CN117245088A - Auxiliary agent auxiliary preparation method for samarium iron and samarium iron nitrogen - Google Patents

Auxiliary agent auxiliary preparation method for samarium iron and samarium iron nitrogen Download PDF

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CN117245088A
CN117245088A CN202311529143.7A CN202311529143A CN117245088A CN 117245088 A CN117245088 A CN 117245088A CN 202311529143 A CN202311529143 A CN 202311529143A CN 117245088 A CN117245088 A CN 117245088A
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powder
samarium
samarium iron
auxiliary agent
heat treatment
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贾博谦
徐俊杰
怡裕浩
薛航
马誉景
杨倩倩
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Xian Rare Metal Materials Research Institute Co Ltd
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Xian Rare Metal Materials Research Institute Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
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    • B22CASTING; POWDER METALLURGY
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/20Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0207Using a mixture of prealloyed powders or a master alloy
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
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    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
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    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
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    • H01F1/059Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and Va elements, e.g. Sm2Fe17N2
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention discloses a method for preparing samarium iron and samarium iron nitrogen with the aid of an auxiliary agent, which comprises the following steps: 1. mixing iron powder, samarium oxide and calcium particles uniformly and doping inorganic salt to obtain mixed powder; 2. heat treatment and reduction to obtain Sm 2 Fe 17 CaO/Ca mixtureMixing the powder; 3. heat treatment in a mixed gas of hydrogen and ammonia to obtain Sm 2 Fe 17 N 3 CaO/Ca mixed powder; 4. grinding in washing liquid, and magnetically separating to obtain Sm 2 Fe 17 N 3 H x Magnetic powder; 5. dehydrogenation by heat treatment to obtain Sm 2 Fe 17 N 3 Magnetic powder. The invention adopts an auxiliary agent assisted reduction diffusion method, improves the fluidity of the reducing agent calcium particles by adding inorganic salt, promotes the calcium particles and samarium oxide to be uniformly mixed, and effectively improves Sm 2 Fe 17 And Sm 2 Fe 17 N 3 Crystallinity of the magnetic powder improves Sm 2 Fe 17 N 3 The magnetic property of the magnetic powder improves the utilization rate of calcium, has mild reaction conditions and good process stability, and is favorable for realizing industrial production.

Description

Auxiliary agent auxiliary preparation method for samarium iron and samarium iron nitrogen
Technical Field
The invention belongs to the technical field of magnet materials, and particularly relates to a method for preparing samarium iron and samarium iron nitrogen with the aid of an auxiliary agent.
Background
In recent years, with the rapid development of the electronic and electric industry, the development trend of miniaturization, light weight and integration of electronic equipment has put higher demands on bonded permanent magnets. Nd 2 Fe 14 B/Sm 2 Fe 17 N 3 Composite bonded magnets are attracting attention for their excellent magnetic properties. Magnetic powder as the "parent of magnet" and high-performance anisotropic Sm 2 Fe 17 N 3 The magnetic powder is important for the preparation of the composite bonded magnet. In addition, rare earth Sm is generally considered as a byproduct of rare earth Nd extraction, so Sm 2 Fe 17 N 3 Is beneficial to the balanced utilization of rare earth resources in China.
For samarium-iron-nitrogen magnetic powder, the general preparation method can be classified into a physical method and a reduction diffusion method, wherein the physical method is to prepare Sm through the steps of alloy smelting-crushing and the like 2 Fe 17 After which nitridation to form Sm 2 Fe 17 N 3 Magnetic powder; the reduction diffusion method is to separate Sm/Fe from oxygen by high temperatureThe compound precursor is reduced and then subjected to element interdiffusion to form Sm 2 Fe 17 After which nitridation to form Sm 2 Fe 17 N 3 Magnetic powder. The latter is advantageous mainly in that the process is based on elemental interdiffusion to give Sm 2 Fe 17 The powder, rather than peritectic reaction involved in the physical method, can effectively avoid the residue of alpha-Fe in the product, thereby improving the magnetic property of the magnetic powder; on the other hand, the reduction diffusion method does not need a crushing step, the surface of the magnetic powder is relatively flat and smooth, and the Sm is improved due to fewer surface defects 2 Fe 17 N 3 Key factors of magnetic powder magnetic properties. Therefore, the reduction diffusion method is a preparation method for easily obtaining the magnetic powder with higher magnetic property.
However, the existing reduction diffusion process generally uses Ca as a reducing agent, a large amount of Ca is required to be used in the reaction to ensure that the Ca is fully contacted with samarium/iron oxide to achieve the effect of complete reduction, and the use of a large amount of Ca inevitably leads to the sudden increase of the preparation cost and the subsequent difficulty of impurity removal; in addition, the fluidity of the molten Ca at high temperature is poor, which is not beneficial to the mutual diffusion of samarium and iron and easily leads to Sm 2 Fe 17 Poor alloy crystallinity, etc.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a method for preparing samarium iron and samarium iron nitrogen with the aid of an auxiliary agent aiming at the defects of the prior art. The method adopts an auxiliary agent assisted reduction diffusion method, and adopts molten inorganic salt as a medium to improve the fluidity of the reducing agent calcium particles by doping the inorganic salt in the reduction diffusion process, promote the uniform mixing of the calcium particles and the samarium oxide, and effectively improve Sm 2 Fe 17 And Sm 2 Fe 17 N 3 The crystallinity of the magnetic powder improves the utilization rate of calcium, greatly saves the process cost and solves the problem of Sm prepared by the prior art 2 Fe 17 And Sm 2 Fe 17 N 3 The magnetic powder has poor crystallinity and large using amount of the reducing agent Ca.
In order to solve the technical problems, the invention adopts the following technical scheme: a method for preparing samarium iron and samarium iron nitrogen with the aid of an auxiliary agent is characterized by comprising the following steps of:
step one, mixing powder: uniformly mixing iron powder, samarium oxide and calcium particles, and doping inorganic salt to obtain mixed powder;
step two, reduction diffusion: performing heat treatment on the mixed powder obtained in the first step under a protective atmosphere, reducing by calcium particles, and diffusing by using heat driving to obtain Sm 2 Fe 17 CaO/Ca mixed powder;
step three, nitriding: sm obtained in the second step 2 Fe 17 Performing heat treatment on the mixed powder of CaO and Ca in the mixed gas of hydrogen and ammonia to obtain Sm 2 Fe 17 N 3 CaO/Ca mixed powder;
step four, removing impurities: sm obtained in the third step 2 Fe 17 N 3 Grinding mixed powder of CaO/Ca in washing liquid to form suspension, and magnetically separating to obtain Sm 2 Fe 17 N 3 H x Magnetic powder;
step five, dehydrogenation: under vacuum, sm obtained in the fourth step 2 Fe 17 N 3 H x Heat treating the magnetic powder to obtain Sm 2 Fe 17 N 3 Magnetic powder.
Sm is taken as the raw material in the fourth step of the invention 2 Fe 17 N 3 Grinding mixed powder of CaO/Ca in washing liquid to form suspension, extracting Sm by magnetic separation such as magnet 2 Fe 17 N 3 H x The magnetic powder is separated from CaO/Ca to remove CaO/Ca impurities, and simultaneously auxiliary methods such as ultrasonic and grinding can be adopted to accelerate the impurity removal rate.
The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent is characterized in that the molar ratio of samarium oxide to iron powder in the first step is 1:11-14.5.
The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent is characterized in that the molar ratio of samarium oxide to calcium particles in the first step is 1:3.6-6.
The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent is characterized in that the inorganic salt in the first step is potassium chlorideOr calcium chloride. The inorganic salt has a melting point of 770 deg.C, and Sm during heat treatment 2 Fe 17 The molten state is formed during phase formation, and the reducing agent can play a role in improving the fluidity of the reducing agent calcium, promote the calcium particles and the samarium oxide to be uniformly mixed, and improve Sm 2 Fe 17 And Sm 2 Fe 17 N 3 Crystallinity of the magnetic powder; meanwhile, the utilization rate of calcium is improved, and the cost is effectively controlled. In addition, the two inorganic salts are easily removed, thereby avoiding the introduction of impurities.
The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent is characterized in that the mass percentage of inorganic salt in the mixed powder in the first step is 4% -10%. The invention ensures that the inorganic salt content in the mixed powder is enough to play a role of a fused salt auxiliary agent by controlling the content of the inorganic salt, thereby assisting Sm 2 Fe 17 Sm and Sm 2 Fe 17 N 3 Pure phase formation and avoids the dilution of the concentration of the reduced calcium caused by the excessive content of inorganic salt and the influence on the reduction effect in the reduction diffusion of the reduced calcium, thereby leading to Sm 2 Fe 17 Sm and Sm 2 Fe 17 N 3 Cannot form a phase or cannot form a pure phase.
The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent is characterized in that the heat treatment temperature in the second step is 850-1150 ℃ and the time is 1.5-6 h. The invention ensures Sm by controlling the temperature and time of heat treatment, namely reduction diffusion 2 Fe 17 Sm and Sm 2 Fe 17 N 3 Smooth phase formation, and Sm caused by too low temperature or too short time is avoided 2 Fe 17 Sm and Sm 2 Fe 17 N 3 Poor or even impossible phase formation, and avoids serious agglomeration and even Sm caused by excessive temperature or excessive time 2 Fe 17 Or Sm 2 Fe 17 N 3 Decomposition problem.
The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent is characterized in that the volume ratio of hydrogen to ammonia in the hydrogen/ammonia mixed gas in the third step is 1-8:2. The invention ensures Sm by controlling the composition volume of the hydrogen/ammonia mixed gas 2 Fe 17 N 3 Is shaped smoothly and has excellent magnetic properties.
The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent is characterized in that the flow rate of the hydrogen/ammonia mixed gas in the third step is 0.6L/min-1.0L/min. The invention ensures the uniformity of nitriding process by controlling the flow rate of the hydrogen/ammonia mixed gas.
The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent is characterized in that the temperature of the heat treatment in the third step is 300-500 ℃ and the time is 3-6 hours. The invention ensures nitriding effect and avoids Sm by controlling the temperature and time of heat treatment, i.e. nitriding 2 Fe 17 N 3 Is decomposed.
Sm prepared by the auxiliary agent 2 Fe 17 And Sm 2 Fe 17 N 3 The method is characterized in that the temperature of the heat treatment in the fifth step is 100-400 ℃ and the time is 1-3 h.
Compared with the prior art, the invention has the following advantages:
1. the invention adopts the auxiliary agent assisted reduction diffusion method, and adopts the molten inorganic salt formed by the heat treatment as a medium to improve the fluidity of the reducing agent calcium particles by doping the inorganic salt in the reduction diffusion process, promote the uniform mixing of the calcium particles and the samarium oxide, facilitate the reduction of the samarium oxide and effectively improve the Sm 2 Fe 17 And samarium iron nitrogen Sm 2 Fe 17 N 3 The crystallinity of the magnetic powder improves the utilization rate of calcium, reduces the dosage of the reducing agent calcium particles, greatly saves the process cost and reduces the subsequent impurity removal difficulty.
2. The invention prepares Sm, fe, N and Sm 2 Fe 17 N 3 In the process of reducing diffusion, nitriding and impurity removal of magnetic powder, nitriding is Sm 2 Fe 17 To Sm 2 Fe 17 N 3 The nitrogen atoms are utilized to permeate from outside to inside in the conversion process, and the nitriding depth can be effectively controlled by controlling the ratio of the hydrogen to the ammonia in the hydrogen/ammonia mixed gas and the nitriding time of heat treatment, so that the ideal nitriding effect is obtained, and the overspray nitriding guide is avoidedAbnormal nitrogen content or Sm 2 Fe 17 N 3 Decompose to adapt to Sm with different particle sizes 2 Fe 17 N 3 The CaO/Ca mixed powder expands the application range of the invention.
3. Sm obtained by high-temperature reduction diffusion 2 Fe 17 The main component of the mixed powder of CaO and Ca is Sm 2 Fe 17 Alloy powder containing small amount of CaO or Ca and other impurities can be used as Sm 2 Fe 17 Alloy powder is applied and nitrided to obtain Sm 2 Fe 17 N 3 The magnetic powder has good crystallinity; meanwhile, the invention does not need the steps of crushing and the like, ensures Sm 2 Fe 17 N 3 The magnetic powder has good appearance, smooth and flat surface and fewer defects, and improves Sm 2 Fe 17 N 3 Magnetic properties of magnetic powder.
4. Non-nitrided Sm 2 Fe 17 The alloy is easy to oxidize, and the reduction diffusion in the second step and the nitridation in the third step in the preparation method only need to switch the atmosphere, can be continuously carried out in one device, and avoid Sm 2 Fe 17 The alloy contacts with oxidizing atmosphere such as air, and the like, thereby further ensuring Sm 2 Fe 17 N 3 The quality of the magnetic powder.
5. The preparation method has the advantages of simple preparation steps, mild reaction conditions, low cost, good product crystallinity and good process stability, and is favorable for realizing industrial production.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
FIG. 1 shows Sm prepared in example 1 of the present invention 2 Fe 17 N 3 XRD pattern of magnetic powder.
FIG. 2 is a view of Sm prepared in example 2 of the present invention 2 Fe 17 N 3 XRD pattern of magnetic powder.
FIG. 3 is Sm prepared in example 3 of the present invention 2 Fe 17 N 3 XRD pattern of magnetic powder.
FIG. 4 is a preparation of example 4 of the present inventionSm of (V) 2 Fe 17 N 3 XRD pattern of magnetic powder.
FIG. 5 is Sm prepared in example 5 of the present invention 2 Fe 17 N 3 XRD pattern of magnetic powder.
FIG. 6 is a sample of Sm prepared in comparative example 1 of the present invention 2 Fe 17 N 3 XRD pattern of magnetic powder.
FIG. 7 is a diagram showing Sm prepared in comparative example 2 according to the present invention 2 Fe 17 N 3 XRD pattern of magnetic powder.
Detailed Description
Example 1
The embodiment comprises the following steps:
step one, mixing powder: uniformly mixing iron powder, samarium oxide and calcium particles, and doping potassium chloride to obtain mixed powder; the molar ratio of the samarium oxide to the iron powder is 1:11, the molar ratio of the samarium oxide to the calcium particles is 1:3.6, and the mass percentage of the potassium chloride in the mixed powder is 4%;
step two, reduction diffusion: performing heat treatment, reduction and diffusion on the mixed powder obtained in the step one under the protection atmosphere of nitrogen, reducing by calcium particles, and performing diffusion by using heat drive to obtain Sm 2 Fe 17 CaO/Ca mixed powder; the heating rate of the heat treatment reduction diffusion is 3.33 ℃/min, the temperature is 900 ℃, and the time is 6 hours;
step three, nitriding: sm obtained in the second step 2 Fe 17 Performing heat treatment nitridation on the mixed powder of CaO and Ca in the mixed gas of hydrogen and ammonia to obtain Sm 2 Fe 17 N 3 CaO/Ca mixed powder; the volume ratio of the hydrogen to the ammonia in the hydrogen/ammonia mixed gas is 4:1, and the flow rate of the hydrogen/ammonia mixed gas is 1.0L/min; the temperature rising rate of the heat treatment nitriding is 3.33 ℃/min, the temperature is 300 ℃, and the time is 6 hours;
step four, removing impurities: sm obtained in the third step 2 Fe 17 N 3 Placing the mixed powder of CaO/Ca in a washing solution, fully stirring, carrying out ultrasonic treatment and grinding to form a suspension, carrying out magnetic separation, washing and drying to obtain Sm 2 Fe 17 N 3 H x Magnetic powder;
step five, dehydrogenation: under vacuum, sm obtained in the fourth step 2 Fe 17 N 3 H x Carrying out heat treatment dehydrogenation on the magnetic powder to obtain Sm 2 Fe 17 N 3 Magnetic powder; the heating rate of the dehydrogenation by heat treatment is 3.33 ℃/min, the temperature is 150 ℃ and the time is 1h.
FIG. 1 shows Sm prepared in this example 2 Fe 17 N 3 As can be seen from the XRD patterns of the magnetic powder in FIG. 1, the magnetic powder prepared in the embodiment has good crystallinity and a pure Sm 2 Fe 17 N 3 The diffraction peak of alpha-Fe did not appear.
Example 2
The embodiment comprises the following steps:
step one, mixing powder: uniformly mixing iron powder, samarium oxide and calcium particles, and doping potassium chloride to obtain mixed powder; the molar ratio of the samarium oxide to the iron powder is 1:14.5, the molar ratio of the samarium oxide to the calcium particles is 1:3.6, and the mass percentage of the potassium chloride in the mixed powder is 10%;
step two, reduction diffusion: performing heat treatment, reduction and diffusion on the mixed powder obtained in the step one under the protection atmosphere of nitrogen, reducing by calcium particles, and performing diffusion by using heat drive to obtain Sm 2 Fe 17 CaO/Ca mixed powder; the heating rate of the heat treatment reduction diffusion is 3.33 ℃/min, the temperature is 1050 ℃, and the time is 3 hours;
step three, nitriding: sm obtained in the second step 2 Fe 17 Performing heat treatment nitridation on the mixed powder of CaO and Ca in the mixed gas of hydrogen and ammonia to obtain Sm 2 Fe 17 N 3 CaO/Ca mixed powder; the volume ratio of the hydrogen to the ammonia in the hydrogen/ammonia mixed gas is 1:2, and the flow rate of the hydrogen/ammonia mixed gas is 0.6L/min; the temperature rising rate of the heat treatment nitriding is 3.33 ℃/min, the temperature is 500 ℃, and the time is 3 hours;
step four, removing impurities: sm obtained in the third step 2 Fe 17 N 3 Placing the mixed powder of CaO/Ca in a washing solution, fully stirring, carrying out ultrasonic treatment and grinding to form a suspension, carrying out magnetic separation, washing and drying to obtain Sm 2 Fe 17 N 3 H x Magnetic powder;
step five, dehydrogenation: under vacuum, sm obtained in the fourth step 2 Fe 17 N 3 H x Carrying out heat treatment dehydrogenation on the magnetic powder to obtain Sm 2 Fe 17 N 3 Magnetic powder; the heating rate of the dehydrogenation by heat treatment is 3.33 ℃/min, the temperature is 250 ℃, and the time is 3h.
FIG. 2 is a view of Sm prepared in this example 2 Fe 17 N 3 As can be seen from the XRD patterns of the magnetic powder in FIG. 2, the magnetic powder prepared in the embodiment has good crystallinity and a pure Sm 2 Fe 17 N 3 The diffraction peak of alpha-Fe did not appear.
Example 3
The embodiment comprises the following steps:
step one, mixing powder: uniformly mixing iron powder, samarium oxide and calcium particles, and doping potassium chloride to obtain mixed powder; the molar ratio of the samarium oxide to the iron powder is 1:11, the molar ratio of the samarium oxide to the calcium particles is 1:6, and the mass percentage of the potassium chloride in the mixed powder is 4.5%;
step two, reduction diffusion: performing heat treatment, reduction and diffusion on the mixed powder obtained in the step one under the protection atmosphere of nitrogen, reducing by calcium particles, and performing diffusion by using heat drive to obtain Sm 2 Fe 17 CaO/Ca mixed powder; the heating rate of the heat treatment reduction diffusion is 3.33 ℃/min, the temperature is 950 ℃, and the time is 6 hours;
step three, nitriding: sm obtained in the second step 2 Fe 17 Performing heat treatment nitridation on the mixed powder of CaO and Ca in the mixed gas of hydrogen and ammonia to obtain Sm 2 Fe 17 N 3 CaO/Ca mixed powder; the volume ratio of the hydrogen to the ammonia in the hydrogen/ammonia mixed gas is 3:1, and the flow rate of the hydrogen/ammonia mixed gas is 0.8L/min; the temperature rising rate of the heat treatment nitriding is 3.33 ℃/min, the temperature is 400 ℃, and the time is 3 hours;
step four, removing impurities: sm obtained in the third step 2 Fe 17 N 3 Placing the mixed powder of CaO/Ca in the washing liquid, fully stirring, ultrasonic treating andgrinding to form suspension, magnetic separating, washing and drying to obtain Sm 2 Fe 17 N 3 H x Magnetic powder;
step five, dehydrogenation: under vacuum, sm obtained in the fourth step 2 Fe 17 N 3 H x Carrying out heat treatment dehydrogenation on the magnetic powder to obtain Sm 2 Fe 17 N 3 Magnetic powder; the heating rate of the dehydrogenation by heat treatment is 3.33 ℃/min, the temperature is 200 ℃, and the time is 3h.
FIG. 3 is a view of Sm prepared in this example 2 Fe 17 N 3 As can be seen from the XRD patterns of the magnetic powder in FIG. 3, the magnetic powder prepared in the embodiment has good crystallinity and a pure Sm 2 Fe 17 N 3 The diffraction peak of alpha-Fe did not appear.
Example 4
The embodiment comprises the following steps:
step one, mixing powder: uniformly mixing iron powder, samarium oxide and calcium particles, and doping potassium chloride to obtain mixed powder; the molar ratio of the samarium oxide to the iron powder is 1:11, the molar ratio of the samarium oxide to the calcium particles is 1:3.6, and the mass percentage of the potassium chloride in the mixed powder is 6%;
step two, reduction diffusion: performing heat treatment, reduction and diffusion on the mixed powder obtained in the step one under the protection atmosphere of nitrogen, reducing by calcium particles, and performing diffusion by using heat drive to obtain Sm 2 Fe 17 CaO/Ca mixed powder; the heating rate of the heat treatment reduction diffusion is 3.33 ℃/min, the temperature is 850 ℃, and the time is 6 hours;
step three, nitriding: sm obtained in the second step 2 Fe 17 Performing heat treatment nitridation on the mixed powder of CaO and Ca in the mixed gas of hydrogen and ammonia to obtain Sm 2 Fe 17 N 3 CaO/Ca mixed powder; the volume ratio of the hydrogen to the ammonia in the hydrogen/ammonia mixed gas is 2:1, and the flow rate of the hydrogen/ammonia mixed gas is 0.8L/min; the temperature rising rate of the heat treatment nitriding is 3.33 ℃/min, the temperature is 400 ℃, and the time is 6 hours;
step four, removing impurities: sm obtained in the third step 2 Fe 17 N 3 Placing the mixed powder of CaO/Ca in a washing solution, fully stirring, carrying out ultrasonic treatment and grinding to form a suspension, carrying out magnetic separation, washing and drying to obtain Sm 2 Fe 17 N 3 H x Magnetic powder;
step five, dehydrogenation: under vacuum, sm obtained in the fourth step 2 Fe 17 N 3 H x Carrying out heat treatment dehydrogenation on the magnetic powder to obtain Sm 2 Fe 17 N 3 Magnetic powder; the heating rate of the dehydrogenation by heat treatment is 3.33 ℃/min, the temperature is 400 ℃, and the time is 1h.
FIG. 4 shows Sm prepared in this example 2 Fe 17 N 3 As can be seen from the XRD patterns of the magnetic powder in FIG. 4, the magnetic powder prepared in the embodiment has good crystallinity and a pure Sm 2 Fe 17 N 3 The diffraction peak of alpha-Fe did not appear.
Example 5
The embodiment comprises the following steps:
step one, mixing powder: uniformly mixing iron powder, samarium oxide and calcium particles, and doping calcium chloride to obtain mixed powder; the molar ratio of the samarium oxide to the iron powder is 1:11, the molar ratio of the samarium oxide to the calcium particles is 1:3.6, and the mass percentage of the calcium chloride in the mixed powder is 6%;
step two, reduction diffusion: performing heat treatment, reduction and diffusion on the mixed powder obtained in the step one under the protection atmosphere of nitrogen, reducing by calcium particles, and performing diffusion by using heat drive to obtain Sm 2 Fe 17 CaO/Ca mixed powder; the heating rate of the heat treatment reduction diffusion is 3.33 ℃/min, the temperature is 1150 ℃, and the time is 1.5h;
step three, nitriding: sm obtained in the second step 2 Fe 17 Performing heat treatment nitridation on the mixed powder of CaO and Ca in the mixed gas of hydrogen and ammonia to obtain Sm 2 Fe 17 N 3 CaO/Ca mixed powder; the volume ratio of the hydrogen to the ammonia in the hydrogen/ammonia mixed gas is 2:1, and the flow rate of the hydrogen/ammonia mixed gas is 0.8L/min; the temperature rising rate of the heat treatment nitriding is 3.33 ℃/min, the temperature is 400 ℃, and the time is 6 hours;
step fourRemoving impurities: sm obtained in the third step 2 Fe 17 N 3 Placing the mixed powder of CaO/Ca in a washing solution, fully stirring, carrying out ultrasonic treatment and grinding to form a suspension, carrying out magnetic separation, washing and drying to obtain Sm 2 Fe 17 N 3 H x Magnetic powder;
step five, dehydrogenation: under vacuum, sm obtained in the fourth step 2 Fe 17 N 3 H x Carrying out heat treatment dehydrogenation on the magnetic powder to obtain Sm 2 Fe 17 N 3 Magnetic powder; the heating rate of the dehydrogenation by heat treatment is 3.33 ℃/min, the temperature is 100 ℃, and the time is 3h.
FIG. 5 is a view of Sm prepared in this example 2 Fe 17 N 3 As can be seen from the XRD patterns of the magnetic powder in FIG. 5, the magnetic powder prepared in the embodiment has good crystallinity and a pure Sm 2 Fe 17 N 3 The diffraction peak of alpha-Fe did not appear.
Comparative example 1
The comparative example comprises the following steps:
step one, mixing powder: uniformly mixing iron powder, samarium oxide and calcium particles to obtain mixed powder; the molar ratio of the samarium oxide to the iron powder is 1:11, and the molar ratio of the samarium oxide to the calcium particles is 1:18;
step two, reduction diffusion: performing heat treatment, reduction and diffusion on the mixed powder obtained in the step one under the protection atmosphere of nitrogen, reducing by calcium particles, and performing diffusion by using heat drive to obtain Sm 2 Fe 17 CaO/Ca mixed powder; the heating rate of the heat treatment reduction diffusion is 3.33 ℃/min, the temperature is 950 ℃, and the time is 6 hours;
step three, nitriding: sm obtained in the second step 2 Fe 17 Performing heat treatment nitridation on the mixed powder of CaO and Ca in the mixed gas of hydrogen and ammonia to obtain Sm 2 Fe 17 N 3 CaO/Ca mixed powder; the volume ratio of the hydrogen to the ammonia in the hydrogen/ammonia mixed gas is 3:1, and the flow rate of the hydrogen/ammonia mixed gas is 0.8L/min; the temperature rising rate of the heat treatment nitriding is 3.33 ℃/min, the temperature is 400 ℃, and the time is 3 hours;
step fourRemoving impurities: sm obtained in the third step 2 Fe 17 N 3 Placing the mixed powder of CaO/Ca in a washing solution, fully stirring, carrying out ultrasonic treatment and grinding to form a suspension, carrying out magnetic separation, washing and drying to obtain Sm 2 Fe 17 N 3 H x Magnetic powder;
step five, dehydrogenation: under vacuum, sm obtained in the fourth step 2 Fe 17 N 3 H x Carrying out heat treatment dehydrogenation on the magnetic powder to obtain Sm 2 Fe 17 N 3 Magnetic powder; the heating rate of the dehydrogenation by heat treatment is 3.33 ℃/min, the temperature is 200 ℃, and the time is 3h.
FIG. 6 is Sm prepared in this comparative example 2 Fe 17 N 3 As can be seen from the XRD pattern of the magnetic powder in FIG. 6, the magnetic powder prepared in this example has a Sm 2 Fe 17 N 3 Diffraction peaks for α -Fe did not appear, but crystallinity was poor.
Comparative example 2
The comparative example comprises the following steps:
step one, mixing powder: uniformly mixing iron powder, samarium oxide and calcium particles to obtain mixed powder; the molar ratio of the samarium oxide to the iron powder is 1:11, and the molar ratio of the samarium oxide to the calcium particles is 1:6;
step two, reduction diffusion: performing heat treatment, reduction and diffusion on the mixed powder obtained in the step one under the protection atmosphere of nitrogen, reducing by calcium particles, and performing diffusion by using heat drive to obtain Sm 2 Fe 17 CaO/Ca mixed powder; the heating rate of the heat treatment reduction diffusion is 3.33 ℃/min, the temperature is 950 ℃, and the time is 6 hours;
step three, removing impurities: sm obtained in the second step 2 Fe 17 Placing the mixed powder of CaO/Ca in a washing solution, fully stirring, carrying out ultrasonic treatment and grinding to form a suspension, carrying out magnetic separation, washing and drying to obtain Sm 2 Fe 17 Magnetic powder.
FIG. 7 is Sm prepared in this comparative example 2 Fe 17 The XRD pattern of the magnetic powder was found to be inferior in crystallinity of the magnetic powder prepared in this example, and a significant diffraction peak of alpha-Fe was present, as seen from FIG. 7.
As can be seen from a comparison of comparative examples 1 to 2 and example 3, comparative example 1 produced Sm containing no alpha-Fe with a higher amount of reducing agent calcium than in example 3 without using inorganic salt as an auxiliary agent 2 Fe 17 N 3 Phase and less crystalline, while comparative example 2 was prepared with the same amount of reducing agent calcium as example 3, without using inorganic salts as adjuvants 2 Fe 17 The magnetic powder has poor crystallinity and obvious alpha-Fe diffraction peak, and is not suitable for continuous Sm 2 Fe 17 N 3 And (3) preparation.
The above description is only of the preferred embodiments of the present invention, and is not intended to limit the present invention. Any simple modification, variation and equivalent variation of the above embodiments according to the technical substance of the invention still fall within the scope of the technical solution of the invention.

Claims (10)

1. A method for preparing samarium iron and samarium iron nitrogen with the aid of an auxiliary agent is characterized by comprising the following steps of:
step one, mixing powder: uniformly mixing iron powder, samarium oxide and calcium particles, and doping inorganic salt to obtain mixed powder;
step two, reduction diffusion: performing heat treatment on the mixed powder obtained in the first step under a protective atmosphere, reducing by calcium particles, and diffusing by using heat driving to obtain Sm 2 Fe 17 CaO/Ca mixed powder;
step three, nitriding: sm obtained in the second step 2 Fe 17 Performing heat treatment on the mixed powder of CaO and Ca in the mixed gas of hydrogen and ammonia to obtain Sm 2 Fe 17 N 3 CaO/Ca mixed powder;
step four, removing impurities: sm obtained in the third step 2 Fe 17 N 3 Grinding mixed powder of CaO/Ca in washing liquid to form suspension, and magnetically separating to obtain Sm 2 Fe 17 N 3 H x Magnetic powder;
step five, dehydrogenation: under vacuum, sm obtained in the fourth step 2 Fe 17 N 3 H x Heat treating the magnetic powder to obtain Sm 2 Fe 17 N 3 Magnetic powder.
2. The method for preparing samarium iron and samarium iron nitrogen assisted by an auxiliary agent according to claim 1, wherein the molar ratio of samarium oxide to iron powder in the first step is 1:11-14.5.
3. The method for preparing samarium iron and samarium iron nitrogen assisted by an auxiliary agent according to claim 1, wherein the molar ratio of samarium oxide to calcium particles in the first step is 1:3.6-6.
4. The method for preparing samarium iron and samarium iron nitrogen with the aid of an auxiliary agent according to claim 1, wherein the inorganic salt in the first step is potassium chloride or calcium chloride.
5. The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent according to claim 1, wherein the mass percentage of inorganic salts in the mixed powder in the first step is 4% -10%.
6. The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent according to claim 1, wherein the heat treatment temperature in the second step is 850-1150 ℃ and the time is 1.5-6 h.
7. The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent according to claim 1, wherein the volume ratio of hydrogen to ammonia in the hydrogen/ammonia mixed gas in the third step is 1-8:2.
8. The method for preparing samarium iron and samarium iron nitrogen with the aid of an auxiliary agent according to claim 1, wherein the flow rate of the hydrogen/ammonia mixed gas in the third step is 0.6L/min-1.0L/min.
9. The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent according to claim 1, wherein the temperature of the heat treatment in the third step is 300-500 ℃ and the time is 3-6 h.
10. The method for preparing samarium iron and samarium iron nitrogen with the aid of the auxiliary agent according to claim 1, wherein the temperature of the heat treatment in the fifth step is 100-400 ℃ and the time is 1-3 h.
CN202311529143.7A 2023-11-16 2023-11-16 Auxiliary agent auxiliary preparation method for samarium iron and samarium iron nitrogen Pending CN117245088A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108274016A (en) * 2018-03-14 2018-07-13 浙江工业大学 A kind of method that spray-wall interaction reduction method directly prepares samarium ferroalloy powder
US20200016663A1 (en) * 2016-03-04 2020-01-16 National Institute Of Advanced Industrial Science And Technology Samarium-iron-nitrogen alloy powder and method for producing same
US20220189669A1 (en) * 2019-03-12 2022-06-16 Tdk Corporation Anisotropic magnetic powder, anisotropic magnet and method for manufacturing anisotropic magnetic powder
CN114898960A (en) * 2022-03-24 2022-08-12 北矿科技股份有限公司 Preparation method of nano-scale SmFeN magnetic powder
CN116741484A (en) * 2022-03-04 2023-09-12 福建省长汀金龙稀土有限公司 Samarium-iron alloy, samarium-iron-nitrogen permanent magnet material, and preparation methods and applications thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20200016663A1 (en) * 2016-03-04 2020-01-16 National Institute Of Advanced Industrial Science And Technology Samarium-iron-nitrogen alloy powder and method for producing same
CN108274016A (en) * 2018-03-14 2018-07-13 浙江工业大学 A kind of method that spray-wall interaction reduction method directly prepares samarium ferroalloy powder
US20220189669A1 (en) * 2019-03-12 2022-06-16 Tdk Corporation Anisotropic magnetic powder, anisotropic magnet and method for manufacturing anisotropic magnetic powder
CN116741484A (en) * 2022-03-04 2023-09-12 福建省长汀金龙稀土有限公司 Samarium-iron alloy, samarium-iron-nitrogen permanent magnet material, and preparation methods and applications thereof
CN114898960A (en) * 2022-03-24 2022-08-12 北矿科技股份有限公司 Preparation method of nano-scale SmFeN magnetic powder

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