CN117140942A - Lens optical element processing system for solar energy - Google Patents
Lens optical element processing system for solar energy Download PDFInfo
- Publication number
- CN117140942A CN117140942A CN202311383813.9A CN202311383813A CN117140942A CN 117140942 A CN117140942 A CN 117140942A CN 202311383813 A CN202311383813 A CN 202311383813A CN 117140942 A CN117140942 A CN 117140942A
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- fixedly connected
- working
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- face
- unreeling
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- 230000003287 optical effect Effects 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 239000011248 coating agent Substances 0.000 claims description 45
- 238000000576 coating method Methods 0.000 claims description 45
- 230000008595 infiltration Effects 0.000 claims description 24
- 238000001764 infiltration Methods 0.000 claims description 24
- 238000005520 cutting process Methods 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 5
- 208000008918 voyeurism Diseases 0.000 claims description 4
- 238000007641 inkjet printing Methods 0.000 claims 9
- 238000005086 pumping Methods 0.000 claims 1
- 239000000976 ink Substances 0.000 description 50
- 238000002791 soaking Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000005304 optical glass Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
- B29L2011/0016—Lenses
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Coating Apparatus (AREA)
Abstract
The application discloses a solar lens optical element processing system, which comprises a mounting base, wherein the upper end surface of the mounting base is fixedly connected with an inking working box, a conveying motor and four uniformly distributed belt wheel bases, an inking working cavity is arranged in the inking working box, two working racks which are symmetrical front and back are fixedly connected in the inking working cavity 16, the right end surface of the inking working box is fixedly connected with an unreeling box, the upper end surface of the mounting base is provided with a traction mechanism and a switching mechanism, the inking working cavity is internally provided with an inking mechanism, and the right side of the inking working box is provided with a film pasting mechanism.
Description
Technical Field
The application relates to the field of optical elements, in particular to a lens optical element processing system for solar energy.
Background
The optical lens is a lens manufactured by utilizing optical glass, and the optical lens is required to be used for collecting light in the process of converting solar energy into electric energy; because the solar energy is converted into electric energy and light rays are required to be collected, in order to improve the quality of the optical lens, the stray light coefficient of the optical system is reduced, the aesthetic property and the optical performance of the lens are enhanced, and the conventional lens is usually subjected to inking operation on a non-light-transmitting surface; the existing optical lens inking process is generally finished manually, the efficiency is low, the mass production cost is high, the product consistency is poor, the manual inking working environment is harmful to human bodies, and the smearing uniformity of the inked optical lens is poor;
the utility model provides an automatic inking mechanism of optical lens inking machine of patent application number CN202010875366.9 discloses scribble black subassembly and include adjustment mechanism, adjustment mechanism is close to lens platform one side and is equipped with scribbles black mechanism, scribble black mechanism include with adjustment mechanism is connected with the connecting plate, the connecting plate is close to lens platform one side is connected with the cylinder section of thick bamboo, the cylinder section of thick bamboo lateral wall evenly is equipped with spacing, spacing is kept away from lens platform one side is equipped with first spacing hole. According to the automatic inking mechanism of the optical lens inking machine, the inking sponge in the inking mechanism can be used for directly inking the edge of the optical lens, and a proper inking sponge can be selected according to the requirement; through the arrangement of the ink conveying pipe, the ink quantity of the inking sponge can be supplemented in a proper mode according to the requirement; can carry out drainage protection when the sponge ink content of scribbling is more through the drainage cotton, avoid the ink drip, but this application can not be to the lens pad pasting protection after scribbling the china ink, also can not adapt to the optical lens of multiple shape, carries out the inking work of different modes.
Disclosure of Invention
In order to solve the problems, the application is realized by the following technical scheme:
the utility model provides a lens optical element processing system for solar energy, includes the installation base, installation base up end fixedly connected with scribbles black working box, conveying motor and four equipartition's band pulley bases, scribble and be equipped with in the black working box and scribble black working chamber, it moves the frame to scribble two work of symmetry around the ink working chamber fixedly connected with, scribble black working box right-hand member face fixedly connected with unreel the case, the installation base up end is equipped with traction mechanism and switching mechanism, it is equipped with and scribbles black mechanism to scribble black working chamber, it is equipped with pad pasting mechanism to scribble black working box right side.
Preferably, the switching mechanism comprises the inking working box, a group of conveying pulleys are rotationally connected to the lower end wall of the inking working cavity, an access channel is arranged in the left end wall and the right end wall of the inking working cavity, a peeping plate is arranged in the left end wall of the inking working cavity, two transverse guide rail seats which are symmetrical left and right are fixedly connected to the upper end faces of the working racks, two first-gear inking cylinders are fixedly connected to the lower end faces of the working racks, a first sensing support is fixedly connected to the left end faces of the inking working box, a distance sensor is fixedly connected to the lower end faces of the first sensing support, a second sensing support is fixedly connected to the right end of the working racks, and a second position sensor is fixedly connected to the lower end faces of the second sensing support.
Preferably, the inking mechanism comprises a working frame, a transverse moving motor is fixedly connected to the upper end face of the working frame, a transverse conveying guide rail is rotationally connected between transverse guide rail seats on the front side, the left end face of the transverse moving motor is dynamically connected with the transverse conveying guide rail, the same transverse conveying guide rail is fixedly connected between transverse guide rail seats on the rear side, a longitudinal sliding block is rotationally connected to the transverse conveying guide rail, a longitudinal sliding table is fixedly connected to the upper end face of the longitudinal sliding block, a longitudinal screw rod is rotationally connected to the upper end of the longitudinal sliding table, a longitudinal motor is arranged on the longitudinal screw rod, the rear end face of the longitudinal motor is dynamically connected with the longitudinal screw rod, a control working block is rotationally connected to the longitudinal screw rod, and an inking spindle is fixedly connected to the right end face of the control working block.
Preferably, the inking working box up end fixedly connected with ink tank, be equipped with dress collection chamber in the ink tank, fixedly connected with absorption tube in the dress collection chamber right-hand member wall, inking working box up end fixedly connected with pump, pump left end face power is connected with the absorption tube, pump right-hand member face fixedly connected with second output pipeline and first output pipeline, the second output pipeline with first output pipeline all runs through inking working chamber upper end wall.
Preferably, a second-gear infiltration cavity is arranged in the inking main shaft, the second-gear infiltration cavity is fixedly connected with the second output pipeline in the upper end wall of the second-gear infiltration cavity, the lower end of the second-gear infiltration cavity is fixedly connected with a fixed sleeve, a second-gear channel switch is connected in the second-gear infiltration cavity in a sliding mode, the second-gear channel switch is positioned on the lower side of the fixed sleeve, a second-gear inking head is fixedly connected with the lower end face of the second-gear channel switch, a temporary storage cavity is arranged in the second-gear inking head, and a second-gear spring is fixedly connected between the upper end face of the second-gear channel switch and the lower end face of the fixed sleeve.
Preferably, a first-grade inking cylinder is fixedly connected between the lower end surfaces of the front working travelling frame and the rear working travelling frame, the first-grade inking cylinder is positioned at the left end of the inking main shaft, a first-grade soaking cavity is arranged in the first-grade inking cylinder, a first output pipeline is fixedly connected in the upper end wall of the first-grade soaking cavity, the working travelling frame and the upper end wall of the first-grade soaking cavity are fixed by the first output pipeline, and a first-grade inking head is slidably connected in the first-grade soaking cavity.
Preferably, the traction mechanism comprises an installation base, four front and back symmetrical belt wheel bases are fixedly connected to the upper end face of the installation base, a group of belt wheel bases which are opposite front and back are rotationally connected with a conveying belt wheel, the upper end of the conveying belt wheel is rotationally connected with a conveying belt, the upper end face of the installation base is fixedly connected with a conveying motor, the rear end face of the conveying motor is in power connection with a conveying driving shaft, the rear end of the conveying driving shaft is rotationally connected with a synchronous belt driving chain, and the synchronous belt driving chain is rotationally connected with the conveying belt wheel.
Preferably, the film pasting mechanism comprises an unreeling box, an unreeling cavity is arranged in the unreeling box, a reeling mandrel is rotatably connected between front and rear end walls of the unreeling cavity, a film sealing roll is rotatably connected on the reeling mandrel, and a film pasting motor and an unreeling traction box are fixedly connected on the lower end face of the unreeling box.
Preferably, unreel and draw the intracavity to be equipped with unreel and draw the chamber, unreel and draw and be connected with two bilateral symmetry's unreel wheel between the front and back end wall in chamber, the terminal surface power is connected with the pad pasting driving shaft behind the pad pasting motor, it is connected with unreel the chain to rotate on the pad pasting driving shaft, unreel the chain and rotate and be connected with one unreel the wheel, unreel and draw and be equipped with the cutting groove in the chamber lower end wall, fixedly connected with cuts off the electro-magnet in the cutting groove right-hand member wall, sliding connection has the cutting knife in the cutting groove, the cutting knife with fixedly connected with cuts off the spring between the electro-magnet, the cutting groove with unreel and draw chamber lower extreme open UNICOM, the terminal surface fixedly connected with pad pasting section of thick bamboo under the unreel draws the chamber, be equipped with pad pasting movable chamber in the pad pasting movable chamber, the pad pasting depression bar lower extreme rotates and is connected with the pad pasting depression bar, fixedly connected with pad pasting depression bar between the terminal surface on the pad pasting movable chamber.
The application provides a lens optical element processing system for solar energy, which has the following beneficial effects:
the application can draw the optical lens to be coated to prepare for the ink coating work by arranging the conveyor belt, the conveyor motor, the conveyor belt wheel, the distance sensor, the second position sensor and the pre-tightening clamp, can switch different working gears to carry out the ink coating work by arranging the working line frame, the transverse conveying guide rail, the longitudinal sliding block, the control working block, the first-gear ink coating cylinder, the first-gear ink coating head, the ink coating main shaft and the second-gear ink coating head, and can protect the film pasting of the lens after the ink coating is finished by arranging the rolling traction box, the unreeling wheel, the film pasting driving shaft, the film pasting cylinder, the film pasting pressure rod and the film pasting roller.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a solar lens optic processing system of the present application;
FIG. 2 is a schematic diagram of the internal structure of a solar lens optic processing system according to the present application;
FIG. 3 is a right side schematic view of FIG. 2 of the present application;
FIG. 4 is an enlarged partial schematic view of FIG. 3 in accordance with the present application;
FIG. 5 is an enlarged partial schematic view of FIG. 2 in accordance with the present application;
FIG. 6 is an enlarged partial schematic view of FIG. 2 in accordance with the present application;
FIG. 7 is an enlarged partial schematic view of FIG. 2 in accordance with the present application;
FIG. 8 is an enlarged partial schematic view of FIG. 7 in accordance with the present application;
in the figure:
11. a traction mechanism; 12. a switching mechanism; 13. an inking mechanism; 14. a film pasting mechanism; 15. a mounting base; 16. an inking working chamber; 17. an access passage; 18. a conveyor belt; 20. a lens to be coated; 21. a pre-tightening clamp; 22. a distance sensor; 23. a first sensing support; 24. a working walking frame; 25. a peeping plate; 26. a transverse guide rail seat; 27. a transverse transfer rail; 28. an ink tank; 29. a collecting cavity is arranged; 30. an absorption tube; 31. a pump; 32. a second output conduit; 33. a first output conduit; 34. a lateral movement motor; 35. a winding core shaft; 36. unreeling the box; 37. an unreeling cavity; 38. sealing the film roll; 39. a conveying belt wheel; 40. a film pasting motor; 41. a belt wheel base; 42. a synchronous belt driving chain; 43. a driving shaft is transmitted; 44. a film pasting driving shaft; 45. a conveying motor; 46. an inking working tank; 47. a second position sensor; 48. a second sensing bracket; 49. a first-gear inking head; 50. a first-stage infiltration cavity; 51. a first gear inking cylinder; 59. a longitudinal sliding block; 60. an inking main shaft; 61. a longitudinal sliding table; 62. a longitudinal screw rod; 63. controlling a working block; 64. a longitudinal motor; 66. a second-gear infiltration cavity; 67. a fixed sleeve; 68. a second gear spring; 69. a second-gear channel switch; 70. a second-gear inking head; 71. a temporary storage cavity; 73. unreeling the chain; 74. unreeling traction box; 75. unreeling traction cavity; 76. unreeling wheel; 77. a film sticking cylinder; 78. a film sticking spring; 79. a film sticking movable cavity; 80. a film sticking compression bar; 81. a film sticking roller; 82. a cutting knife; 83. cutting off the groove; 84. cutting off the spring; 85. the electromagnet is switched off.
Detailed Description
The technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present application are included in the protection scope of the present application.
Referring to fig. 1-8, the application provides a lens optical element processing system for solar energy, which comprises a mounting base 15, wherein an ink coating working box 46, a conveying motor 45 and four uniformly distributed pulley bases 41 are fixedly connected to the upper end surface of the mounting base 15, an ink coating working cavity 16 is arranged in the ink coating working box 46, two working racks 24 which are symmetrical front and back are fixedly connected to the inside of the ink coating working cavity 16, an unreeling box 36 is fixedly connected to the right end surface of the ink coating working box 46, a traction mechanism 11 and a switching mechanism 12 are arranged on the upper end surface of the mounting base 15, an ink coating mechanism 13 is arranged in the ink coating working cavity 16, a film pasting mechanism 14 is arranged on the right side of the ink coating working box 46, the traction mechanism 11 plays a role in traction, the switching mechanism 12 can assist in coating ink, the ink coating mechanism 13 can automatically coat the optical lenses, and the film pasting mechanism 14 can seal films on the surfaces of the coated lenses.
The switching mechanism 12 comprises an ink-applying working box 46, a group of conveying pulleys 39 are rotatably connected to the lower end wall of the ink-applying working cavity 16, an inlet and outlet channel 17 is formed in the left and right end walls of the ink-applying working cavity 16, a peeping plate 25 is arranged in the left end wall of the ink-applying working cavity 16, two laterally symmetrical transverse guide rail seats 26 are fixedly connected to the upper end faces of the front and rear working row racks 24, a first-gear ink-applying cylinder 51 is fixedly connected to the lower end faces of the two working row racks 24, a first sensor support 23 is fixedly connected to the left end face of the ink-applying working box 46, a distance sensor 22 is fixedly connected to the lower end faces of the first sensor support 23, a second sensor support 48 is fixedly connected to the right end faces of the working row racks 24, and a second position sensor 47 is fixedly connected to the lower end faces of the second sensor support 48.
The inking mechanism 13 comprises a working frame 24, a transverse moving motor 34 is fixedly connected to the upper end face of the working frame 24, a transverse conveying guide rail 27 is rotationally connected between transverse guide rail seats 26 at the front side, a control working block 63 is rotationally connected to the rear end face of the transverse moving motor 34, a longitudinal sliding block 59 is rotationally connected to the transverse conveying guide rail 27 at the rear side, a longitudinal sliding table 61 is fixedly connected to the upper end face of the longitudinal sliding block 59, a longitudinal screw rod 62 is rotationally connected to the upper end of the longitudinal sliding table 61, a longitudinal motor 64 is arranged on the longitudinal screw rod 62, a longitudinal screw rod 62 is rotationally connected to the rear end face of the longitudinal motor 64, a control working block 63 is rotationally connected to the longitudinal screw rod 62, and an inking spindle 60 is fixedly connected to the right end face of the control working block 63.
The ink box 28 is fixedly connected to the upper end face of the ink coating working box 46, the ink box 28 is internally provided with the collecting cavity 29, the right end wall of the collecting cavity 29 is internally fixedly connected with the absorbing pipe 30, the upper end face of the ink coating working box 46 is fixedly connected with the extracting pump 31, the left end face of the extracting pump 31 is in power connection with the absorbing pipe 30, the right end face of the extracting pump 31 is fixedly connected with the second output pipeline 32 and the first output pipeline 33, and the second output pipeline 32 and the first output pipeline 33 penetrate through the upper end wall of the ink coating working cavity 16.
The ink-coating main shaft 60 is internally provided with a second-gear infiltration cavity 66, the upper end wall of the second-gear infiltration cavity 66 is internally fixedly connected with the second output pipeline 32, the lower end of the second-gear infiltration cavity 66 is fixedly connected with a fixed sleeve 67, a second-gear channel switch 69 is slidably connected in the second-gear infiltration cavity 66, the second-gear channel switch 69 is positioned at the lower side of the fixed sleeve 67, the lower end surface of the second-gear channel switch 69 is fixedly connected with a second-gear ink-coating head 70, a temporary storage cavity 71 is arranged in the second-gear ink-coating head 70, and a second-gear spring 68 is fixedly connected between the upper end surface of the second-gear channel switch 69 and the lower end surface of the fixed sleeve 67.
The first-gear ink coating cylinder 51 is fixedly connected between the lower end surfaces of the front working frame 24 and the rear working frame 24, the first-gear ink coating cylinder 51 is positioned at the left end of the coating Mo Zhuzhou, a first-gear infiltration cavity 50 is arranged in the first-gear ink coating cylinder 51, the first output pipeline 33 is fixedly connected in the upper end wall of the first-gear infiltration cavity 50, the first output pipeline 33 is fixedly connected with the working frame 24 and the upper end wall of the first-gear infiltration cavity 50, and a first-gear ink coating head 49 is slidably connected in the first-gear infiltration cavity 50.
The traction mechanism 11 comprises an installation base 15, four belt wheel bases 41 which are symmetrical front and back are fixedly connected to the upper end face of the installation base 15, a group of belt wheel bases 41 which are opposite front and back are rotatably connected with a conveying belt wheel 39, the upper end of the conveying belt wheel 39 is rotatably connected with a conveying belt 18, a conveying motor 45 is fixedly connected to the upper end face of the installation base 15, a conveying driving shaft 43 is dynamically connected to the rear end face of the conveying motor 45, a synchronous belt driving chain 42 is rotatably connected to the rear end of the conveying driving shaft 43, and the synchronous belt driving chain 42 is rotatably connected with the conveying belt wheel 39.
The film pasting mechanism 14 comprises an unreeling box 36, an unreeling cavity 37 is arranged in the unreeling box 36, a reeling mandrel 35 is rotatably connected between front and rear end walls of the unreeling cavity 37, a film sealing roll 38 is rotatably connected to the reeling mandrel 35, and a film pasting motor 40 and an unreeling traction box 74 are fixedly connected to the lower end face of the unreeling box 36.
The film unwinding device comprises a film unwinding traction box 74, a film unwinding driving shaft 44, a film unwinding chain 73, a film unwinding pressing rod 80, a cutting-off cutter 82, a cutting-off spring 84, a film winding cylinder 77, a film laminating movable cavity 79 and a film pressing rod 80, wherein the unwinding traction cavity 75 is arranged in the unwinding traction box 74, the cutting-off cutter 75 is rotatably connected between front and rear end walls of the unwinding traction box 75, the cutting-off cutter 82 is fixedly connected with the cutting-off cutter 85, the cutting-off cutter 83 is communicated with a lower end opening of the unwinding traction box 75, the lower end surface of the unwinding traction box 74 is fixedly connected with the film laminating cylinder 77, the film laminating movable cavity 79 is rotatably connected with the film laminating pressing rod 80, and the lower end of the film pressing rod 80 is connected with the film pressing rod 80 in a sliding manner.
The application relates to a lens optical element processing system for solar energy, which comprises the following working procedures:
in the initial state, the conveying motor 45, the transverse moving motor 34, the film pasting motor 40, the second position sensor 47, the distance sensor 22, the extracting pump 31 and the longitudinal motor 64 are not started, the cutting spring 84 is in a contracted state, the cutting knife 82 is completely positioned in the cutting groove 83, the coordinates of the front, back, left and right of the inking main shaft 60 are positioned at the corner zero point position in the inking working chamber 16, the second-gear spring 68 is in an extended state, the second-gear channel switch 69 is in a closed state, the second-gear inking head 70 is positioned at the bottommost preparation position in the second-gear infiltration chamber 66, the film sealing roll 38 for preparation is mounted in the unreeling chamber 37, the film sealing roll 38 is unreeled between the two unreeling wheels 76, and the film sealing head is pulled to the lower end of the unreeling traction box 74 at the longer position.
When the first common mode optical glass inking work is started, the conveying motor 45 is started to drive the conveying belt 18 to rotate, the lens 20 to be painted is driven to move right, the distance sensor 22 is controlled to start to pump ink in the collecting cavity 29 to enter the first output pipeline 33 after being electrified to detect position data of the lens 20 to be painted, so that the first-grade inking head 49 is soaked, then the lens 20 to be painted is driven to move right by the conveying belt 18, the first-grade inking head 49 uniformly coats ink in a single-line direction after passing through the lower part of the first-grade inking head 49, when the lens 20 to be painted is finished under the position sensor 47 of Ru Di, the second position sensor 47 detects inking completion position data, then the film pasting motor 40 is controlled to be started, the unreeling chain 73 is driven to rotate, the unreeling wheel 76 is driven to rotate, and the film sealing head after traction is completed is continuously unreeled, and at the moment, the film sealing head is attached to the upper surface of the lens under the action of the film pasting roller 81.
When the position data of the second position sensor 47 disappears, the covering of the upper surface sealing film of the lens 20 to be coated is just completed, then the film pasting motor 40 is closed to stop traction of the sealing film, then the cutting electromagnet 85 is powered on, the cutting knife 82 is sprung open leftwards under the action of electromagnetic force repulsion, thereby cutting the sealing film in an opening channel at the lower side of the unreeling traction cavity 75, then the cutting electromagnet 85 is restored to the power-off state again, the cutting knife 82 is restored to the initial state under the action of the tensile force of the cutting spring 84, and all parts are restored to the initial state after continuous ink coating is completed.
When the irregular track or incomplete ink coating is required, a second-gear working mode is required to be started, at this moment, firstly, the suction pump 31 is controlled to be started to drive the absorption tube 30 according to the state of the lens 20 to be coated and the position data of the distance sensor 22, the ink in the collecting cavity 29 is pumped to the second output pipeline 32, then the first output pipeline 33 is fixed, the second output pipeline 32 is communicated with the upper end wall of the second-gear soaking cavity 66, the second-gear soaking cavity 66 is filled with the ink, then the second-gear channel switch 69 is opened, the ink in the second-gear soaking cavity 66 enters the temporary storage cavity 71 to soak the second-gear ink coating head 70, the transverse moving motor 34 is simultaneously started to drive the transverse conveying guide rail 27 to rotate after the second-gear ink coating head 70 is in preparation of the ink coating state, the longitudinal sliding block 59 and the ink main shaft 60 are driven to move left and right, meanwhile, the longitudinal screw rod 62 is started to drive the control working block 63 to move back and forth relative to the longitudinal sliding table 61, thus the ink main shaft 60 is controlled to follow the ink coating processing track in a plane, the control data of the transverse moving motor 34 and the longitudinal motor 64 can be stored after being adjusted, the numerical control system is adjusted, and the same after the ink is used, the ink can be continuously coated on the surface through the same, and the opening and closing of the second-position sensor is controlled to move the surface through the second-position sensor 47.
After the inking operation is completed, all the parts are restored to the original state.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A solar lens optical element handling system comprising a mounting base (15), characterized in that: the novel ink-jet printing machine is characterized in that the mounting base (15) is fixedly connected with an ink-jet printing working box (46), a conveying motor (45) and four belt wheel bases (41) which are uniformly distributed on the upper end face of the mounting base (15), an ink-jet printing working cavity (16) is formed in the ink-jet printing working box (46), two working racks (24) which are symmetrical front and back are fixedly connected with the inside of the ink-jet printing working cavity (16), an unreeling box (36) is fixedly connected with the right end face of the ink-jet printing working box (46), a traction mechanism (11) and a switching mechanism (12) are arranged on the upper end face of the mounting base (15), an ink-jet printing mechanism (13) is arranged in the ink-jet printing working cavity (16), and a film pasting mechanism (14) is arranged on the right side of the ink-jet printing working box (46).
2. A solar lens optic processing system according to claim 1, wherein: the switching mechanism (12) comprises an ink coating working box (46), a group of conveying pulleys (39) are rotatably connected to the lower end wall of the ink coating working cavity (16), an access channel (17) is formed in the left end wall and the right end wall of the ink coating working cavity (16), a peeping plate (25) is arranged in the left end wall of the ink coating working cavity (16), two transverse guide rail bases (26) are fixedly connected to the upper end face of the working frame (24) in a left-right symmetrical mode, a first-grade ink coating cylinder (51) is fixedly connected to the lower end face of the working frame (24), a first sensor bracket (23) is fixedly connected to the left end face of the ink coating working box (46), a distance sensor (22) is fixedly connected to the lower end face of the first sensor bracket (23), a second sensor bracket (48) is fixedly connected to the right end face of the working frame (24), and a second position sensor (47) is fixedly connected to the lower end face of the second sensor bracket (48).
3. A solar lens optic processing system according to claim 2, wherein: the inking mechanism (13) comprises a working frame (24), a transverse moving motor (34) is fixedly connected to the upper end face of the working frame (24), a transverse conveying guide rail (27) is rotationally connected between transverse guide rail seats (26) at the front side, the left end face of the transverse moving motor (34) is dynamically connected with the transverse conveying guide rail (27), a same transverse conveying guide rail (27) is fixedly connected between the transverse guide rail seats (26) at the rear side, a longitudinal sliding block (59) is rotationally connected to the transverse conveying guide rail (27) at the front side, a longitudinal sliding table (61) is fixedly connected to the upper end face of the longitudinal sliding block (59), a longitudinal screw rod (62) is rotationally connected to the upper end of the longitudinal sliding table (61), a longitudinal motor (64) is arranged on the longitudinal screw rod (62), a control working block (63) is rotationally connected to the rear end face of the longitudinal motor (64), and an inking spindle (60) is fixedly connected to the right end face of the control working block (63).
4. A solar lens optic processing system according to claim 3, wherein: the upper end face of the inking working box (46) is fixedly connected with an inking box (28), a collecting cavity (29) is arranged in the inking box (28), an absorbing pipe (30) is fixedly connected in the right end wall of the collecting cavity (29), the upper end face of the inking working box (46) is fixedly connected with a pumping pump (31), the suction pump is characterized in that the suction pipe (30) is dynamically connected to the left end face of the suction pump (31), a second output pipeline (32) and a first output pipeline (33) are fixedly connected to the right end face of the suction pump (31), and the second output pipeline (32) and the first output pipeline (33) penetrate through the upper end wall of the inking working cavity (16).
5. A solar lens optic processing system according to claim 4, wherein: be equipped with second gear infiltration chamber (66) in scribbling Mo Zhuzhou (60), second gear infiltration chamber (66) upper end wall internal fixation has second output pipeline (32), second gear infiltration chamber (66) lower extreme fixedly connected with fixed cover (67), sliding connection has second gear passageway switch (69) in second gear infiltration chamber (66), second gear passageway switch (69) are located fixed cover (67) downside, second gear passageway switch (69) lower terminal surface fixedly connected with second gear scribbles black head (70), second gear scribbles black head (70) in be equipped with temporary storage chamber (71), second gear passageway switch (69) up end with fixedly connected with second gear spring (68) between fixed cover (67) lower terminal surface.
6. A solar lens optic processing system according to claim 4, wherein: the first-gear ink coating cylinder (51) is fixedly connected between the lower end surfaces of the front working travelling frame (24) and the lower end surface of the rear working travelling frame, the first-gear ink coating cylinder (51) is positioned at the left end of the coating Mo Zhuzhou (60), a first-gear infiltration cavity (50) is arranged in the first-gear ink coating cylinder (51), a first output pipeline (33) is fixedly connected in the upper end wall of the first-gear infiltration cavity (50), the first output pipeline (33) is fixedly connected with the upper end wall of the working travelling frame (24) and the upper end wall of the first-gear infiltration cavity (50), and a first-gear ink coating head (49) is connected in a sliding mode in the first-gear infiltration cavity (50).
7. A solar lens optic processing system according to claim 1, wherein: traction mechanism (11) are including installation base (15), installation base (15) up end fixedly connected with four fore-and-aft symmetries band pulley base (41), a set of front and back are relative rotate between band pulley base (41) and are connected with a conveyer belt (39), conveyer belt (18) are connected with in rotation of conveyer belt (39) upper end, installation base (15) up end fixedly connected with conveying motor (45), conveying motor (45) rear end face power is connected with conveying driving shaft (43), conveying driving shaft (43) rear end rotation is connected with hold-in range drive chain (42), hold-in range drive chain (42) rotation is connected with conveyer belt (39).
8. A solar lens optic processing system according to claim 7, wherein: the film pasting mechanism (14) comprises an unreeling box (36), an unreeling cavity (37) is arranged in the unreeling box (36), a reel spindle (35) is rotatably connected between front and rear end walls of the unreeling cavity (37), a film sealing roll (38) is rotatably connected on the reel spindle (35), and a film pasting motor (40) and an unreeling traction box (74) are fixedly connected to the lower end face of the unreeling box (36).
9. A solar lens optic processing system according to claim 8, wherein: unreeling traction chamber (75) is arranged in unreeling traction box (74), unreeling traction chamber (75) front and back end walls are rotationally connected with two left and right symmetrical unreeling wheels (76), film pasting motor (40) rear end face power connection has film pasting driving shaft (44), film pasting driving shaft (44) upper rotation connection has unreeling chain (73), unreeling chain (73) rotation connection has one unreeling wheel (76), be equipped with in unreeling traction chamber (75) lower end wall cut-off groove (83), cut-off groove (83) right end wall internal fixation has cutting electromagnet (85), cut-off groove (83) sliding connection has cutting knife (82), cutting off knife (82) with cut-off electromagnet (85) between fixedly connected with cutting spring (84), cutting off groove (83) with unreeling traction chamber (75) lower extreme opening UNICOM, unreeling traction box (74) lower end face fixedly connected with film pasting drum (77), film pasting drum (77) are equipped with inner slide bar (80) in the film pasting drum (79), film pasting drum (80) are connected with movable film pasting drum (80), and a film sticking spring (78) is fixedly connected between the upper end surface of the film sticking pressure rod (80) and the upper end wall of the film sticking movable cavity (79).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311383813.9A CN117140942B (en) | 2023-10-24 | 2023-10-24 | Lens optical element processing system for solar energy |
| CN202410307892.3A CN117922072A (en) | 2023-10-24 | 2023-10-24 | Lens optical element processing system for solar energy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311383813.9A CN117140942B (en) | 2023-10-24 | 2023-10-24 | Lens optical element processing system for solar energy |
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| CN202410307892.3A Division CN117922072A (en) | 2023-10-24 | 2023-10-24 | Lens optical element processing system for solar energy |
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| CN117140942A true CN117140942A (en) | 2023-12-01 |
| CN117140942B CN117140942B (en) | 2024-04-05 |
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| CN202311383813.9A Active CN117140942B (en) | 2023-10-24 | 2023-10-24 | Lens optical element processing system for solar energy |
| CN202410307892.3A Pending CN117922072A (en) | 2023-10-24 | 2023-10-24 | Lens optical element processing system for solar energy |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410307892.3A Pending CN117922072A (en) | 2023-10-24 | 2023-10-24 | Lens optical element processing system for solar energy |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203287549U (en) * | 2013-06-18 | 2013-11-13 | 中山市光维光电科技有限公司 | Automatic ink-applying machine for optical lens |
| CN208188382U (en) * | 2018-04-09 | 2018-12-04 | 昆山扬明光学有限公司 | Automatic ink coating device |
| CN111413752A (en) * | 2020-06-08 | 2020-07-14 | 宁波丞达精机有限公司 | Optical lens ink coating method and ink coating device |
| CN111812752A (en) * | 2020-08-27 | 2020-10-23 | 宁波丞达精机有限公司 | Automatic ink coating mechanism of optical lens ink coating machine |
-
2023
- 2023-10-24 CN CN202311383813.9A patent/CN117140942B/en active Active
- 2023-10-24 CN CN202410307892.3A patent/CN117922072A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203287549U (en) * | 2013-06-18 | 2013-11-13 | 中山市光维光电科技有限公司 | Automatic ink-applying machine for optical lens |
| CN208188382U (en) * | 2018-04-09 | 2018-12-04 | 昆山扬明光学有限公司 | Automatic ink coating device |
| CN111413752A (en) * | 2020-06-08 | 2020-07-14 | 宁波丞达精机有限公司 | Optical lens ink coating method and ink coating device |
| CN111812752A (en) * | 2020-08-27 | 2020-10-23 | 宁波丞达精机有限公司 | Automatic ink coating mechanism of optical lens ink coating machine |
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| Publication number | Publication date |
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| CN117140942B (en) | 2024-04-05 |
| CN117922072A (en) | 2024-04-26 |
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