced into the four-port bottle at the temperature of minus 30 ℃, the time for introducing the fluorine gas is 2 hours, and stirring is continued for 0.5 hour after the introduction of the fluorine gas is finished.
(2) Into another 1L four-mouth bottle, 27.3g polystyrene and 545g methylene dichloride are added, prepared bromine monofluoride is added dropwise at the temperature of minus 10 ℃ for 5 hours, the temperature is adjusted to 0 ℃ after the bromine monofluoride is added dropwise, and the reaction is continued for 5 hours.
(3) And after the heat preservation is finished, adding 10% sodium sulfite aqueous solution into the reaction solution until the reaction solution turns white or light yellow in color, then neutralizing and washing an organic layer with 100ml of 5% sodium hydroxide aqueous solution, washing the organic layer with deionized water to be neutral, dropwise adding the organic layer into boiling water to remove a solvent, obtaining a brominated polystyrene crude product, and drying the crude product to constant weight to obtain a brominated polystyrene product. The product quality is shown in Table 1.
Example 2
(1) 60g of bromine and 200g of 1, 2-dichloroethane with the water content of 42ppm are added into a 500ml four-port bottle, 15.0g of fluorine gas is introduced into the four-port bottle at the temperature of-20 ℃ for 4 hours, and stirring is continued for 1 hour after the introduction of the fluorine gas is finished.
(2) 24.0g of polystyrene and 160g of 1, 2-dichloroethane are added into another 1L four-necked flask, the prepared bromine monofluoride is dripped at the temperature of 0 ℃ for 5 hours, the temperature is adjusted to 20 ℃ after the bromine monofluoride is dripped, and the reaction is continued for 1 hour.
(3) After the end of the incubation period, the post-treatment was carried out in the same manner as in example 1, and the product quality was as shown in Table 1.
Example 3
(1) 60g of bromine and 120g of 1, 2-dichloroethane with the water content of 42ppm are added into a 500ml four-mouth bottle, 13.8g of fluorine gas is introduced into the four-mouth bottle at the temperature of minus 25 ℃ for 3 hours, and stirring is continued for 0.6 hours after the introduction of the fluorine gas is finished.
(2) 26.1g of polystyrene and 261g of 1, 2-dichloroethane are added into another 1L four-mouth bottle, the prepared bromine fluoride is dripped at the temperature of minus 5 ℃ for 2 hours, the temperature is adjusted to 10 ℃ after the bromine fluoride is dripped, and the reaction is continued for 3 hours.
(3) After the end of the incubation period, the post-treatment was carried out in the same manner as in example 1, and the product quality was as shown in Table 1.
Example 4
(1) 60g of bromine and 100g of 1-bromochloromethane are added into a 500ml four-port bottle, the water content of the 1-bromochloromethane is 35ppm, 13.8g of fluorine gas is introduced into the four-port bottle at the temperature of minus 20 ℃, the time for introducing the fluorine gas is 3 hours, and stirring is continued for 0.8 hour after the introduction of the fluorine gas is finished.
(2) 26.1g of polystyrene and 261g of 1-bromochloromethane are added into another 1L four-mouth bottle, the prepared bromine monofluoride is dripped at the temperature of minus 8 ℃ for 3 hours, the temperature is adjusted to 5 ℃ after the bromine monofluoride is dripped, and the reaction is continued for 3 hours.
(3) After the end of the incubation period, the post-treatment was carried out in the same manner as in example 1, and the product quality was as shown in Table 1.
Example 5
(1) 60g of bromine and 120g of chloroform with the water content of 30ppm are added into a 500ml four-port bottle, 13.8g of fluorine gas is introduced into the four-port bottle at the temperature of minus 25 ℃ for 2 hours, and stirring is continued for 0.5 hour after the introduction of the fluorine gas is finished.
(2) 25.0g of polystyrene and 250g of chloroform are added into another 1L four-mouth bottle, the prepared bromine fluoride is dripped at the temperature of minus 5 ℃ for 3 hours, the temperature is adjusted to 15 ℃ after the bromine fluoride is dripped, and the reaction is continued for 2 hours.
(3) After the end of the incubation period, the post-treatment was carried out in the same manner as in example 1, and the product quality was as shown in Table 1.
Example 6
(1) 60g of bromine and 120g of 1, 2-dichloroethane with the water content of 42ppm are added into a 500ml four-mouth bottle, 14.4g of fluorine gas is introduced into the four-mouth bottle at the temperature of-25 ℃ for 3 hours, and stirring is continued for 1 hour after the introduction of the fluorine gas is finished.
(2) 25.0g of polystyrene and 250g of 1, 2-dichloroethane are added into another 1L four-necked flask, the prepared bromine monofluoride is dripped at the temperature of minus 5 ℃ for 3 hours, the temperature is adjusted to 10 ℃ after the bromine monofluoride is dripped, and the reaction is continued for 4 hours.
(3) After the end of the incubation period, the post-treatment was carried out in the same manner as in example 1, and the product quality was as shown in Table 1.
Example 7
(1) 60g of bromine and 120g of methylene dichloride are added into a 500ml four-mouth bottle, wherein the water content of the methylene dichloride is 50ppm, 13.8g of fluorine gas is introduced into the four-mouth bottle at the temperature of minus 30 ℃, the time for introducing the fluorine gas is 3 hours, and stirring is continued for 0.7 hour after the introduction of the fluorine gas is finished.
(2) 26.1g of polystyrene and 261g of methylene dichloride are added into another 1L four-mouth bottle, the prepared bromine fluoride is dripped at the temperature of minus 3 ℃ for 3 hours, the temperature is adjusted to 10 ℃ after the bromine fluoride is dripped, and the reaction is continued for 3 hours.
(3) After the end of the incubation period, the post-treatment was carried out in the same manner as in example 1, and the product quality was as shown in Table 1.
Comparative example 1
(1) 60g of bromine and 120g of 1, 2-dichloroethane with the water content of 42ppm are added into a 500ml four-mouth bottle, 14.4g of chlorine gas is introduced into the four-mouth bottle at the temperature of minus 25 ℃ for 3 hours, and stirring is continued for 0.5 hour after the introduction of the chlorine gas is finished.
(2) 25.0g of polystyrene and 250g of 1, 2-dichloroethane are added into another 1L four-mouth bottle, prepared bromine chloride is dripped at the temperature of minus 5 ℃ for 3 hours, the temperature is adjusted to 10 ℃ after the bromine chloride is dripped, and the reaction is continued for 4 hours.
(3) After the end of the incubation period, the post-treatment was carried out in the same manner as in example 1, and the product quality was as shown in Table 1.
Comparative example 2
(1) 60g of bromine and 120g of 1, 2-dichloroethane were charged into a 500ml four-necked flask and the mixture was stirred for 0.5 hour, wherein the water content of 1, 2-dichloroethane was 42 ppm.
(2) 25.0g of polystyrene and 250g of 1, 2-dichloroethane are added into another 1L four-mouth bottle, the prepared bromine solution is dripped at the temperature of minus 5 ℃ for 3 hours, the temperature is adjusted to 10 ℃ after the dripping of the bromine solution is finished, and the reaction is continued for 4 hours.
(3) After the end of the incubation period, the post-treatment was carried out in the same manner as in example 1, and the product quality was as shown in Table 1.
After aging the samples of the above examples and comparative examples at 120 ℃, 1% TGA and 5% TGA were measured using a thermogravimetric instrument; measuring whiteness index with whiteness instrument; the bromine content is measured by a combustion method and a potentiometric titrator.
In addition to the above embodiments, the present invention also includes other embodiments, and all technical solutions that are formed by equivalent transformation or equivalent substitution should fall within the protection scope of the claims of the present invention.

Claims (5)

1. A method of synthesizing brominated polystyrene, comprising the steps of:
(1) Preparing bromine and a chlorine-containing organic solvent into a mixed solution A, introducing fluorine gas into the mixed solution A at the temperature of minus 30 ℃ to minus 20 ℃ for 2-4 hours, and continuing to react for 0.5-1 hour after the introduction of the fluorine gas is finished to obtain a bromine fluoride solution;
(2) Preparing a mixed solution B from polystyrene and a chlorine-containing organic solvent, dropwise adding a bromine monofluoride solution into the mixed solution B at the temperature of-10-0 ℃ for 2-5h, controlling the temperature to be 0-20 ℃ after the dropwise adding is finished, and carrying out heat preservation reaction for 1-5h, wherein the chlorine-containing organic solvent is the same as that in the step (1);
(3) And after the heat preservation reaction is finished, adding sodium sulfite aqueous solution into the reaction solution until the color of the reaction solution becomes white or light yellow, then performing alkali washing and water washing on the organic layer to be neutral, dripping the organic layer into boiling water to remove the solvent, obtaining a brominated polystyrene crude product, and drying to constant weight to obtain a brominated polystyrene product.
2. The method for synthesizing brominated polystyrene of claim 1, wherein in the step (1), the chlorine-containing organic solvent is one of 1, 2-dichloroethane, dichloromethane, chloroform and 1-bromochloromethane, the water content is lower than 50ppm, and the mass ratio of bromine to the chlorine-containing organic solvent is 30-60: 100.
3. the method for synthesizing brominated polystyrene of claim 1, wherein in the step (1), the mass ratio of fluorine gas to bromine is 23-25: 100.
4. the method for synthesizing brominated polystyrene of claim 1, wherein in the step (2), the mass ratio of polystyrene to chlorine-containing organic solvent is 5-15: 100.
5. the method of claim 1, wherein in step (2), the molar ratio of bromine monofluoride to polystyrene monomer is 1:2.86 to 3.25.
CN202311567178.XA 2023-11-23 2023-11-23 Method for synthesizing brominated polystyrene Pending CN117264093A (en)

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