CN117188684A - Coke oven greenhouse wall color steel plate structure and method - Google Patents
Coke oven greenhouse wall color steel plate structure and method Download PDFInfo
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- CN117188684A CN117188684A CN202311198996.7A CN202311198996A CN117188684A CN 117188684 A CN117188684 A CN 117188684A CN 202311198996 A CN202311198996 A CN 202311198996A CN 117188684 A CN117188684 A CN 117188684A
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- steel plate
- color steel
- frame
- coke oven
- wall surface
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 91
- 239000010959 steel Substances 0.000 title claims abstract description 91
- 239000000571 coke Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000009434 installation Methods 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims abstract description 12
- 238000005452 bending Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 15
- 238000005516 engineering process Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000003763 carbonization Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention relates to the technical field of installation of color steel plates on wall surfaces of coke ovens, in particular to a color steel plate structure and method for a wall surface of a coke oven greenhouse. The purlin comprises purlin and a shaping color steel plate module; the purline is made of profile steel, is fixedly connected to the wall surface of the coke oven greenhouse, and the shaped color steel plate module is connected with the purline through bolts; the shaping color steel plate module comprises a frame and a color steel plate, and the color steel plate is riveted on the frame; corresponding locking openings are arranged at two ends of the frame, and the frames are mutually spliced and meshed. And the traditional color steel plate is replaced, the components are subjected to modularized design, and the components are integrally installed. The method is simple and easy to operate, and the color steel plates are only required to be assembled, so that the workload and the labor intensity of operators are greatly reduced. The working efficiency is greatly improved, and the potential safety hazard in the construction process is reduced.
Description
Technical Field
The invention relates to the technical field of installation of color steel plates on wall surfaces of coke ovens, in particular to a color steel plate structure and method for a wall surface of a coke oven greenhouse.
Background
When the color steel plate of the coke oven greenhouse is installed at the present stage, the color steel plate is generally divided into two parts, wherein the first part is a roof color steel plate, and the second part is a wall color steel plate. Because the roof is provided with the purline tie bars, operators can walk on the purlines and the installed roof, and therefore the installation difficulty of the roof color steel plate is relatively small. With the small coke ovens gradually eliminated, the height of a newly built coke oven carbonization chamber is above 6.25m, the maximum height of the existing top-loading coal carbonization chamber is 7.65m, and according to the development situation of the existing coke ovens, a coke oven with the height of the carbonization chamber of 8.0m is designed after a few years, so that the coke oven greenhouse is designed according to the coke oven with the height of 8.0m, and the height of the greenhouse is above 30m, so that the installation quantity of color steel plates on the greenhouse wall is relatively large.
The existing color steel plate structure of the wall surface of the coke oven greenhouse and the installation method have the following defects and disadvantages: 1. because the wall color steel plate is installed, construction workers basically have no force points, need to hang a hanging basket by a crane, and the workers stand in the hanging basket for installation, so that the working efficiency is reduced; 2. the installation of the wall panel is greatly affected by the environment, the installation is very difficult when the wind power is more than three stages, the danger is also high, and the wall panel is easily cut by color steel plates without paying attention to construction workers; if the wind power is greater than four levels, the construction cannot be performed at all; 3. the height of the wall surface is more than 30m, the wall surface is divided into four plates in the height direction according to the prior construction process, the length of each plate is close to 8 meters, the plates and the purlines are fixed by screws, and the loss rate of secondary turnover of the color steel plates is high due to more screw holes on the plates.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a color steel plate structure and a method for a wall surface of a coke oven greenhouse. The components are subjected to modularized design, are integrally installed, are easy to operate, and can be assembled by only assembling color steel plates, so that the workload and the labor intensity of operators are greatly reduced, the working efficiency is greatly improved, and the potential safety hazard in the construction process is reduced.
In order to achieve the above purpose, the invention is realized by adopting the following technical scheme:
a color steel plate structure of a wall surface of a coke oven greenhouse comprises purlines and a shaping color steel plate module; the purline is made of profile steel, is fixedly connected to the wall surface of the coke oven greenhouse, and the shaped color steel plate module is connected with the purline through bolts; the shaping color steel plate module comprises a frame and a color steel plate, and the color steel plate is riveted on the frame; corresponding locking openings are arranged at two ends of the frame, and the frames are mutually spliced and meshed.
Further, the purline is made of C-shaped steel, and the thickness is more than 4 mm.
Further, the frame is a rectangular frame made of flat steel, and a plurality of transverse supporting beams are arranged in the frame.
Further, the locking notch is a hook shape with right angles at the bending positions.
A rapid assembly method of a color steel plate structure of a wall surface of a coke oven greenhouse specifically comprises the following steps:
1) Transversely fixedly connecting purlines to the wall surface of the coke oven greenhouse;
2) Welding the frame;
3) Two steel plates are fixedly connected to two vertical ends of the frame respectively, and the steel plates are folded into a plurality of right angles to form locking openings;
4) The color steel plate adopts a plane plate;
5) On the ground, connecting the color steel plate with the frame by rivets, and fixing the color steel plate on the frame;
6) The vertical left side and the horizontal lower side of the color steel plate are wider than the frame by more than 30mm and are used for overlapping the adjacent color plates; the shaping color steel plate modules are combined through locking openings to form a member;
7) Lifting the assembled components by a crane, connecting the components with purlines by waterproof bolts, and mounting the components on the purlines on the wall surface of the coke oven greenhouse;
8) And the installation is sequentially carried out from the left side to the right side in the transverse direction, and the disassembly is sequentially carried out from the right side to the left side in the transverse direction during the disassembly.
Compared with the prior art, the invention has the beneficial effects that:
1. during construction, color steel plates are fixed on a frame by rivets firstly to form shaped color steel plate modules, the modules are mutually spliced and meshed, then a crane is used for hoisting components, and the components are mounted with the wall purlines which are mounted.
Compared with the traditional construction technology, the method has the advantages that the one-time investment cost is high, the turnover times are high, the loss rate in the dismantling and transporting processes is greatly reduced, and the economic benefit is superior to that of the traditional technology in long term. And the stability is superior to that of the traditional process, and the safety is higher.
2. Because the invention adopts the combined components, the construction is simple, the operation is convenient, the workload is less compared with the traditional process, the labor requirement is less, and the labor cost is saved.
3. The combined member is assembled on the ground, and is lifted to the installation position by the crane after the assembly is completed, so that compared with the traditional installation process, the requirement on the environment, particularly the requirement on wind power, is greatly reduced, and the potential safety hazard in the construction process is greatly reduced.
Drawings
FIG. 1 is a schematic view of a frame in a three-dimensional configuration of the present invention;
FIG. 2 is a schematic front view of the structure of the present invention;
FIG. 3 is a schematic view of the lower locking structure of the present invention;
FIG. 4 is a schematic view of the structure of the upper locking port of the present invention;
FIG. 5 is a schematic diagram of the connection of the upper and lower locking ports of the present invention.
In the figure: 1-first upright post 2-second upright post 3-supporting beam 4-upper end locking opening 5-lower end locking opening 6-color steel plate
Detailed Description
Embodiments of the present invention are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the invention but are not intended to limit the scope of the invention.
In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more; terminology
The positional or positional relationships indicated by "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", etc., are based on the positional or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Examples:
as shown in fig. 1-5, the color steel plate structure of the wall surface of the coke oven greenhouse comprises purlines, a shaping color steel plate module and connecting pieces.
The purline adopts galvanized C-shaped steel, the model is C200X70X20X4, the material is Q235B, the wall thickness of the steel is larger, because the steel with larger wall thickness is stronger, the steel is less easy to deform in the construction, dismantling and transportation processes, and the turnover frequency is high; while the short term costs are higher, the costs are effectively reduced in the long term. The purlines are transversely fixedly connected to the wall surface of the coke oven greenhouse, and the distance between the purlines is 1500mm.
Because the distance between purlines is 1500mm, the specification of the shaping color steel plate module is 3050mm multiplied by 1000mm, and galvanized flat steel is adopted as the reinforcing material.
The shaping color steel plate module comprises a frame and color steel plates 6. The frame comprises a first upright 1, a second upright 2 and a supporting beam 3, wherein the first upright 1 and the second upright 2 are made of galvanized flat steel with the length of 2900mm and are vertically arranged and mutually parallel, and are vertically supported by the frame.
The support beam 3 is a frame transverse support, adopts galvanized flat steel, has the specification of 40 multiplied by 4mm and the length of 850mm. The support beams 3 are arranged in a row and are vertically and fixedly connected between the first upright post 1 and the second upright post 2.
The upper locking port 4 is made of galvanized flat steel with the thickness of 6mm, the upper locking port 4 is welded at the top ends of the first upright column 1 and the second upright column 3, and the locking port is a hook type with a right angle at the bending position.
The lower end locking port 5 is made of galvanized flat steel with the thickness of 6mm, the lower end locking port 5 is welded at the bottom ends of the first upright column 1 and the second upright column 3, and the locking port is a hook type with a right angle at the bending position.
The color steel plate 6 adopts a plane plate, and the specification and the size are 3050mm multiplied by 1000mm multiplied by 0.5mm. The color steel plate 6 is connected with the flat steel frame by rivets.
The upper end locking port 4 and the lower end locking port 5 are mutually matched, mutually spliced and meshed, and then the assembly of a plurality of shaped color steel plate modules is realized.
A rapid assembly method of a color steel plate structure of a wall surface of a coke oven greenhouse specifically comprises the following steps:
1. the purlines are transversely fixedly connected to the wall surface of the coke oven greenhouse, and the distance between the purlines is 1500mm.
2. And welding the frame.
3. The upper locking port 4 is welded at the top ends of the first upright 1 and the second upright 3, the lower locking port 5 is welded at the bottom ends of the first upright 1 and the second upright 3, and the upper end and the lower end are in locking port shapes at the outer sides.
4. The color steel plate 6 adopts a plane plate, and the specification and the size are 3050mm multiplied by 1000mm multiplied by 0.5mm.
5. On the ground, the color steel plate 6 is connected with the frame by rivets and fixed on the frame;
6. the color plate 6 of the composite member is wider at the lower and left sides by 30mm to overlap with the adjacent member.
7. And (3) drilling and installing screw holes on the upper, middle and lower three transverse galvanized flat steel supporting beams 3 of the combined color steel plate module, wherein four screws are arranged on each supporting beam 3.
8. Lifting the assembled components by a crane, connecting the components with purlines by waterproof bolts, and mounting the components on the purlines on the wall surface of the coke oven greenhouse;
9. and when the detachable connecting rod is installed, the detachable connecting rod is sequentially installed from left to right, and when the detachable connecting rod is detached, the detachable connecting rod is sequentially detached from right to left.
Compared with the traditional construction technology, the invention has high one-time investment cost, but has a plurality of turnover times, greatly reduces the loss rate in the process of dismantling and transporting, and has better economic benefit than the traditional technology in long term. And the stability is superior to that of the traditional process, and the safety is higher.
Because the invention adopts the combined components, the construction is simple, the operation is convenient, the workload is less compared with the traditional process, the labor requirement is less, and the labor cost is saved.
The combined member is assembled on the ground, and is lifted to the installation position by the crane after the assembly is completed, so that compared with the traditional installation process, the requirement on the environment, particularly the requirement on wind power, is greatly reduced, and the potential safety hazard in the construction process is greatly reduced.
According to the invention, the components are modularly designed, integrally installed, and easy to operate, and only the color steel plates are required to be assembled, so that the workload and the labor intensity of operators are greatly reduced, the working efficiency is greatly improved, and the potential safety hazard in the construction process is reduced.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (6)
1. The utility model provides a various steel sheet structure of coke oven big-arch shelter wall which characterized in that:
the purlin comprises purlin and a shaping color steel plate module;
the purline is made of profile steel, is fixedly connected to the wall surface of the coke oven greenhouse, and the shaping color steel plate module is connected with the purline through bolts;
the shaping color steel plate module comprises a frame and a color steel plate, and the color steel plate is riveted on the frame;
corresponding locking openings are arranged at two ends of the frames, and the frames are mutually spliced and meshed.
2. The coke oven booth wall color steel plate structure of claim 1, wherein:
the purline is made of C-shaped steel, and the thickness is more than 4 mm.
3. The coke oven booth wall color steel plate structure of claim 1, wherein:
the frame is a rectangular frame made of flat steel, and a plurality of transverse supporting beams are arranged in the frame.
4. The coke oven booth wall color steel plate structure of claim 1, wherein:
the locking notch is a hook type with right angles at the bending positions.
5. A method for rapidly assembling the color steel plate structure of the wall surface of the coke oven greenhouse according to any one of claims 1 to 4, which comprises the following steps:
1) Transversely fixedly connecting purlines to the wall surface of the coke oven greenhouse;
2) Welding the frame;
3) Two steel plates are fixedly connected to two vertical ends of the frame respectively, and the steel plates are folded into a plurality of right angles to form locking openings;
4) The color steel plate adopts a plane plate;
5) On the ground, connecting the color steel plate with the frame by rivets, and fixing the color steel plate on the frame;
6) The vertical left side and the horizontal lower side of the color steel plate are wider than the frame by more than 30mm and are used for overlapping the adjacent color plates; the shaping color steel plate modules are combined through locking openings to form a member;
7) Lifting the combined components by a crane, connecting the components with purlines by bolts, and mounting the components on the purlines on the wall surface of the coke oven greenhouse;
8) And the installation is sequentially carried out from the left side to the right side in the transverse direction, and the disassembly is sequentially carried out from the right side to the left side in the transverse direction during the disassembly.
6. The method for rapidly assembling the wall color steel plate of the coke oven booth according to claim 5, wherein the bolts in the step 7) are waterproof bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311198996.7A CN117188684A (en) | 2023-09-18 | 2023-09-18 | Coke oven greenhouse wall color steel plate structure and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311198996.7A CN117188684A (en) | 2023-09-18 | 2023-09-18 | Coke oven greenhouse wall color steel plate structure and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117188684A true CN117188684A (en) | 2023-12-08 |
Family
ID=88986690
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311198996.7A Pending CN117188684A (en) | 2023-09-18 | 2023-09-18 | Coke oven greenhouse wall color steel plate structure and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117188684A (en) |
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2023
- 2023-09-18 CN CN202311198996.7A patent/CN117188684A/en active Pending
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