CN117228677A - Preparation method of double-rare earth enhanced silica block aerogel capable of being stably synthesized - Google Patents
Preparation method of double-rare earth enhanced silica block aerogel capable of being stably synthesized Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于气凝胶制备技术领域,具体涉及一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法。The invention belongs to the technical field of aerogel preparation, and specifically relates to a preparation method that can stably synthesize dual rare earth reinforced silica bulk aerogels.
背景技术Background technique
随着我国先进飞行器和热防护系统的不断升级和发展,对现有热防护隔热材料提出了更加严峻的挑战。航天航空领域中常用的隔热材料主要是酚醛泡沫复合材料、陶瓷泡沫复合材料以及新型气凝胶材料。With the continuous upgrading and development of my country's advanced aircraft and thermal protection systems, more severe challenges have been posed to existing thermal protection and insulation materials. Commonly used thermal insulation materials in the aerospace field are mainly phenolic foam composite materials, ceramic foam composite materials and new aerogel materials.
气凝胶是一种由纳米粒子相互聚集而形成的具有纳米级多孔结构的材料,其高孔隙率降低了固相材料的热传导,纳米多孔结构抑制了其中气体的对流传热,多重孔壁降低了辐照传热。目前中高温气凝胶材料,如氧化铝气凝胶、氧化锆气凝胶还停留在实验室阶段,材料的高温稳定性极差,应用效果不理想,其中二氧化硅气凝胶当前应用最为广泛。Aerogel is a material with a nanoscale porous structure formed by the mutual aggregation of nanoparticles. Its high porosity reduces the heat conduction of solid phase materials. The nanoporous structure inhibits the convective heat transfer of the gas in it, and the multiple pore walls reduce the heat transfer. radiation heat transfer. At present, medium and high temperature aerogel materials, such as alumina aerogel and zirconia aerogel, are still in the laboratory stage. The high-temperature stability of the materials is extremely poor and the application effects are not ideal. Among them, silica aerogel is currently the most widely used. widely.
传统的二氧化硅气凝胶材料具有高比表面积、低密度的优良特性,但纯二氧化硅气凝胶强度极差,易开裂,且在高温下容易烧结发生结构坍塌,其长期稳定使用范围只限于650℃以下,最高使用温度不超过900℃,大大制约了二氧化硅气凝胶材料的应用范围。Traditional silica aerogel materials have the excellent characteristics of high specific surface area and low density. However, pure silica aerogel has extremely poor strength, is prone to cracking, and is prone to sintering and structural collapse at high temperatures. Its long-term stable use range It is limited to below 650℃, and the maximum operating temperature does not exceed 900℃, which greatly restricts the application range of silica airgel materials.
通过掺杂其他元素复合的方法制备的二氧化硅气凝胶虽然耐温得到了一定的提高,但是其使用温度仍然低于1100℃,无法在高温环境下使用。现有的稀土硅酸盐陶瓷材料,耐温可达1600℃以上,但是陶瓷材料的密度偏高、孔隙率偏低、孔径偏大、导热系数相对偏高,且隔热性能随着温度的升高会下降,不适用于高温隔热。有研究表明,稀土元素可以不同程度的抑制二氧化硅的高温烧结,改善二氧化硅的耐高温性能,同时在维持其低密度的情况下可以进一步维持气凝胶的空间网络结构,因此稀土掺杂二氧化硅气凝胶在保温隔热方面具有非常大的应用前景。Although the temperature resistance of silica aerogels prepared by doping other elements has been improved to a certain extent, its operating temperature is still lower than 1100°C and cannot be used in high temperature environments. Existing rare earth silicate ceramic materials have a temperature resistance of over 1600°C. However, the density of ceramic materials is relatively high, the porosity is low, the pore diameter is relatively large, and the thermal conductivity is relatively high, and the thermal insulation performance decreases as the temperature increases. drop, not suitable for high temperature insulation. Studies have shown that rare earth elements can inhibit the high-temperature sintering of silica to varying degrees, improve the high-temperature resistance of silica, and further maintain the spatial network structure of the aerogel while maintaining its low density. Therefore, rare earth doped Heterosilica aerogels have great application prospects in thermal insulation.
发明内容Contents of the invention
为了解决现有技术中的问题,本发明提供一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法,采用溶胶凝胶法得到双稀土共掺杂二氧化硅凝胶,提高了二氧化硅气凝胶的使用强度和温度,扩展了其在高温领域的应用,工艺简单,生产效率高,利于提高生产效率高和大规模生产。In order to solve the problems in the prior art, the present invention provides a preparation method that can stably synthesize dual rare earth-enhanced silica bulk aerogels, and adopts a sol-gel method to obtain dual rare earth co-doped silica gels. It improves the use intensity and temperature of silica aerogel, expands its application in high-temperature fields, has a simple process and high production efficiency, which is conducive to improving production efficiency and large-scale production.
本发明解决其技术问题是采用以下技术方案实现的:The present invention solves its technical problems by adopting the following technical solutions:
本发明目的在于提供一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法,其特征在于,包括以下步骤:The object of the present invention is to provide a preparation method that can stably synthesize dual rare earth reinforced silica bulk aerogels, which is characterized in that it includes the following steps:
将稀土硝酸盐Ⅰ与稀土硝酸盐Ⅱ分别溶于乙醇在60℃加热反应30min后再按比例混合得到稀土混合溶液,取碱性催化剂缓慢滴入二氧化硅溶胶中,搅拌均匀后将得到的稀土混合溶液缓慢滴入二氧化硅溶胶中,搅拌均匀后常温静置得到双稀土共掺杂二氧化硅凝胶;将得到的双稀土共掺杂二氧化硅凝胶静置老化、超临界干燥得到双稀土共掺杂二氧化硅气凝胶块体;所述稀土硝酸盐Ⅰ与稀土硝酸盐Ⅱ的摩尔比为1:1。Dissolve rare earth nitrate I and rare earth nitrate II in ethanol, heat and react at 60°C for 30 minutes, and then mix in proportion to obtain a rare earth mixed solution. Take an alkaline catalyst and slowly drip it into the silica sol. Stir evenly and then mix the rare earth mixed solution. The mixed solution is slowly dropped into the silica sol, stirred evenly, and then left to stand at room temperature to obtain a double rare earth co-doped silica gel; the obtained double rare earth co-doped silica gel is left to stand for aging and supercritical drying to obtain Double rare earth co-doped silica airgel block; the molar ratio of the rare earth nitrate I and the rare earth nitrate II is 1:1.
进一步的,所述稀土硝酸盐Ⅰ/稀土硝酸盐Ⅱ选自硝酸镱、硝酸钇、硝酸铈、硝酸镧或硝酸钪。Further, the rare earth nitrate I/rare earth nitrate II is selected from the group consisting of ytterbium nitrate, yttrium nitrate, cerium nitrate, lanthanum nitrate or scandium nitrate.
进一步的,所述稀土硝酸盐Ⅰ为硝酸钇,所述稀土硝酸盐Ⅱ为硝酸镱。Further, the rare earth nitrate I is yttrium nitrate, and the rare earth nitrate II is ytterbium nitrate.
进一步的,所述稀土硝酸盐Ⅰ/稀土硝酸盐Ⅱ与乙醇的质量比为1:9~10。Further, the mass ratio of the rare earth nitrate I/rare earth nitrate II to ethanol is 1:9-10.
进一步的,所述碱性催化剂为氨水。Further, the alkaline catalyst is ammonia water.
进一步的,静置老化为在常温或50~60℃下搅拌均匀然后在室温下静置老化24~48h。Further, the static aging is to stir evenly at room temperature or 50-60°C and then allow to stand and age at room temperature for 24-48 hours.
进一步的,所述二氧化硅溶胶的制备方法为:将正硅酸乙酯、乙醇与水按摩尔比依次混合,加入酸性催化剂,机械搅拌60~120min后,密封静置,充分水解反应后获得二氧化硅溶胶。Further, the preparation method of the silica sol is: sequentially mix ethyl orthosilicate, ethanol and water in molar ratios, add an acidic catalyst, mechanically stir for 60 to 120 minutes, seal and let stand, and obtain after full hydrolysis reaction Silica sol.
进一步的,所述正硅酸乙酯、乙醇与水的摩尔比可为1:(10~20):(4~5)。Further, the molar ratio of ethyl orthosilicate, ethanol and water may be 1: (10-20): (4-5).
进一步的所述酸性催化剂选用质量分数0.05wt%的盐酸,所述正硅酸乙酯与盐酸的摩尔比为1:10-4。Further, the acidic catalyst uses hydrochloric acid with a mass fraction of 0.05 wt%, and the molar ratio of the ethyl orthosilicate to hydrochloric acid is 1:10 -4 .
进一步的,二氧化硅溶胶制备过程中,在室温下密封静置24~48h。Further, during the preparation process of the silica sol, it is sealed and left to stand at room temperature for 24 to 48 hours.
进一步的,所述正硅酸乙酯与稀土硝酸盐Ⅰ/稀土硝酸盐Ⅱ的摩尔比为1:0.05~0.5。Further, the molar ratio of ethyl orthosilicate to rare earth nitrate I/rare earth nitrate II is 1:0.05-0.5.
进一步的,所述正硅酸乙酯与碱性催化剂的摩尔比为1:0.05~0.25,所述碱性催化剂为氨水。Further, the molar ratio of the ethyl orthosilicate to the alkaline catalyst is 1:0.05-0.25, and the alkaline catalyst is ammonia water.
进一步的,所述超临界干燥介质为乙醇,干燥温度为260~270℃,保温时间为2~4h,超临界压力为8~12MPa。Further, the supercritical drying medium is ethanol, the drying temperature is 260-270°C, the holding time is 2-4h, and the supercritical pressure is 8-12MPa.
进一步的,一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法,包括以下步骤:Further, a preparation method for stably synthesizing dual rare earth reinforced silica bulk aerogels includes the following steps:
二氧化硅溶胶的制备:将正硅酸乙酯、乙醇与水按摩尔比依次混合,加入酸性催化剂,机械搅拌60~120min后,密封静置,充分水解反应后获得二氧化硅溶胶;Preparation of silica sol: Mix ethyl orthosilicate, ethanol and water in molar ratio in sequence, add acidic catalyst, mechanically stir for 60 to 120 minutes, seal and let stand, and obtain silica sol after full hydrolysis reaction;
稀土溶液的制备:将稀土硝酸盐Ⅰ与稀土硝酸盐Ⅱ粉末分别溶于乙醇中,60℃加热30min充分反应后,冷却至室温后得到稀土溶液Ⅰ和稀土溶液Ⅱ;Preparation of rare earth solution: Dissolve rare earth nitrate I and rare earth nitrate II powders in ethanol respectively, heat at 60°C for 30 minutes to fully react, then cool to room temperature to obtain rare earth solution I and rare earth solution II;
凝胶的制备:将碱性催化剂缓慢滴入得到的二氧化硅溶胶中,搅拌1min,取一定量的稀土溶液Ⅰ和稀土溶液Ⅱ混合得到稀土混合溶液,搅拌均匀后,将混合溶液缓慢滴入加入了碱性催化剂的二氧化硅溶胶中,常温或50~60℃搅拌均匀后,常温静置得到双稀土共掺杂二氧化硅凝胶;Preparation of gel: Slowly drop the alkaline catalyst into the obtained silica sol, stir for 1 minute, mix a certain amount of rare earth solution I and rare earth solution II to obtain a rare earth mixed solution, stir evenly, and slowly drop the mixed solution. Add the alkaline catalyst to the silica sol, stir evenly at room temperature or 50-60°C, and then let it stand at room temperature to obtain double rare earth co-doped silica gel;
干燥:将所述双稀土共掺杂二氧化硅凝胶静置老化后进行超临界干燥,得到双稀土共掺杂二氧化硅气凝胶块体。Drying: The double rare earth co-doped silica gel is allowed to stand for aging and then supercritically dried to obtain a double rare earth co-doped silica airgel block.
本发明以正硅酸乙酯为硅源,稀土硝酸盐为共掺杂原料,乙醇为通用溶剂,酸和碱作为催化剂,采用溶胶凝胶法得到双稀土共掺杂二氧化硅凝胶;经过静置老化后,以乙醇为介质,通过超临界干燥,得到双稀土共掺杂二氧化硅气凝胶块体。本发明通过在二氧化硅气凝胶中掺入双稀土元素,有助于增加二氧化硅气凝胶的高温稳定性,不仅提高使用强度和温度,而且所得气凝胶密度低、比表面积大;方法工艺简单,生产效率高,设备要求较低,利于大规模生产,有望成为一种能够应用到高温领域且导热系数极低的隔热材料。The present invention uses ethyl orthosilicate as the silicon source, rare earth nitrate as the co-doping raw material, ethanol as the general solvent, acid and alkali as the catalyst, and adopts the sol-gel method to obtain double rare earth co-doped silica gel; After standing and aging, using ethanol as the medium and supercritical drying, the double rare earth co-doped silica airgel block was obtained. By incorporating double rare earth elements into the silica aerogel, the present invention helps to increase the high-temperature stability of the silica aerogel, which not only improves the use strength and temperature, but also results in a low density and large specific surface area of the aerogel. ; The method has simple process, high production efficiency, low equipment requirements, and is conducive to large-scale production. It is expected to become a thermal insulation material that can be applied to high-temperature fields and has extremely low thermal conductivity.
与现有技术相比,本发明的有益技术效果在于:Compared with the existing technology, the beneficial technical effects of the present invention are:
本发明通过物理搅拌和加热处理,保证稀土元素的均一分散,保证产品的均一性,避免稀土元素在二氧化硅基体中因相分离而分布不均匀的问题。通过保证溶剂的统一性,调整碱性催化剂比例和优先顺序,从而实现凝胶时间的可控性,大大缩短凝胶所需时间。通过控制和调整稀土元素的比例及成型工艺等,能控制气凝胶的密度、微观结构,从而控制气凝胶的导热系数。本发明工艺简单、成本较低、反应条件可控,通过控制乙醇和稀土元素的比例,制备的双稀土共掺杂二氧化硅气凝胶块体材料具有完整的块体结构,能够适应模具制备要求,通过控制模具的适当放大完全能够满足异型件产品的在隔热领域可用性。Through physical stirring and heating treatment, the present invention ensures the uniform dispersion of rare earth elements, ensures the uniformity of the product, and avoids the problem of uneven distribution of rare earth elements in the silica matrix due to phase separation. By ensuring the uniformity of the solvent and adjusting the proportion and priority of the alkaline catalyst, the gelation time can be controlled and the time required for gelation can be greatly shortened. By controlling and adjusting the proportion of rare earth elements and the molding process, the density and microstructure of the airgel can be controlled, thereby controlling the thermal conductivity of the airgel. The process of the present invention is simple, the cost is low, and the reaction conditions are controllable. By controlling the ratio of ethanol and rare earth elements, the dual rare earth co-doped silica airgel bulk material prepared has a complete bulk structure and can be adapted to mold preparation. Requirements, by controlling the appropriate enlargement of the mold, the availability of special-shaped products in the field of heat insulation can be fully met.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述内容和其目的、特征和优点能够更明显易懂,以下特举本发明的具体实施方式。The above description is only an overview of the technical solution of the present invention. In order to have a clearer understanding of the technical means of the present invention, it can be implemented according to the content of the description, and in order to make the above content of the present invention and its purpose, features and advantages more obvious and easy to understand. It should be understood that the specific embodiments of the present invention are listed below.
附图说明Description of drawings
图1为本发明一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法中实施例1得到的双稀土共掺杂二氧化硅凝胶的宏观图。Figure 1 is a macroscopic view of the dual rare earth co-doped silica gel obtained in Example 1 of a method for stably synthesizing dual rare earth enhanced silica bulk aerogels according to the present invention.
图2为本发明一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法中实施例1得到的双稀土共掺杂二氧化硅气凝胶的宏观图。Figure 2 is a macroscopic view of the double rare earth co-doped silica aerogel obtained in Example 1 of the preparation method of the present invention that can stably synthesize double rare earth enhanced silica bulk aerogel.
图3为本发明一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法中实施例1得到的双稀土共掺杂二氧化硅气凝胶的微观形貌图。Figure 3 is a microscopic morphology diagram of the dual rare earth co-doped silica aerogel obtained in Example 1 of a method for stably synthesizing dual rare earth reinforced silica bulk aerogels according to the present invention.
图4为本发明一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法中实施例4与对比例1得到的二氧化硅气凝胶在常温及1000℃下隔热5min后的对比图。Figure 4 shows the silica aerogel obtained in Example 4 and Comparative Example 1 in a preparation method of the present invention that can stably synthesize dual rare earth reinforced silica bulk aerogels and is insulated for 5 minutes at normal temperature and 1000°C. Comparison picture after.
图5为本发明一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法中对比例2、对比例3、对比例4得到的二氧化硅气凝胶的宏观图。Figure 5 is a macroscopic view of the silica aerogels obtained in Comparative Example 2, Comparative Example 3, and Comparative Example 4 in a method for stably synthesizing dual rare earth reinforced silica bulk aerogels according to the present invention.
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明技术方案作进一步详细说明。应当理解,下列实施例仅为示例性地说明和解释本发明,而不应被解释为对本发明保护范围的限制。凡基于本发明上述内容所实现的技术均涵盖在本发明旨在保护的范围内。The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the following examples are only illustrative and explain the present invention and should not be construed as limiting the scope of the present invention. All technologies implemented based on the above contents of the present invention are covered by the scope of protection intended by the present invention.
另外,除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备均可通过市场购买获得或现有方法制备得到。In addition, unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or prepared by existing methods.
实施例1:Example 1:
一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法,包括以下步骤:A preparation method for stably synthesizing dual rare earth reinforced silica bulk aerogels, including the following steps:
(1)将正硅酸四乙酯、无水乙醇、去离子水按摩尔比为1:10:4在常温下混合均匀搅拌15min,通过恒压漏斗以6s/滴的速度向其中滴加质量分数为0.05wt%的盐酸乙醇稀释液,搅拌120min后室温下密封静置24h,获得二氧化硅溶胶。(1) Mix tetraethyl orthosilicate, absolute ethanol, and deionized water at a molar ratio of 1:10:4 at room temperature and stir evenly for 15 minutes, then add mass dropwise through a constant pressure funnel at a rate of 6 s/drop. Dilute hydrochloric acid ethanol with a fraction of 0.05wt%, stir for 120 minutes, seal and let stand at room temperature for 24 hours, to obtain silica sol.
(2)将硝酸钇(Y(NO3)3·4H2O)和硝酸镱(Yb(NO3)3·5H2O)粉末分别与乙醇按质量比为1:9溶于乙醇中,60℃加热30min充分反应后,冷却至室温后得到浅白色Y(NO3)3和乳白色Yb(NO3)3稀土溶液。(2) Dissolve yttrium nitrate (Y(NO 3 ) 3 ·4H 2 O) and ytterbium nitrate (Yb(NO 3 ) 3 ·5H 2 O) powder into ethanol in a mass ratio of 1:9, 60 After heating at ℃ for 30 minutes to fully react, and then cooling to room temperature, light white Y(NO 3 ) 3 and milky white Yb(NO 3 ) 3 rare earth solutions were obtained.
(3)在步骤(1)所得二氧化硅溶胶中滴入氨水乙醇稀释液(正硅酸乙酯与氨水的摩尔比为1:0.05)搅拌1min,得到加入碱性催化剂后的物料。(3) Drop ammonia ethanol dilution into the silica sol obtained in step (1) (the molar ratio of ethyl orthosilicate to ammonia is 1:0.05) and stir for 1 minute to obtain the material after adding the alkaline catalyst.
(4)按正硅酸四乙酯与Y或Yb按摩尔比为1:0.05,将步骤(2)所得Y(NO3)3溶液和Yb(NO3)3溶液分别加入步骤(3)所得物料,搅拌1min,将稀土混合溶液缓慢滴入二氧化硅溶胶中,搅拌5min,常温下搅拌均匀后得到复合溶胶溶液,将得到的复合溶胶溶液倒入模具中于25℃中静置2h,得到双稀土共掺杂二氧化硅凝胶,双稀土共掺杂二氧化硅凝胶的宏观图如附图1所示。(4) According to the molar ratio of tetraethyl orthosilicate to Y or Yb being 1:0.05, add the Y(NO 3 ) 3 solution and Yb(NO 3 ) 3 solution obtained in step (2) to the obtained solution in step (3) respectively. Materials, stir for 1 minute, slowly drop the rare earth mixed solution into the silica sol, stir for 5 minutes, and stir evenly at room temperature to obtain a composite sol solution. Pour the obtained composite sol solution into a mold and let it stand at 25°C for 2 hours to obtain Double rare earth co-doped silica gel, the macroscopic picture of double rare earth co-doped silica gel is shown in Figure 1.
(5)将上述双稀土共掺杂二氧化硅凝胶于25℃中,静置老化24h后放入高压反应釜中进行超临界干燥,以乙醇为超临界干燥的介质,其中乙醇压力控制在8~10MPa,控制温度在270℃,超临界干燥时间为2h,得到块状双稀土共掺杂二氧化硅气凝胶。(5) Put the above double rare earth co-doped silica gel at 25°C, let it stand for aging for 24 hours, and then put it into a high-pressure reactor for supercritical drying. Use ethanol as the medium for supercritical drying, and the ethanol pressure is controlled at 8~10MPa, control the temperature at 270℃, and the supercritical drying time is 2h, to obtain a massive double rare earth co-doped silica aerogel.
本实施例得到的双稀土共掺杂二氧化硅气凝胶的基本性质如表1所示。The basic properties of the double rare earth co-doped silica aerogel obtained in this example are shown in Table 1.
表1气凝胶的基本性质Table 1 Basic properties of aerogels
实施例2:Example 2:
一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法,包括以下步骤:A preparation method for stably synthesizing dual rare earth reinforced silica bulk aerogels, including the following steps:
(1)将正硅酸四乙酯、无水乙醇、去离子水按摩尔比为1:20:5在常温下混合均匀搅拌15min,通过恒压漏斗以6s/滴的速度向其中滴加质量分数为0.05wt%的盐酸乙醇稀释液,搅拌120min后室温下密封静置24h,获得二氧化硅溶胶。(1) Mix tetraethyl orthosilicate, absolute ethanol, and deionized water at a molar ratio of 1:20:5 at room temperature and stir evenly for 15 minutes, then add mass dropwise through a constant pressure funnel at a rate of 6 s/drop. Dilute hydrochloric acid ethanol with a fraction of 0.05wt%, stir for 120 minutes, seal and let stand at room temperature for 24 hours, to obtain silica sol.
(2)将Y(NO3)3·4H2O和Yb(NO3)3·5H2O粉末分别与乙醇按质量比为1:9溶于乙醇中,60℃加热30min充分反应后,冷却至室温后得到浅白色Y(NO3)3和乳白色Yb(NO3)3稀土溶液。(2) Dissolve Y(NO 3 ) 3 ·4H 2 O and Yb(NO 3 ) 3 ·5H 2 O powders in ethanol at a mass ratio of 1:9, heat at 60°C for 30 minutes to fully react, and then cool After reaching room temperature, light white Y(NO 3 ) 3 and milky white Yb(NO 3 ) 3 rare earth solutions were obtained.
(3)在步骤(1)所得二氧化硅溶胶中滴入氨水乙醇稀释液(正硅酸乙酯与氨水的摩尔比为1:0.25)搅拌1min,得到加入碱性催化剂后的物料。(3) Drop ammonia ethanol dilution into the silica sol obtained in step (1) (the molar ratio of ethyl orthosilicate to ammonia is 1:0.25) and stir for 1 minute to obtain the material after adding the alkaline catalyst.
(4)按正硅酸四乙酯与Y或Yb按摩尔比为1:0.125,将步骤(2)所得Y(NO3)3溶液和Yb(NO3)3溶液分别加入步骤(3)所得物料,搅拌1min,将混合溶液缓慢滴入二氧化硅溶胶中,搅拌5min,常温下搅拌均匀后得到复合溶胶溶液,将得到的复合溶胶溶液倒入模具中于25℃中静置4h,得到双稀土共掺杂二氧化硅凝胶。(4) According to the molar ratio of tetraethyl orthosilicate to Y or Yb being 1:0.125, add the Y(NO 3 ) 3 solution and Yb(NO 3 ) 3 solution obtained in step (2) to the obtained solution in step (3) respectively. Materials, stir for 1 minute, slowly drop the mixed solution into the silica sol, stir for 5 minutes, stir evenly at room temperature to obtain a composite sol solution, pour the obtained composite sol solution into a mold and let it stand at 25°C for 4 hours to obtain a double Rare earth co-doped silica gel.
(5)将上述双稀土共掺杂二氧化硅凝胶于25℃中,静置老化24h后放入高压反应釜中进行超临界干燥,以乙醇为超临界干燥的介质,其中乙醇压力控制在8~10MPa,控制温度在270℃,超临界干燥时间为2h,得到块状双稀土共掺杂二氧化硅气凝胶。(5) Put the above double rare earth co-doped silica gel at 25°C, let it stand for aging for 24 hours, and then put it into a high-pressure reactor for supercritical drying. Use ethanol as the medium for supercritical drying, and the ethanol pressure is controlled at 8~10MPa, control the temperature at 270°C, and supercritical drying time at 2h to obtain massive dual rare earth co-doped silica aerogels.
本实施例得到的双稀土共掺杂二氧化硅气凝胶的基本性质如表2所示。The basic properties of the double rare earth co-doped silica aerogel obtained in this example are shown in Table 2.
表2气凝胶的基本性质Table 2 Basic properties of aerogels
实施例3:Example 3:
一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法,包括以下步骤:A preparation method for stably synthesizing dual rare earth reinforced silica bulk aerogels, including the following steps:
(1)将正硅酸四乙酯、无水乙醇、去离子水按摩尔比为1:20:5在常温下混合均匀搅拌15min,通过恒压漏斗以6s/滴的速度向其中滴加质量分数为0.05wt%的盐酸乙醇稀释液,搅拌120min后室温下密封静置24h,获得二氧化硅溶胶。(1) Mix tetraethyl orthosilicate, absolute ethanol, and deionized water at a molar ratio of 1:20:5 at room temperature and stir evenly for 15 minutes, then add mass dropwise through a constant pressure funnel at a rate of 6 s/drop. Dilute hydrochloric acid ethanol with a fraction of 0.05wt%, stir for 120 minutes, seal and let stand at room temperature for 24 hours, to obtain silica sol.
(2)将Y(NO3)3·4H2O和Yb(NO3)3·5H2O粉末分别与乙醇按质量比为1:9溶于乙醇中,60℃加热30min充分反应后,冷却至室温后得到浅白色Y(NO3)3和乳白色Yb(NO3)3稀土溶液。(2) Dissolve Y(NO 3 ) 3 ·4H 2 O and Yb(NO 3 ) 3 ·5H 2 O powders in ethanol at a mass ratio of 1:9, heat at 60°C for 30 minutes to fully react, and then cool After reaching room temperature, light white Y(NO 3 ) 3 and milky white Yb(NO 3 ) 3 rare earth solutions were obtained.
(3)在步骤(1)所得二氧化硅溶胶中滴入氨水乙醇稀释液(正硅酸乙酯与氨水的摩尔比为1:0.25)搅拌1min,得到加入碱性催化剂后的物料。(3) Drop ammonia ethanol dilution into the silica sol obtained in step (1) (the molar ratio of ethyl orthosilicate to ammonia is 1:0.25) and stir for 1 minute to obtain the material after adding the alkaline catalyst.
(4)按正硅酸四乙酯与Y或Yb按摩尔比为1:0.25,将步骤(2)所得Y(NO3)3溶液和Yb(NO3)3溶液分别加入步骤(3)所得物料,搅拌1min,将混合溶液缓慢滴入二氧化硅溶胶中,搅拌5min,常温下搅拌均匀后得到复合溶胶溶液,将得到的复合溶胶溶液倒入模具中于25℃中静置8h,得到双稀土共掺杂二氧化硅凝胶。(4) According to the molar ratio of tetraethyl orthosilicate to Y or Yb being 1:0.25, add the Y(NO 3 ) 3 solution and Yb(NO 3 ) 3 solution obtained in step (2) to the obtained solution in step (3) respectively. Materials, stir for 1 minute, slowly drop the mixed solution into the silica sol, stir for 5 minutes, stir evenly at room temperature to obtain a composite sol solution, pour the obtained composite sol solution into a mold and let it stand at 25°C for 8 hours to obtain a double Rare earth co-doped silica gel.
(5)将上述双稀土共掺杂二氧化硅凝胶于25℃中,静置老化24h后放入高压反应釜中进行超临界干燥,以乙醇为超临界干燥的介质,其中乙醇压力控制在8~10MPa,控制温度在270℃,超临界干燥时间为2h,得到块状双稀土共掺杂二氧化硅气凝胶。(5) Put the above double rare earth co-doped silica gel at 25°C, let it stand for aging for 24 hours, and then put it into a high-pressure reactor for supercritical drying. Use ethanol as the medium for supercritical drying, and the ethanol pressure is controlled at 8~10MPa, control the temperature at 270°C, and supercritical drying time at 2h to obtain massive dual rare earth co-doped silica aerogels.
实施例3得到的块状双稀土共掺杂二氧化硅气凝胶的宏观图如附图2所示,微观结构图如附图3所示。可以看出,通过双稀土共掺杂获得密度低、比表面积大的双稀土增强型二氧化硅块体气凝胶。The macroscopic picture of the bulk double rare earth co-doped silica aerogel obtained in Example 3 is shown in Figure 2, and the microstructure picture is shown in Figure 3. It can be seen that dual rare earth enhanced silica bulk aerogels with low density and large specific surface area are obtained through dual rare earth co-doping.
本实施例得到的双稀土共掺杂二氧化硅气凝胶的基本性质如表3所示。The basic properties of the double rare earth co-doped silica aerogel obtained in this example are shown in Table 3.
表3气凝胶的基本性质Table 3 Basic properties of aerogels
实施例4:Example 4:
一种可稳定合成双稀土增强型二氧化硅块体气凝胶的制备方法,包括以下步骤:A preparation method for stably synthesizing dual rare earth reinforced silica bulk aerogels, including the following steps:
(1)将正硅酸四乙酯、无水乙醇、去离子水按摩尔比为1:15:4在常温下混合均匀搅拌15min,通过恒压漏斗以6s/滴的速度向其中滴加质量分数为0.05wt%的盐酸乙醇稀释液,搅拌120min后室温下密封静置24h,获得二氧化硅溶胶。(1) Mix tetraethyl orthosilicate, anhydrous ethanol, and deionized water at a molar ratio of 1:15:4 at room temperature and stir evenly for 15 minutes. Add mass into them through a constant pressure funnel at a rate of 6 s/drop. Dilute hydrochloric acid ethanol with a fraction of 0.05wt%, stir for 120 minutes, seal and let stand at room temperature for 24 hours, to obtain silica sol.
(2)将Y(NO3)3·4H2O和Yb(NO3)3·5H2O粉末分别与乙醇按质量比为1:9溶于乙醇中,60℃加热30min充分反应后,冷却至室温后得到浅白色Y(NO3)3和乳白色Yb(NO3)3稀土溶液。(2) Dissolve Y(NO 3 ) 3 ·4H 2 O and Yb(NO 3 ) 3 ·5H 2 O powders in ethanol at a mass ratio of 1:9, heat at 60°C for 30 minutes to fully react, and then cool After reaching room temperature, light white Y(NO 3 ) 3 and milky white Yb(NO 3 ) 3 rare earth solutions were obtained.
(3)在步骤(1)所得二氧化硅溶胶中滴入氨水乙醇稀释液(正硅酸乙酯与氨水的摩尔比为1:0.25)搅拌1min,得到加入碱性催化剂后的物料。(3) Drop ammonia ethanol dilution into the silica sol obtained in step (1) (the molar ratio of ethyl orthosilicate to ammonia is 1:0.25) and stir for 1 minute to obtain the material after adding the alkaline catalyst.
(4)按正硅酸四乙酯与Y或Yb按摩尔比为1:0.05,将步骤(2)所得Y(NO3)3溶液和Yb(NO3)3溶液分别加入步骤(3)所得物料,搅拌1min,将混合溶液缓慢滴入二氧化硅溶胶中,搅拌5min,常温下搅拌均匀后得到复合溶胶溶液,将得到的复合溶胶溶液倒入模具中于25℃中静置1h,得到双稀土共掺杂二氧化硅凝胶。(4) According to the molar ratio of tetraethyl orthosilicate to Y or Yb being 1:0.05, add the Y(NO 3 ) 3 solution and Yb(NO 3 ) 3 solution obtained in step (2) to the obtained solution in step (3) respectively. Materials, stir for 1 minute, slowly drop the mixed solution into the silica sol, stir for 5 minutes, stir evenly at room temperature to obtain a composite sol solution, pour the obtained composite sol solution into a mold and let it stand at 25°C for 1 hour to obtain a double Rare earth co-doped silica gel.
(5)将上述双稀土共掺杂二氧化硅凝胶于25℃中,静置老化24h后放入高压反应釜中进行超临界干燥,以乙醇为超临界干燥的介质,其中乙醇压力控制在8~10MPa,控制温度在270℃,超临界干燥时间为2h,得到块状双稀土共掺杂二氧化硅气凝胶。(5) Put the above double rare earth co-doped silica gel at 25°C, let it stand for aging for 24 hours, and then put it into a high-pressure reactor for supercritical drying. Use ethanol as the medium for supercritical drying, and the ethanol pressure is controlled at 8~10MPa, control the temperature at 270°C, and supercritical drying time at 2h to obtain massive dual rare earth co-doped silica aerogels.
对比例1:Comparative example 1:
一种二氧化硅块体气凝胶的制备方法,包括以下步骤:A preparation method of silica bulk aerogel, including the following steps:
(1)将正硅酸四乙酯、无水乙醇、去离子水按摩尔比为1:20:5在常温下混合均匀搅拌15min,通过恒压漏斗以6s/滴的速度向其中滴加质量分数为0.05wt%的盐酸乙醇稀释液,搅拌120min后室温下密封静置24h,获得二氧化硅溶胶。(1) Mix tetraethyl orthosilicate, absolute ethanol, and deionized water at a molar ratio of 1:20:5 at room temperature and stir evenly for 15 minutes, then add mass dropwise through a constant pressure funnel at a rate of 6 s/drop. Dilute hydrochloric acid ethanol with a fraction of 0.05wt%, stir for 120 minutes, seal and let stand at room temperature for 24 hours, to obtain silica sol.
(2)在步骤(1)所得二氧化硅溶胶中滴入氨水乙醇稀释液(正硅酸乙酯:氨水=1:0.25)搅拌1min,得到加入碱性催化剂后的物料,倒入模具中于25℃中静置12h,得到二氧化硅凝胶。(2) Add ammonia ethanol dilution (ethyl orthosilicate: ammonia = 1:0.25) dropwise into the silica sol obtained in step (1) and stir for 1 minute to obtain the material after adding the alkaline catalyst. Pour into the mold. Let it stand for 12 hours at 25°C to obtain silica gel.
(3)将上述二氧化硅凝胶于25℃中,静置老化24h后放入高压反应釜中进行超临界干燥,以乙醇为超临界干燥的介质,其中乙醇压力控制在8~10MPa,控制温度在270℃,超临界干燥时间为2h,得到二氧化硅气凝胶。(3) Aging the above silica gel at 25°C for 24 hours and then placing it into a high-pressure reactor for supercritical drying. Use ethanol as the medium for supercritical drying. The ethanol pressure is controlled at 8 to 10 MPa. The temperature is 270°C and the supercritical drying time is 2 hours to obtain silica aerogel.
将实施例4与对比例1得到的气凝胶,分别在1000℃下加热5min进行观察,参见附图4。可以看出,未进行稀土掺杂的气凝胶稳定性差,在高温下易粉碎,本申请双稀土掺杂后,加热面基本平整未产生开裂,二氧化硅凝胶的稳定性显著增加,提高了材料的使用温度,防止在高温下的结构塌陷。The aerogels obtained in Example 4 and Comparative Example 1 were heated at 1000°C for 5 minutes respectively for observation, see Figure 4. It can be seen that the aerogel without rare earth doping has poor stability and is easily pulverized at high temperatures. After double rare earth doping in this application, the heating surface is basically flat without cracking, and the stability of the silica gel is significantly increased, improving Increase the service temperature of the material and prevent structural collapse at high temperatures.
对比例2:Comparative example 2:
一种二氧化硅块体气凝胶的制备方法,包括以下步骤:A preparation method of silica bulk aerogel, including the following steps:
(1)将正硅酸四乙酯、无水乙醇、去离子水按摩尔比为1:15:4在常温下混合均匀搅拌15min,通过恒压漏斗以6s/滴的速度向其中滴加质量分数为0.05wt%的盐酸乙醇稀释液,搅拌120min后室温下密封静置24h,获得二氧化硅溶胶。(1) Mix tetraethyl orthosilicate, anhydrous ethanol, and deionized water at a molar ratio of 1:15:4 at room temperature and stir evenly for 15 minutes. Add mass into them through a constant pressure funnel at a rate of 6 s/drop. Dilute hydrochloric acid ethanol with a fraction of 0.05wt%, stir for 120 minutes, seal and let stand at room temperature for 24 hours, to obtain silica sol.
(2)将Y(NO3)3·4H2O和Yb(NO3)3·5H2O粉末分别与乙醇按质量比为1:9溶于乙醇中,60℃加热30min充分反应后,冷却至室温后得到浅白色Y(NO3)3和乳白色Yb(NO3)3稀土溶液。(2) Dissolve Y(NO 3 ) 3 ·4H 2 O and Yb(NO 3 ) 3 ·5H 2 O powders in ethanol at a mass ratio of 1:9, heat at 60°C for 30 minutes to fully react, and then cool After reaching room temperature, light white Y(NO 3 ) 3 and milky white Yb(NO 3 ) 3 rare earth solutions were obtained.
(3)按正硅酸四乙酯与Y或Yb按摩尔比为1:0.05,将步骤(2)所得Y(NO3)3溶液和Yb(NO3)3溶液分别加入步骤(1)所得二氧化硅溶胶中,获得混合物料。(3) According to the molar ratio of tetraethyl orthosilicate to Y or Yb being 1:0.05, add the Y(NO 3 ) 3 solution and Yb(NO 3 ) 3 solution obtained in step (2) to the obtained solution in step (1) respectively. In the silica sol, a mixed material was obtained.
(4)在步骤(3)所得物料中滴入氨水乙醇稀释液(正硅酸乙酯与氨水的摩尔比为1:0.25),搅拌搅拌5min,常温下搅拌均匀后得到复合溶胶溶液,将得到的复合溶胶溶液倒入模具中于25℃中静置约48h,得双稀土共掺杂二氧化硅凝胶。(4) Drop ammonia ethanol dilution into the material obtained in step (3) (the molar ratio of ethyl orthosilicate to ammonia is 1:0.25), stir for 5 minutes, and stir evenly at room temperature to obtain a composite sol solution. The composite sol solution was poured into the mold and left to stand at 25°C for about 48 hours to obtain double rare earth co-doped silica gel.
(5)将上述双稀土共掺杂二氧化硅凝胶于25℃中,静置老化24h后放入高压反应釜中进行超临界干燥,以乙醇为超临界干燥的介质,其中乙醇压力控制在8~10MPa,控制温度在270℃,超临界干燥时间为2h,得到块状双稀土共掺杂二氧化硅气凝胶。(5) Put the above double rare earth co-doped silica gel at 25°C, let it stand for aging for 24 hours, and then put it into a high-pressure reactor for supercritical drying. Use ethanol as the medium for supercritical drying, and the ethanol pressure is controlled at 8~10MPa, control the temperature at 270°C, and supercritical drying time at 2h to obtain massive dual rare earth co-doped silica aerogels.
对比例3:Comparative example 3:
与对比例2的不同之处在于,仅掺杂单稀土Y,步骤(2)中选用Y(NO3)3·5H2O粉末,将Y(NO3)3·5H2O粉末与乙醇按质量比为1:9溶于乙醇中,60℃加热30min充分反应后,冷却至室温后得到浅白色Y(NO3)3稀土溶液,步骤(3)中正硅酸四乙酯与Y的摩尔比为1:0.5,复合溶胶溶液静置约72h。The difference from Comparative Example 2 is that only single rare earth Y is doped, Y(NO 3 ) 3 ·5H 2 O powder is selected in step (2), and Y(NO 3 ) 3 ·5H 2 O powder is mixed with ethanol. The mass ratio is 1:9. Dissolve in ethanol, heat at 60°C for 30 minutes to fully react, and then cool to room temperature to obtain a light white Y(NO 3 ) 3 rare earth solution. The molar ratio of tetraethyl orthosilicate to Y in step (3) The ratio is 1:0.5, and the composite sol solution is left to stand for about 72 hours.
对比例4:Comparative example 4:
与对比例3的不同之处在于,仅掺杂的单稀土为Yb,步骤(2)中为Yb(NO3)3·5H2O粉末,将Yb(NO3)3·5H2O粉末与乙醇按质量比为1:9溶于乙醇中,60℃加热30min充分反应后,冷却至室温后得到乳白色Yb(NO3)3稀土溶液,步骤(3)中正硅酸四乙酯与Yb的摩尔比为1:0.5,复合溶胶溶液静置约50h。The difference from Comparative Example 3 is that the only doped single rare earth is Yb, and in step (2) it is Yb(NO 3 ) 3 ·5H 2 O powder. Yb(NO 3 ) 3 ·5H 2 O powder is mixed with Dissolve ethanol in ethanol at a mass ratio of 1:9, heat at 60°C for 30 minutes to fully react, and then cool to room temperature to obtain a milky white Yb( NO3 ) 3 rare earth solution. The mole of tetraethyl orthosilicate and Yb in step (3) The ratio is 1:0.5, and the composite sol solution is allowed to stand for about 50 hours.
对比例2、3、4得到的掺杂二氧化硅气凝胶的基本性质如表4所示。The basic properties of the doped silica aerogels obtained in Comparative Examples 2, 3, and 4 are shown in Table 4.
表4掺杂二氧化硅气凝胶的基本性质Table 4 Basic properties of doped silica aerogels
参见表4与附图5,与实施例1~4双稀土共掺杂气凝胶相比,当改变碱性催化剂添加顺序后,对比例2、3、4需要更长的凝胶时间且凝胶时间不可控。与对比例2双稀土共掺杂气凝胶相比,对比例3和4只掺杂一种稀土硝酸盐,得到的凝胶密度较大,且完全凝胶需要的时间长。参见附图5,对比例3仅掺杂Y一种稀土元素,凝胶不完全,完全凝胶需要长凝胶时间(~72h),较大的延长了凝胶时间;对比例4仅掺杂Yb一种稀土元素,在凝胶过程中,易生成絮状相分离而导致凝胶开裂,完全凝胶也需要更长凝胶时间(~50h)。本发明各实施例中对优化碱性催化剂的添加顺序进行了优化,且选用两种比例相同的稀土进行共掺杂时,具有合适的凝胶时间并能形成完整块状体,获得的气凝胶均一性好。Referring to Table 4 and Figure 5, compared with the dual rare earth co-doped aerogels of Examples 1 to 4, when the order of adding the alkaline catalyst is changed, Comparative Examples 2, 3, and 4 require longer gelation time and gelation time. The glue time is uncontrollable. Compared with the double rare earth co-doped aerogel of Comparative Example 2, Comparative Examples 3 and 4 are only doped with one kind of rare earth nitrate, and the resulting gel has a higher density, and it takes a long time to fully gel. Referring to Figure 5, Comparative Example 3 is only doped with Y, a rare earth element, and the gel is incomplete. Complete gelation requires a long gel time (~72h), which greatly extends the gel time; Comparative Example 4 is only doped with Y, a rare earth element. Yb is a rare earth element. During the gelation process, it is easy to form floc phase separation and cause gel cracking. Complete gelation also requires a longer gelation time (~50h). In each embodiment of the present invention, the order of adding the alkaline catalyst is optimized, and when two rare earths with the same proportion are used for co-doping, it has a suitable gel time and can form a complete block, and the air condensation obtained The glue has good uniformity.
上述本发明实施例序号仅仅为了描述,不代表实施例的优劣。The above serial numbers of the embodiments of the present invention are only for description and do not represent the advantages and disadvantages of the embodiments.
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。The embodiments of the present invention have been described above in conjunction with the accompanying drawings. However, the present invention is not limited to the above-mentioned specific implementations. The above-mentioned specific implementations are only illustrative and not restrictive. Those of ordinary skill in the art will Under the inspiration of the present invention, many forms can be made without departing from the spirit of the present invention and the scope protected by the claims, and these all fall within the protection of the present invention.
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