CN117263710A - Preparation method of ceramic/metal composite material - Google Patents

Preparation method of ceramic/metal composite material Download PDF

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Publication number
CN117263710A
CN117263710A CN202311298640.0A CN202311298640A CN117263710A CN 117263710 A CN117263710 A CN 117263710A CN 202311298640 A CN202311298640 A CN 202311298640A CN 117263710 A CN117263710 A CN 117263710A
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China
Prior art keywords
ceramic
composite material
metal composite
copper
laser
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Pending
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CN202311298640.0A
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Chinese (zh)
Inventor
王兴安
韩霜
罗凌
孙旭东
吕卉
任培
柏小龙
惠宇
孙晶
李彦钊
刘旭东
那兆霖
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Dalian University
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Dalian University
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Priority to CN202311298640.0A priority Critical patent/CN117263710A/en
Publication of CN117263710A publication Critical patent/CN117263710A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B37/00Joining burned ceramic articles with other burned ceramic articles or other articles by heating
    • C04B37/02Joining burned ceramic articles with other burned ceramic articles or other articles by heating with metallic articles
    • C04B37/023Joining burned ceramic articles with other burned ceramic articles or other articles by heating with metallic articles characterised by the interlayer used
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/02Aspects relating to interlayers, e.g. used to join ceramic articles with other articles by heating
    • C04B2237/12Metallic interlayers
    • C04B2237/123Metallic interlayers based on iron group metals, e.g. steel
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/02Aspects relating to interlayers, e.g. used to join ceramic articles with other articles by heating
    • C04B2237/12Metallic interlayers
    • C04B2237/124Metallic interlayers based on copper

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

The invention belongs to the field of welding, and discloses a preparation method of a ceramic/metal composite material. And (3) rapidly realizing metallization on the surface of the ceramic by laser scanning and marking, and preparing the ceramic/metal composite material by sintering the metallized ceramic and copper through hot isostatic pressing. The method solves the problems that the ceramic and the metal are poor in wettability and are not easy to combine and high in preparation cost, and reduces the cost by carrying out pretreatment on the metal foil on the surface of the ceramic through laser; and the treatment time is short, the process temperature is low, and the operation is safer. In the preferred embodiment of the invention, a transition layer of about 6 mu m exists, the existence of the transition layer can well increase the binding force of the composite material, and the peeling strength can reach 9.94N/mm.

Description

Preparation method of ceramic/metal composite material
Technical Field
The invention belongs to the field of welding, and relates to a preparation method of a ceramic/metal composite material.
Background
The composite material formed by the ceramic and the copper has excellent mechanical property of the ceramic material and conductivity of the metallic copper, and is widely applied to power devices. However, ceramic materials mainly consist of ionic bonds and covalent bonds, copper consists of metal bonds, and the ceramic and metal copper atomic structures are basically different, so that the ceramic/metal composite material is difficult to prepare due to poor wettability of the ceramic and metal composite material and direct wetting and spreading of copper on the surface of the ceramic material are basically impossible. To address this problem, it is particularly important to combine the ceramic with copper in a suitable manner.
Today, the addition of reactive metal solders or the metallization of ceramic surfaces is two common pretreatment approaches for the preparation of ceramic/metal composites. However, the cost of adding the active metal solder is too high; the method for metallizing the ceramic surface is mainly a physical vapor deposition method, a chemical vapor deposition method, a plasma method and the like, which take a long time and are not suitable for mass industrial production. There is a need for a rapid, efficient, low cost method for preparing ceramic/metal composites.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a preparation method of a ceramic/metal composite material, which aims to solve the problems of poor wettability of ceramic and metal, difficult combination and high preparation cost, and reduces the cost by carrying out pretreatment on a laser metal foil on the surface of the ceramic; and the treatment time is short, the process temperature is low, the operation is safer, and finally, the ceramic/metal composite material with high bonding strength is prepared by hot isostatic pressing sintering.
The above object of the present invention is achieved by the following technical solutions:
a method of preparing a ceramic/metal composite comprising: and (3) rapidly realizing metallization on the surface of the ceramic by laser scanning and marking, and preparing the ceramic/metal composite material by sintering the metallized ceramic and copper through hot isostatic pressing.
Further, the method comprises the following specific steps:
s1, placing the cleaned ceramic substrate on a workbench, covering a layer of metal foil on the surface of the ceramic substrate, drawing a pattern of a corresponding metallization area on laser parameter control software of an optical fiber laser, setting laser parameters, starting marking, and finishing metallization of the ceramic surface after marking is finished.
S2, placing the metallized ceramic and copper into a sheath material for vacuum sheath, placing a sample subjected to vacuum sheath into a hot isostatic pressing sintering furnace for sintering, tightly combining the metallized ceramic and copper, and taking out after sintering, so as to finally prepare the ceramic/metal composite material.
Further, the ceramic in the step S1 may be Si 3 N 4 Any one of AlN or other ceramic materials with the thickness of 0.30-1.00 mm; the metal foil can be copper or nickel, and has a thickness of 0.01-0.03 mm.
Furthermore, the ceramic substrate in the step S1 is respectively put into absolute ethyl alcohol and acetone to be ultrasonically cleaned for 10 minutes, then is washed clean by deionized water, and finally is dried by a blower.
Further, the fiber laser parameter control software of the step S1 is ezcad2.5.3.
Further, the pattern of the metallized area in the step S1 is adjusted and set according to the actual size of the ceramic substrate, and may be set into a circular, rectangular or other pattern; clicking the filling button sets the scan line spacing.
Further, the laser parameters of the step S1 are that the power of the fiber laser is 700-900W, the scanning speed is 50-80 mm/S, and the scanning interval is 0.03-0.05 mm.
Further, the sheathing material in the step S2 can be any one of nickel foil, titanium foil and low Wen Gang, and the thickness is 0.1-0.15 mm; the thickness of copper is 0.1-5.0 mm.
Further, the vacuum packaging in the step S2 is to put the metallized ceramic and copper into packaging materials, and reduce the vacuum degree to 10 by vacuumizing -3 Pa or below.
Further, the step S2 of hot isostatic pressing sintering is to place the sample with the successful sheath into a hot isostatic pressing sintering furnace for sintering, and the sintering process is as follows: (1) raising the temperature from 25 ℃ to 600-700 ℃ at 5-10 ℃/min, raising the pressure to 80-100 MPa, maintaining for 20-30 min, raising the temperature to 750-900 ℃ at 3-5 ℃/min, and raising the pressure to 120-200 MPa; (2) maintaining the temperature and pressure at the highest temperature and pressure for 15-30 min; (3) reducing the temperature to 300-400 ℃ at 5-10 ℃/min; (4) cooling to room temperature along with the furnace.
Further, the furnace cover is opened in the step S2, a sample is taken out, and the jacket is cut off to obtain the ceramic/metal composite material.
Compared with the prior art, the invention has the beneficial effects that:
according to the preparation method of the ceramic/metal composite material, a layer of metal foil is covered on the surface of a ceramic substrate, laser scanning etching is carried out, and the metal foil is deposited on the surface of the ceramic to realize ceramic metallization; and (3) carrying out vacuum cladding on the ceramic and copper, and placing a sample subjected to vacuum cladding into a hot isostatic pressing sintering furnace to sinter and metalize the ceramic and copper to be tightly combined to prepare the ceramic/metal composite material. The invention can instantly and rapidly generate a large amount of energy by using laser, the metal foil absorbs the energy, and as the laser beam is deposited on the ceramic surface, the scanning speed is extremely high, the agglomeration time of metal particles is short, so that the bonding phenomenon between particles occurs, and therefore, molten metal is coated on the ceramic surface, and the wetting condition of the ceramic surface is effectively improved. The problem of poor wettability between metal and ceramic is well relieved, and the bonding strength of the ceramic/metal composite material is remarkably improved.
The preparation method provided by the invention can be used for rapidly realizing the metallization of the ceramic surface at normal temperature, improving the surface wettability, reducing the cost, realizing the tight combination of the ceramic and the metallic copper, increasing the wettability of the combination of the ceramic and the copper, and preparing the ceramic/metallic composite material with high bonding strength through hot isostatic pressing sintering. In the preferred embodiment of the invention, a transition layer with the thickness of about 6 mu m exists, the existence of the transition layer can well increase the binding force of the composite material, and the peeling strength can reach 9.94N/mm, which is far higher than that of the prior art. After 50 times of thermal cycles, the combination of the copper layer and the ceramic layer is still very tight, which indicates that the combination of the ceramic with copper after surface metallization can well relieve thermal stress and prolong the service life.
Drawings
The invention is further illustrated by the following figures and examples:
FIG. 1 is an XRD pattern of a ceramic surface according to the invention before and after copper metallization according to example 1.
FIG. 2 is an SEM image of copper metallization of a ceramic surface according to the invention of example 1.
Fig. 3 is an SEM image of the ceramic/metal composite material prepared according to example 1 of the present invention.
FIG. 4 is a line scan spectrum of a ceramic/metal composite material prepared according to example 1 of the present invention; wherein figure (a) is an SEM image, and wherein figure (b) is an energy spectrum of the line passing region of figure (a).
Fig. 5 is an SEM image of the ceramic/metal composite material of comparative example 3 of the present invention.
Detailed Description
The present invention is described in detail below by way of specific examples, but the scope of the present invention is not limited thereto. Unless otherwise specified, the experimental methods used in the present invention are all conventional methods, and all experimental equipment, materials, reagents, etc. used can be obtained from commercial sources.
Example 1
The preparation method of the ceramic/metal composite material comprises the following specific steps:
s1, selecting a size of 10 multiplied by 0.35mm 3 Si of (2) 3 N 4 Ceramic, a layer of 10×10×0.02mm size is placed on the surface 3 Is a copper foil of (2); opening EZCAd2.5.3 software to draw a pattern marked by the needed laser parameters, clicking a filling button, setting the laser parameters, setting the laser power to 900W and scanning the laser at a speedThe degree was 60mm/s and the scanning pitch was 0.03mm.
S2, turning on a power supply of the optical fiber laser, clicking red light to display, placing ceramics and copper foil on a workbench, aligning laser focal distance to a ceramic metallization area, clicking a marking button to start laser processing, and finishing Si after marking 3 N 4 And (5) metallizing the surface of the ceramic.
S3, mixing the metallized ceramic with 10 multiplied by 0.20mm 3 Putting copper into a round titanium foil with a diameter of 125mm and a thickness of 0.10mm for vacuum coating, and reducing the vacuum degree to 10 -3 Pa or below.
S4, placing the sample subjected to vacuum sheathing into a hot isostatic pressing sintering furnace for sintering, wherein the sintering process comprises the following steps: heating from 25 ℃ to 600 ℃ at 10 ℃/min, boosting to 100MPa, maintaining for 20min, heating to 750 ℃ at 5 ℃/min, and boosting to 150MPa; maintaining at the highest temperature and pressure for 30min; reducing the temperature to 300 ℃ at 5 ℃/min; finally, the temperature is reduced to room temperature at 10 ℃/min.
S5, opening a furnace cover, taking out a sample, and cutting off a sheath to obtain the ceramic/metal composite material.
After peel strength testing: the peel strength was 9.94N/mm.
Comparative example 1
Comparative example 1 differs from example 1 in that: the thickness of the copper foil used for surface metallization was 0.001mm, the laser power setting the laser parameters was 600W, the scanning speed was 100mm/s, and the scanning pitch was 0.02mm. The remainder was the same as in example 1.
The method comprises the following steps of: the peel strength was 1.16N/mm.
Comparative example 2
Comparative example 2 is different from example 1 in that: the hot isostatic pressing sintering process comprises the following steps: directly heating to 750 ℃, and boosting to 150MPa; maintaining at the highest temperature and pressure for 30min; reducing the temperature to 300 ℃ at 5 ℃/min; finally, the temperature is reduced to room temperature at 10 ℃/min. The remainder was the same as in example 1.
The method comprises the following steps of: the peel strength was 2.41N/mm.
Comparative example 3
Comparative example 3 is different from example 1 in that:Si 3 N 4 the ceramic surface was not laser metalized. The remainder was the same as in example 1.
Comparison of the comparative examples with the preferred embodiments of the present invention is as follows:
the above-described embodiments are only preferred embodiments of the invention, and not all embodiments of the invention are possible. Any obvious modifications thereof, which would be apparent to those skilled in the art without departing from the principles and spirit of the present invention, should be considered to be included within the scope of the appended claims.

Claims (7)

1. A method for preparing ceramic/metal composite material is characterized in that metallization is rapidly realized on the surface of ceramic by laser scanning and marking, and the ceramic/metal composite material is prepared by sintering metallized ceramic and copper through hot isostatic pressing.
2. The method for preparing the ceramic/metal composite material as claimed in claim 1, wherein the method comprises the following specific steps:
s1, placing the cleaned ceramic substrate on a workbench, covering a layer of metal foil on the surface of the ceramic substrate, drawing a pattern of a corresponding metallization area on laser parameter control software of an optical fiber laser, setting laser parameters, starting marking, and finishing metallization of the ceramic surface after marking is finished;
s2, placing the metallized ceramic and copper into a sheath material for vacuum sheath, placing a sample subjected to vacuum sheath into a hot isostatic pressing sintering furnace for sintering to enable the metallized ceramic and copper to be tightly combined, and taking out after sintering is completed, so that the ceramic/metal composite material is finally prepared.
3. The method for producing a ceramic/metal composite material according to claim 2, wherein the ceramic in the step S1 is Si 3 N 4 Any one of AlN or other ceramic materials with the thickness of 0.30-1.00 mm; the metal foil can be copper or nickel, and has a thickness of 0.01-0.03 mm.
4. The method for preparing a ceramic/metal composite material as claimed in claim 3, wherein the ceramic substrate in the step S1 is respectively put into absolute ethyl alcohol and acetone, respectively, ultrasonically cleaned for 10 minutes, rinsed with deionized water, and finally dried by a blower.
5. The method of claim 4, wherein the laser parameters of step S1, wherein the power of the fiber laser is 700-900W, the scanning speed is 50-80 mm/S, and the scanning interval is 0.03-0.05 mm.
6. The method for preparing a ceramic/metal composite material according to claim 5, wherein the sheathing material in the step S2 is any one of nickel foil, titanium foil and low Wen Gang, and has a thickness of 0.1-0.15 mm; the thickness of copper is 0.1-5.0 mm.
7. The method for preparing a ceramic/metal composite material according to claim 6, wherein the hot isostatic pressing sintering in step S2 is to sinter the sample with a successful sheath in a hot isostatic pressing sintering furnace, and the sintering process is as follows: (1) raising the temperature from 25 ℃ to 600-700 ℃ at 5-10 ℃/min, raising the pressure to 80-100 MPa, maintaining for 20-30 min, raising the temperature to 750-900 ℃ at 3-5 ℃/min, and raising the pressure to 120-200 MPa; (2) maintaining the temperature and pressure at the highest temperature and pressure for 15-30 min; (3) reducing the temperature to 300-400 ℃ at 5-10 ℃/min; (4) cooling to room temperature along with the furnace.
CN202311298640.0A 2023-10-09 2023-10-09 Preparation method of ceramic/metal composite material Pending CN117263710A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311298640.0A CN117263710A (en) 2023-10-09 2023-10-09 Preparation method of ceramic/metal composite material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311298640.0A CN117263710A (en) 2023-10-09 2023-10-09 Preparation method of ceramic/metal composite material

Publications (1)

Publication Number Publication Date
CN117263710A true CN117263710A (en) 2023-12-22

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Country Status (1)

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