CN117188760A - Upper suspension and lower bearing combined concrete formwork supporting structure and construction method - Google Patents

Upper suspension and lower bearing combined concrete formwork supporting structure and construction method Download PDF

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CN117188760A
CN117188760A CN202311121225.8A CN202311121225A CN117188760A CN 117188760 A CN117188760 A CN 117188760A CN 202311121225 A CN202311121225 A CN 202311121225A CN 117188760 A CN117188760 A CN 117188760A
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formwork
cantilevered
floor
standing
main
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刘飞凡
武超
伍刚
吴慧林
贾磊柱
李佳俊
梅俊
李增明
张世纪
杨波
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China Construction Third Engineering Bureau General Contracting Construction Co ltd
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China Construction Third Engineering Bureau General Contracting Construction Co ltd
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Abstract

The invention discloses an upper-suspension lower-bearing combined concrete formwork support structure and a construction method. The invention has the beneficial effects that: the invention has good adaptability, the floor type frame body adopts 60 series disc buckles, and the bearing capacity of a single upright rod can be 9t; and compared with the construction method of building a steel structure platform layer by layer, the construction method has the advantages of mature construction process, high safety and relatively low cost.

Description

一种上悬下承组合式混凝土模板支撑结构及施工方法A top-suspended and bottom-loaded combined concrete formwork support structure and construction method

技术领域Technical field

本发明涉及模板支架施工技术领域,尤其是一种上悬下承组合式混凝土模板支撑结构及施工方法。The invention relates to the technical field of formwork support construction, in particular to an upper-suspended and lower-bearing combined concrete formwork support structure and a construction method.

背景技术Background technique

随着高强度混凝土、高强度钢材、预应力等材料的发展,建筑设计师对于建筑结构形体的美学要求变得更高,也更加容易实现。“空中楼阁”、“悬浮”等概念开始逐渐变成现实,形成了一系列“大跨度悬挑结构”、“逐层悬挑结构”、“高层悬挑结构”等各色建筑结构,效果图展示极佳,收获了大量业主的支持。With the development of high-strength concrete, high-strength steel, prestressed and other materials, architectural designers' aesthetic requirements for building structural shapes have become higher and easier to achieve. Concepts such as "castles in the sky" and "suspended" have gradually become reality, forming a series of various building structures such as "large-span cantilever structures", "layer-by-layer cantilever structures", and "high-rise cantilever structures". The renderings show extremely Excellent, it has gained the support of a large number of owners.

1、如中国专利公开了一种用于高空悬挑结构的悬挑型钢支模架(申请号:CN201520743757.X),包括截面呈“工”型的悬挑型钢梁、混凝土结构件、支模架和模板,混凝土结构件与悬挑型钢梁的底端沿竖直方向抵压配合,悬挑型钢梁上设有支模架,支模架间铺设有模板;在混凝土构件中还设有一下端预埋于混凝土构件中的U型螺栓,还包括一压板,压板上设有螺纹孔,U型螺栓竖直顶端穿过一压板的螺纹孔后分别与一螺帽锁紧连接,所述压板与悬挑型钢梁的顶端沿竖直方向抵压配合,充分利用原有结构条件和型钢自身承载能力,在高空悬挑构件下一层按照悬挑外架的方式安装悬挑型钢梁,在悬挑型钢梁上搭设钢管支撑架、安装模板,施工高空悬挑钢筋混凝土结构。1. For example, a Chinese patent discloses a cantilevered steel formwork for high-altitude cantilevered structures (Application No.: CN201520743757. Formwork and formwork, the concrete structural components and the bottom ends of the cantilevered steel beams are pressed together in the vertical direction, the cantilevered steel beams are provided with formwork frames, and formwork is laid between the formwork frames; there are also It is provided with a U-shaped bolt whose lower end is embedded in the concrete component, and also includes a pressure plate. The pressure plate is provided with a threaded hole. The vertical top of the U-shaped bolt passes through the threaded hole of a pressure plate and is then locked and connected with a nut. The pressure plate and the top of the cantilevered steel beam are pressed together in the vertical direction, making full use of the original structural conditions and the load-bearing capacity of the steel beam. The cantilevered steel beam is installed on the layer below the high-altitude cantilevered component in the form of a cantilevered outer frame. Beams, erect steel pipe support frames and install formwork on cantilevered steel beams to construct high-altitude cantilevered reinforced concrete structures.

2、如中国专利公开了超长悬挑桁架结构高空模板支撑系统(申请号:CN201320405186.X),包括上部架体和下部架体,所述下部架体包括型钢悬挑梁、下撑型钢牛腿、上拉钢丝绳、下榀混凝土桁架,所述上部架体包括承重支模架、外防护架、上榀混凝土桁架,所述型钢悬挑梁一端固定在所述下榀混凝土桁架顶部并且伸出所述下榀混凝土桁架顶部,所述下撑型钢牛腿的底部固定在所述下榀混凝土桁架中部,顶部固定在所述悬挑梁底部,所述下撑型钢牛腿延所述悬挑梁伸出方向由下向上倾斜,所述钢丝绳底部固定在所述悬挑梁顶部,顶部固定在所述上榀混凝土桁架底部,所述承重支模架顶部固定在所述上榀混凝土桁架,底部固定在所述悬挑梁,所述外防护架设置在所述承重支模架外侧。减少周转材料的投入,节约了成本,使得搭设时间减少,提高了机械和人员的单位时间利用率。2. For example, the Chinese patent discloses an ultra-long cantilever truss structure high-altitude formwork support system (Application No.: CN201320405186. Legs, pull-up wire ropes, and lower concrete trusses. The upper frame body includes a load-bearing formwork frame, an outer protective frame, and an upper concrete truss. One end of the steel cantilever beam is fixed on the top of the lower concrete truss and extends out. The top of the lower concrete truss, the bottom of the lower support steel corbels is fixed on the middle part of the lower concrete truss, the top is fixed on the bottom of the cantilever beam, the lower support steel corbels extend along the cantilever beam The extension direction is inclined from bottom to upward, the bottom of the steel wire rope is fixed on the top of the cantilever beam, the top is fixed on the bottom of the upper concrete truss, the top of the load-bearing formwork is fixed on the upper concrete truss, and the bottom is fixed In the cantilever beam, the outer protective frame is arranged outside the load-bearing formwork frame. Reducing the input of turnover materials saves costs, reduces erection time, and improves the unit time utilization of machinery and personnel.

现有技术虽然设置有一些悬挑桁架结构,但复杂的结构,却给施工方增加了不小的施工难度。Although some cantilever truss structures are provided in the existing technology, the complex structure adds considerable construction difficulty to the construction party.

因此,对于上述问题有必要提出一种上悬下承组合式混凝土模板支撑结构及施工方法。Therefore, it is necessary to propose a top-suspended and bottom-bearing combined concrete formwork support structure and construction method to solve the above problems.

发明内容Contents of the invention

针对上述现有技术中存在的不足,本发明的目的在于提供一种上悬下承组合式混凝土模板支撑结构及施工方法,以解决上述问题。In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide an upper-suspended and lower-bearing combined concrete formwork support structure and a construction method to solve the above problems.

一种上悬下承组合式混凝土模板支撑结构,包括落地式常规支模架、落地式高支模架、悬挑式支模架,所述落地式常规支模架搭建在主体结构的下部内侧,所述落地式高支模架搭建在主体结构的下部外侧,所述悬挑式支模架搭建在主体结构上方逐层的悬挑部。A top-suspended and bottom-bearing combined concrete formwork support structure, including a floor-standing conventional formwork frame, a floor-standing high formwork frame, and a cantilevered formwork frame. The floor-standing conventional formwork frame is built on the lower inner side of the main structure. , the floor-standing high formwork frame is built on the outside of the lower part of the main structure, and the cantilevered formwork frame is built on the cantilevered parts layer by layer above the main structure.

优选地,所述悬挑式支模架通过组合工字钢悬挑基础搭建在主体结构上方逐层的悬挑部。Preferably, the cantilevered formwork is built on the layer-by-layer overhanging portion above the main structure through a combined I-beam cantilever foundation.

优选地,所述组合工字钢悬挑基础包括预埋U形环、悬挑工字钢主梁和下撑工字钢,所述预埋U形环预埋在主体结构中,所述悬挑工字钢主梁通过预埋U形环安装在主体结构中,所述下撑工字钢支撑在悬挑工字钢主梁的下方。Preferably, the combined I-beam cantilever foundation includes a pre-embedded U-shaped ring, a cantilevered I-beam main beam and a lower brace I-beam. The pre-embedded U-shaped ring is pre-embedded in the main structure. The cantilevered I-beam main beam is installed in the main structure through a pre-embedded U-shaped ring, and the lower brace I-beam is supported below the cantilevered I-beam main beam.

优选地,所述悬挑工字钢主梁顶部焊接有定位短钢筋以及上拉钢丝绳吊耳。Preferably, short positioning steel bars and pull-up wire rope lifting lugs are welded to the top of the cantilevered I-beam main beam.

优选地,所述下撑工字钢的下端焊接在预埋板上,所述下撑工字钢的下端靠近主体结构内侧的一面设置有第一角钢挡板,所述下撑工字钢的上端与悬挑工字钢主梁连接,所述下撑工字钢的上端靠近主体结构外侧的一面设置有第二角钢挡板。Preferably, the lower end of the lower support I-beam is welded to the embedded plate, and the lower end of the lower support I-beam is provided with a first angle steel baffle on the inner side of the main structure. The upper end is connected to the cantilevered I-beam main beam, and a second angle steel baffle is provided on the upper end of the lower support I-beam near the outside of the main structure.

优选地,所述预埋板预埋在主体结构中。Preferably, the embedded plate is embedded in the main structure.

优选地,将所述悬挑式支模架下侧的落地式高支模架向外延伸为落地式外架体。Preferably, the floor-standing high formwork frame on the lower side of the cantilevered formwork frame is extended outward to form a floor-standing outer frame body.

优选地,所述落地式外架体上设有双槽钢托梁,所述双槽钢托梁设有顶托,所述顶托顶紧悬挑工字钢主梁。Preferably, the floor-standing outer frame body is provided with double channel steel joists, and the double channel steel joists are provided with jacks, and the jacks press against the cantilevered I-beam main beam.

优选地,在所述悬挑式支模架外侧设置斜向双排立杆。Preferably, an oblique double row of vertical poles is provided outside the cantilevered formwork frame.

一种上悬下承组合式高大混凝土模板支撑的施工方法,其方法步骤为:A construction method for a top-suspended and bottom-loaded combined tall concrete formwork support. The method steps are:

S1、逐层搭设落地式常规支模架并施工较低层主体结构,逐层搭设落地式高支模架,落地式高支模架与落地式常规支模架进行搭接连接形成整体;S1. Set up the floor-standing conventional formwork and construct the lower main structure layer by layer. Set up the floor-standing high formwork layer by layer. The floor-standing high formwork and the floor-standing conventional formwork are overlapped and connected to form a whole;

S2、采用塔吊或汽车吊将悬挑工字钢主梁吊放在主体结构的施工楼层上,将悬挑工字钢主梁按一定间距均匀铺设在施工楼层上,并与提前预埋好的埋U形环进行固定;S2. Use a tower crane or truck crane to hoist the cantilevered I-beam main beams on the construction floor of the main structure. Lay the cantilevered I-beam main beams evenly on the construction floor at a certain distance and connect them with the pre-embedded steel beams. Buried U-shaped ring for fixation;

S3、将下撑工字钢提前吊放至主体结构的施工楼层的下一层,将下撑工字钢摆放到指定位置,将下撑工字钢上端与悬挑工字钢主梁焊接牢固,将下撑工字钢下端与提前预埋的预埋板进行焊接连接;S3. Lift the lower support I-beam to the next floor of the construction floor of the main structure in advance, place the lower support I-beam at the designated position, and weld the upper end of the lower support I-beam to the cantilevered I-beam main beam. Firmly, weld the lower end of the lower support I-beam to the pre-embedded embedded plate;

S4、分别在下撑工字钢的下端与上端焊接第一角钢挡板和第二角钢挡板进行加强处理,在悬挑工字钢主梁的顶部焊接定位短钢筋以及上拉钢丝绳吊耳,方便后续钢管定位以及上拉钢丝绳布置;S4. Weld the first angle steel baffle and the second angle steel baffle at the lower end and upper end of the lower support I-beam respectively for strengthening treatment. Weld the positioning short steel bars and the pull-up wire rope lifting lugs on the top of the cantilevered I-beam main beam for convenience. Subsequent steel pipe positioning and pull-up wire rope layout;

S5、将双槽钢托梁安装在落地式外架体上,双槽钢托梁安装顶托,通过顶托以及两道双槽钢托梁将悬挑工字钢主梁底部牢牢顶紧;S5. Install the double-channel steel joist on the floor-standing outer frame. Install the jacking support on the double-channel steel joist. Firmly tighten the bottom of the cantilevered I-beam main beam through the jacking bracket and the two double-channel steel joists. ;

S6、悬挑式支模架搭设,在悬挑工字钢主梁上方搭设满堂悬挑式支模架,用于支撑拟施工楼层钢筋混凝土自重及施工荷载;搭设时,优先搭设斜向双排立杆,作为安全防护架体,将悬挑工字钢主梁之间通过模板木方满铺进行硬质封闭,形成安全封闭的作业环境,再搭设内侧其他架体;S6. Erection of cantilevered formwork. A full-length cantilevered formwork is erected above the cantilevered I-beam main beam to support the self-weight and construction load of the reinforced concrete floors to be constructed. When erecting, priority is given to erecting diagonal double-row formwork. The vertical pole is used as a safety protection frame. The space between the cantilevered I-beam main beams is hard-sealed with formwork timber to form a safe and enclosed working environment, and then other frames are erected on the inside;

S7、将主体结构的上下悬挑边梁之间搭设斜向双排立杆,斜向双排立杆通过扣件与悬挑式支模架进行连接,形成三角形稳定体系;S7. Set up oblique double rows of vertical poles between the upper and lower cantilevered side beams of the main structure. The oblique double rows of vertical poles are connected to the cantilevered formwork through fasteners to form a triangular stable system;

S8、继续向上按照步骤S2~步骤S7向上施工,楼层较高时,需要提前安排好塔吊位置,利用塔吊吊装施工材料;S8. Continue upward construction according to steps S2 to S7. When the floor is high, you need to arrange the position of the tower crane in advance and use the tower crane to hoist construction materials;

S9、支模架拆除,混泥土结构强度达到设计及规范要求后,由上自下逐部分拆除支模架,先拆除悬挑式支模架,拆除完成后切割拆除调走下撑工字钢,最后统一转运悬挑工字钢主梁,最后拆除落地式常规支模架和落地式高支模架。S9. Remove the formwork. After the concrete structural strength reaches the design and specification requirements, dismantle the formwork part by part from top to bottom. First remove the cantilevered formwork. After the removal is completed, cut and remove the lower support I-beam. , and finally transfer the cantilevered I-beam main beam in a unified manner, and finally dismantle the floor-standing conventional formwork and the floor-standing high formwork.

与现有技术相比,本发明有益效果:本发明的模板支撑结构可以满足逐层悬挑结构的正常施工需求,理论上该施工方法不受楼层高度限制;对于较低层悬挑结构较多、较复杂、荷载较大的情况,本发明的模板支撑结构有良好的适应性,落地式架体,采用60系列盘扣,可以实现单根立杆承载力9t;本发明采用了较为经济的施工方法,相对于逐层搭设钢结构平台,施工工艺成熟,安全性高,造价相对便宜;可广泛应用于所有呈现逐层向外悬挑形式的结构施工,具有推广价值。Compared with the existing technology, the present invention has beneficial effects: the formwork support structure of the present invention can meet the normal construction requirements of layer-by-layer cantilever structures. In theory, the construction method is not limited by floor height; for lower-floor cantilever structures, there are more , more complex and heavier loads, the formwork support structure of the present invention has good adaptability. The floor-standing frame adopts 60 series buckles, which can achieve a single vertical pole bearing capacity of 9t; the present invention adopts a more economical construction method. Compared with erecting steel structure platforms layer by layer, this method has mature construction technology, high safety, and relatively cheap cost; it can be widely used in the construction of all structures that cantilever outward layer by layer, and has promotion value.

附图说明Description of the drawings

图1是本发明的上悬下承组合式混凝土模板支撑结构图;Figure 1 is a structural diagram of the upper-suspended and lower-bearing combined concrete formwork support structure of the present invention;

图2和图3是本发明的组合工字钢悬挑基础结构图;Figures 2 and 3 are structural diagrams of the combined I-beam cantilever foundation of the present invention;

图4是本发明的落地式外架体示意图;Figure 4 is a schematic diagram of the floor-standing outer frame body of the present invention;

图5是本发明的双槽钢托梁和顶托连接结构图;Figure 5 is a structural diagram of the double channel steel joist and jacking connection structure of the present invention;

图6是本发明的搭设方法流程图。Figure 6 is a flow chart of the erection method of the present invention.

图中附图标记:1、落地式常规支模架;2、落地式高支模架;3、悬挑式支模架;4、组合工字钢悬挑基础;401、预埋U形环;402、悬挑工字钢主梁;403、下撑工字钢;404、定位短钢筋;405、上拉钢丝绳吊耳;406、预埋板;407、第一角钢挡板;408、第二角钢挡板;501、落地式外架体;502、双槽钢托梁;503、顶托;6、斜向双排立杆;7、主体结构。Reference numbers in the figure: 1. Floor-standing conventional formwork; 2. Floor-standing high formwork; 3. Cantilevered formwork; 4. Combined I-beam cantilever foundation; 401. Pre-embedded U-shaped ring ; 402. Cantilevered I-beam main beam; 403. Lower support I-beam; 404. Positioning short steel bars; 405. Pull-up wire rope lifting lugs; 406. Embedded plate; 407. First angle steel baffle; 408. Section Diagonal steel baffle; 501, floor-standing outer frame; 502, double channel steel joists; 503, jacking; 6, diagonal double rows of vertical poles; 7, main structure.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of the present invention can be combined with each other.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and The simplified description is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms “first”, “second”, etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, features defined by "first," "second," etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise stated, "plurality" means two or more.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.

如图1并结合图2至图6所示,一种上悬下承组合式混凝土模板支撑结构,包括落地式常规支模架1、落地式高支模架2、悬挑式支模架3,所述落地式常规支模架1搭建在主体结构7的下部内侧,所述落地式高支模架2搭建在主体结构7的下部外侧,所述悬挑式支模架3搭建在主体结构7上方逐层的悬挑部。As shown in Figure 1 in conjunction with Figures 2 to 6, a top-suspended and bottom-bearing combined concrete formwork support structure includes a floor-standing conventional formwork frame 1, a floor-standing high formwork frame 2, and a cantilevered formwork frame 3 , the floor-standing conventional formwork 1 is built on the lower inside of the main structure 7, the floor-standing high formwork 2 is built on the lower outside of the main structure 7, and the cantilevered formwork 3 is built on the main structure 7 layer-by-layer overhang above.

进一步的,所述悬挑式支模架3通过组合工字钢悬挑基础4搭建在主体结构上方逐层的悬挑部。Furthermore, the cantilevered formwork frame 3 is built on the layer-by-layer cantilevered portion above the main structure through a combined I-beam cantilever foundation 4.

进一步的,所述组合工字钢悬挑基础4包括预埋U形环401、悬挑工字钢主梁402和下撑工字钢403,所述预埋U形环401预埋在主体结构7中,所述悬挑工字钢主梁402通过预埋U形环401安装在主体结构7中,所述下撑工字钢403支撑在悬挑工字钢主梁402的下方。Further, the combined I-beam cantilever foundation 4 includes a pre-embedded U-shaped ring 401, a cantilevered I-beam main beam 402 and a lower brace I-beam 403. The pre-embedded U-shaped ring 401 is pre-embedded in the main structure. 7, the cantilevered I-beam main beam 402 is installed in the main structure 7 through a pre-embedded U-shaped ring 401, and the lower support I-beam 403 is supported below the cantilevered I-beam main beam 402.

进一步的,所述悬挑工字钢主梁402顶部焊接有定位短钢筋404以及上拉钢丝绳吊耳405。Further, short positioning steel bars 404 and pull-up wire rope lifting lugs 405 are welded to the top of the cantilevered I-beam main beam 402.

进一步的,所述下撑工字钢403的下端焊接在预埋板406上,所述下撑工字钢403的下端靠近主体结构内侧的一面设置有第一角钢挡板407,所述下撑工字钢403的上端与悬挑工字钢主梁402连接,所述下撑工字钢403的上端靠近主体结构外侧的一面设置有第二角钢挡板408。Further, the lower end of the lower support I-beam 403 is welded to the embedded plate 406. The lower end of the lower support I-beam 403 is provided with a first angle steel baffle 407 on the inner side of the main structure. The upper end of the I-beam 403 is connected to the cantilevered I-beam main beam 402. The upper end of the lower support I-beam 403 is provided with a second angle steel baffle 408 on a side close to the outside of the main structure.

进一步的,所述预埋板406预埋在主体结构7中。Further, the embedded plate 406 is embedded in the main structure 7 .

进一步的,将所述悬挑式支模架3下侧的落地式高支模架2向外延伸为落地式外架体501。Further, the floor-standing high formwork frame 2 on the lower side of the cantilever-type formwork frame 3 is extended outward to form a floor-standing outer frame body 501.

进一步的,所述落地式外架体501上设有双槽钢托梁502,所述双槽钢托梁502设有顶托503,所述顶托503顶紧悬挑工字钢主梁402。Further, the floor-standing outer frame body 501 is provided with double channel steel joists 502, and the double channel steel joists 502 are provided with jacks 503, and the jacks 503 press against the cantilevered I-beam main beam 402. .

进一步的,在所述悬挑式支模架3外侧设置斜向双排立杆6。Furthermore, an oblique double row of vertical poles 6 is provided outside the cantilevered formwork frame 3 .

一种上悬下承组合式高大混凝土模板支撑的施工方法,其方法步骤为:A construction method for a top-suspended and bottom-loaded combined tall concrete formwork support. The method steps are:

S1、逐层搭设落地式常规支模架1并施工较低层混凝土结构,架体不予拆除,逐层搭设落地式高支模架2,外侧落地式高支模架2与内侧落地式常规支模架1进行搭接连接,形成整体。S1. Set up floor-standing conventional formwork 1 layer by layer and construct the lower concrete structure. The frame body will not be dismantled. Floor-standing high formwork 2 is erected layer by layer. The outer floor-standing high formwork 2 and the inner floor-standing conventional formwork The formwork frame 1 is overlapped and connected to form a whole.

S2、采用塔吊、或汽车吊,将悬挑工字钢主梁402吊放在施工楼层上,即落地式高支模架2顶端,机械配合将悬挑工字钢主梁402按一定间距均匀铺设在楼板面上,并与提前预埋好的埋U形环401进行固定。S2. Use a tower crane or truck crane to hoist the cantilevered I-beam main beams 402 on the construction floor, that is, the top of the floor-standing high support formwork 2, and use mechanical cooperation to evenly space the cantilevered I-beam main beams 402 at a certain distance. It is laid on the floor surface and fixed with the buried U-shaped ring 401 that has been embedded in advance.

S3、将下撑工字钢403提前吊放至拟施工楼层下一层,并利用外架或下一层满堂支模架和电动葫芦配合将下撑工字钢403摆放到指定位置,再人工将下撑工字钢403上端与悬挑工字钢主梁402焊接牢固,将下撑工字钢403下端与提前预埋的预埋板406进行焊接连接。S3. Hoist the lower support I-beam 403 in advance to the floor below the planned construction floor, and use the outer frame or the next floor's formwork support and electric hoist to place the lower support I-beam 403 in the designated position, and then The upper end of the lower support I-beam 403 is manually welded firmly to the cantilevered I-beam main beam 402, and the lower end of the lower support I-beam 403 is welded and connected to the pre-embedded embedded plate 406.

S4、分别在下撑工字钢403的下端与上端焊接第一角钢挡板407和第二角钢挡板408进行加强处理,在悬挑工字钢主梁402的顶部焊接定位短钢筋404以及上拉钢丝绳吊耳405,方便后续钢管定位以及上拉钢丝绳布置。S4. Weld the first angle steel baffle 407 and the second angle steel baffle 408 to the lower end and upper end of the lower support I-beam 403 respectively for reinforcement processing, and weld the positioning short steel bar 404 and pull-up on the top of the cantilevered I-beam main beam 402. Wire rope lifting lugs 405 facilitate the subsequent positioning of steel pipes and the arrangement of pull-up wire ropes.

S5、将双槽钢托梁502安装在落地式外架体501上,双槽钢托梁502安装顶托503,通过顶托503以及两道双槽钢托梁502将悬挑工字钢主梁底部牢牢顶紧。S5. Install the double channel steel joist 502 on the floor-standing outer frame 501. Install the jack 503 on the double channel steel joist 502. Connect the cantilevered I-beam main beam through the jack 503 and the two double channel steel joists 502. The bottom of the beam is firmly tightened.

S6、悬挑式支模架搭设,在悬挑工字钢主梁402上方搭设满堂悬挑式支模架3,用于支撑拟施工楼层钢筋混凝土自重及施工荷载;搭设时,优先搭设斜向双排立杆6,作为安全防护架体、同时,将悬挑工字钢主梁402之间通过模板木方满铺进行硬质封闭,形成安全封闭的作业环境,再搭设内侧其他架体。S6. Erection of the cantilevered formwork. Set up the full-length cantilevered formwork 3 above the cantilevered I-beam main beam 402 to support the self-weight and construction load of the reinforced concrete floors to be constructed. When erecting, the diagonal formwork is given priority. The double-row vertical poles 6 serve as a safety protection frame. At the same time, the space between the cantilevered I-beam main beams 402 is hard-sealed with formwork timber to form a safe and enclosed working environment, and then other inner frames are erected.

S7、将主体结构的上下悬挑边梁之间搭设斜向双排立杆6,斜向双排立杆6通过扣件与悬挑式支模架3进行连接,形成三角形稳定体系。S7. Set up oblique double rows of vertical poles 6 between the upper and lower cantilevered side beams of the main structure. The oblique double rows of vertical poles 6 are connected to the cantilevered formwork frame 3 through fasteners to form a triangular stable system.

S8、继续向上按照步骤S2~步骤S7向上施工,楼层较高时,需要提前安排好塔吊位置,利用塔吊吊装施工材料。S8. Continue upward construction according to steps S2 to S7. When the floor is high, you need to arrange the position of the tower crane in advance and use the tower crane to hoist construction materials.

S9、架体拆除,混泥土结构强度达到设计及规范要求后,由上自下逐部分拆除支模架,先拆除悬挑式支模架3,拆除完成后切割拆除调走下撑工字钢403,最后统一转运悬挑工字钢主梁402,最后拆除落地式常规支模架1、落地式高支模架2。S9. The frame body is dismantled. After the concrete structural strength reaches the design and specification requirements, the formwork frame is dismantled part by part from top to bottom. First, remove the cantilever formwork frame 3. After the disassembly is completed, cut and dismantle the lower support I-beam. 403, finally transfer the cantilevered I-beam main beam 402 in a unified manner, and finally dismantle the floor-standing conventional formwork 1 and the floor-standing high formwork 2.

与现有技术相比,本发明有益效果:本发明的模板支撑结构可以满足逐层悬挑结构的正常施工需求,理论上该施工方法不受楼层高度限制;对于较低层悬挑结构较多、较复杂、荷载较大的情况,模板支撑结构有良好的适应性,落地式架体,采用60系列盘扣,可以实现单根立杆承载力9t;采用了较为经济的施工方法,相对于逐层搭设钢结构平台,施工工艺成熟,安全性高,造价相对便宜;可广泛应用于所有呈现逐层向外悬挑形式的结构施工,具有推广价值。Compared with the existing technology, the present invention has beneficial effects: the formwork support structure of the present invention can meet the normal construction requirements of layer-by-layer cantilever structures. In theory, the construction method is not limited by floor height; for lower-floor cantilever structures, there are more , more complex situations with larger loads, the formwork support structure has good adaptability. The floor-standing frame adopts 60 series buckles, which can achieve a single pole bearing capacity of 9t; a more economical construction method is adopted, which is better than gradually The steel structure platform is erected layer by layer, the construction technology is mature, the safety is high, and the cost is relatively cheap; it can be widely used in the construction of all structures that cantilever outward layer by layer, and has promotion value.

工作原理:逐层搭设落地式常规支模架1并施工较低层混凝土结构,架体不予拆除,逐层搭设落地式高支模架2,外侧落地式高支模架2与内侧落地式常规支模架1进行搭接连接,形成整体;采用塔吊、或汽车吊,将悬挑工字钢主梁402吊放在施工楼层面上,即落地式高支模架2顶端,机械配合将悬挑工字钢主梁402按一定间距均匀铺设在楼板面上,并与提前预埋好的埋U形环401进行固定;将下撑工字钢403提前吊放至拟施工楼层下一层,并利用外架或下一层满堂支模架和电动葫芦配合将下撑工字钢403摆放到指定位置,再人工将下撑工字钢403上端与悬挑工字钢主梁402焊接牢固,将下撑工字钢403下端与提前预埋的预埋板406进行焊接连接;分别在下撑工字钢403的下端与上端焊接第一角钢挡板407和第二角钢挡板408进行加强处理,在悬挑工字钢主梁402的顶部焊接定位短钢筋404以及上拉钢丝绳吊耳405,方便后续钢管定位以及上拉钢丝绳布置;将双槽钢托梁502安装在落地式外架体501上,双槽钢托梁502安装顶托503,通过顶托503以及两道双槽钢托梁502将悬挑工字钢主梁402底部牢牢顶紧;悬挑式支模架3搭设,在悬挑工字钢主梁402上方搭设满堂悬挑式支模架3,用于支撑拟施工楼层钢筋混凝土自重及施工荷载;搭设时,优先搭设斜向双排立杆6,作为安全防护架体、同时,将悬挑工字钢主梁之间通过模板木方满铺进行硬质封闭,形成安全封闭的作业环境,再搭设内侧其他架体;将主体结构7的上下悬挑边梁之间搭设斜向双排立杆6,斜向双排立杆6通过扣件与悬挑式支模架3进行连接,形成三角形稳定体系;继续重复上述施工过程向上施工,楼层较高时,需要提前安排好塔吊位置,利用塔吊吊装施工材料;架体拆除,混泥土结构强度达到设计及规范要求后,由上自下逐部分拆除支模架,先拆除悬挑式支模架3,拆除完成后切割拆除调走下撑工字钢403,最后统一转运悬挑工字钢主梁402,最后拆除落地式常规支模架1、落地式高支模架2。Working principle: Set up floor-standing conventional formwork 1 layer by layer and construct the lower concrete structure. The frame body will not be dismantled. Floor-standing high formwork 2 is erected layer by layer. The outer floor-standing high formwork 2 and the inner floor-standing formwork 2 The conventional formwork frame 1 is overlapped and connected to form a whole; a tower crane or a truck crane is used to hoist the cantilevered I-beam main beam 402 on the construction floor, that is, the top of the floor-standing high formwork frame 2, and the mechanical cooperation will The cantilevered I-beam main beams 402 are laid evenly on the floor at a certain distance and fixed with the embedded U-shaped rings 401 that have been pre-embedded in advance; the lower support I-beam 403 is hoisted in advance to the floor below the floor to be constructed. , and use the outer frame or the full hall formwork of the next floor and the electric hoist to place the lower support I-beam 403 at the designated position, and then manually weld the upper end of the lower support I-beam 403 to the cantilevered I-beam main beam 402 Firmly, weld the lower end of the lower support I-beam 403 to the pre-embedded embedded plate 406; weld the first angle steel baffle 407 and the second angle steel baffle 408 to the lower end and upper end of the lower support I-beam 403 respectively for reinforcement. Process, weld positioning short steel bars 404 and pull-up wire rope lifting lugs 405 on the top of the cantilevered I-beam main beam 402 to facilitate subsequent steel pipe positioning and pull-up wire rope layout; install the double-channel steel joist 502 on the floor-standing outer frame On 501, the double channel steel joists 502 are installed with jacking supports 503, and the bottom of the cantilevered I-beam main beam 402 is firmly tightened through the jacking supports 503 and the two double channel steel joists 502; the cantilevered formwork frame 3 is erected , set up a full-hall cantilevered formwork frame 3 above the cantilevered I-beam main beam 402 to support the self-weight and construction load of the reinforced concrete floors to be constructed; when erecting, give priority to erecting diagonal double rows of vertical poles 6 as safety protection At the same time, the cantilevered I-beam main beams are hard-sealed with formwork timber to form a safe and enclosed working environment, and then other inner frames are erected; the upper and lower cantilevered side beams of the main structure 7 are An oblique double row of vertical poles 6 is erected in between. The oblique double row of vertical poles 6 are connected to the cantilevered formwork frame 3 through fasteners to form a triangular stable system. Continue to repeat the above construction process upwards. When the floor is higher, It is necessary to arrange the position of the tower crane in advance and use the tower crane to hoist construction materials; after the frame is dismantled and the strength of the concrete structure reaches the design and specification requirements, the formwork is dismantled part by part from top to bottom. First, dismantle the cantilever formwork 3, and then dismantle the formwork. After completion, the lower support I-beam 403 is removed and removed, and finally the cantilevered I-beam main beam 402 is transferred uniformly. Finally, the floor-standing conventional formwork 1 and the floor-standing high formwork 2 are dismantled.

以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description and drawings of the present invention, or directly or indirectly applied to other related The technical fields are all equally included in the scope of patent protection of the present invention.

Claims (10)

1.一种上悬下承组合式混凝土模板支撑结构,其特征在于:包括落地式常规支模架(1)、落地式高支模架(2)、悬挑式支模架(3),所述落地式常规支模架(1)搭建在主体结构的下部内侧,所述落地式高支模架(2)搭建在主体结构的下部外侧,所述悬挑式支模架(3)搭建在主体结构(7)上方逐层的悬挑部。1. A top-suspended and bottom-bearing combined concrete formwork support structure, which is characterized by: including a floor-standing conventional formwork frame (1), a floor-standing high formwork frame (2), and a cantilevered formwork frame (3). The floor-standing conventional formwork (1) is built on the lower inside of the main structure, the floor-standing high formwork (2) is built on the lower outside of the main structure, and the cantilevered formwork (3) is built on the lower side of the main structure. A layer-by-layer overhang above the main structure (7). 2.如权利要求1所述的一种上悬下承组合式混凝土模板支撑结构,其特征在于:所述悬挑式支模架(3)通过组合工字钢悬挑基础(4)搭建在主体结构(7)上方逐层的悬挑部。2. A top-suspended and bottom-loaded combined concrete formwork support structure as claimed in claim 1, characterized in that: the cantilevered formwork frame (3) is built on a combined I-beam cantilevered foundation (4). The layer-by-layer overhang above the main structure (7). 3.如权利要求2所述的一种上悬下承组合式混凝土模板支撑结构,其特征在于:所述组合工字钢悬挑基础(4)包括预埋U形环(401)、悬挑工字钢主梁(402)和下撑工字钢(403),所述预埋U形环(401)预埋在主体结构中,所述悬挑工字钢主梁(402)通过预埋U形环(401)安装在主体结构中,所述下撑工字钢(403)支撑在悬挑工字钢主梁(402)的下方。3. A top-suspended and bottom-loaded combined concrete formwork support structure as claimed in claim 2, characterized in that: the combined I-beam cantilever foundation (4) includes a pre-embedded U-shaped ring (401), a cantilevered I-beam main beam (402) and lower support I-beam (403), the embedded U-shaped ring (401) is pre-embedded in the main structure, and the cantilevered I-beam main beam (402) is pre-embedded The U-shaped ring (401) is installed in the main structure, and the lower support I-beam (403) is supported below the cantilevered I-beam main beam (402). 4.如权利要求3所述的一种上悬下承组合式混凝土模板支撑结构,其特征在于:所述悬挑工字钢主梁(402)顶部焊接有定位短钢筋(404)以及上拉钢丝绳吊耳(405)。4. A top-suspended and bottom-loaded combined concrete formwork support structure as claimed in claim 3, characterized in that: the top of the cantilevered I-beam main beam (402) is welded with positioning short steel bars (404) and pull-up Wire rope lifting lugs (405). 5.如权利要求3所述的一种上悬下承组合式混凝土模板支撑结构,其特征在于:所述下撑工字钢(403)的下端焊接在预埋板(406)上,所述下撑工字钢(403)的下端靠近主体结构(7)内侧的一面设置有第一角钢挡板(407),所述下撑工字钢(403)的上端与悬挑工字钢主梁(402)连接,所述下撑工字钢(403)的上端靠近主体结构(7)外侧的一面设置有第二角钢挡板(408)。5. A top-suspended and bottom-bearing combined concrete formwork support structure as claimed in claim 3, characterized in that: the lower end of the lower support I-beam (403) is welded to the embedded plate (406), and the The lower end of the lower support I-beam (403) is provided with a first angle steel baffle (407) on the inner side of the main structure (7). The upper end of the lower support I-beam (403) is in contact with the cantilevered I-beam main beam. (402) connection, the upper end of the lower support I-beam (403) is provided with a second angle steel baffle (408) on a side close to the outside of the main structure (7). 6.如权利要求5所述的一种上悬下承组合式混凝土模板支撑结构,其特征在于:所述预埋板(406)预埋在主体结构(7)中。6. A top-suspended and bottom-bearing combined concrete formwork support structure as claimed in claim 5, characterized in that: the embedded plate (406) is pre-embedded in the main structure (7). 7.如权利要求1所述的一种上悬下承组合式混凝土模板支撑结构,其特征在于:将所述悬挑式支模架(3)下侧的落地式高支模架(2)向外延伸为落地式外架体(501)。7. A top-suspended and bottom-bearing combined concrete formwork support structure as claimed in claim 1, characterized in that: the floor-standing high formwork frame (2) on the lower side of the cantilevered formwork frame (3) Extending outward is a floor-standing outer frame body (501). 8.如权利要求7所述的一种上悬下承组合式混凝土模板支撑结构,其特征在于:所述落地式外架体(501)上设有双槽钢托梁(502),所述双槽钢托梁(502)设有顶托(503),所述顶托(503)顶紧悬挑工字钢主梁(402)。8. A top-suspended and bottom-bearing combined concrete formwork support structure as claimed in claim 7, characterized in that: the floor-standing outer frame body (501) is provided with double channel steel joists (502), and the The double-channel steel joist (502) is provided with a jack (503), and the jack (503) holds against the cantilevered I-beam main beam (402). 9.如权利要求1所述的一种上悬下承组合式混凝土模板支撑结构,其特征在于:在所述悬挑式支模架(3)外侧设置斜向双排立杆(6)。9. A top-suspended and bottom-loaded combined concrete formwork support structure as claimed in claim 1, characterized in that: an oblique double row of vertical poles (6) is provided outside the cantilevered formwork frame (3). 10.如权利要求1-9任一所述的一种上悬下承组合式混凝土模板支撑结构的施工方法,其特征在于:其方法步骤为:10. The construction method of a top-suspended and bottom-bearing combined concrete formwork support structure as described in any one of claims 1 to 9, characterized in that the method steps are: S1、逐层搭设落地式常规支模架(1)并施工较低层主体结构7,逐层搭设落地式高支模架(2),落地式高支模架(2)与落地式常规支模架(1)进行搭接连接,形成整体;S1. Set up the floor-standing conventional formwork (1) layer by layer and construct the lower main structure 7. Set up the floor-standing high formwork (2) layer by layer. The floor-standing high formwork (2) is combined with the floor-standing conventional formwork. The formwork (1) is overlapped and connected to form a whole; S2、采用塔吊或汽车吊将悬挑工字钢主梁(402)吊放在主体结构(7)的施工楼层上,将悬挑工字钢主梁(402)按一定间距均匀铺设在施工楼层上,并与提前预埋好的埋U形环(401)进行固定;S2. Use a tower crane or truck crane to hoist the cantilevered I-beam main beam (402) on the construction floor of the main structure (7), and lay the cantilevered I-beam main beam (402) evenly on the construction floor at a certain distance. and fix it with the embedded U-shaped ring (401) that has been embedded in advance; S3、将下撑工字钢(403)提前吊放至主体结构(7)的施工楼层的下一层,将下撑工字钢(403)摆放到指定位置,将下撑工字钢(403)上端与悬挑工字钢主梁(402)焊接牢固,将下撑工字钢(403)下端与提前预埋的预埋板(406)进行焊接连接;S3. Hoist the lower support I-beam (403) in advance to the next floor of the construction floor of the main structure (7), place the lower support I-beam (403) at the designated position, and place the lower support I-beam (403) at the designated position. The upper end of 403) is firmly welded to the cantilevered I-beam main beam (402), and the lower end of the lower support I-beam (403) is welded to the embedded plate (406) embedded in advance; S4、分别在下撑工字钢(403)的下端与上端焊接第一角钢挡板(407)和第二角钢挡板(408)进行加强处理,在悬挑工字钢主梁(402)的顶部焊接定位短钢筋(404)以及上拉钢丝绳吊耳(405);S4. Weld the first angle steel baffle (407) and the second angle steel baffle (408) to the lower end and upper end of the lower support I-beam (403) respectively for reinforcement processing. At the top of the cantilevered I-beam main beam (402) Weld positioning short steel bars (404) and pull-up wire rope lifting lugs (405); S5、将双槽钢托梁(502)安装在落地式外架体(501)上,双槽钢托梁(502)安装顶托(503),通过顶托(503)以及两道双槽钢托梁(502)将悬挑工字钢主梁(402)底部牢牢顶紧;S5. Install the double-channel steel joist (502) on the floor-standing outer frame (501). Install the jacking bracket (503) on the double-channel steel joist (502). Use the jacking bracket (503) and the two double-channel steel beams. The joist (502) firmly presses the bottom of the cantilevered I-beam main beam (402); S6、悬挑式支模架(3)搭设,在悬挑工字钢主梁(402)上方搭设满堂悬挑式支模架(3),用于支撑拟施工楼层钢筋混凝土自重及施工荷载;搭设时,优先搭设斜向双排立杆(6),作为安全防护架体,将悬挑工字钢主梁(402)之间通过模板木方满铺进行硬质封闭,形成安全封闭的作业环境,再搭设内侧其他架体;S6. Erection of the cantilevered formwork (3). Set up the full-hall cantilevered formwork (3) above the cantilevered I-beam main beam (402) to support the self-weight and construction load of the reinforced concrete of the floor to be constructed; When erecting, priority is given to erecting diagonal double rows of vertical poles (6) as a safety protection frame. The space between the cantilevered I-beam main beams (402) is hard-sealed with formwork timber to form a safe and closed operation. environment, and then set up other frames on the inside; S7、将主体结构(7)的上下悬挑边梁之间搭设斜向双排立杆(6),斜向双排立杆(6)通过扣件与悬挑式支模架(3)进行连接,形成三角形稳定体系;S7. Set up oblique double rows of vertical poles (6) between the upper and lower cantilevered side beams of the main structure (7). The oblique double rows of vertical poles (6) are connected to the cantilevered formwork frame (3) through fasteners. Connect to form a triangular stable system; S8、继续向上按照步骤S2~步骤S7向上施工,楼层较高时,需要提前安排好塔吊位置,利用塔吊吊装施工材料;S8. Continue upward construction according to steps S2 to S7. When the floor is high, you need to arrange the position of the tower crane in advance and use the tower crane to hoist construction materials; S9、支模架拆除,混泥土结构强度达到设计及规范要求后,由上自下逐部分拆除支模架,先拆除悬挑式支模架(3),拆除完成后切割拆除调走下撑工字钢(403),最后统一转运悬挑工字钢主梁(402),拆除落地式常规支模架(1)和落地式高支模架(2)。S9. Dismantle the formwork. After the concrete structural strength reaches the design and specification requirements, dismantle the formwork part by part from top to bottom. First remove the cantilevered formwork (3). After the disassembly is completed, cut and dismantle the lower supports. The I-beam (403), and finally the cantilevered I-beam main beam (402) are transferred uniformly, and the floor-standing conventional formwork (1) and the floor-standing high formwork (2) are dismantled.
CN202311121225.8A 2023-08-30 2023-08-30 Upper suspension and lower bearing combined concrete formwork supporting structure and construction method Pending CN117188760A (en)

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