CN117245549A - Online series grinding control method, system, device and storage medium - Google Patents
Online series grinding control method, system, device and storage medium Download PDFInfo
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- CN117245549A CN117245549A CN202311227397.3A CN202311227397A CN117245549A CN 117245549 A CN117245549 A CN 117245549A CN 202311227397 A CN202311227397 A CN 202311227397A CN 117245549 A CN117245549 A CN 117245549A
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- 238000000034 method Methods 0.000 title claims abstract description 53
- 238000003860 storage Methods 0.000 title claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 56
- 239000004576 sand Substances 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000004891 communication Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 7
- 230000002159 abnormal effect Effects 0.000 claims description 5
- 230000001960 triggered effect Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 9
- 206010063385 Intellectualisation Diseases 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000005498 polishing Methods 0.000 description 8
- 238000004590 computer program Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000000638 solvent extraction Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000003471 anti-radiation Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012547 material qualification Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/005—Control means for lapping machines or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention relates to the technical field of automatic control, in particular to an online serial grinding control method, an online serial grinding control system, an online serial grinding control device and a storage medium, which are applied to a PLC (programmable logic controller), wherein the PLC is respectively in communication connection with an executing mechanism and an online analyzer; the method comprises the following steps: acquiring operation parameters of a sand mill and setting parameters set for the sand mill; processing based on the operation parameters and the setting parameters to obtain a control command for adjusting the sand mill, and sending the control command to an executing mechanism so that the executing mechanism controls the sand mill according to the control command; displaying a detection result fed back by the online analyzer, wherein the detection result is obtained by detecting the technological parameters of the finished product materials manufactured by the sanding machine in real time by the online analyzer; by adopting automatic control, the invention achieves the intellectualization of the whole grinding process and improves the working efficiency.
Description
Technical Field
The present invention relates to the field of automatic control technologies, and in particular, to an online serial polishing control method, system, device, and storage medium.
Background
All the devices in the conventional common grinding system are independently operated, operators in the production process of the conventional devices manually observe and then analyze the technological parameters, the degree of automation is low, personnel allocation is large, the production efficiency is low, the waste of raw materials is obvious, and certain parameters are manually adjusted in the production process, so that the quality of a finished product is possibly unstable. In addition, in the existing aluminum hydroxide grinding system, an operator generally judges whether the technological parameters are wrong through visual inspection, but the automatic online material qualification detection function is not provided, and the degree of automation is not high.
Disclosure of Invention
Accordingly, an objective of the embodiments of the present invention is to provide an online serial polishing control method, system, device and storage medium, which can improve the flexibility of power distribution and the utilization rate of a charging module.
On one hand, the embodiment of the invention provides an online serial grinding control method which is applied to a PLC (programmable logic controller), wherein the PLC is respectively in communication connection with an executing mechanism and an online analyzer;
the method comprises the following steps:
s100, acquiring operation parameters of a sand mill and setting parameters set for the sand mill;
s200, processing based on the operation parameters and the setting parameters to obtain a control command for adjusting the sand mill, and sending the control command to an execution mechanism so that the execution mechanism controls the sand mill according to the control command;
s300, displaying a detection result fed back by the online analyzer, wherein the detection result is obtained by detecting the technological parameters of the finished product materials manufactured by the sanding machine in real time by the online analyzer.
Optionally, the PLC is also respectively in communication connection with a detection unit and a touch screen, and the detection units are respectively connected with various sensors arranged on the sand mill; in S100, the obtaining the operation parameters of the sand mill and the setting parameters set for the sand mill includes:
acquiring an operation parameter sent by a detection unit and a setting parameter sent by a touch screen; the operation parameters are obtained by detecting sensing data acquired by each sensor arranged on the sand mill through a detection unit and converting the sensing data; the setting parameters are parameters which are acquired by the touch screen in real time and are set for the sand mill.
Optionally, the sand mill comprises a coarse sand mill and a fine sand mill, the touch screen comprises a coarse touch screen and a fine touch screen, and the PLC is respectively connected with the coarse touch screen and the fine touch screen through an Ethernet; the detection unit comprises a coarse grinding detection unit and a fine grinding detection unit; the obtaining the operation parameters sent by the detection unit and the setting parameters sent by the touch screen comprises the following steps:
acquiring a first operation parameter sent by a rough grinding detection unit and a first setting parameter sent by a rough grinding touch screen; the first operation parameters are detected and displayed by a coarse grinding detection unit, and first sensing data of each sensor arranged on the coarse grinding mill are obtained by converting the first sensing data; the first setting parameters are parameters which are acquired by the rough grinding touch screen in real time and are set for the rough grinding mill; the rough grinding detection unit is also used for displaying the first operation parameter;
acquiring a second operation parameter sent by the fine grinding detection unit and a second setting parameter sent by the fine grinding touch screen; the second operation parameters are detected and displayed by a fine grinding detection unit, second sensing data of each sensor arranged on the fine grinding mill are obtained by converting the second sensing data; the second setting parameters are parameters which are acquired by the fine grinding touch screen in real time and are set for the fine grinding mill; the fine grinding detection unit is also used for displaying the second operation parameter.
Optionally, the PLC is also connected with the industrial personal computer in a bidirectional way through an industrial Ethernet; after S200, the method further comprises:
s400, the industrial personal computer receives and displays the operation parameters and the setting parameters transmitted by the PLC controller, and executes a control program for adjusting the PLC controller.
Optionally, an alarm warning device is provided on the PLC controller, and the method further includes:
when the industrial control upper computer detects that the sand mill has faults or abnormal technological parameters, the PLC is triggered to control the alarm warning equipment to give an alarm.
On the other hand, the embodiment of the invention provides an online serial grinding control system which is applied to a PLC controller, wherein the PLC controller is respectively in communication connection with an executing mechanism and an online analyzer;
the system comprises:
the first module is used for acquiring the operation parameters of the sand mill and the setting parameters set for the sand mill;
the second module is used for processing and obtaining a control command for adjusting the sand mill based on the operation parameters and the setting parameters, and sending the control command to an executing mechanism so that the executing mechanism controls the sand mill according to the control command;
and the third module is used for displaying a detection result fed back by the online analyzer, and the detection result is obtained by detecting the technological parameters of the finished product materials manufactured by the sanding machine in real time through the online analyzer.
In another aspect, an embodiment of the present invention provides an online tandem polishing control apparatus, including:
at least one processor;
at least one memory for storing at least one program;
the at least one program, when executed by the at least one processor, causes the at least one processor to implement the method described above.
In another aspect, embodiments of the present invention provide a computer-readable storage medium in which a processor-executable program is stored, which when executed by a processor is configured to perform the above-described method.
The embodiment of the invention has the following beneficial effects: according to the embodiment, the required power of the charging gun is obtained in real time, the charging module in the calling module is dynamically cut off, the charging module is released in time on the premise of meeting the required power of the charging gun, convenience is provided when other charging guns are possibly used, the charging modules in and out of the group are flexibly allocated, the multi-section power adjustment and the power matching compensation are realized, and the charging efficiency is improved by improving the utilization rate of the charging module.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the drawings that are needed in the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic flow chart of an online tandem polishing control method according to an embodiment of the present invention;
FIG. 2 is a block diagram of an in-line tandem grinding system according to an embodiment of the present invention;
FIG. 3 is a block diagram of an on-line tandem polishing control system according to an embodiment of the present invention;
fig. 4 is a block diagram of an on-line serial polishing control device according to an embodiment of the present invention.
Description of the embodiments
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It should be noted that although functional charging module partitioning is performed in the device schematic and a logic sequence is shown in the flowchart, in some cases, the steps shown or described may be performed in a different order than charging module partitioning in the device or in the flowchart. The terms first, second and the like in the description and in the claims and in the above-described figures, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein is for the purpose of describing embodiments of the invention only and is not intended to be limiting of the invention.
Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided to give a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention may be practiced without one or more of the specific details, or with other methods, components, devices, steps, etc. In other instances, well-known methods, devices, implementations, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
The block diagrams depicted in the figures are merely functional entities and do not necessarily correspond to physically separate entities. That is, these functional entities may be implemented in software, or in one or more hardware charging modules or integrated circuits, or in different networks and/or processor devices and/or microcontroller devices.
The flow diagrams depicted in the figures are exemplary only, and do not necessarily include all of the elements and operations/steps, nor must they be performed in the order described. For example, some operations/steps may be decomposed, and some operations/steps may be combined or partially combined, so that the order of actual execution may be changed according to actual situations.
As shown in fig. 1 and fig. 2, fig. 1 is a schematic diagram showing an online serial grinding control method according to an embodiment of the present invention, which is applied to a PLC controller 300, where the PLC controller 300 is respectively connected with an executing mechanism 400 and an online analyzer 600 in a communication manner;
the method comprises the following steps:
s100, acquiring operation parameters of a sand mill and setting parameters set for the sand mill;
s200, processing based on the operation parameters and the setting parameters to obtain a control command for adjusting the sand mill, and sending the control command to the execution mechanism 400 so that the execution mechanism 400 controls the sand mill according to the control command;
and S300, displaying a detection result fed back by the online analyzer 600, wherein the detection result is obtained by detecting the technological parameters of the finished product materials manufactured by the sanding machine in real time by the online analyzer 600.
It should be noted that, in the embodiment provided by the invention, the PLC controller 300 is adopted to control the sand mill, the execution mechanism 400 in the production process is automatically adjusted, the execution mechanism 400 comprises a grinding motor, a diaphragm pump, a stirring motor, a valve and other control equipment, and the start and stop are performed according to the control command so as to maintain the normal operation of the process parameters. The sand mill is controlled to start and stop according to the control command by the execution mechanism 400, and the process parameters are kept normal. Compared with the condition that independent equipment is used for running in the production flow of the existing grinding system, the automatic control is adopted by the invention under the condition that equipment is started and stopped by manual operation, so that the intellectualization of the whole grinding process is achieved, and the working efficiency is improved.
In some embodiments, the PLC controller 300 is also respectively connected with the detection unit 100 and the touch screen 200 in a communication manner, and the detection unit 100 is respectively connected with each sensor arranged on the sander; in S100, the obtaining the operation parameters of the sand mill and the setting parameters set for the sand mill includes:
acquiring operation parameters sent by the detection unit 100 and setting parameters sent by the touch screen 200; the operation parameters are obtained by detecting sensing data acquired by each sensor arranged on the sand mill through the detection unit 100 and converting the sensing data; the setting parameters are parameters of the sand mill, which are acquired by the touch screen 200 in real time.
In some embodiments, the detection unit 100 is connected to a temperature sensor, a liquid level sensor, a pressure sensor, and a load cell, respectively, disposed on the sander. The temperature, the liquid level, the pressure and the weight of the sand mill are detected by a temperature sensor, a liquid level sensor, a pressure sensor and a weighing sensor respectively, and the detected temperature, liquid level, pressure and weight are used as operation parameters.
In some embodiments, the PLC controller 300 is also bi-directionally connected to the industrial personal computer 500 via an industrial ethernet network; after S200, the method further comprises:
s400, the industrial personal computer 500 receives and displays the operation parameters and the setting parameters transmitted by the PLC 300, and executes a control program for adjusting the PLC 300.
The industrial personal computer 500 is connected to a communication network port of the PLC 300 through a network cable, and the industrial personal computer 500 and the PLC 300 are mutually communicated through an industrial Ethernet, so that the signal anti-interference and anti-radiation performance is improved, and the industrial personal computer is suitable for sometimes facing the severe industrial environment on site. The industrial personal computer 500 in the grinding system is an upper computer, and is installed in a central control room together with the PLC 300 (a programmable logic controller), the industrial personal computer 500 can adjust an execution program in the PLC 300, and the industrial personal computer 500 can display information, so that industrial personal can know equipment and production capacity in the grinding system in time.
In some embodiments, the sander comprises a coarse sander and a fine sander, the touch screen 200 comprises a coarse touch screen 210 and a fine touch screen 220, and the plc controller 300 is respectively connected with the coarse touch screen 210 and the fine touch screen 220 through an ethernet; the detecting unit 100 includes a coarse grinding detecting unit 110 and a fine grinding detecting unit 120; the acquiring the operation parameters sent by the detecting unit 100 and the setting parameters sent by the touch screen 200 includes:
acquiring a first operation parameter sent by the rough grinding detection unit 110 and a first setting parameter sent by the rough grinding touch screen 210; wherein, the first operation parameter is obtained by detecting and displaying the first sensing data of each sensor arranged on the rough grinding mill through the rough grinding detection unit 110 and converting the first sensing data; the first setting parameter is a parameter set for the rough grinding mill, which is collected by the rough grinding touch screen 210 in real time; the rough grinding detection unit 110 is further configured to display the first operation parameter;
acquiring a second operation parameter sent by the fine grinding detection unit 120 and a second setting parameter sent by the fine grinding touch screen 220; wherein the second operation parameter is obtained by detecting and displaying second sensing data of each sensor arranged on the fine grinding mill through the fine grinding detection unit 120 and converting the second sensing data; the second setting parameter is a parameter set for the fine grinding mill, which is collected by the fine grinding touch screen 220 in real time; the fine grinding detection unit 120 is further configured to display the second operating parameter.
Both the rough grinding touch screen 210 and the fine grinding touch screen 220 can support local and remote operation rights at the same time; by adopting the ethernet communication mode, the rough grinding touch screen 210 collects real-time data of the rough grinding mill, the fine grinding touch screen 220 collects real-time data of the fine grinding mill, and also can locally operate the screen buttons of the touch screen 200, adjust the process parameters of the system in real time, and the PLC 300 adjusts the executing mechanism 400 in real time, and meanwhile, the touch screen 200 has local operation and remote operation selection authority of the industrial personal computer 500 on site.
In some embodiments, the PLC controller 300 is provided with an alarm alert device 700, and the method further includes:
when the industrial control upper computer detects that the sand mill has a fault or the technological parameters are abnormal, the PLC controller 300 is triggered to control the alarm warning device 700 to give an alarm.
Specifically, the alarm warning device 700 is controlled by the program of the PLC controller 300, when the sand mill fails or the technological parameters are abnormal, the alarm warning device 700 on the PLC controller 300 and the industrial personal computer 500 gives out an alarm, and an operator can trigger the alarm-eliminating button to cut off the alarm. In addition, if the PLC controller 300 detects a fault or abnormal process parameters within a certain period of time, the alarm device is restarted, so as to urge the operator or the maintenance personnel to remove the fault in time.
In some embodiments, the online analyzer 600 employs a particle size analyzer, and the online analyzer 600 connects the PLC controller 300 and the industrial personal computer 500 through a PROFINET bus. Specifically, the PLC controller 300 communicates with the online analyzer 600 using a PROFINET protocol network. The online analyzer 600 adopts a particle size analyzer, adopts PROFINET field bus connection, has high communication speed, can reduce the influence of interference, improves the stability of a network, detects finished product materials in real time, outputs detection results to the PLC 300, judges the grinding effect of the system in real time, feeds back qualified finished product results to the industrial personal computer 500, enables industrial control operators to determine whether to return materials again for grinding, reduces the links of field sampling detection, reduces raw material waste, reduces analysis time of finished product samples, improves production efficiency, and causes instability of finished product quality due to manual parameter adjustment in the production process.
Referring to fig. 3, an embodiment of the present invention provides an online serial polishing control system, which is applied to a PLC controller 300, wherein the PLC controller 300 is respectively in communication connection with an actuator 400 and an online analyzer 600;
the system comprises:
the first module is used for acquiring the operation parameters of the sand mill and the setting parameters set for the sand mill;
the second module is used for processing and obtaining a control command for adjusting the sand mill based on the operation parameters and the setting parameters, and sending the control command to the execution mechanism 400 so that the execution mechanism 400 controls the sand mill according to the control command;
and a third module, configured to display a detection result fed back by the online analyzer 600, where the detection result is obtained by detecting, in real time, a technological parameter of the finished product material manufactured by the sanding machine by the online analyzer 600.
It should be noted that, in the embodiment provided by the invention, the PLC controller 300 is adopted to control the sand mill, the execution mechanism 400 in the production process is automatically adjusted, the execution mechanism 400 comprises a grinding motor, a diaphragm pump, a stirring motor, a valve and other control equipment, and the start and stop are performed according to the control command so as to maintain the normal operation of the process parameters. The sand mill is controlled to start and stop according to the control command by the execution mechanism 400, and the process parameters are kept normal. Compared with the condition that independent equipment is used for running in the production flow of the existing grinding system, the automatic control is adopted by the invention under the condition that equipment is started and stopped by manual operation, so that the intellectualization of the whole grinding process is achieved, and the working efficiency is improved.
It can be seen that the content in the above method embodiment is applicable to the system embodiment, and the functions specifically implemented by the system embodiment are the same as those of the method embodiment, and the beneficial effects achieved by the method embodiment are the same as those achieved by the method embodiment.
Referring to fig. 4, an embodiment of the present invention provides an online tandem polishing control device, including:
at least one processor;
at least one memory for storing at least one program;
the at least one program, when executed by the at least one processor, causes the at least one processor to implement the method described above.
It can be seen that the content in the above method embodiment is applicable to the embodiment of the present device, and the functions specifically implemented by the embodiment of the present device are the same as those of the embodiment of the above method, and the beneficial effects achieved by the embodiment of the above method are the same as those achieved by the embodiment of the above method.
Furthermore, the embodiment of the invention also discloses a computer program product or a computer program, and the computer program product or the computer program is stored in a computer readable storage medium. The computer program may be read from a computer readable storage medium by a processor of a computer device, the processor executing the computer program causing the computer device to perform the method as described above. Similarly, the content in the above method embodiment is applicable to the present storage medium embodiment, and the specific functions of the present storage medium embodiment are the same as those of the above method embodiment, and the achieved beneficial effects are the same as those of the above method embodiment.
The above described apparatus embodiments are merely illustrative, wherein the units illustrated as separate components may or may not be physically separate, i.e. may be located in one place, or may be distributed over a plurality of network elements. Some or all of the charging modules can be selected according to actual needs to achieve the purpose of the scheme of the embodiment.
Those of ordinary skill in the art will appreciate that all or some of the steps of the methods, systems, functional charging modules/units in the devices disclosed above may be implemented as software, firmware, hardware, and suitable combinations thereof.
The integrated units, if implemented in the form of software functional units and sold or used as stand-alone products, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in essence or a part contributing to the prior art or all or part of the technical solution in the form of a software product stored in a storage medium, including multiple instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a random access Memory (Random Access Memory, RAM), a magnetic disk, or an optical disk, or other various media capable of storing a program.
The preferred embodiments of the present invention have been described above with reference to the accompanying drawings, and are not thereby limiting the scope of the claims of the embodiments of the present invention. Any modifications, equivalent substitutions and improvements made by those skilled in the art without departing from the scope and spirit of the embodiments of the present invention shall fall within the scope of the claims of the embodiments of the present invention.
Claims (8)
1. The online serial grinding control method is characterized by being applied to a PLC (programmable logic controller), wherein the PLC is respectively in communication connection with an executing mechanism and an online analyzer;
the method comprises the following steps:
s100, acquiring operation parameters of a sand mill and setting parameters set for the sand mill;
s200, processing based on the operation parameters and the setting parameters to obtain a control command for adjusting the sand mill, and sending the control command to an execution mechanism so that the execution mechanism controls the sand mill according to the control command;
s300, displaying a detection result fed back by the online analyzer, wherein the detection result is obtained by detecting the technological parameters of the finished product materials manufactured by the sanding machine in real time by the online analyzer.
2. The method according to claim 1, wherein the PLC controller is further in communication connection with a detection unit and a touch screen, respectively, the detection units being connected to respective sensors provided on the sander; in S100, the obtaining the operation parameters of the sand mill and the setting parameters set for the sand mill includes:
acquiring an operation parameter sent by a detection unit and a setting parameter sent by a touch screen; the operation parameters are obtained by detecting sensing data acquired by each sensor arranged on the sand mill through a detection unit and converting the sensing data; the setting parameters are parameters which are acquired by the touch screen in real time and are set for the sand mill.
3. The method of claim 2, wherein the sander comprises a coarse sander and a fine sander, the touch screen comprises a coarse touch screen and a fine touch screen, and the PLC controller is connected with the coarse touch screen and the fine touch screen respectively through an ethernet; the detection unit comprises a coarse grinding detection unit and a fine grinding detection unit; the obtaining the operation parameters sent by the detection unit and the setting parameters sent by the touch screen comprises the following steps:
acquiring a first operation parameter sent by a rough grinding detection unit and a first setting parameter sent by a rough grinding touch screen; the first operation parameters are detected and displayed by a coarse grinding detection unit, and first sensing data of each sensor arranged on the coarse grinding mill are obtained by converting the first sensing data; the first setting parameters are parameters which are acquired by the rough grinding touch screen in real time and are set for the rough grinding mill; the rough grinding detection unit is also used for displaying the first operation parameter;
acquiring a second operation parameter sent by the fine grinding detection unit and a second setting parameter sent by the fine grinding touch screen; the second operation parameters are detected and displayed by a fine grinding detection unit, second sensing data of each sensor arranged on the fine grinding mill are obtained by converting the second sensing data; the second setting parameters are parameters which are acquired by the fine grinding touch screen in real time and are set for the fine grinding mill; the fine grinding detection unit is also used for displaying the second operation parameter.
4. The method of claim 1, wherein the PLC controller is further bi-directionally coupled to the industrial personal computer via an industrial ethernet network; the method further comprises the steps of:
s400, the industrial personal computer receives and displays the operation parameters and the setting parameters transmitted by the PLC controller, and executes a control program for adjusting the PLC controller.
5. The method of claim 1, wherein an alarm alert device is provided on the PLC controller, the method further comprising:
when the industrial control upper computer detects that the sand mill has faults or abnormal technological parameters, the PLC is triggered to control the alarm warning equipment to give an alarm.
6. The online serial grinding control system is characterized by being applied to a PLC (programmable logic controller) which is respectively in communication connection with an execution mechanism and an online analyzer;
the system comprises:
the first module is used for acquiring the operation parameters of the sand mill and the setting parameters set for the sand mill;
the second module is used for processing and obtaining a control command for adjusting the sand mill based on the operation parameters and the setting parameters, and sending the control command to an executing mechanism so that the executing mechanism controls the sand mill according to the control command;
and the third module is used for displaying a detection result fed back by the online analyzer, and the detection result is obtained by detecting the technological parameters of the finished product materials manufactured by the sanding machine in real time through the online analyzer.
7. An on-line tandem lapping control device, comprising:
at least one processor;
at least one memory for storing at least one program;
the at least one program, when executed by the at least one processor, causes the at least one processor to implement the method of any of claims 1-5.
8. A computer readable storage medium, in which a processor executable program is stored, characterized in that the processor executable program is for performing the method according to any of claims 1-5 when being executed by a processor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311227397.3A CN117245549A (en) | 2023-09-22 | 2023-09-22 | Online series grinding control method, system, device and storage medium |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311227397.3A CN117245549A (en) | 2023-09-22 | 2023-09-22 | Online series grinding control method, system, device and storage medium |
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| Publication Number | Publication Date |
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| CN117245549A true CN117245549A (en) | 2023-12-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311227397.3A Pending CN117245549A (en) | 2023-09-22 | 2023-09-22 | Online series grinding control method, system, device and storage medium |
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| Country | Link |
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| CN (1) | CN117245549A (en) |
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- 2023-09-22 CN CN202311227397.3A patent/CN117245549A/en active Pending
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