CN117161005B - Rust removal polishing equipment - Google Patents
Rust removal polishing equipment Download PDFInfo
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- CN117161005B CN117161005B CN202311442638.6A CN202311442638A CN117161005B CN 117161005 B CN117161005 B CN 117161005B CN 202311442638 A CN202311442638 A CN 202311442638A CN 117161005 B CN117161005 B CN 117161005B
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- 238000005498 polishing Methods 0.000 title claims abstract description 95
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 91
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 109
- 239000010959 steel Substances 0.000 claims abstract description 109
- 238000004140 cleaning Methods 0.000 claims description 15
- 230000033001 locomotion Effects 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 11
- 239000007788 liquid Substances 0.000 abstract description 10
- 239000002699 waste material Substances 0.000 abstract description 10
- 230000007306 turnover Effects 0.000 description 8
- 238000003466 welding Methods 0.000 description 8
- 238000005554 pickling Methods 0.000 description 6
- 229910044991 metal oxide Inorganic materials 0.000 description 5
- 150000004706 metal oxides Chemical class 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000005422 blasting Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The application relates to the technical field of polishing equipment, in particular to rust removal polishing equipment; the application provides rust removal polishing equipment, which comprises a rust removal polishing component and a feeding conveying component, wherein the feeding conveying component is arranged on the left side of the rust removal polishing component; the rotary turning component is arranged on the other side of the rust removal polishing component; the rust removing and polishing assembly comprises a supporting piece, a walking piece and a working piece, wherein the supporting piece is arranged between the feeding conveying assembly and the rotary turning assembly, and the walking piece and the working piece are arranged on the surface of the supporting piece; the rotary material turning assembly comprises a supporting piece, a rotating piece, a conveying piece and a clamping piece, wherein the supporting piece is arranged at the bottom of the rotary material turning assembly, the rotating piece is arranged right above the supporting piece, the conveying piece is symmetrically arranged in the inner vertical direction of the rotating piece, and the clamping piece is symmetrically arranged in the inner horizontal direction of the rotating piece; the method solves the problems that the prior art I-steel rust removal polishing operation is easy to produce waste liquid which is difficult to remove or the rust removal polishing efficiency is low.
Description
Technical Field
The application relates to the technical field of polishing equipment, in particular to rust removal polishing equipment.
Background
In the prior art, the I-steel is also called a steel beam, and the section of the I-steel is a long-strip steel with an I-shaped section, and after the production is finished, a low-cost open-air storage mode is mainly adopted, so that a metal oxide layer can appear on the surface of the I-steel due to the fact that wind blows and insoles, and the connection strength of the welded I-steel can be reduced due to the existence of the metal oxide layer.
Therefore, before the welding operation of the I-steel, the rust removal polishing operation is generally carried out by adopting a simple and convenient pickling method, but the pickling method can generate waste liquid which is difficult to recycle and treat and is easy to pollute the environment, and the harmless treatment of the waste liquid can obviously increase the production cost.
Meanwhile, the laser rust removal can remove the oxide layer on the metal surface by adopting a focused laser beam, and no harmful waste liquid is generated, so that the laser rust removal device can be used as a mode for rust removal and polishing of the I-steel by replacing an acid washing method, the operation mode of laser rust removal is mainly a manual holding or mechanical hand clamping mode for rust removal operation, however, in order to remove rust and polishing all the surfaces of the I-steel, the I-steel is required to be lifted or turned over for complete rust removal and polishing operation due to complex structure, however, the prior art lacks corresponding automatic rust removal and polishing equipment, so that the manual participation is high, and the rust removal and polishing efficiency of the I-steel is reduced.
Therefore, how to design a rust removal polishing device capable of automatically feeding and discharging the I-steel and turning over, so that the rust removal polishing efficiency of the I-steel can be effectively improved, and pollutants generated in the rust removal polishing process of the I-steel can be reduced.
CN217255575U discloses a quick shot blasting device, it has guide roll, impeller head and turn over the material roller, it realizes the material loading transport operation of steel through the guide roll, the rethread impeller head carries out the shot blasting operation, still drive the steel through the rotation of turn over the material roller and carry out the turn over operation, thereby realize the quick rust cleaning operation of low cost of steel, nevertheless realized the rust cleaning polishing operation of steel, but in the rust cleaning process, because the striking of shot makes the steel surface appear damaging, moreover for the complex steel of geometry of i-steel, turn over the material roller and be unsuitable for carrying out the turn over operation to it.
Disclosure of Invention
The problem that this application was to solve is that current I-steel mainly adopts pickling or laser abluent rust cleaning polishing operation before the welding, and the former produces the waste liquid that is difficult to recycle and handle and easy polluted environment easily, and the latter then needs higher artifical participation degree side to accomplish I-steel rust cleaning polishing operation to the problem of I-steel's rust cleaning polishing efficiency has been reduced.
In order to solve the technical problems, the present application provides a rust removal polishing device, which comprises a rust removal polishing assembly for performing rust removal polishing operation on I-steel by adopting an annular movement mode, and further comprises
The feeding conveying assembly is arranged at the left side of the rust removing and polishing assembly and is used for conveying the I-steel to the position of the rust removing and polishing assembly;
the rotary turning assembly is arranged on the other side of the rust removing and polishing assembly, and is used for turning over the I-steel in a clamping and rotating mode and conveying the I-steel to the position of the rust removing and polishing assembly;
the rust removing and polishing assembly comprises a bearing piece, a traveling piece and a working piece;
the bearing piece is of a fixed structure, the walking piece and the working piece are of a moving structure, the bearing piece is arranged between the feeding conveying assembly and the rotary turning assembly, the walking piece and the working piece are arranged on the surface of the bearing piece and can move along the surface of the bearing piece, and the working piece can carry out rust removal and polishing operation on the surface of the I-steel under the drive of the walking piece;
the rotary turning component comprises a supporting piece, a rotating piece, a conveying piece and a clamping piece;
the bearing piece is arranged at the bottom of the rotary material turning component and is used for playing a role in basic bearing, the rotary piece is arranged right above the bearing piece and can drive the I-steel to perform circumferential turning operation, the conveying piece is symmetrically arranged in the vertical direction of the inner side of the rotary piece and can drive the I-steel to perform directional horizontal movement operation, and the clamping piece is symmetrically arranged in the horizontal direction of the inner side of the rotary piece and is used for clamping and fixing the I-steel in the turning operation.
Because rust cleaning polishing equipment of this application has designed rust cleaning polishing subassembly, material loading conveying component, rotatory stirring subassembly, consequently can realize the semi-automatization rust cleaning polishing operation of I-steel, not only improved the rust cleaning polishing efficiency of I-steel, can not produce the waste liquid that is difficult to handle in rust cleaning polishing in-process moreover, the I-steel of having solved prior art mainly adopts pickling or laser abluent rust cleaning polishing operation before the welding, and the former produces the waste liquid that is difficult to retrieve the processing and easily pollutes the environment easily, the latter then needs higher artifical participation degree side to accomplish I-steel rust cleaning polishing operation, thereby the problem of I-steel's rust cleaning polishing efficiency has been reduced.
Drawings
Fig. 1 is a schematic perspective view of an embodiment.
Fig. 2 is a schematic diagram of the front view structure of the embodiment.
Fig. 3 is a schematic side view of an embodiment.
Fig. 4 is a schematic structural view of the starter plate.
Fig. 5 is a schematic perspective view of a rust removing polishing assembly.
Fig. 6 is a schematic elevational view of the rust removing and polishing assembly.
Fig. 7 is a schematic structural view of the carrier.
Fig. 8 is a schematic structural view of the tray and the rail.
Fig. 9 is a schematic view of the structure of the rail groove and the rack.
FIG. 10 is a schematic view of the structure of the walking member, the working member, and the rail.
Fig. 11 is a schematic diagram of the structure of the power wheel, the travelling wheel and the supporting plate.
FIG. 12 is a schematic view of the structure of the pallet and the work piece.
Fig. 14 is a schematic structural view of the fixed block, the movable block, the working cylinder and the laser gun body.
Fig. 13 is a schematic perspective view of a rotating member, a clamping member, a conveying member, and a supporting member.
Fig. 15 is a schematic side view of the rotary member, the clamping member, the conveying member, and the supporting member.
Fig. 16 is a schematic structural view of the riding wheel, the rotating motor, the bracket and the locking member.
Fig. 17 is a schematic structural view of the locking member and the rail ring.
Fig. 18 is a schematic structural view of the clamping member.
Fig. 19 is a schematic view of the structure of the upper conveyor belt.
Fig. 20 is a schematic view of the structure of the lower conveyor belt and the stopper piece.
In the figure: 1. a feeding conveying assembly; 2. a rust removal polishing assembly; 3. rotating the turning component; 4. a starter plate; 5. a carrier; 6. a walking member; 7. a work piece; 8. a frame; 9. a tray; 10. a track; 11. a rail groove; 12. a rack; 13. a walking wheel; 14. a power wheel; 15. a supporting plate; 16. a walking motor; 17. a fixed block; 18. a movable block; 19. a working cylinder; 20. a laser gun body; 21. a rotating member; 22. a clamping member; 23. a conveying member; 24. a support; 25. a riding wheel; 26. a rotating electric machine; 27. a bracket; 28. a locking member; 29. a rail ring; 30. a clamping plate; 31. a carrier plate; 32. a guide post; 33. a telescopic cylinder; 34. an upper conveyor belt; 35. a lower conveyor belt; 36. and a stop piece.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all, of the embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.
Examples
The application relates to a rust removal polishing device, as shown in fig. 1-20, this rust removal polishing device includes the rust removal polishing subassembly 2 that adopts the annular motion mode to carry out rust removal polishing operation to the I-steel, and in order to cooperate rust removal polishing subassembly 2 to carry out rust removal polishing operation to the I-steel, consequently, the left side of rust removal polishing subassembly 2 is provided with the material loading conveying subassembly 1 that is used for carrying the I-steel, because the bottom surface of I-steel is arranged in material loading conveying subassembly 1 upper portion, make its bottom surface can't be processed by rust removal polishing subassembly 2, consequently, just need carry out turn-over operation to the I-steel, thereby can carry out rust removal polishing operation to its bottom surface, consequently, then be provided with the rotatory turn-over subassembly 3 that adopts the centre gripping mode to drive the I-steel and carry out turn-over operation at the opposite side of rust removal polishing subassembly 2, thereby adopt semi-automatization's mechanical rust removal polishing operation, thereby not only can replace the rust removal polishing operation of pickling method, make I-steel rust removal polishing in-out the course no longer produce the waste liquid that is difficult to handle, can also promote the machining efficiency of laser rust removal polishing mode, thereby effectively reduced the processing and use cost of I-steel.
The rust removing and polishing assembly 2 comprises a bearing piece 5, a walking piece 6 and a working piece 7, wherein the bearing piece 5 is of a fixed structure, the walking piece 6 and the working piece 7 are of a moving structure, the walking piece 6 moves along the surface of the bearing piece 5, and the working piece 7 performs rust removing and polishing operation on the surface of the I-steel under the driving of the walking piece 6.
The bearing piece 5 comprises a frame 8, a tray 9 and a track 10, wherein the frame 8 is arranged between the feeding conveying component 1 and the rotary turning component 3 so as to play a role of supporting a foundation, the inner side of the frame 8 is provided with the track 10 for the walking piece 6 to carry out directional walking, and the inner side of the frame 8 is provided with the tray 9 fixedly connected with the frame for the loading and unloading operation of the track 10 so as to facilitate the installation and fixing operation of the track 10, and the bottom surface of the I-steel cannot directly carry out rust removal polishing operation by using the workpiece 7, so that the invalid stroke of the workpiece 7 is reduced, and the tail of the workpiece 7 needs to drag a pipeline, the track 10 is a right circular track 10, as shown in fig. 5-9, the stroke of the track 10 is 1/2-3/4 circular arc, namely 180-270-degree round angle, so that the track 10 is provided with a notch for the I-steel to pass under the feeding conveying component 1.
The walking member 6 comprises a supporting plate 15, a power wheel 14, a walking wheel 13 and a walking motor 16, wherein the supporting plate 15 is arranged on the outer surface of the track 10 and has a gap of 1-2mm therebetween, so that the supporting plate 15 is prevented from generating dynamic friction with the supporting plate 15 when walking along the surface of the track 10, the power wheel 14 and the walking wheel 13 are respectively arranged at two ends of the inner side of the supporting plate 15, the power wheel 14 is an annular roller, the walking wheel 13 is a spur gear and is matched with the power wheel 14 and the walking wheel 13, therefore, a track groove 11 which is inwards concave and is matched with the power wheel 14 is formed on the outer surface of the track 10, a rack 12 which is outwards convex and is matched with the walking wheel 13 is formed on the inner surface of the track 10, and in order to realize the self-walking operation of the walking member 6, the walking motor 16 which is connected with the walking wheel 13 is arranged on the outer surface of the supporting plate 15, so that the walking wheel 13 is driven to rotate around the rack 12 by means of the walking motor 16, the working member 7 can be driven to directionally move along the track 10 by the power wheel 14, and the walking motor 16 can have a high-precision servo motor or a high-precision servo motor can be selected.
The working piece 7 comprises a working cylinder 19, a laser gun body 20 and a supporting block, wherein the laser gun body 20 is arranged on the outer surface of the supporting plate 15, the rail 10 is of an annular structure, and the I-steel is not of an annular structure, so that the distance between the laser gun body 20 and the I-steel changes when the working piece 7 walks along the rail 10, therefore, in order to adjust the distance between the laser gun body 20 and the I-steel in real time, so that the laser gun body 20 can always keep a relatively constant rust removal polishing distance from the I-steel, the working cylinder 19 capable of driving the laser gun body 20 to perform telescopic action is arranged on the outer surface of the supporting plate 15, and in order to keep the stability of the telescopic action of the laser gun body 20, the supporting block capable of supporting the laser gun body 20 is additionally arranged on the upper part of the supporting plate 15, the supporting block is divided into a fixed block 17 and a movable block 18 according to the arrangement form, the fixed block 17 is fixedly arranged on the surface of the supporting plate 15, the movable block 18 can drive the laser gun body 20 to slide along the surface of the fixed block 17, the fixed block 17 is connected with the movable block 18 through the concave groove, so that the movable block 18 can only reciprocate along the fixed direction, the stability of the laser gun body 20 during movement is ensured, the laser gun body 20 irradiates the surface of I-steel by focusing laser beams within a certain diameter range, a high-energy laser beam is adopted to generate a high-temperature area on the surface of the I-steel, the surface oxide layer is gasified and expanded instantly to form tiny shock waves, the shock waves propagate in the metal oxide layer perpendicular to the surface of the I-steel, the metal oxide layer is separated by shock, the metal surface which is relatively smooth and beneficial to improving the strength after welding is obtained, the basic rust removal and polishing operation of the surface of the I-steel is realized, in addition, the rust removal polishing operation is convenient and quick, obvious damage is not caused to the surface of the I-steel, volatile substances are generated during laser rust removal polishing, so that a smoke purification device can be assisted to perform concentrated adsorption operation on the generated volatile substances or smoke, the reciprocating motion of the working cylinder 19 can be realized by means of a distance sensor and a simple PLC module, the distance between the laser gun body 20 and the I-steel is measured in real time by means of the distance sensor, then the distance data are analyzed by the PLC module, and then the working cylinder 19 can be controlled to perform reciprocating telescopic motion, so that the real-time distance adjustment operation between the laser gun body 20 and the I-steel is performed.
The feeding conveying assembly 1 is a belt type conveying belt, and for convenience in determining the feeding starting point of the I-steel, the end part of the I-steel is prevented from being directly exposed at the position of the laser gun body 20, so that the position cannot be subjected to timely derusting and polishing operation of the laser gun body 20, namely derusting and polishing blind spots are formed, the problem of differentiation caused by manual operation experience is avoided, therefore, the starting plate 4 is arranged on one side of the upper part of the conveying belt, one end of the I-steel is contacted with the starting plate 4, the I-steel is placed at a relatively central position, and then the I-steel can sequentially pass through the derusting and polishing assembly 2 and the rotary turning assembly 3 under the driving of the belt type conveying belt.
The rotary material turning assembly 3 comprises a supporting piece 24, a rotating piece 21, a conveying piece 23 and a clamping piece 22, wherein the supporting piece 24 is arranged at the bottom of the rotary material turning assembly 3 and is used for playing a basic supporting role, the rotating piece 21 is arranged right above the supporting piece 24 and is circumferentially rotated to realize circumferential turning operation of the rotary material turning assembly 3 for driving the I-steel, the conveying piece 23 is symmetrically arranged in the inner vertical direction of the rotating piece 21, so that the rotary material turning assembly 21 can be circumferentially rotated along with the conveying piece 23 and can also drive the I-steel to be horizontally moved in a directional manner, and the clamping piece 22 is symmetrically arranged in the inner horizontal direction of the rotating piece 21, so that the I-steel can be clamped and fixed in the turning process.
The bearing piece 24 comprises a bracket 27 and a riding wheel 25, the bracket 27 is arranged at the bottom of the rotary overturning assembly 3, the riding wheel 25 which is used for supporting and positioning the rotary piece 21 and can rotate to reduce the resistance of the rotary piece 21 during rotation is symmetrically arranged on the periphery of the upper part of the bracket 27, and the riding wheel 25 is connected with the bracket 27 through a bearing seat.
The rotating member 21 includes a rotating motor 26 and two rails 29, the number of the rails 29 is two, and the rails 29 are symmetrically arranged between the riding wheels 25, so that the rotating motor 26 for driving the rails 29 to rotate is arranged on one side of the bracket 27, and the rails 29 are connected with the rotating motor 26 for facilitating connection between the rotating motor 26 and the rails 29, so that power transmission is performed between the rotating motor 26 and the rails 29 through a transmission structure of a sprocket and a chain, the sprocket is arranged at the end of the rotating motor 26, and the chain is circumferentially arranged inside the rails 29, so that the rotating motor 26 can drive the rails 29 to rotate through meshing connection between the sprocket and the chain, and the rails 29 can form stable rotation operation under the bearing of the riding wheels 25.
The conveying member 23 comprises an upper conveying belt 34 and a lower conveying belt 35, the upper conveying belt 34 is a roller type conveying belt, the lower conveying belt 35 is a chain type conveying belt, the upper conveying belt 34 is arranged at the top of the feeding conveying assembly 1 and used for conveying inverted I-steel, the lower conveying belt 35 is arranged flush with the feeding conveying assembly 1, so that the I-steel can conveniently transition from the feeding conveying assembly 1 to the upper part of the lower conveying belt 35, and in order to prevent the I-steel from sliding out of the rotary turning assembly 3 under the driving of the lower conveying belt 35, a stop piece 36 used for blocking the I-steel is arranged at one end of the lower conveying belt 35.
The clamping piece 22 comprises a carrier plate 31, clamping plates 30, telescopic cylinders 33 and guide columns 32, wherein the carrier plate 31 is arranged between the rail rings 29, the clamping plates 30 are arranged on one side of the carrier plate 31, so that clamping fixing operation of I-steel can be achieved, the telescopic cylinders 33 capable of driving the clamping plates 30 to conduct telescopic operation are arranged at the central positions of the upper portions of the carrier plate 31, stability of the clamping plates 30 during telescopic operation is guaranteed, stable and uniform clamping operation is applied to the I-steel, and guide columns 32 capable of guiding the clamping plates 30 are symmetrically arranged at two ends of the carrier plate 31, so that the clamping plates 30 can achieve directional stable telescopic motion under the assistance of the guide columns 32.
In order to adjust the movement form of the upper conveyer belt 34, the upper conveyer belt 34 contacts with the i-steel after being overturned, therefore, the upper conveyer belt 34 can also realize the longitudinal telescopic operation of the upper conveyer belt 34 under the action of the telescopic cylinder 33 and the guide post 32 by means of the telescopic cylinder 33 and the guide post 32 with the same structure form.
In order to prevent the rotating member 21 from excessively rotating during rotation, so that the i-steel is angularly displaced, locking members 28 capable of being mutually matched are respectively arranged between the bracket 27 and the rail ring 29, so that when the two locking members 28 are mutually attached, the rail ring 29 is prevented from continuously rotating circumferentially, the rail ring 29 can only drive the i-steel to perform 180-degree overturning movement, and the locking members 28 can be of a simple plate-shaped structure.
When the laser gun body 20 is used, firstly, the I-steel to be derusted and polished is arranged on the upper part of the feeding conveying assembly 1 and then is attached to the starting plate 4, then the derusting and polishing assembly 2 can be started, the I-steel is driven to move towards the position of the derusting and polishing assembly 2 in an intermittent operation mode, when the I-steel reaches the position of the laser gun body 20, the derusting and polishing assembly 2 is started, the laser gun body 20 starts to spray focused laser beams, then the laser beams start to act on the surface of the I-steel, after the laser gun body 20 runs for a single stroke, namely, the I-steel is driven to the tail end from the beginning end of a track, the belt conveyor belt pulls the I-steel to move forwards for the same distance again, then the laser gun body 20 runs reversely, namely, the laser gun body runs to the beginning from the tail end of the track, and then the running and derusting and polishing processes are repeated continuously;
the laser gun body 20 is driven by the walking motor 16, the power wheel 14 is meshed with the rack 12, the laser gun body 20 walks along the rail groove 11 through the walking wheel 13, so that the laser gun body 20 can circularly move along the rail 10, the distance between the laser gun body 20 and the surface of the I-steel is adjusted in real time by means of the telescopic action of the air cylinder in the moving process of the laser gun body 20, the relatively constant rust removal polishing distance between the laser gun body 20 and the I-steel can be kept, the I-steel enters the rotary turning assembly 3 after completely passing through the rust removal polishing assembly 2, moves forwards by the traction action of the lower conveying belt 35 until contacting with the stop piece 36, then the clamping piece 22 and the upper conveying belt 34 start to move, so that the clamping plate 30 contacts with the side surface of the I-steel under the combined action of the telescopic air cylinder 33 and the guide pillar 32 and forms stable clamping operation, the upper conveyer belt 34 is also contacted with the upper surface of the I-steel under the action of the telescopic cylinder 33 and the guide post 32 with the same structure, then the rotating member 21 is started, the rotating motor 26 drives the rail ring 29 to circumferentially rotate, the overturning operation of the I-steel is completed after the locking members 28 are mutually attached, the bottom surface of the I-steel faces upwards and the top surface faces downwards, then the upper conveyer belt 34 is driven to move towards the derusting and polishing assembly 2, then the bottom surface of the I-steel and part of the non-derusted side surfaces are subjected to the polishing and derusting operation under the action of the focusing laser beam of the laser gun body 20, thereby realizing the derusting and polishing operation of all surfaces of the I-steel by the action of the rotary turning assembly 3, and completing the derusting and polishing operation of a single I-steel after the I-steel returns to the surface of the feeding and contacts with the starting plate 4, therefore, new I-steel can be replaced to carry out polishing and rust removal operation, so that the rust removal and polishing equipment replaces a transmission pickling method to carry out metal oxide layer removal operation of the I-steel, the welding strength of the welding seam position of the I-steel is ensured when the I-steel is subjected to subsequent welding operation, waste liquid which is difficult to remove is not generated in the welding process, volatile substances which possibly occur can be adsorbed and treated by configuring a common smoke dust purifying device in metal processing, thereby not only improving the rust removal and polishing efficiency of the I-steel, but also greatly reducing the accumulation and treatment cost of the waste liquid.
It will be understood that the present application has been described in terms of several embodiments, and that various changes and equivalents may be made to these features and embodiments by those skilled in the art without departing from the spirit and scope of the application. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the application without departing from the spirit and scope thereof. Therefore, it is intended that the present application not be limited to the particular embodiments disclosed, but that the present application include all embodiments falling within the scope of the appended claims.
Claims (7)
1. The utility model provides a rust cleaning polishing equipment which characterized in that: comprises a rust removing and polishing component (2) which adopts a circular motion mode to remove rust and polish the I-steel, and also comprises
The feeding conveying assembly (1) is arranged at the left side of the rust removing and polishing assembly (2) and is used for conveying I-steel to the position of the rust removing and polishing assembly (2);
the rotary turning component (3) is arranged on the other side of the rust removing and polishing component (2), and is used for turning over the I-steel in a clamping and rotating mode and conveying the I-steel to the position of the rust removing and polishing component (2);
the rust removing and polishing assembly (2) comprises a bearing piece (5), a traveling piece (6) and a working piece (7);
the bearing piece (5) is of a fixed structure, the walking piece (6) and the working piece (7) are of a moving structure, the bearing piece (5) is arranged between the feeding conveying assembly (1) and the rotary turning assembly (3), the walking piece (6) and the working piece (7) are arranged on the surface of the bearing piece (5) and can move along the surface of the bearing piece, and the working piece (7) can carry out rust removal polishing operation on the surface of the I-steel under the drive of the walking piece (6);
the rotary turning component (3) comprises a supporting piece (24), a rotating piece (21), a conveying piece (23) and a clamping piece (22);
the supporting piece (24) is arranged at the bottom of the rotary turning component (3) and is used for playing a role in basic supporting, the rotary piece (21) is arranged right above the supporting piece (24) and can drive the I-steel to perform circumferential turning operation, the conveying piece (23) is symmetrically arranged in the vertical direction of the inner side of the rotary piece (21) and can drive the I-steel to perform directional horizontal movement operation, and the clamping piece (22) is symmetrically arranged in the horizontal direction of the inner side of the rotary piece (21) and is used for clamping and fixing the I-steel in the turning operation;
the bearing piece (5) comprises a frame (8), a tray (9) and a track (10);
the frame (8) is arranged between the feeding conveying assembly (1) and the rotary turning assembly (3), a track (10) for the walking member (6) to perform directional walking action is arranged at the inner side of the frame (8), and a tray (9) fixedly connected with the frame (8) and used for loading and unloading the track (10) is arranged at the inner side of the frame (8);
the walking piece (6) comprises a supporting plate (15), a power wheel (14), a walking wheel (13) and a walking motor (16);
the support plate (15) is arranged on the outer surface of the track (10), the power wheels (14) and the travelling wheels (13) are respectively arranged at the two ends of the inner side of the support plate (15), the outer surface of the track (10) is provided with a track groove (11) which is concave inwards and is matched with the power wheels (14), the inner surface of the track (10) is provided with a rack (12) which is convex outwards and is matched with the travelling wheels (13), and the outer surface of the support plate (15) is provided with a travelling motor (16) connected with the travelling wheels (13);
the working piece (7) comprises a laser gun body (20), a working cylinder (19) and a supporting block;
the laser gun body (20) is arranged on the outer surface of the supporting plate (15), a working cylinder (19) capable of driving the laser gun body (20) to stretch and retract is arranged on the outer surface of the supporting plate (15), and a supporting block capable of supporting the laser gun body (20) is further arranged on the upper portion of the supporting plate (15);
the supporting block is divided into a fixed block (17) and a movable block (18);
the fixed block (17) is fixedly arranged on the surface of the supporting plate (15), the movable block (18) can drive the laser gun body (20) to slide along the surface of the fixed block (17), and the fixed block (17) is connected with the movable block (18) through the concave groove.
2. The rust removing and polishing apparatus according to claim 1, characterized in that: the travel of the track (10) is 1/2-3/4 of an arc, and the track (10) is provided with a notch.
3. The rust removing and polishing apparatus according to claim 1, characterized in that: the feeding conveying assembly (1) is a belt type conveying belt, and a starting plate (4) is arranged on one side of the upper part of the feeding conveying assembly (1).
4. The rust removing and polishing apparatus according to claim 1, characterized in that: the bearing piece (24) comprises a bracket (27) and a riding wheel (25);
the bracket (27) is arranged at the bottom of the rotary turning component (3), the supporting wheels (25) which are used for supporting and positioning the rotary piece (21) and can rotate are symmetrically arranged around the upper part of the bracket (27), and the supporting wheels (25) are connected with the bracket (27) through bearing seats.
5. The rust removing and polishing apparatus according to claim 4, characterized in that: the rotating member (21) includes a rail ring (29) and a rotating motor (26);
the rail rings (29) are symmetrically arranged between the riding wheels (25), a rotating motor (26) for driving the rail rings (29) to rotate is arranged on one side of the bracket (27), a chain wheel is arranged at the end part of the rotating motor (26), and a chain capable of being meshed with the chain wheel for transmission is arranged inside the rail rings (29).
6. The rust removing and polishing apparatus according to claim 1, characterized in that: the conveying piece (23) comprises an upper conveying belt (34) and a lower conveying belt (35);
the upper conveying belt (34) is arranged at the top of the feeding conveying assembly (1) and is used for conveying the inverted I-steel; the lower conveying belt (35) is arranged flush with the feeding conveying assembly (1), and a stop piece (36) for blocking the I-steel is arranged at one end of the lower conveying belt (35).
7. The rust removing and polishing apparatus according to claim 5, characterized in that: the clamping piece (22) comprises a carrier plate (31), a clamping plate (30), a telescopic cylinder (33) and a guide pillar (32);
the support plate (31) is arranged between the rail rings (29), the clamping plates (30) are arranged on one side of the support plate (31), telescopic cylinders (33) capable of driving the clamping plates (30) to conduct telescopic operation are arranged in the middle of the upper portion of the support plate (31), and guide posts (32) capable of guiding the clamping plates (30) are symmetrically arranged at two ends of the support plate (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311442638.6A CN117161005B (en) | 2023-11-01 | 2023-11-01 | Rust removal polishing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311442638.6A CN117161005B (en) | 2023-11-01 | 2023-11-01 | Rust removal polishing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117161005A CN117161005A (en) | 2023-12-05 |
| CN117161005B true CN117161005B (en) | 2024-02-02 |
Family
ID=88947150
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311442638.6A Active CN117161005B (en) | 2023-11-01 | 2023-11-01 | Rust removal polishing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117161005B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170004496A (en) * | 2015-07-02 | 2017-01-11 | 김남호 | Roof carrier buffing device |
| CN209811988U (en) * | 2019-05-05 | 2019-12-20 | 河北翼辰实业集团股份有限公司 | A rust cleaning device for rail canning |
| CN111975644A (en) * | 2020-08-25 | 2020-11-24 | 杭州恒途钢结构有限公司 | I-steel sandblast rust cleaning device |
| CN213592564U (en) * | 2020-11-26 | 2021-07-02 | 杭州萧山新欣钢构有限公司 | Steel beam polishing and derusting device |
| CN215547903U (en) * | 2021-07-02 | 2022-01-18 | 广西魔方钢结构工程有限公司 | Steel construction surface rust cleaning device |
| CN217255575U (en) * | 2022-02-22 | 2022-08-23 | 新疆金鑫利达钢管有限公司 | Quick shot blasting and rust removing device |
| CN115303707A (en) * | 2022-07-13 | 2022-11-08 | 浙江泰瑞重型机械有限公司 | Intelligent turnover device for body of injection molding machine |
| CN217914638U (en) * | 2022-07-29 | 2022-11-29 | 四川庚德建筑工程有限公司 | Steel construction surface rust cleaning equipment of polishing |
-
2023
- 2023-11-01 CN CN202311442638.6A patent/CN117161005B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170004496A (en) * | 2015-07-02 | 2017-01-11 | 김남호 | Roof carrier buffing device |
| CN209811988U (en) * | 2019-05-05 | 2019-12-20 | 河北翼辰实业集团股份有限公司 | A rust cleaning device for rail canning |
| CN111975644A (en) * | 2020-08-25 | 2020-11-24 | 杭州恒途钢结构有限公司 | I-steel sandblast rust cleaning device |
| CN213592564U (en) * | 2020-11-26 | 2021-07-02 | 杭州萧山新欣钢构有限公司 | Steel beam polishing and derusting device |
| CN215547903U (en) * | 2021-07-02 | 2022-01-18 | 广西魔方钢结构工程有限公司 | Steel construction surface rust cleaning device |
| CN217255575U (en) * | 2022-02-22 | 2022-08-23 | 新疆金鑫利达钢管有限公司 | Quick shot blasting and rust removing device |
| CN115303707A (en) * | 2022-07-13 | 2022-11-08 | 浙江泰瑞重型机械有限公司 | Intelligent turnover device for body of injection molding machine |
| CN217914638U (en) * | 2022-07-29 | 2022-11-29 | 四川庚德建筑工程有限公司 | Steel construction surface rust cleaning equipment of polishing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117161005A (en) | 2023-12-05 |
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