CN117229750A - Ultraviolet light curing polyurethane acrylate adhesive for lenses and preparation method thereof - Google Patents

Ultraviolet light curing polyurethane acrylate adhesive for lenses and preparation method thereof Download PDF

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Publication number
CN117229750A
CN117229750A CN202311200923.7A CN202311200923A CN117229750A CN 117229750 A CN117229750 A CN 117229750A CN 202311200923 A CN202311200923 A CN 202311200923A CN 117229750 A CN117229750 A CN 117229750A
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acrylate
adhesive
ultraviolet light
mass
polyurethane acrylate
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缪晨欣
陈晓星
王志
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Doyle Huacheng Electronic Materials Shanghai Co ltd
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Doyle Huacheng Electronic Materials Shanghai Co ltd
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Abstract

The invention provides an ultraviolet light curing polyurethane acrylate adhesive for lenses and a preparation method thereof, wherein the ultraviolet light curing polyurethane acrylate adhesive comprises polyurethane acrylate prepolymer, acrylic ester, silicon dioxide filler, an ultraviolet light catalyst and a silane coupling agent; the polyurethane acrylate prepolymer comprises aliphatic isocyanate and polycarbonate diol; therefore, the prepolymer which has the advantages of excellent temperature resistance and moisture resistance, low curing shrinkage and excellent bonding effect with the polycarbonate substrate is provided, and meanwhile, different acrylic esters, photoinitiators and fillers are matched to prepare the UV curing adhesive. The method solves the practical problems that the UV polyurethane acrylate for the lens is easy to lose efficacy in a high-temperature high-humidity state, the shrinkage rate in the curing process is high, the lens is deviated, and meanwhile, the adhesion with a PC base material is poor.

Description

Ultraviolet light curing polyurethane acrylate adhesive for lenses and preparation method thereof
Technical Field
The invention relates to a preparation method of an adhesive for lenses, in particular to an ultraviolet light curing polyurethane acrylate adhesive for lenses and a preparation method thereof.
Background
Currently, adhesives for lenses in the market are roughly classified into two types, namely hot melt adhesives and ultraviolet curing adhesives. The hot melt adhesive is slowly coming out of the market due to the fact that the hot melt adhesive needs to be cured under the high temperature condition and is easy to damage electronic components. The UV adhesive is widely applied in the field of lens bonding due to the advantages of rapid curing at normal temperature, convenient operation and the like.
In a plurality of UV ultraviolet curing adhesives, urethane bonds in urethane acrylate in the UV urethane acrylate adhesives can form a plurality of hydrogen bonds to enhance the mechanical property and chemical stability, and meanwhile, the ultraviolet curing adhesives have the weather resistance and better impact resistance of acrylate, but meanwhile, the urethane acrylate adhesives still have the defects of poor heat resistance and moisture resistance, high curing shrinkage and poor adhesion with PC base materials.
Therefore, the research on the UV type polyurethane acrylate adhesive with excellent heat resistance and moisture resistance, low curing shrinkage and good adhesion with the polycarbonate substrate has practical significance.
Disclosure of Invention
The invention aims to provide a prepolymer which has excellent heat resistance and moisture resistance, low curing shrinkage and excellent bonding effect with a polycarbonate substrate, and meanwhile, the prepolymer is matched with different acrylic esters, photoinitiators and fillers to prepare a UV curing adhesive.
In order to achieve the above purpose, the invention provides an ultraviolet light curing polyurethane acrylate adhesive for lenses, which comprises polyurethane acrylate prepolymer, acrylate, silica filler, ultraviolet light catalyst and silane coupling agent;
wherein the polyurethane acrylate prepolymer comprises aliphatic isocyanate and polycarbonate diol.
Further, the polycarbonate diol is a polycarbonate diol with a copolymerization C5/C6 molecular mass of 2000, a copolymerization C5/C6 molecular mass of 1000, a homopolymerization C6 molecular mass of 2000 or a homopolymerization C6 molecular mass of 1000.
Further, the aliphatic isocyanate is one or a combination of more than one of hexamethylene diisocyanate, isophorone diisocyanate and dicyclohexylmethane diisocyanate.
Further, the polyurethane acrylate prepolymer also comprises hydroxy acrylate, wherein the hydroxy acrylate is one or a mixture of more of hydroxy ethyl acrylate, pentaerythritol triacrylate, hydroxy propyl acrylate, hydroxy ethyl methacrylate and hydroxy propyl methacrylate;
the polyurethane acrylate prepolymer is monofunctional aliphatic polycarbonate polyurethane acrylate and accounts for 37% of the total mass of the adhesive.
Further, the acrylic ester is one or more of norbornene acrylic ester, hydroxyethyl (methyl) acrylate, hydroxypropyl (methyl) acrylate, 2-phenoxyethyl acrylate, lauric acid acrylic ester, stearic acid acrylic ester, isodecyl acrylic ester, propoxylated neopentyl glycol diacrylate and cyclodecane dimethanol diacrylate.
Further, the ultraviolet light catalyst is one or two of 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1-4-methylthiophenyl) -2-morpholine-1-acetone, 2-hydroxy-2-methyl-1-4-2-hydroxyethoxy) phenyl-1-acetone, 2-hydroxy-2-methyl-1-phenyl-1-acetone, 2-hydroxy-4-2-methylbenzophenone, benzil dimethyl ether, 2,4, 6-trimethylbenzoyl diphenyl phosphorus oxide, 2-phenylbenzyl-2-dimethylamine-1-4-morpholinobenzophenone, 2-hydroxy-2-methyl-1-phenyl-1-acetone, phenylbis (2, 4, 6-trimethylbenzoyl) phosphine oxide, benzophenone and 2-isopropylthioxanthone.
Further, the silane coupling agent is one or two of aminopropyl triethoxy silane, gamma-aminopropyl methyl diethoxy silane, gamma-aminopropyl triethoxy silane, gamma-aminopropyl trimethoxy silane or gamma-glycidol ether oxypropyl trimethoxy silane.
Further, the addition amount of the polyurethane acrylic ester prepolymer accounts for 30-45% of the mass fraction of the adhesive; the addition amount of the acrylic ester accounts for 30-45 wt% of the mass fraction of the adhesive; the addition amount of the silicon dioxide filler accounts for 15-30wt% of the mass fraction of the adhesive; the addition amount of the ultraviolet light catalyst accounts for 1-3 wt% of the mass fraction of the adhesive.
The invention also provides a preparation method of the ultraviolet light curing polyurethane acrylate adhesive for the lens, which comprises the following steps:
step 1: preparation of polyurethane acrylate prepolymer:
step 1.1: vacuum dewatering polycarbonate diol at 100-110 deg.c until no bubble is produced;
step 1.2: adding 1-3 parts by mass of aliphatic isocyanate into 5-10 parts by mass of polycarbonate diol, and reacting for 1-3 hours at a constant temperature of 30-60 ℃ under the protection of nitrogen atmosphere;
step 1.3: after the reaction is completed, adding 1 to 2 parts by mass of hydroxyl acrylate and 0.1 to 0.3 part by mass of tin catalyst, and carrying out constant temperature reaction for 1 to 4 hours at the temperature of between 30 and 60 ℃ under the protection of nitrogen atmosphere to obtain the polyurethane acrylate prepolymer.
Step 2: the ultraviolet light curing polyurethane acrylate adhesive is prepared by using 30-50 parts by mass of polyurethane acrylate prepolymer prepared in the step 1, 20-40 parts by mass of acrylate, 10-20 parts by mass of silica filler, 1-5 parts by mass of ultraviolet light catalyst and 1-3 parts by mass of silane coupling agent.
Compared with the prior art, the invention has the advantages that:
1. according to the invention, the polycarbonate diol is introduced into the prepolymer as the long-chain diol thereof, so that the heat resistance and moisture resistance of the adhesive are enhanced, the good bonding effect with the PC substrate is that the polycarbonate diol has high rigidity, so that the shrinkage stress transmission in the curing process is hindered, and the curing shrinkage rate is reduced. Meanwhile, aliphatic diisocyanate is selected to reduce the viscosity of the adhesive, so that the coating effect and the water resistance of the adhesive are enhanced, and meanwhile, as the two structures are long-chain carbon types and are similar in structure, the phase separation phenomenon of the adhesive is reduced. The prepared adhesive is introduced with acrylate with high rigidity to reduce curing shrinkage, the addition of silicon dioxide enhances mechanical property, enhances heat resistance and humidity resistance, delays easy flow of molecular chains in a system before a gel point reaches the gel point in the curing process, and can release shrinkage stress through plastic flow so as to eliminate the shrinkage stress before the curing film reaches the gel point and disperse the shrinkage stress. The introduction of the silane coupling agent enables the silicon dioxide to be better dispersed in the organic system, and meanwhile, the bonding strength of the silicon dioxide and glass is enhanced.
2. The polyurethane acrylate adhesive generally uses polyester polyurethane acrylate as a prepolymer, and polyester is easy to hydrolyze with water under the condition of acid and alkali, so that the bonding effect of the adhesive and a substrate is weakened. The polycarbonate in the polycarbonate polyurethane acrylic ester prepolymer has stable performance and is not easy to hydrolyze, and the polycarbonate polyurethane acrylic ester prepolymer can still keep stable performance under the high-temperature and high-humidity state.
3. The curing process of the UV adhesive is very rapid and can be completed within 20 seconds. In the gel process, the acting force between the acrylic ester monomer molecules, polyurethane acrylic ester prepolymer and other raw material molecules is changed into covalent bond connection, so that the distance between atoms is shortened from 0.3-0.5 nm to 0.154nm, and volume shrinkage is generated in the polymerization process.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be further described below.
Example 1:
100g of polycarbonate diol with the molecular weight of 1000 of the copolymer (C5/C6) is heated in a water bath at the temperature of 100 ℃, the water is distilled under reduced pressure, 66.4g of hexamethylene diisocyanate is added, the reaction is carried out for 1 hour at the temperature of 60 ℃ in the N2 atmosphere, and 49.6g of pentaerythritol triacrylate is added for continuous reaction for 2 hours. Making into prepolymer.
2wt% of 2,4, 6-trimethylbenzoyl diphenyl oxygen phosphorus, 1wt% of 1-hydroxy cyclohexyl phenyl ketone photoinitiator are dissolved in 7wt% of norbornene acrylic ester 10wt% of isodecyl acrylic ester 10wt% of propoxylated neopentyl glycol diacrylate at 80 ℃, 37wt% of prepolymer is dissolved in the solution at 60 ℃, 30wt% of silicon dioxide powder, 2wt% of aminopropyl triethoxysilane and 1wt% of gamma-aminopropyl trimethoxysilane are added, and the mixture is uniformly mixed to prepare the adhesive for the lens.
Example 2:
200g of a polycarbonate diol with a molecular mass of 2000 is firstly heated in a water bath at 100 ℃, the water is distilled under reduced pressure, 66.4g of hexamethylene diisocyanate is added, the reaction is carried out for 1 hour at 50 ℃ in N2 atmosphere, and 26.14g of hydroxyethyl methacrylate is added for further reaction for 2 hours. Making into prepolymer.
2wt% of 2,4, 6-trimethylbenzoyl diphenyl oxygen phosphorus, 1wt% of 2,4, 6-trimethylbenzoyl phenyl phosphonic acid ethyl ester photoinitiator is dissolved in 7wt% of norbornene acrylic ester, 10wt% of isodecyl acrylic ester and 8wt% of neopentyl glycol propoxylate diacrylate, 39wt% of prepolymer is dissolved in the solution at 60 ℃, 30wt% of silicon dioxide powder is added, and 1wt% of gamma-aminopropyl trimethoxysilane is uniformly mixed to prepare the adhesive for the lens.
Example 3:
100g of polycarbonate diol with the molecular weight of 1000 of homo-polymerized C6 is heated in a water bath at the temperature of 100 ℃, the water is distilled under reduced pressure, 33.6g of hexamethylene diisocyanate is added, the reaction is carried out for 1 hour at the temperature of 50 ℃ in a nitrogen atmosphere, and 26.14g of hydroxyethyl methacrylate is added for continuous reaction for 2 hours. Making into prepolymer.
2wt% of 2,4, 6-trimethylbenzoyl diphenyl oxygen phosphorus, 1wt% of 2,4, 6-trimethylbenzoyl phenyl phosphonic acid ethyl ester photoinitiator is dissolved in 7wt% of norbornene acrylic ester, 10wt% of isodecyl acrylic ester and 8wt% of ethyl methacrylate, 39wt% of prepolymer is dissolved in the solution at 60 ℃, 30wt% of calcium carbonate powder and 1wt% of gamma-aminopropyl trimethoxysilane are added, and the mixture is uniformly mixed to prepare the adhesive for the lens.
Example 4:
100g of polycarbonate diol T5651 is heated in a water bath at 100 ℃, the water content is distilled under reduced pressure, 33.6g of hexamethylene diisocyanate is added, the reaction is carried out for 1 hour under the nitrogen atmosphere at 50 ℃, and 26.14g of hydroxyethyl methacrylate is added for further reaction for 2 hours. Making into prepolymer.
2wt% of 2,4, 6-trimethylbenzoyl diphenyl oxygen phosphorus, 1wt% of 2,4, 6-trimethylbenzoyl phenyl phosphonic acid ethyl ester photoinitiator is dissolved in 7wt% of norbornene acrylic ester, 10wt% of stearic acid acrylic ester and 8wt% of methacrylic acid ethyl ester at 80 ℃, 39wt% of prepolymer is dissolved in the solution at 60 ℃, 30wt% of calcium carbonate powder and 1wt% of gamma-aminopropyl trimethoxysilane are added, and the mixture is uniformly mixed to prepare the adhesive for the lens. Example 5
100g of polycarbonate diol with the molecular weight of 1000 of the copolymer (C5/C6) is heated in a water bath at the temperature of 100 ℃, the water is distilled under reduced pressure, 44.4g of isophorone diisocyanate is added, the reaction is carried out for 1 hour at the temperature of 60 ℃ in the N2 atmosphere, 49.6g of pentaerythritol triacrylate is added, and the reaction is continued for 2 hours. Making into prepolymer.
2wt% of benzophenone, 1wt% of 1-hydroxycyclohexyl phenyl ketone photoinitiator are dissolved in 7wt% of norbornene acrylic ester, 10wt% of isodecyl acrylic ester and 10wt% of 2-phenoxyethyl acrylic ester at 80 ℃, 37wt% of prepolymer is dissolved in solution at 60 ℃, 30wt% of silicon dioxide powder, 2wt% of aminopropyl triethoxysilane and 1wt% of gamma-aminopropyl triethoxysilane are added, and the mixture is uniformly mixed to prepare the adhesive for the lens.
The adhesive for lenses is prepared by dissolving 2wt% of benzophenone, 1wt% of 1-hydroxycyclohexyl phenyl ketone photoinitiator in 7wt% of norbornene acrylic ester 10wt% of isodecyl acrylic ester 10wt% of 2-phenoxyethyl acrylic ester at 80 ℃, dissolving the pre-polymer resin of the CN9001S of the saromo company in the solution at 60 ℃, adding 30wt% of silicon dioxide powder, 2wt% of aminopropyl triethoxysilane and 1wt% of gamma-aminopropyl triethoxysilane into the solution, and uniformly mixing.
The detection method comprises the following steps:
adhesive strength: the tensile shear strength of PC to PC was tested according to GB/T7124-2008 standard, and curing conditions were 6000mJ/cm2.. The glass chip with the specification of 2mm multiplied by 2mm and full of the UV adhesive is adhered on a PC substrate board, and is fully irradiated for 20s in an ultraviolet irradiation box. Thrust testing was performed using a thrust meter.
Cure shrinkage: 1mL of adhesive was sampled by a syringe, the weight was 1, 0.5mL of adhesive was discharged, the weight was 2, and the operation was repeated three times to obtain the mass of the adhesive at 0.5mL, and the density before curing was obtained. And (3) taking about 1mL of the UV adhesive, putting the UV adhesive into an ultraviolet curing box to cure for 20 seconds, taking out the UV adhesive, and putting the UV adhesive into a density balance to measure the cured density.
Double 85 temperature and humidity resistance test: placing the cured bonding sample of the PC-PC substrate and the bonding sample of the glass chip-PC substrate into a high-temperature high-humidity oven, standing for 1000 hours at 85 ℃ under the condition of 85% relative humidity according to the GB/T5170-2016 standard, and testing the bonding strength and comparing the bonding strength with the bonding strength measured at the normal temperature.
Table 1 table of performance test data
Results and analysis:
as can be seen from the data in the table, compared with comparative example 1, the adhesive strength and the curing shrinkage rate of the invention of the example 1-5 are 1000h, and the invention has better adhesive strength, heat resistance and moisture resistance and lower curing shrinkage rate, and the addition of the star polyurethane acrylate prepolymer of the polycarbonate has the advantages of keeping the adhesive force to PC, improving the heat resistance and moisture resistance of the glue and reducing the shrinkage rate in the curing process.
Therefore, the self-made polyurethane acrylate prepolymer ester is added into the colloid, so that the adhesive has high cohesive force, high temperature resistance and moisture resistance, and low curing shrinkage rate, and the example 1 is optimal, and can be widely applied to the field of lens adhesion.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Conclusion: the scheme discloses a UV polyurethane acrylate adhesive, wherein a polycarbonate modified polyurethane acrylate prepolymer is introduced into the adhesive. Therefore, the bonding strength of the adhesive and the PC substrate is improved, the heat resistance and moisture resistance are improved, and the curing shrinkage rate is reduced. The adhesive prepared by the scheme has better bonding strength, heat resistance, moisture resistance and curing shrinkage than the adhesive prepared by the resin CN9001S resin commonly used in the market
The foregoing is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Any person skilled in the art will make any equivalent substitution or modification to the technical solution and technical content disclosed in the invention without departing from the scope of the technical solution of the invention, and the technical solution of the invention is not departing from the scope of the invention.

Claims (9)

1. The ultraviolet light curing polyurethane acrylate adhesive for the lenses is characterized by comprising polyurethane acrylate prepolymer, acrylate, silica filler, ultraviolet light catalyst and silane coupling agent;
wherein the polyurethane acrylate prepolymer comprises aliphatic isocyanate and polycarbonate diol.
2. The ultraviolet light curable urethane acrylate adhesive for lenses according to claim 1, wherein said polycarbonate diol is a polycarbonate diol having a copolymerized C5/C6 molecular mass of 2000, a polycarbonate diol having a copolymerized C5/C6 molecular mass of 1000, a polycarbonate diol having a homo-C6 molecular mass of 2000 or a polycarbonate diol having a homo-C6 molecular mass of 1000.
3. The uv curable urethane acrylate adhesive for lenses according to claim 1, wherein said aliphatic isocyanate is one or a combination of more of hexamethylene diisocyanate, isophorone diisocyanate and dicyclohexylmethane diisocyanate.
4. The uv curable urethane acrylate adhesive for lenses according to claim 1, wherein said urethane acrylate prepolymer further comprises hydroxy acrylate which is a mixture of one or more of hydroxy ethyl acrylate, pentaerythritol triacrylate, hydroxy propyl acrylate, hydroxy ethyl methacrylate and hydroxy propyl methacrylate;
the polyurethane acrylate prepolymer is monofunctional aliphatic polycarbonate polyurethane acrylate and accounts for 37% of the total mass of the adhesive.
5. The ultraviolet light curable urethane acrylate adhesive for lenses according to claim 1, wherein the acrylate is one or more of norbornene acrylate, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, 2-phenoxyethyl acrylate, lauric acid acrylate, stearic acid acrylate, isodecyl acrylate, propoxylated neopentyl glycol diacrylate and cyclodecane dimethanol diacrylate.
6. The ultraviolet light curable urethane acrylate adhesive for lenses according to claim 1, wherein said ultraviolet light catalyst is one or two of 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1-4-methylthiophenyl butanone, 2-morpholino-1-propanone, 2-hydroxy-2-methyl-1-4-2-hydroxyethoxy) phenyl-1-propanone, 2-hydroxy-2-methyl-1-propanone, 2-hydroxy-4-2-hydroxyethoxy) -2-methylpropenyl propanone, benzildimethyl ether, 2,4, 6-trimethylbenzoyl diphenyl phosphorus, 2-phenylbenzyl 2-dimethylamine-1-4-morpholinobenzoyl) butanone, 2-hydroxy-2-methyl-1-phenyl-1-propanone, phenylbis (2, 4, 6-trimethylbenzoyl) phosphine oxide, benzophenone and 2-isopropylthioxanthone.
7. The ultraviolet light curing polyurethane acrylate adhesive for lenses according to claim 1, wherein the silane coupling agent is one or two of amino functional silane such as aminopropyl triethoxysilane, gamma-aminopropyl methyldiethoxysilane, gamma-aminopropyl triethoxysilane, gamma-aminopropyl trimethoxysilane or gamma-glycidyloxypropyl trimethoxysilane.
8. The ultraviolet light curing polyurethane acrylate adhesive for lenses according to claim 1, wherein the addition amount of the polyurethane acrylate prepolymer is 30-45% by weight of the adhesive; the addition amount of the acrylic ester accounts for 30-45 wt% of the mass fraction of the adhesive; the addition amount of the silicon dioxide filler accounts for 15-30wt% of the mass fraction of the adhesive; the addition amount of the ultraviolet light catalyst accounts for 1-3 wt% of the mass fraction of the adhesive.
9. A method for preparing the ultraviolet light curing polyurethane acrylate adhesive for lenses, which is characterized by comprising the following steps of:
step 1: preparation of polyurethane acrylate prepolymer:
step 1.1: vacuum dewatering polycarbonate diol at 100-110 deg.c until no bubble is produced;
step 1.2: adding 1-3 parts by mass of aliphatic isocyanate into 5-10 parts by mass of polycarbonate diol, and reacting for 1-3 hours at a constant temperature of 30-60 ℃ under the protection of nitrogen atmosphere;
step 1.3: after the reaction is completed, adding 1 to 2 parts by mass of hydroxyl acrylate and 0.1 to 0.3 part by mass of tin catalyst, and carrying out constant temperature reaction for 1 to 4 hours at the temperature of between 30 and 60 ℃ under the protection of nitrogen atmosphere to obtain the polyurethane acrylate prepolymer.
Step 2: the ultraviolet light curing polyurethane acrylate adhesive is prepared by using 30-50 parts by mass of polyurethane acrylate prepolymer prepared in the step 1, 20-40 parts by mass of acrylate, 10-20 parts by mass of silica filler, 1-5 parts by mass of ultraviolet light catalyst and 1-3 parts by mass of silane coupling agent.
CN202311200923.7A 2023-09-18 2023-09-18 Ultraviolet light curing polyurethane acrylate adhesive for lenses and preparation method thereof Pending CN117229750A (en)

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CN202311200923.7A CN117229750A (en) 2023-09-18 2023-09-18 Ultraviolet light curing polyurethane acrylate adhesive for lenses and preparation method thereof

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111117553A (en) * 2019-12-31 2020-05-08 东莞市德聚胶接技术有限公司 UV (ultraviolet) photocuring and low-temperature thermosetting dual-curing adhesive and preparation method thereof
WO2022151949A1 (en) * 2021-01-13 2022-07-21 浙江佑谦特种材料有限公司 Aqueous polyurethane acrylate emulsion and application thereof
CN115386329A (en) * 2022-10-11 2022-11-25 东莞市德聚胶接技术有限公司 UV moisture dual-curing adhesive for electronic components

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111117553A (en) * 2019-12-31 2020-05-08 东莞市德聚胶接技术有限公司 UV (ultraviolet) photocuring and low-temperature thermosetting dual-curing adhesive and preparation method thereof
WO2022151949A1 (en) * 2021-01-13 2022-07-21 浙江佑谦特种材料有限公司 Aqueous polyurethane acrylate emulsion and application thereof
CN115386329A (en) * 2022-10-11 2022-11-25 东莞市德聚胶接技术有限公司 UV moisture dual-curing adhesive for electronic components

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