CN117207435A - Insulator processing and forming die and method thereof - Google Patents
Insulator processing and forming die and method thereof Download PDFInfo
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- CN117207435A CN117207435A CN202311393253.5A CN202311393253A CN117207435A CN 117207435 A CN117207435 A CN 117207435A CN 202311393253 A CN202311393253 A CN 202311393253A CN 117207435 A CN117207435 A CN 117207435A
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- 239000012212 insulator Substances 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 36
- 239000002994 raw material Substances 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims description 31
- 238000003860 storage Methods 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract description 6
- 238000000429 assembly Methods 0.000 abstract description 6
- 238000007569 slipcasting Methods 0.000 description 11
- 239000000243 solution Substances 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 239000004020 conductor Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
Abstract
The invention discloses a processing and forming die for an insulator, which belongs to the technical field of insulator production and comprises the following components: the production cabinet is internally provided with a cavity, and is connected with external heating equipment; a rotating assembly installed at the inner center of the production cabinet; the two symmetrical mold overturning assemblies are arranged on two sides of the interior of the rotating assembly, and the driving part of the mold overturning assemblies is movably connected with the movable part of the rotating assembly; the two die bodies are respectively arranged on the movable parts of the two overturning die assembly components and are arranged in a mirror image mode; and the transverse driving assembly is arranged at the bottom end of the feeding assembly. According to the insulator processing and forming die and the method thereof, raw materials can be injected into the die main body through a plurality of inlets at the same time, and the die main body is enabled to rotate along the horizontal and vertical surfaces during production, so that the raw materials in the die main body are uniformly distributed, and the production quality is optimized.
Description
Technical Field
The invention relates to the technical field of insulator production, in particular to an insulator processing and forming die and an insulator processing and forming method.
Background
An insulator is a device that is mounted between conductors of different potential or between a conductor and a ground member, and is capable of withstanding voltage and mechanical stress. Insulators are various in variety and shape. Different types of insulators have large differences in structure and appearance, but are composed of two major parts, namely an insulating part and a connecting fitting.
The mould is used for producing various moulds and tools of the needed products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods in industry. The insulator also needs to be produced by a die in production.
However, the existing insulator mold is often produced by fixing different molds, raw materials enter from a single inlet at the top end, the raw materials in the insulator mold are unevenly distributed, and the produced insulator is poor in quality.
Disclosure of Invention
The invention mainly aims to provide an insulator processing and forming die and a method thereof, and aims to solve the technical problems that the existing insulator die is usually fixed and produced differently, raw materials enter from a single inlet at the top end, the raw materials in the insulator are unevenly distributed, and the quality of the produced insulator is poor.
In order to solve the technical problems, according to one aspect of the present invention, the following technical solutions are provided:
an insulator tooling mold, comprising:
the production cabinet is internally provided with a cavity, and is connected with external heating equipment;
a rotating assembly installed at the inner center of the production cabinet;
the two symmetrical mold overturning assemblies are arranged on two sides of the interior of the rotating assembly, and the driving part of the mold overturning assemblies is movably connected with the movable part of the rotating assembly;
the two die bodies are respectively arranged on the movable parts of the two overturning die assembly components and are arranged in a mirror image mode;
the transverse driving assembly is arranged at the bottom end of the feeding assembly;
the feeding assembly is arranged at the top end of the rotating assembly, and two feeding parts of the feeding assembly are respectively connected with two movable parts of the transverse driving assembly;
when the two feeding parts of the feeding assembly are attached to the two die bodies, the feeding assembly is communicated with the die bodies;
the production cabinet is used for accommodating an internal device and is connected with external heating equipment, the rotating assembly is used for driving the overturning die assembly to rotate and providing power for the overturning die assembly, the overturning die assembly is used for driving the die main body to overturn and driving the die main body to finish die assembly and die opening, the die main body is used for mutually matching to form a die, the production insulator is used for driving the feeding part of the feeding assembly to transversely move, and the feeding assembly is used for providing a feeding function and injecting raw materials into the die main body.
As a preferable scheme of the insulator processing and forming die, the invention comprises the following steps: the rotary assembly comprises a driving motor, a connecting shaft, a first bevel gear and a mounting frame, wherein the driving motor is mounted inside the bottom end of the production cabinet, the output end of the driving motor is connected with the connecting shaft, the connecting shaft is connected with the mounting frame, the first bevel gear is mounted at one end of the connecting shaft penetrating through the mounting frame, a containing groove is formed in the mounting frame, a limiting ring is mounted at the bottom end of the mounting frame, a limiting ring groove is movably connected with the limiting ring groove, and the limiting ring groove is formed in the bottom end of the production cabinet;
the driving motor is used for driving the connecting shaft to rotate, the connecting shaft is used for driving the first bevel gear and the mounting frame to rotate, the first bevel gear is used for driving the second bevel gear to rotate, the mounting frame is used for mounting the overturning die assembly, the accommodating groove is used for accommodating the overturning die assembly, the limiting ring is used for sliding in the limiting ring groove, the rotating track of the mounting frame is limited, and the limiting ring groove is used for providing the track for the sliding of the limiting ring.
As a preferable scheme of the insulator processing and forming die, the invention comprises the following steps: the overturning mold closing assembly comprises a second bevel gear, a first connecting rod, a first driving wheel, a driving belt, a second driving wheel, a second connecting rod and an electric push rod, wherein the first bevel gear is vertically and movably connected with the second bevel gear, one side of the second bevel gear is connected with the first connecting rod, the first connecting rod is connected with the first driving wheel, the first driving wheel is connected with the second driving wheel through the driving belt, the second driving wheel is provided with the second connecting rod, one end of the second connecting rod penetrates through the mounting frame to be externally connected with the electric push rod, and the movable end of the electric push rod is connected with a mold main body;
the second bevel gear is used for driving the first connecting rod to rotate, the first connecting rod is used for driving the first driving wheel to rotate, the first driving wheel is used for driving the driving belt to rotate, the driving belt is used for driving the second driving wheel to rotate, the second driving wheel is used for driving the second connecting rod to rotate, the second connecting rod is used for driving the electric push rod to rotate, the electric push rod is used for driving the die main body to overturn and driving the die main body to transversely move, and die opening and die closing work is completed.
As a preferable scheme of the insulator processing and forming die, the invention comprises the following steps: the mold comprises a mold body, a mold cavity, a plurality of sealing grooves, a grouting rod, a grouting pipe, a sealing head, an elastic piece, a mold body and a mold body, wherein the mold cavity is formed in one side of the mold body, the sealing grooves are formed in one side of the mold cavity at equal intervals, the grouting grooves are formed in the rear side of the sealing grooves, the grouting rod is movably connected into the grouting grooves, the grouting pipe is formed in the grouting rod, one end of the grouting pipe penetrates through the outer part of the grouting rod, the grouting hole is formed in the tail end of the grouting pipe, the sealing head is arranged at one end of the grouting rod, the sealing head is matched with the sealing grooves, the other end of the grouting rod penetrates through one end of the mold body, which is connected with the elastic piece, and the other end of the elastic piece is connected with the mold body;
the mould main part is used for mutually supporting and forms the mould, the die cavity is used for mutually supporting the cavity that forms the production insulator, the seal groove is used for intercommunication die cavity and slip casting groove, the slip casting groove is used for making the raw materials enter into in the seal groove, the slip casting pole is used for providing the slip casting function, and drive the seal head and remove, the slip casting pipeline is used for connecting the material loading subassembly, provide the material loading function, the slip casting hole is used for making the raw materials in the slip casting pipeline enter into in the slip casting groove, the seal head is used for laminating in the seal groove, thereby control whether the seal groove communicates with the die cavity, the elastic component is used for resetting it after the slip casting pole removes.
As a preferable scheme of the insulator processing and forming die, the invention comprises the following steps: when the sealing head is positioned in the die groove, the grouting hole is positioned in the grouting groove.
As a preferable scheme of the insulator processing and forming die, the invention comprises the following steps: the transverse driving assembly comprises a mounting cabinet, a servo motor, a transmission gear and a driving toothed bar, wherein the servo motor is mounted at the front end of the mounting cabinet, the output end of the servo motor penetrates through the transmission gear which is connected with the inside of the mounting cabinet, the top end and the bottom end of the transmission gear are movably connected with the driving toothed bar, the two driving toothed bars are rotationally symmetrical, the rotation angle is 180 degrees, one end of the driving toothed bar penetrates through the outside of the mounting cabinet and is connected with a feeding column, a limiting guide groove is formed in the other end of the driving toothed bar, a limiting rod is movably connected with the inside of the limiting guide groove, and the limiting rod is connected with the mounting cabinet;
the installation cabinet is used for installing the inside device, and servo motor is used for driving the drive gear rotation, and drive gear is used for driving the drive rack bar and follows installation cabinet lateral shifting, and the drive rack bar is used for driving the material loading portion lateral shifting of material loading subassembly, and spacing guide slot is used for providing the gliding passageway of gag lever post, and the gag lever post is used for connecting drive rack bar and installation cabinet, makes the drive rack bar remove along the direction of gag lever post when removing.
As a preferable scheme of the insulator processing and forming die, the invention comprises the following steps: the feeding assembly comprises a feeding pipe, a storage cabinet, a feeding pipe, a guide hose, a feeding column and discharging pipes, wherein the feeding pipe is connected with a mounting frame, the connecting pipe penetrates through the mounting frame to be connected with the storage cabinet, the storage cabinet is mounted at the top end of the mounting frame, the feeding pipes are mounted on two sides of the storage cabinet, a valve is mounted on the feeding pipe, the feeding pipe is connected with the guide hose, the guide hose is connected with the feeding column, a plurality of discharging pipes are mounted on one side of the feeding column at equal intervals, the discharging pipes are respectively matched with a plurality of grouting pipes, a sliding groove is movably connected to the bottom end of the feeding column, and the sliding groove is formed in the bottom end of the mounting frame;
the inlet pipe is used for injecting the raw materials into the storage cabinet, the storage cabinet is used for holding inside raw materials, the material loading pipe is used for injecting the raw materials of storage cabinet to the guide hose, the valve is used for controlling the intercommunication of material loading pipe, the guide hose is used for injecting the raw materials into the material loading post, the material loading post is used for leading-in the discharging pipe, the discharging pipe is used for inserting into the slip casting pipeline, and promote the slip casting pole and remove, thereby make sealing head no longer seal the seal groove, the spout is used for providing the gliding passageway of material loading post.
A processing and forming method of an insulator comprises the following steps:
s1: the die main body is closed by turning over the die closing component on the die closing assembly;
s2: the two feeding parts of the feeding assembly are driven to transversely move through the transverse driving assembly, so that the feeding parts of the feeding assembly are attached to the die main body, the feeding assembly is communicated with the inside of the die main body, and raw materials are injected into the inside of the die main body by the feeding assembly;
s3: the rotary assembly works to drive the overturning die assembly to rotate, and meanwhile, the rotary assembly provides power for the overturning die assembly, so that the die main body rotates and overturns, the raw materials in the die main body are ensured to be kept uniform, and then the production is completed through external heating equipment;
s4: the die main body is driven to open by the overturning die assembly, the die main body is mutually attached to the feeding assembly, and the feeding assembly ejects insulators embedded in the die main body at one side to finish demolding and material taking.
The beneficial effects of the invention are as follows:
the raw materials can be simultaneously introduced into the die main body through a plurality of inlets, and the die main body can be driven to rotate along the horizontal and vertical surfaces during production through the rotating assembly and the overturning die assembly while the insulator is produced, so that the raw materials in the die main body are distributed more uniformly, and the insulator defect condition caused by the non-uniformity of the raw materials in the production is avoided;
according to the insulator processing and forming die and the method thereof, raw materials can be injected into the die main body through a plurality of inlets at the same time, and the die main body is enabled to rotate along the horizontal and vertical surfaces during production, so that the raw materials in the die main body are uniformly distributed, and the production quality is optimized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of the present invention;
FIG. 2 is an internal view of the present invention;
FIG. 3 is a schematic view of a rotary assembly according to the present invention;
FIG. 4 is a schematic view of a flip clamp assembly according to the present invention;
FIG. 5 is a schematic view of the structure of the mold body of the present invention;
FIG. 6 is a front view of the lateral drive assembly of the present invention;
FIG. 7 is a schematic view of a transverse driving assembly according to the present invention;
fig. 8 is a schematic structural view of a feeding assembly according to the present invention.
Reference numerals illustrate:
the achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, in the embodiment of the present invention, directional indications such as up, down, left, right, front, and rear … … are referred to, and the directional indication is merely used to explain the relative positional relationship, movement conditions, and the like between the components in a specific posture such as that shown in the drawings, and if the specific posture is changed, the directional indication is changed accordingly.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
The invention provides a processing and forming die for an insulator and a method thereof, which can simultaneously inject raw materials into a die main body 400 through a plurality of inlets, and enable the die main body 400 to rotate along a horizontal plane and a vertical plane during production, thereby ensuring that the raw materials in the die main body 400 are uniformly distributed and optimizing the production quality;
please refer to fig. 1-8;
example 1
A production cabinet 100, wherein a cavity is formed in the production cabinet 100, and the production cabinet 100 is connected with external heating equipment;
a rotating assembly 200 installed at the inner center of the production cabinet 100;
the overturning mold assembly 300 is symmetrically arranged on two sides of the inside of the rotating assembly 200, and a driving part of the overturning mold assembly 300 is movably connected with a movable part of the rotating assembly 200;
the two mold bodies 400 are respectively installed on the movable parts of the two overturning mold clamping assemblies 300, and the two mold bodies 400 are arranged in a mirror image manner;
the transverse driving assembly 500 is arranged at the bottom end of the feeding assembly 600;
the feeding assembly 600 is installed at the top end of the rotating assembly 200, and two movable parts of the transverse driving assembly 500 are respectively connected with two feeding assemblies of the feeding assembly 600;
when the two feeding parts of the feeding assembly 600 are attached to the two mold main bodies 400, the feeding assembly 600 is communicated with the mold main bodies 400;
when the mold is specifically used, the mold main body 400 is driven to be closed through the overturning mold closing assembly 300, after the mold is closed, the transverse driving assembly 500 drives the feeding assembly 600 to move to the mold main body 400 to be connected with the mold main body 400, the feeding assembly 600 injects raw materials into the mold main body 400, then the feeding assembly 600 is reset, external heating equipment is arranged to heat the mold main body 400, the rotating assembly 200 drives the overturning mold closing assembly 300 to rotate while heating, power is provided for the overturning mold closing assembly 300 while rotating, and the overturning mold closing assembly 300 drives the mold main body 400 to rotate, so that the mold main body 400 rotates along the horizontal and vertical directions, and raw materials inside the mold main body 400 are more uniform.
Example 2
The rotating assembly 200 comprises a driving motor 210, a connecting shaft 220, a first bevel gear 230 and a mounting frame 240, wherein the driving motor 210 is connected inside the bottom end of the production cabinet 100 through bolts, the output end of the driving motor 210 is connected with the connecting shaft 220 through bolts, the connecting shaft 220 is connected with the mounting frame 240 through bolts, one end of the connecting shaft 220 penetrating into the mounting frame 240 is connected with the first bevel gear 230 through bolts, a containing groove 241 is formed in the mounting frame 240, a limiting ring 242 is connected with the bottom end of the mounting frame 240 through bolts, the limiting ring 242 is connected with a limiting ring groove 110 in a sliding mode, and the limiting ring groove 110 is formed in the bottom end of the production cabinet 100;
the connecting shaft 220 is driven to rotate by the driving motor 210, the connecting shaft 220 drives the first bevel gear 230 and the mounting frame 240 to rotate, the mounting frame 240 drives the overturning die assembly 300 to horizontally rotate, and accordingly the die main body 400 is driven to horizontally rotate, and the first bevel gear 230 drives the second bevel gear 310 to rotate, so that power is provided for the overturning die assembly 300.
Example 3
The overturning mold assembly 300 comprises a second bevel gear 310, a first connecting rod 320, a first driving wheel 330, a driving belt 340, a second driving wheel 350, a second connecting rod 360 and an electric push rod 370, wherein the first bevel gear 230 is connected with the second bevel gear 310 in a vertical meshing manner, one side of the second bevel gear 310 is connected with the first connecting rod 320 through a bolt, the first connecting rod 320 is connected with the first driving wheel 330 through a bolt, the first driving wheel 330 is connected with the second driving wheel 350 through the driving belt 340, the second driving wheel 350 is connected with the second connecting rod 360 through a bolt, one end of the second connecting rod 360 penetrates through the outside of the mounting frame 240 and is connected with the electric push rod 370 through a bolt, and the movable end of the electric push rod 370 is connected with the mold main body 400 through a bolt;
the first connecting rod 320 is driven to rotate through the second bevel gear 310, the first connecting rod 320 drives the first driving wheel 330 to rotate, the first driving wheel 330 drives the second driving wheel 350 to rotate through the driving belt 340, the second connecting rod 360 is driven to rotate through the second driving wheel 350, the second connecting rod 360 drives the electric push rod 370 to rotate, the electric push rod 370 drives the die main body 400 to rotate, so that the die main body 400 rotates in the vertical direction when the insulator is produced, and the electric push rod 370 pushes the die main body 400 to finish die opening and die closing work when needed.
Example 4
A mold cavity 410 is formed in one side of the mold body 400, a plurality of sealing grooves 420 are formed in one side of the mold cavity 410 at equal intervals, a grouting groove 430 is formed in the rear side of the sealing grooves 420, a grouting rod 440 is connected in a sliding manner in the grouting groove 430, a grouting pipe 441 is formed in the grouting rod 440, one end of the grouting pipe 441 penetrates through the outside of the grouting rod 440, a grouting hole 442 is formed in the tail end of the grouting pipe 441, a sealing head 450 is connected to one end of the grouting rod 440 through a bolt, the sealing head 450 is matched with the sealing grooves 420, the other end of the grouting rod 440 penetrates through one end of the mold body 400, an elastic piece 460 is welded to the outer portion of the mold body 400, and the other end of the elastic piece 460 is welded to the mold body 400;
when the sealing head 450 is mutually attached to the sealing groove 420, the grouting holes 442 are sealed in the die main body 400, and when the sealing head 450 is positioned in the die cavity 410, the grouting holes 442 are positioned in the grouting grooves 430;
after the die body 400 is closed, the discharging pipe 660 drives the grouting rod 440 to slide on the die body 400, the grouting rod 440 drives the sealing head 450 to separate from the sealing groove 420, and the grouting holes 442 move into the grouting groove 430, so that the grouting pipe 441 is communicated with the die groove 410, after the raw materials are conveyed, the discharging pipe 660 does not drive the grouting rod 440 any more, the elastic piece 460 drives the grouting rod 440 to reset, and after the sealing head 450 reseats the sealing groove 420, the die is processed.
Example 5
The transverse driving assembly 500 comprises a mounting cabinet 510, a servo motor 520, a transmission gear 530 and a driving toothed bar 540, wherein the front end of the mounting cabinet 510 is connected with the servo motor 520 through a bolt, the output end of the servo motor 520 penetrates through the mounting cabinet 510 to be embedded and connected with the transmission gear 530, the top end and the bottom end of the transmission gear 530 are both meshed and connected with the driving toothed bar 540, the two driving toothed bars 540 are rotationally symmetrical, the rotation angle is 180 degrees, one end of the driving toothed bar 540 penetrates through the mounting cabinet 510 to be connected with a feeding column 650 through a bolt, the other end of the driving toothed bar 540 is internally provided with a limiting guide groove 541, the inside of the limiting guide groove 541 is slidingly connected with a limiting bar 542, and the limiting bar 542 is connected with the mounting cabinet 510 through a bolt;
the transmission gear 530 is driven to rotate by the servo motor 520, the transmission gear 530 drives the driving rack 540 to transversely move along the installation cabinet 510, the driving rack 540 drives the feeding post 650 to move to one side of the die main body 400, and after the feeding is completed, the servo motor 520 reversely rotates to drive the feeding post 650 to reset.
Example 6
The feeding assembly 600 comprises a feeding pipe 610, a storage cabinet 620, a feeding pipe 630, a guide hose 640, a feeding column 650 and discharge pipes 660, wherein the feeding pipe 610 is connected with a mounting frame 240 through bolts, the connecting pipe penetrates through the mounting frame 240 to be connected with the storage cabinet 620, the storage cabinet 620 is connected to the inner top end of the mounting frame 240 through bolts, the two sides of the storage cabinet 620 are connected with the feeding pipe 630 through bolts, the feeding pipe 630 is embedded and connected with a valve 631, the feeding pipe 630 is connected with the guide hose 640, the guide hose 640 is connected with the feeding column 650, five discharge pipes 660 are equidistantly arranged on one side of the feeding column 650, the five discharge pipes 660 are respectively matched with the five grouting pipes 441, the bottom end of the feeding column 650 is slidingly connected with a chute 243, and the chute 243 is arranged at the inner bottom end of the mounting frame 240;
the production raw materials are injected into the storage cabinet 620 for storage through the feeding pipe 610, when production is needed, the feeding column 650 drives the discharging pipe 660 to be inserted into the grouting channel through the transverse driving assembly 500, the top-driven grouting rod 440 moves, the sealing head 450 does not seal the sealing groove 420 any more, the valve 631 is opened, the feeding pipe 630 injects the raw materials in the storage cabinet 620 into the feeding column 650 through the material guiding hose 640, and the feeding column 650 injects the raw materials into the grouting channel through the discharging pipe 660 to finish feeding.
Example 7
A processing and forming method of an insulator comprises the following steps:
s1: the mold main body 400 is completed by turning the mold clamping components on the mold clamping assembly 300 to work;
s2: the two feeding parts of the feeding assembly 600 are driven to transversely move by the transverse driving assembly 500, so that the feeding parts of the feeding assembly 600 are attached to the die main body 400, the feeding assembly 600 is communicated with the inside of the die main body 400, and raw materials are injected into the inside of the die main body 400 by the feeding assembly 600;
s3: the rotary assembly 200 works to drive the overturning die assembly 300 to rotate, and meanwhile, the rotary assembly 200 provides power for the overturning die assembly 300, so that the die main body 400 rotates and overturns, the raw materials in the die main body are ensured to be kept uniform, and then the production is completed through external heating equipment;
s4: the mold body 400 is driven to open by the overturning mold closing assembly 300, the mold body 400 and the feeding assembly 600 are mutually attached, and the feeding assembly 600 ejects insulators embedded in the mold body 400 at one side to finish demolding and taking materials. .
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.
Claims (8)
1. An insulator forming die, characterized by comprising:
a production cabinet (100) is internally provided with a cavity, and the production cabinet (100) is connected with external heating equipment;
a rotating assembly (200) installed at the inner center of the production cabinet (100);
the overturning mold assembly (300) is symmetrically arranged at two sides of the inside of the rotating assembly (200), and a driving part of the overturning mold assembly (300) is movably connected with a movable part of the rotating assembly (200);
the two die bodies (400) are respectively arranged on the movable parts of the two overturning die assembly (300), and the two die bodies (400) are arranged in a mirror image mode;
the transverse driving assembly (500) is arranged at the bottom end of the feeding assembly (600);
the feeding assembly (600) is arranged at the top end of the rotating assembly (200), and two movable parts of the transverse driving assembly (500) are respectively connected with two feeding parts of the feeding assembly (600);
when the two feeding parts of the feeding assembly (600) are attached to the two die main bodies (400), the feeding assembly (600) is communicated with the die main bodies (400).
2. The insulator processing and forming die according to claim 1, wherein the rotating assembly (200) comprises a driving motor (210), a connecting shaft (220), a first bevel gear (230) and a mounting frame (240), the driving motor (210) is mounted inside the bottom end of the production cabinet (100), the output end of the driving motor (210) is connected with the connecting shaft (220), the connecting shaft (220) is connected with the mounting frame (240), the connecting shaft (220) penetrates through one end inside the mounting frame (240) to be mounted with the first bevel gear (230), a containing groove (241) is formed in the mounting frame (240), a limiting ring (242) is mounted at the bottom end of the mounting frame (240), the limiting ring groove (110) is movably connected with the limiting ring groove (242), and the limiting ring groove (110) is formed in the bottom end inside the production cabinet (100).
3. The insulator processing and forming die according to claim 1, wherein the overturning die assembly (300) comprises a second bevel gear (310), a first connecting rod (320), a first driving wheel (330), a driving belt (340), a second driving wheel (350), a second connecting rod (360) and an electric push rod (370), the second bevel gear (310) is vertically and movably connected with the first bevel gear (230), one side of the second bevel gear (310) is connected with the first connecting rod (320), the first connecting rod (320) is connected with the first driving wheel (330), the first driving wheel (330) is connected with the second driving wheel (350) through the driving belt (340), the second driving wheel (350) is provided with the second connecting rod (360), one end of the second connecting rod (360) penetrates through the mounting frame (240) to be externally connected with the electric push rod (370), and the movable end of the electric push rod (370) is connected with the die body (400).
4. The insulator processing and forming die according to claim 1, wherein a die cavity (410) is formed in one side of the die body (400), a plurality of sealing grooves (420) are formed in one side of the die cavity (410) at equal intervals, grouting grooves (430) are formed in the rear sides of the sealing grooves (420), grouting rods (440) are movably connected in the grouting grooves (430), grouting pipelines (441) are formed in the grouting rods (440), one ends of the grouting pipelines (441) penetrate through the outer portions of the grouting rods (440), grouting holes (442) are formed in the tail ends of the grouting pipelines (441), sealing heads (450) are mounted at one ends of the grouting rods (440), the sealing heads (450) are mutually matched with the sealing grooves (420), the other ends of the grouting rods (440) penetrate through one ends of the die body (400) and are connected with elastic pieces (460), and the other ends of the elastic pieces (460) are connected with the die body (400).
5. The insulator molding die of claim 4, wherein the grouting holes (442) are sealed in the die body (400) when the sealing head (450) and the sealing groove (420) are mutually attached, and the grouting holes (442) are positioned in the grouting grooves (430) when the sealing head (450) is positioned in the die groove (410).
6. The insulator processing forming die according to claim 1, wherein the transverse driving assembly (500) comprises a mounting cabinet (510), a servo motor (520), a transmission gear (530) and a driving toothed bar (540), the servo motor (520) is mounted at the front end of the mounting cabinet (510), the transmission gear (530) is connected to the inside of the mounting cabinet (510) in a penetrating manner through the output end of the servo motor (520), the driving toothed bar (540) is movably connected to the top end and the bottom end of the transmission gear (530), the two driving toothed bars (540) are rotationally symmetrical, the rotation angle is 180 degrees, one end of the driving toothed bar (540) is connected to a feeding column (650) through the outside of the mounting cabinet (510), a limiting guide groove (541) is formed in the other end of the driving toothed bar (540), a limiting rod (542) is movably connected to the inside of the limiting guide groove (541), and the limiting rod (542) is connected to the mounting cabinet (510).
7. The insulator processing forming die of claim 1, wherein the feeding assembly (600) comprises a feeding pipe (610), a storage cabinet (620), a feeding pipe (630), a guide hose (640), a feeding column (650) and a discharging pipe (660), the feeding pipe (610) is connected with a mounting frame (240), the connecting pipe penetrates through the mounting frame (240) and is connected with the storage cabinet (620), the storage cabinet (620) is mounted at the top end of the mounting frame (240), the feeding pipe (630) is mounted on two sides of the storage cabinet (620), a valve (631) is mounted on the feeding pipe (630), the feeding pipe (630) is connected with a guide hose (640), the guide hose (640) is connected with a feeding column (650), a plurality of discharging pipes (660) are mounted on one side of the feeding column (650) at equal intervals and are respectively matched with a plurality of grouting pipes (441), a sliding chute (243) is movably connected to the bottom end of the feeding column (650), and the sliding chute (243) is mounted at the bottom end of the mounting frame (240).
8. The insulator processing and forming method is characterized by comprising the following steps of:
s1: the die main body (400) is closed by turning over the die closing component on the die closing assembly (300);
s2: the two feeding parts of the feeding assembly (600) are driven to transversely move through the transverse driving assembly (500), so that the feeding parts of the feeding assembly (600) are attached to the die main body (400), the feeding assembly (600) is communicated with the inside of the die main body (400), and raw materials are injected into the inside of the die main body (400) by the feeding assembly (600);
s3: the rotary assembly (200) works to drive the overturning die assembly (300) to rotate, and meanwhile, the rotary assembly (200) provides power for the overturning die assembly (300), so that the die main body (400) rotates and overturns, the raw materials in the die main body are ensured to be kept uniform, and then the production is completed through external heating equipment;
s4: the die body (400) is driven to open by the overturning die assembly (300), the die body (400) and the feeding assembly (600) are mutually attached, and the feeding assembly (600) ejects insulators embedded in the die body (400) at one side to finish demolding and material taking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311393253.5A CN117207435A (en) | 2023-10-25 | 2023-10-25 | Insulator processing and forming die and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311393253.5A CN117207435A (en) | 2023-10-25 | 2023-10-25 | Insulator processing and forming die and method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117207435A true CN117207435A (en) | 2023-12-12 |
Family
ID=89051244
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311393253.5A Pending CN117207435A (en) | 2023-10-25 | 2023-10-25 | Insulator processing and forming die and method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117207435A (en) |
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2023
- 2023-10-25 CN CN202311393253.5A patent/CN117207435A/en active Pending
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