CN117140662A - Full-automatic bamboo strip cutting machine and cutting method thereof - Google Patents

Full-automatic bamboo strip cutting machine and cutting method thereof Download PDF

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Publication number
CN117140662A
CN117140662A CN202311320010.9A CN202311320010A CN117140662A CN 117140662 A CN117140662 A CN 117140662A CN 202311320010 A CN202311320010 A CN 202311320010A CN 117140662 A CN117140662 A CN 117140662A
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China
Prior art keywords
clamp
bamboo strips
bamboo
cutting
clamp assembly
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CN202311320010.9A
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Chinese (zh)
Inventor
梁玉财
张建
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Yueqing Upward Automation Co ltd
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Yueqing Upward Automation Co ltd
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Priority to CN202311320010.9A priority Critical patent/CN117140662A/en
Publication of CN117140662A publication Critical patent/CN117140662A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/02Machines with table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/02Machines with table
    • B27C5/06Arrangements for clamping or feeding work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00Mechanical working of cane or the like

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Wood Science & Technology (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)

Abstract

The invention relates to a full-automatic bamboo strip cutting machine and a cutting method thereof, belonging to the field of bamboo and wood product manufacturing; the existing bamboo strip cutting machine is inconvenient to operate and has low working efficiency; the bamboo strip cutting machine comprises a frame body, a moving module, a grabbing mechanism, a leveling mechanism, a cutting mechanism and a conveying mechanism, wherein two sides of the moving module are matched with guide rails on two sides of the top of the frame body, the moving module moves along the guide rails, the grabbing mechanism is connected to the moving module through a telescopic rod, the leveling mechanism is positioned in the middle of the frame body, the moving module can drive the grabbing mechanism to move above the leveling mechanism, the cutting mechanism is arranged on the rightmost side of the frame body, the conveying mechanism is communicated with the cutting mechanism, and bamboo strips cut by the cutting mechanism are placed on the conveying mechanism; the cutting mechanism is characterized by comprising two placement bins, a track, a feeding clamp, a static clamp, a discharging clamp, a saw blade and a machine head; the invention has reasonable structural design, high flatness of the cutting end face, low labor cost and high working efficiency.

Description

Full-automatic bamboo strip cutting machine and cutting method thereof
Technical Field
The invention relates to the field of bamboo and wood product manufacturing, in particular to a full-automatic bamboo strip cutting machine and a cutting method thereof.
Background
At present, the existing cutting machine is usually carried out manually, a bundle of thirty kg of heavy bamboo strips is manually erected, the end faces of the bundle are leveled and then put into a clamp of a saw blade, the bundle is put into operation for cutting after being orderly put into operation, the bamboo strips cut into a section are manually moved to a binding frame for binding, and finally, the bundle is piled up, and cut products are put into a piling position; in the manual conveying process, the end positions of all bamboo strips are not regular, the cutting end faces of the bamboo strips which are intersected are uneven, and the lengths of the cut bamboo strips are different, so that the ends of all bamboo strips are aligned when each cut, the production progress is seriously affected, the overall working efficiency is low, the danger exists in manual operation, and the labor cost is increased.
The Chinese patent with publication date of 2016-2-1-date patent number of 201620098259.9 discloses a high-efficiency bamboo strip cutting machine, which comprises a beam frame, an engine case, an output shaft, a control panel, a gasket, a fastening device and a cutter set, wherein rod bodies are installed at two side ports of the beam frame, the beam frame is connected with a working platform through the rod bodies, a telescopic device is installed at the periphery of the rod bodies, damping springs are fixed at the bottom ends of the rod bodies, the beam frame is installed at the inner side of the telescopic device, the telescopic device is wrapped at the periphery of the damping springs, a working platform is arranged at the bottom end of the positioning plate, the beam frame is arranged at the upper side of the rotating shaft, the rotating shaft is installed at the upper side port of the cutter set, and the cutter set is connected with the output shaft through the rotating shaft. The problem that the cutting machine can not ensure safety when using, the simultaneous working efficiency is not high, and the degree of accuracy of cutting can not be grasped is solved, but the whole feeding, cutting and a series of processes of taking in the bamboo strip cutting are more convenient, how to reach better security, the bamboo strip cutting process is more even, reduce human resources and the work efficiency that improves the whole process is not solved.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the full-automatic bamboo strip cutting machine which has reasonable structural design, can adjust crossed bamboo strips by the clamp in the working process, has high flatness of the cutting end surface, reduces human resources, improves the working efficiency and can be connected with other matched equipment and the cutting method thereof.
The invention solves the problems by adopting the following technical scheme: the full-automatic bamboo strip cutting machine comprises a frame body, a moving module, a grabbing mechanism, a leveling mechanism, a cutting mechanism and a conveying mechanism, wherein two sides of the moving module are matched with guide rails on two sides of the top of the frame body, the moving module moves along the guide rails, the grabbing mechanism is connected to the moving module through a telescopic rod, the leveling mechanism is positioned in the middle of the frame body, the moving module drives the grabbing mechanism to move to the position above the leveling mechanism, the cutting mechanism is arranged on the frame body, the conveying mechanism is matched with the cutting mechanism, and bamboo strips cut by the cutting mechanism are placed on the conveying mechanism; the cutting mechanism is characterized by comprising two placing bins, a track, a pressing claw assembly, a saw blade and a machine head, wherein the two placing bins are fixed on the cutting mechanism, the track is fixed on a frame body below the cutting mechanism, the pressing claw assembly comprises a feeding clamp assembly, a static clamp assembly and a discharging clamp assembly, the feeding clamp assembly is composed of a feeding clamp, a pressing claw drive, a claw hook and a claw hook drive, the static clamp assembly is composed of a static clamp, a pressing claw drive, a claw hook and a claw hook drive, the discharging clamp assembly is composed of a discharging clamp, a telescopic rod II, a pressure pump and a claw clamp, the feeding clamp assembly and the discharging clamp assembly are respectively arranged on the track through a moving module, the feeding clamp assembly and the discharging clamp assembly move left and right along the track, the static clamp assembly is fixedly arranged on the track, the machine head is arranged on the frame body below the cutting mechanism through a sliding rail and is controlled by a motor to reciprocate along the sliding rail, the sliding rail mounting direction is the same as the axis direction of the static clamp, and the machine head reciprocates along the axis of the static clamp so that the static clamp and the saw blade head overlaps the saw blade when the saw blade and the saw blade is arranged on the saw blade; the mode that snatchs the mechanism can diversely move replaces the step of getting the material, aligning, placing that needs artifical participation now, and work efficiency is higher moreover, is more guaranteed to the neatly and the roughness of bamboo strip, also is convenient for process the cutting, has reduced the production of waste material, and the saw bit is located in the clearance of quiet anchor clamps, has both fixed the orbit of movement, has also guaranteed not causing the influence to the anchor clamps when carrying out cutting operation.
Further, the grabbing mechanism is driven to move up and down integrally by extending a telescopic rod, the grabbing mechanism comprises two kneaded mechanical fingers, an unstacking sliding block which moves outwards is arranged on the outer side of each mechanical finger, and a curved cutting edge is arranged below each unstacking sliding block; the cutting edge under the unstacking slide block can cut the bamboo strip raw material binding band through sliding, so that the subsequent working procedure is convenient to process.
Further, the leveling mechanism comprises a first bin, a second bin, a third bin, a rotating shaft, an end alignment plane, an inclined beam and an inclined lifting cylinder, wherein the rotating shaft is connected with the inclined beam and a frame body, the upper end and the lower end of the inclined lifting cylinder are connected with the frame body and the inclined beam in a hinged mode, the inclined lifting cylinder pushes the inclined beam to rotate by taking the rotating shaft as a rotating center, the first bin, the second bin and the third bin are arranged on the same horizontal plane, the end alignment plane is vertically fixed on the right side of the third bin and is positioned on the same plane with the first bin, the second bin and the third bin, the inclined beam is pushed by the inclined lifting cylinder to achieve an inclined state, and one ends of bamboo strips in the bins are all propped against the end alignment plane to achieve the effect of finishing and flushing, so that the processing of a cutting procedure is convenient.
Further, a feeding clamp on the feeding clamp assembly and a static clamp on the static clamp assembly are respectively connected to the feeding clamp assembly and the static clamp assembly through pressing jaw drives, and are controlled to move up and down through the respectively connected pressing jaw drives, a jaw hook on the feeding clamp assembly drives a jaw hook, the feeding clamp and the pressing jaw drives to move up and down integrally, the jaw hook, the static clamp and the pressing jaw drives to move up and down integrally under the action of the jaw hook drive on the static clamp assembly, a moving module in the discharging clamp assembly is provided with a telescopic rod II to drive the discharging clamp and the jaw clamp to move up and down, and the pressure pump controls clamping and loosening of the jaw clamp; the claw hook driving is used for integrally lifting and descending the feeding clamp assembly and the static clamp assembly, and reducing friction between bamboo strips and claw hooks in the back-pressing and feeding process.
Further, the feeding clamp moves to the conveying plane of the conveying mechanism, the conveying plane is arranged on the upper surface of the conveying mechanism, the conveying mechanism is provided with the bamboo strip storage device, and the cut bamboo strips are stored in order, so that the working procedures of manual arrangement are reduced.
Further, the bamboo strip storage device comprises a conveying plane, a conveying belt, a material placing and collecting bin and a collecting binding belt, wherein the conveying belt is arranged on the conveying plane, one end of the collecting binding belt penetrates through a rolling shaft to be connected with the conveying plane, the other end of the collecting binding belt is hung with weights, the material placing and collecting bin is arranged on two sides of the conveying structure in a semicircular arc structure, and bamboo strips in the collecting binding belt are piled and fall into the material placing and collecting bin.
The cutting method of the full-automatic bamboo strip cutting machine comprises the following steps:
(1) Raw material pickup: shooting the bamboo strips in the raw material placing area through a vision system arranged on a bamboo strip cutting machine, identifying the transverse and vertical directions of the bamboo strips and the coordinate positions of each bundle of bamboo strips, grabbing the placed bamboo strips according to instructions after identification, moving the grabbing mechanism to the upper part of the bamboo strips, enabling the mechanical fingers to move downwards along the telescopic rods, clamping the bamboo strips by the mechanical fingers, and lifting the bamboo strips to reset along the telescopic rods;
(2) Leveling raw materials: the movable module drives the whole grabbing mechanism to transversely move to the upper part of the leveling mechanism along the guide rail, the grabbing mechanism moves downwards, bamboo strips are placed in a placing groove formed by a first storage bin, a second storage bin and a third storage bin, at the moment, the unstacking sliding block drives the cutting edge to advance to unstack, the mechanical fingers are reset after reaching the position, the mechanical fingers are relaxed and reset upwards along the telescopic rod, the inclined lifting cylinder acts to push the inclined beam to rotate around the rotating shaft, one end of the inclined beam is lifted, the bamboo strips in the first storage bin, the second storage bin and the third storage bin are close to one end of the lower position of the inclined beam, one ends of the bamboo strips are propped against an end alignment plane, the bamboo strips are leveled through shaking, and then the inclined beam is inclined Liang Fuwei;
(3) Cutting raw materials: the mechanical fingers grab bamboo strips downwards, the moving module drives the grabbing mechanism to move transversely to reach the position above the cutting mechanism after the bamboo strips are lifted, the mechanical fingers move downwards, the bamboo strips are placed in the placement bin, the grabbing mechanism is reset integrally to grab the next stack of bamboo strips continuously, the feeding clamp assembly is retracted to a preset coordinate along the track through the moving module, the feeding clamp is enabled to press the bamboo strips downwards between the feeding clamp and the claw hook under the driving action of the pressing claw, the feeding clamp assembly pulls the bamboo strips to feed forwards, the discharging clamp assembly is synchronously close to the static clamp assembly, the static clamp of the static clamp assembly falls after the feeding is in place, the discharging clamp of the discharging clamp assembly is downwards close to the bamboo strips, the claw clamps clamp the bamboo strips under the action of the pressure pump, the static clamp and the claw hook clamp the bamboo strips simultaneously move forwards along the sliding rail, the saw blade feeds and cuts the bamboo strips in the static clamp, and the static clamp is released after the machine head is fed in place;
(4) Discharging raw materials: the claw clamps of the discharging clamp the cut bamboo strips, the discharging clamp assembly is driven to move to the upper part of the conveying mechanism through the moving module, the telescopic rod II drives the discharging clamp to downwards, and when the set distance is reached, the claw clamps of the discharging clamp are loosened, so that the bamboo strips fall to the conveying plane;
(5) Collecting raw materials: the conveying plane's conveyer belt drives the bamboo strip to the bamboo strip storage device motion of both sides, and the bamboo strip conveys to conveying plane edge contact collection bandage and falls into its material of putting and collect the storehouse, and bamboo strip quantity grow, collects the bandage and passes through driving motor control increase length on the roller bearing surface, collects the bandage and connects the weight to give the bamboo strip whereabouts in-process certain buffering and keep collecting the bandage and do not take place the skew, pile up the bamboo strip that will cut in putting the material and collect the storehouse at last.
Compared with the prior art, the invention has the following advantages and effects: this bamboo strip cutting machine is furnished with module mechanical finger, leveling mechanism, and the anchor clamps loosen and press from both sides tight can let crisscross bamboo strip follow the adjustment of natural line in the pay-off in-process, can improve the roughness of cutting the terminal surface, reduce the cutting waste of bamboo strip raw and other materials, and the cooperation of linkage between each anchor clamps guarantees the whole smoothness nature when mechanical operation, improves the whole mechanical efficiency of machinery, and machinery has compared the great reduction human cost of current bamboo strip cutting machine, has improved the benefit, still can be online with other supporting equipment.
Drawings
Fig. 1 is a schematic diagram of a front view structure of an embodiment of the present invention.
Fig. 2 is a schematic top view of an embodiment of the present invention.
Fig. 3 is a schematic left-view structure of an embodiment of the present invention.
Fig. 4 is a schematic front view of the gripping mechanism according to the embodiment of the present invention.
Fig. 5 is a schematic left-view of the gripping mechanism according to the embodiment of the present invention.
Fig. 6 is a schematic front view of a leveling mechanism according to an embodiment of the present invention.
Fig. 7 is a schematic top view of a leveling mechanism according to an embodiment of the present invention.
Fig. 8 is a schematic right-view structure of the leveling mechanism according to the embodiment of the present invention.
Fig. 9 is a schematic left-hand view of a conveying mechanism according to an embodiment of the present invention.
Fig. 10 is a schematic diagram showing a front view of a conveying mechanism according to an embodiment of the present invention.
Fig. 11 is a schematic top view of a conveying mechanism according to an embodiment of the present invention.
Fig. 12 is a schematic front view of a cutting mechanism according to an embodiment of the present invention.
Fig. 13 is a schematic top view of a cutting mechanism according to an embodiment of the present invention.
Fig. 14 is a right-side view of a cutting mechanism according to an embodiment of the present invention.
Fig. 15 is a right side view of a discharge clamp assembly according to an embodiment of the present invention.
In the figure: 1, a frame body; 2, moving the module; 3, a grabbing mechanism; 4, leveling mechanism; 5 a cutting mechanism; 6 a conveying mechanism; 11 guide rails; a 21 telescopic rod; 22 a second telescopic rod; 31 a mechanical finger; 32 unstacking slide blocks; 33 blades; 41 stock bin one; 42 storage bin two; 43 storage bin three; 44 a rotating shaft; 45 end alignment planes; 46 inclined beams; 47 tilting the lift cylinder; 7, a pressing claw assembly; 71 a feeding clamp assembly; 72 a static clamp assembly; 73 discharging clamp assembly; 74 claw hooks; 8, a pressure pump; 50 claw clips; 51 placing a bin; 52 tracks; 53 feeding clamps; 54 static clamps; 55 discharging clamps; a 56 saw blade; 57 machine heads; 58 moving the module; 59, claw pressing driving; 571 sliding rails; 61 a conveying plane; 62 bamboo strip receiving devices; 621 a conveyor belt; 622 placing a material collection bin; 623 collecting the straps; 624 rollers; 625 weight; 626 drive the motor.
Detailed Description
The present invention will be described in further detail by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and not limited to the following examples.
Examples.
Referring to fig. 1 to 15, the full-automatic bamboo strip cutting machine in this embodiment includes a frame 1, a moving module 2, a grabbing mechanism 3, a leveling mechanism 4, a cutting mechanism 5 and a conveying mechanism 6, wherein two sides of the moving module 2 are matched with guide rails 11 on two sides of the top of the frame 1, the moving module 2 moves along the guide rails 11, the grabbing mechanism 3 is connected to the moving module 2 through a telescopic rod 21, the leveling mechanism 4 is located in the middle of the frame 1, the moving module 2 drives the grabbing mechanism 3 to move above the leveling mechanism 4, the cutting mechanism 5 is mounted on the frame 1, the conveying mechanism 6 is matched with the cutting mechanism 5, and bamboo strips cut by the cutting mechanism 5 are placed on the conveying mechanism 6; the cutting mechanism 5 comprises two placing bins 51, a track 52, a pressing claw assembly 7, a saw blade 56 and a machine head 57, wherein the two placing bins 51 are fixed on the cutting mechanism 5, the track 52 is fixed on a frame body 1 below the cutting mechanism 5, the pressing claw assembly 7 comprises a feeding clamp assembly 71, a static clamp assembly 72 and a discharging clamp assembly 73, the feeding clamp assembly 71 consists of a feeding clamp 53, a pressing claw driving 59, a claw hook 74 and a claw hook driving 75, the static clamp assembly 71 consists of a static clamp 54, a pressing claw driving 59, the claw hook 74 and the claw hook driving 75, the discharging clamp assembly 73 consists of a discharging clamp 55, a telescopic rod two 22, a pressure pump 8 and the claw clamp 50, the feeding clamp assembly 71 and the discharging clamp assembly 73 are respectively arranged on the track 52 through a moving module 58, the feeding clamp assembly 71 and the discharging clamp assembly 73 move left and right along the track 52, the static clamp assembly 72 is fixedly arranged on the track 52, the machine head 57 is arranged on the frame body 1 below the cutting mechanism 5 through a sliding rail 571 and is controlled by a motor to reciprocate along the sliding rail 571, the direction of the sliding rail 571 is the same as the installation direction of the saw blade 57, and the saw blade is arranged on the saw blade 56; the linkage relation among the static clamp 54, the feeding clamp 53 and the discharging clamp 54 is matched with the grabbing mechanism 3, so that the machine head 57 is uninterrupted in cutting operation, the integral fluency of feeding, cutting and discharging work is guaranteed, a large amount of labor cost is reduced, the integral working efficiency is improved, and the finishing quality of a cut finished product is guaranteed.
In this embodiment, the feeding clamp 53 on the feeding clamp assembly 71 and the static clamp 54 on the static clamp assembly 72 are respectively connected to the feeding clamp assembly 71 and the static clamp assembly 72 through the pressing jaw driving 59, and the up-and-down movement is controlled through the respectively connected pressing jaw driving 59, the jaw hook driving 75 on the feeding clamp assembly 71 drives the jaw hook 74, the feeding clamp 53 and the pressing jaw driving 59 to move up and down integrally, the jaw hook driving 75 on the static clamp assembly 72 acts to drive the jaw hook 74, the static clamp 54 and the pressing jaw driving 59 to move up and down integrally, the moving module 58 in the discharging clamp assembly 73 is provided with the telescopic rod two 22 to drive the discharging clamp 55 and the jaw clamp 50 to move up and down, and the pressure pump 8 controls the clamping and loosening of the jaw clamp 50.
In the embodiment, the grabbing mechanism 3 is driven to move up and down integrally by extending of the telescopic rod 21, the grabbing mechanism 3 comprises two kneaded mechanical fingers 31, an unstacking slide block 32 which moves outwards is arranged on the outer side of the mechanical fingers 31, and a curved cutting edge 33 is arranged below the unstacking slide block 32; the unstacking slide block 32 and the cutting edge 33 enable unstacking to be more convenient and rapid, work efficiency is improved, unstacking steps are carried out when the mechanical finger 31 is used for placing bamboo strips in the process of the leveling mechanism 4, structural integrity is also enhanced due to the fact that the unstacking slide block 32 and the cutting edge 33 are arranged on the grabbing mechanism 3, and unstacking work process fluency is guaranteed.
In this embodiment, the leveling mechanism 4 includes a first bin 41, a second bin 42, a third bin 43, a rotation shaft 44, an end alignment plane 45, an inclined beam 46 and an inclined lifting cylinder 47, the rotation shaft 44 connects the inclined beam 46 and the frame 1, the upper and lower ends of the inclined lifting cylinder 47 are connected with the frame 1 and the inclined beam 46 in a hinged manner, the inclined lifting cylinder 47 pushes the inclined beam 46 to rotate with the rotation shaft 44 as a rotation center, the first bin 42, the second bin 42 and the third bin 43 are on the same horizontal plane, the end alignment plane 45 is vertically fixed on the right side of the third bin 43 and is on the same plane with the first bin 42, the second bin 42 and the third bin 43; after the inclined lifting cylinder 47 pushes the inclined beam 46 to rotate around the rotating shaft 44, one end of the bamboo strip is contacted with the end alignment plane 45 through the inclination of the inclined beam 46, and one end of the bamboo strip is enabled to fall on the end alignment plane 45 through inclined shaking, so that the end face of the bamboo strip is leveled, the uneven end face caused by the intersection of the bamboo strip is reduced, and the subsequent cutting process is facilitated.
In this embodiment, the mechanical finger 31 captures the bamboo strips by photographing, identifying and transmitting the data coordinates through a vision system carried by the bamboo strip cutting machine; the vision system assists, so that the accuracy of grabbing the target when the grabbing mechanism 3 works is improved, the follow-up cutting work can be guaranteed, and the working efficiency of the whole machine is improved; the mechanical unstacking tool avoids the danger brought by manual operation.
In this embodiment, the bamboo strip storage device 62 includes a conveying plane 61, a conveying belt 621, a material placing and collecting bin 622 and a collecting strap 623, the conveying belt 621 is on the conveying plane 61, the collecting strap 623 passes through one end of a roller 624 to be connected with the conveying plane 61, the other end is hung with a weight 625, the material placing and collecting bin 622 is arranged on two sides of the conveying structure 6 in a semicircular arc structure, and bamboo strips in the collecting strap 623 are piled up and fall into the material placing and collecting bin 622; the conveyer belt 621 ensures that the bamboo strips are continuously conveyed, and the weight 625 hung at one end of the collecting strap 623 has a certain buffering function when the bamboo strips fall into the material placing and collecting bin 622, so that the collecting strap 623 is kept in a straightened state and does not deviate, and the regularity is improved.
In this embodiment, the static clamp 54 and the claw 74 in the static clamp assembly 72 compress the bamboo strips, the static clamp assembly 72 is lifted while the feeding clamp 53 in the feeding clamp assembly 71 releases the bamboo strips, when the feeding clamp assembly 71 retreats to a predetermined coordinate, the feeding clamp 53 and the claw 74 compress the bamboo strips while the static clamp 54 descends, the static clamp 54 releases while the feeding clamp 53 lifts, the feeding clamp assembly 71 pulls the bamboo strips to feed forward, after feeding in place, the static clamp 54 clamps, the clamping while the feeding clamp 53 descends, the machine head 57 cuts forward, and feeds in place, the machine head 57 retreats, the static clamp 54 releases, and the discharging clamp assembly 73 clamps the cut bamboo strips to discharge; the static clamp 54 can move up and down along the longitudinal direction, the feeding clamp 53 and the discharging clamp 55 can move along the rail 52 along the transverse direction and the longitudinal direction, and the linkage relationship among the static clamp 54, the feeding clamp 53 and the discharging clamp 55 is matched with the grabbing mechanism 5, so that the machine head 57 is uninterrupted when cutting operation is performed, and the integral fluency of feeding, cutting and discharging work is ensured; the linkage cooperation among the static clamp assembly 72, the feeding clamp assembly 71 and the discharging clamp assembly 73 ensures the stability and the uninterrupted performance in processing the bamboo strips, and improves the working efficiency of the whole machine.
In this embodiment, the bamboo strip storage device 62 includes a conveying plane 61, a conveying belt 621, a material placing and collecting bin 622, a driving motor 626 and a collecting strap 623, the conveying belt 621 is on the conveying plane 61, one end of the collecting strap 623 passing through the surface of the roller 624 is connected with the conveying plane 61, the other end is hung with a weight 625, the roller 624 is controlled by the driving motor 626, the material placing and collecting bin 622 is arranged on two sides of the conveying structure 6 in a semicircular arc structure, and bamboo strips in the collecting strap 623 are piled and fall into the material placing and collecting bin 622; the conveying mechanism 6 can store the cut bamboo strips, and the working procedures of manual arrangement are reduced.
In this embodiment, the cutting method of the full-automatic bamboo strip cutting machine comprises the following steps:
(1) Raw material pickup: shooting the bamboo strips in the raw material placing area through a vision system arranged on a bamboo strip cutting machine, identifying the transverse and vertical directions of the bamboo strips and the coordinate positions of each bundle of bamboo strips, grabbing the placed bamboo strips according to instructions after identification, moving the grabbing mechanism to the upper part of the bamboo strips, enabling the mechanical fingers to move downwards along the telescopic rods, clamping the bamboo strips by the mechanical fingers, and lifting the bamboo strips to reset along the telescopic rods;
(2) Leveling raw materials: the movable module drives the whole grabbing mechanism to transversely move to the upper part of the leveling mechanism along the guide rail, the grabbing mechanism moves downwards, bamboo strips are placed in a placing groove formed by a first storage bin, a second storage bin and a third storage bin, at the moment, the unstacking sliding block drives the cutting edge to advance to unstack, the mechanical fingers are reset after reaching the position, the mechanical fingers are relaxed and reset upwards along the telescopic rod, the inclined lifting cylinder acts to push the inclined beam to rotate around the rotating shaft, one end of the inclined beam is lifted, the bamboo strips in the first storage bin, the second storage bin and the third storage bin are close to one end of the lower position of the inclined beam, one ends of the bamboo strips are propped against an end alignment plane, the bamboo strips are leveled through shaking, and then the inclined beam is inclined Liang Fuwei;
(3) Cutting raw materials: the mechanical fingers grab bamboo strips downwards, the moving module drives the grabbing mechanism to move transversely to reach the position above the cutting mechanism after the bamboo strips are lifted, the mechanical fingers move downwards, the bamboo strips are placed in the placement bin, the grabbing mechanism is reset integrally to grab the next stack of bamboo strips continuously, the feeding clamp assembly is retracted to a preset coordinate along the track through the moving module, the feeding clamp is enabled to press the bamboo strips downwards between the feeding clamp and the claw hook under the driving action of the pressing claw, the feeding clamp assembly pulls the bamboo strips to feed forwards, the discharging clamp assembly is synchronously close to the static clamp assembly, the static clamp of the static clamp assembly falls after the feeding is in place, the discharging clamp of the discharging clamp assembly is downwards close to the bamboo strips, the claw clamps clamp the bamboo strips under the action of the pressure pump, the static clamp and the claw hook clamp the bamboo strips simultaneously move forwards along the sliding rail, the saw blade feeds and cuts the bamboo strips in the static clamp, and the static clamp is released after the machine head is fed in place;
(4) Discharging raw materials: the claw clamps of the discharging clamp the cut bamboo strips, the discharging clamp assembly is driven to move to the upper part of the conveying mechanism through the moving module, the telescopic rod II drives the discharging clamp to downwards, and when the set distance is reached, the claw clamps of the discharging clamp are loosened, so that the bamboo strips fall to the conveying plane;
(5) Collecting raw materials: the conveying plane's conveyer belt drives the bamboo strip to the bamboo strip storage device motion of both sides, and the bamboo strip conveys to conveying plane edge contact collection bandage and falls into its material of putting and collect the storehouse, and bamboo strip quantity grow, collects the bandage and passes through driving motor control increase length on the roller bearing surface, collects the bandage and connects the weight to give the bamboo strip whereabouts in-process certain buffering and keep collecting the bandage and do not take place the skew, pile up the bamboo strip that will cut in putting the material and collect the storehouse at last.
When the full-automatic bamboo strip cutting machine operates, the bamboo strips in the raw material placement area are photographed through a vision system arranged on the bamboo strip cutting machine, the transverse and vertical directions of the bamboo strips and the coordinate positions of each bundle of bamboo strips are recognized, after recognition, the gripping mechanism 3 grips the placed bamboo strips according to instructions, the gripping mechanism 3 moves to the upper part of the bamboo strips, the mechanical fingers 31 move downwards along the telescopic rods 21, the mechanical fingers 31 clamp the bamboo strips, the bamboo strips are lifted to reset along the telescopic rods 21, the moving module 2 drives the whole gripping mechanism 1 to move transversely along the guide rails 11 to be placed above the leveling mechanism 4, the gripping mechanism 3 moves downwards, the bamboo strips are placed in a placement groove formed by the first storage bin 41, the second storage bin 42 and the third storage bin 43, the unstacking slide block 32 drives the cutting edge 33 to advance for unstacking, the mechanical fingers 31 are relaxed after reaching the positions, and reset upwards along the telescopic rods 21, the inclined lifting cylinder 47 acts to push the inclined beam 46, so that the inclined beam rotates around the rotating shaft 44, one end of the inclined beam 46 is lifted, bamboo strips in the first bin 41, the second bin 42 and the third bin 43 are close to one end of the lower position of the inclined beam 46, one ends of the bamboo strips are all propped against the end alignment plane 45, the bamboo strips are leveled through shaking, then the inclined beam 46 is reset, the mechanical fingers 31 grab the bamboo strips downwards, after the bamboo strips are lifted, the moving module 2 drives the grabbing mechanism 3 to continue to transversely move to reach the position above the cutting mechanism 5, the mechanical fingers 31 move downwards, the bamboo strips are placed in the placing bin 51, the grabbing mechanism 3 is integrally reset to continuously grab the next stack of bamboo strips, the feeding clamp assembly 71 is driven by the moving module 58 to retreat to a preset coordinate along the track 52, the pressing claw driving 59 acts to enable the feeding clamp 53 to downwards press the bamboo strips with the claw 74, the feeding clamp assembly 71 pulls the bamboo strips to feed forwards, after the bamboo strips are fed into the material placing and conveying device, the static clamp 54 falls down, the static clamp 54 clamps and simultaneously loosens between the feeding clamp 53 and the claw hooks 74 of the feeding clamp assembly 71, the feeding clamp 53 loosens and simultaneously the feeding clamp assembly lifts upwards, the machine head 57 moves forwards, the saw blade 56 feeds and cuts the bamboo strips in the static clamp 54, the machine head 57 returns after being fed into place, the static clamp 54 loosens, the claw clamps 50 of the discharging clamp assembly 73 clamp the cut bamboo strips, the moving module 58 drives the moving and conveying mechanism 6 to move above the conveying plane 61, the telescopic rod 22 drives the discharging clamp 55 downwards, when the set distance is reached, the claw clamps 50 of the discharging clamp assembly 73 loosen, the bamboo strips fall onto the conveying plane 61, the conveying belt 621 of the conveying plane 61 drives the bamboo strips to move towards the bamboo strip containing device 62, the bamboo strips are conveyed to the edge of the conveying plane 61, the collecting binding strips 623 fall into the conveying plane, the collecting binding strips 623 are increased in quantity, the collecting binding strips 623 are connected with the weight 625 through the rollers 624 to give a certain buffer in the falling process of the bamboo strips, and finally the cut bamboo strips are stacked in the material placing and collecting bin 622.
In addition, it should be noted that the specific embodiments described in the present specification may vary from part to part, from name to name, etc., and the above description in the present specification is merely illustrative of the structure of the present invention. All equivalent or simple changes of the structure, characteristics and principle according to the inventive concept are included in the protection scope of the present patent. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions in a similar manner without departing from the scope of the invention as defined in the accompanying claims.

Claims (7)

1. The utility model provides a full-automatic bamboo strip cutting machine, includes support body (1), removal module (2), snatchs mechanism (3), leveling mechanism (4), cutting mechanism (5) and conveying mechanism (6), move module (2) both sides and support body (1) top both sides guide rail (11) and match and remove module (2) along guide rail (11), snatch mechanism (3) and connect on removing module (2) through telescopic link (21), leveling mechanism (4) are located the middle part of support body (1), remove module (2) and drive snatch mechanism (3) and remove to leveling mechanism (4) top, cutting mechanism (5) are installed on support body (1), conveying mechanism (6) cooperate with cutting mechanism (5), and the bamboo strip that cutting mechanism (5) cut is accomplished is placed on conveying mechanism (6); the cutting mechanism (5) comprises two placing bins (51), a track (52), a pressing claw assembly (7), a saw blade (56) and a machine head (57), wherein the two placing bins (51) are fixed on the cutting mechanism (5), the track (52) is fixed on a frame body (1) below the cutting mechanism (5), the pressing claw assembly (7) comprises a feeding clamp assembly (71), a static clamp assembly (72) and a discharging clamp assembly (73), the feeding clamp assembly (71) consists of a feeding clamp (53), a pressing claw driving (59), a claw hook (74) and a claw hook driving (75), the static clamp assembly (71) consists of a static clamp (54), a pressing claw driving (59), the claw hook (74) and the claw hook driving (75), the discharging clamp assembly consists of a discharging clamp (55), a telescopic rod II (22), a pressure pump (8) and a claw clamp (50), the feeding clamp assembly (71) and the discharging clamp assembly (73) are respectively arranged on the feeding clamp assembly (53), the pressing claw driving (59), the claw hook driving (74) and the claw hook driving (75) and the discharging clamp assembly (73) are respectively arranged on the track (52) through a moving module (58) and the feeding clamp assembly (52) along the track (52), the machine head (57) is arranged on the frame body (1) below the cutting mechanism (5) through a sliding rail (571) and is controlled by a motor to reciprocate along the sliding rail (571), the installation direction of the sliding rail (571) is the same as the axis direction of the static clamp (54), and the saw blade (56) is arranged on the machine head (57).
2. The fully automatic bamboo strip cutting machine of claim 1, wherein: the grabbing mechanism (3) is driven to move up and down integrally by extending of the telescopic rod (21), the grabbing mechanism (3) comprises two kneaded mechanical fingers (31), an unstacking sliding block (32) which moves outwards is arranged on the outer side of each mechanical finger (31), and a curved cutting edge (33) is arranged below each unstacking sliding block (32).
3. The fully automatic bamboo strip cutting machine of claim 1, wherein: leveling mechanism (4) are including feed bin one (41), feed bin two (42), feed bin three (43), axis of rotation (44), end the neat plane (45), slope roof beam (46) and slope lift cylinder (47), tilting roof beam (46) and support body (1) are connected to axis of rotation (44), both ends adopt articulated mode connection support body (1) and tilting roof beam (46) about slope lift cylinder (47), and tilting lift cylinder (47) promote tilting roof beam (46) and rotate with axis of rotation (44) as the center of rotation, feed bin one (42), feed bin two (42), feed bin three (43) are in same horizontal plane, end the vertical right side at feed bin three (43) of neat plane (45), and be in the coplanar with feed bin one (42), feed bin two (42) and feed bin three (43).
4. The fully automatic bamboo strip cutting machine of claim 1, wherein: the feeding clamp (53) on the feeding clamp assembly (71) and the static clamp (54) on the static clamp assembly (72) are respectively connected to the feeding clamp assembly (71) and the static clamp assembly (72) through pressing jaw drives (59) which are respectively connected to control up-and-down movement, the jaw hook drive (75) on the feeding clamp assembly (71) drives the jaw hook (74), the feeding clamp (53) and the pressing jaw drives (59) to integrally move up-and-down, the jaw hook drive (75) on the static clamp assembly (72) acts to drive the jaw hook (74), the static clamp (54) and the pressing jaw drives (59) to integrally move up-and-down, the moving module (58) in the discharging clamp assembly (73) is provided with a telescopic rod II (22) to drive the discharging clamp (55) and the jaw clamp (50) to vertically move, and the pressure pump (8) controls clamping and loosening of the jaw clamp (50).
5. The fully automatic bamboo strip cutting machine of claim 1, wherein: the feeding clamp (53) moves to a conveying plane (61) of the conveying mechanism (6), the conveying plane (61) is positioned on the upper surface of the conveying mechanism (6), and the conveying mechanism (6) is provided with a bamboo strip containing device (62).
6. The fully automatic bamboo strip cutting machine of claim 5, wherein: the bamboo strip storage device (62) comprises a conveying plane (61), a conveying belt (621), a material placing and collecting bin (622), a driving motor (626) and a collecting binding belt (623), wherein the conveying belt (621) is arranged on the conveying plane (61), the collecting binding belt (623) penetrates through one end of the surface of a rolling shaft (624) to be connected with the conveying plane (61), a weight (625) is hung at the other end of the conveying belt, the rolling shaft (624) is controlled by the driving motor (626), the material placing and collecting bin (622) is arranged on two sides of a conveying structure (6) in a semicircular arc structure, and bamboo strips in the collecting binding belt (623) are stacked and fall into the material placing and collecting bin (622).
7. A cutting method of a fully automatic bamboo strip cutting machine according to any one of claims 1 to 6, characterized in that: the cutting method comprises the following steps:
(1) Raw material pickup: shooting the bamboo strips in the raw material placing area through a vision system arranged on a bamboo strip cutting machine, identifying the transverse and vertical directions of the bamboo strips and the coordinate positions of each bundle of bamboo strips, grabbing the bamboo strips placed according to instructions after identification, moving the grabbing mechanism (3) to the upper part of the bamboo strips, enabling the mechanical fingers (31) to move downwards along the telescopic rods (21), enabling the mechanical fingers (31) to clamp the bamboo strips, and lifting the bamboo strips to reset along the telescopic rods (21);
(2) Leveling raw materials: the movable module (2) drives the whole grabbing mechanism (1) to transversely move to the upper part of the leveling mechanism (4) along the guide rail (11), the grabbing mechanism (3) moves downwards, bamboo strips are placed in a placing groove formed by a first storage bin (41), a second storage bin (42) and a third storage bin (43), at the moment, the unstacking sliding block (32) drives the cutting edge (33) to advance to unstacke, the mechanical fingers (31) are loosened and reset upwards along the telescopic rod (21), the inclined lifting cylinder (47) acts to push the inclined beam (46) so that the inclined beam rotates around the rotating shaft (44), one end of the inclined beam (46) is lifted, bamboo strips in the first storage bin (41), the second storage bin (42) and the third storage bin (43) are close to one end of the inclined beam (46), one end of each bamboo strip is propped against the end alignment plane (45), the bamboo strips are leveled by shaking, and then the inclined beam (46) is reset;
(3) Cutting raw materials: the mechanical fingers (31) grab bamboo strips downwards, the moving module (2) drives the grabbing mechanism (3) to move transversely to reach the position above the cutting mechanism (5), the mechanical fingers (31) move downwards to place the bamboo strips in the placement bin (51), the grabbing mechanism (3) is reset integrally to grab the next stack of bamboo strips continuously, the feeding clamp assembly (71) moves backwards to a preset coordinate along the track (52) through the moving module (58), the pressing claw driving (59) acts to enable the feeding clamp (53) to press the bamboo strips downwards between the feeding clamp (53) and the claw hook (74), the feeding clamp assembly (71) pulls the bamboo strips to feed forwards, the discharging clamp assembly (73) moves towards the static clamp assembly (72) synchronously, the discharging clamp (55) of the discharging clamp assembly (73) moves downwards to be close to the bamboo strips, the pressing pump (8) acts to enable the claw (50) to clamp the bamboo strips, the static clamp (54) and the claw hook (74) clamp the bamboo strips along the track (52) simultaneously, and then the bamboo strips are fed forwards along the cutting clamp (57) to move backwards;
(4) Discharging raw materials: the claw clamps (50) of the discharging clamp (55) clamp the cut bamboo strips, the discharging clamp assembly (73) is driven to move to the position above the conveying mechanism (6) through the moving module (58), the telescopic rod II (22) drives the discharging clamp (55) to downwards, and when the set distance is reached, the claw clamps (50) of the discharging clamp (55) are loosened, so that the bamboo strips fall to the conveying plane (61);
(5) Collecting raw materials: the conveying belt (621) of the conveying plane (61) drives the bamboo strips to move towards the bamboo strip containing devices (62) on two sides, the bamboo strips are conveyed to the edge of the conveying plane (61) to contact with the collecting binding strips (623) and fall into the material containing collecting bin (622), the quantity of the bamboo strips is increased, the collecting binding strips (623) are controlled to be increased in length on the surface of the roller (624) through the driving motor (626), the collecting binding strips (623) are connected with weights (625) to give a certain buffer to the falling process of the bamboo strips and keep the collecting binding strips (623) from shifting, and finally the cut bamboo strips are piled in the material containing collecting bin (622).
CN202311320010.9A 2023-10-12 2023-10-12 Full-automatic bamboo strip cutting machine and cutting method thereof Pending CN117140662A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311320010.9A CN117140662A (en) 2023-10-12 2023-10-12 Full-automatic bamboo strip cutting machine and cutting method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311320010.9A CN117140662A (en) 2023-10-12 2023-10-12 Full-automatic bamboo strip cutting machine and cutting method thereof

Publications (1)

Publication Number Publication Date
CN117140662A true CN117140662A (en) 2023-12-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311320010.9A Pending CN117140662A (en) 2023-10-12 2023-10-12 Full-automatic bamboo strip cutting machine and cutting method thereof

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Country Link
CN (1) CN117140662A (en)

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