CN117140295A - Novel sander - Google Patents

Abstract

The application provides a novel sander, and relates to the field of sanders. The novel sander comprises a shell, wherein the shell is provided with an inlet and an outlet, and a feeding module, a sanding module, a filtering module and a cleaning module are arranged inside the shell; two ends of the feeding module are respectively connected with an inlet and an outlet; the sanding module comprises a first direction sanding component and a second direction sanding component; the filtering module comprises an active filtering component and a passive filtering component; the cleaning module comprises a collecting tray and a dust falling component; according to the application, by arranging the first-direction sanding component and the second-direction sanding component, the sanding machine can process a wood plane and a special-shaped surface, sand leakage can be prevented, the sand leakage phenomenon existing in the prior art is solved, and the wood polishing machine is also provided with the filtering module and the cleaning module, so that wood dust generated by sanded wood can be filtered and cleaned, the sanded wood of the sanding machine is clean and tidy, and the working environment inside the sanding machine can be effectively maintained.

Description

Novel sander

Technical Field

The application relates to the technical field of sanding machines, in particular to a novel sanding machine.

Background

As the name suggests, the sander is mechanical equipment used for finishing sanding work, and relates to a wide variety of industries. Sanding and polishing are synonymous words, and refer to a method for enabling materials and objects which are uneven and uneven in thickness and do not meet technological requirements to be smoother and uniform in thickness through physical removal modes of abrasive cloth, grinding wheels, sand paper, scouring pad, non-woven fabric polishing wheels and the like, and the process reaches the standard, and is applied to various veneering process production, standard structural member manufacturing, toy artwork industry, decoration and furniture industry, floor wallboard building material industry and the like.

At present, three sanding modes of manual sanding, special-shaped sanding machine sanding and wide-band sanding machine sanding are mainly adopted in wood processing, and although the wood processing sanding can be finished, the defects exist. The wide-band sander has high precision, but only can sand the wood plane, while the special-shaped sander can sand the special-shaped surface and corners, but the contact surface between the special-shaped sander and a workpiece is arc, the processed surface is wavy, and the processing quality is poor; in addition, the two sanding modes have the phenomenon of sand leakage, and the manual sanding mode has low efficiency and large pollution.

Therefore, there is a need to develop a novel sander that can process both a wood plane and a profiled surface and can prevent sand leakage.

Disclosure of Invention

The application aims to provide a novel sander which can process wood planes and special-shaped surfaces and can prevent sand leakage.

The application is realized in the following way:

the application provides a novel sander, which comprises a shell, wherein the shell is provided with an inlet and an outlet, and a feeding module, a sanding module, a filtering module and a cleaning module are arranged in the shell; two ends of the feeding module are respectively connected with the inlet and the outlet; the sanding module comprises a first-direction sanding component and a second-direction sanding component, the feeding direction of the first-direction sanding component is parallel to the feeding direction of the feeding module, the feeding direction of the second-direction sanding component is perpendicular to the feeding direction of the feeding module, and the first-direction sanding component and the second-direction sanding component are displaced through a moving mechanism; the filter module comprises an active filter assembly and a passive filter assembly, the active filter assembly is arranged between the sanding module and the outlet, and the passive filter assembly is arranged at the outlet; the cleaning module comprises a collecting tray and a dust falling assembly, the collecting tray is arranged below the sanding module and the filtering module, and the dust falling assembly is arranged on the inner wall of the shell.

Further, in the present application, the feeding module is a belt conveyor or a roller conveyor, and the feeding module is laid from the inlet to the outlet.

Further, in the present application, the first direction sanding assembly includes a sand table machine and a fixing frame, a plurality of sand table machines are arranged on the fixing frame at equal intervals, the second direction sanding assembly includes a sand table machine, and at least one sand table machine is arranged.

Further, in the application, two fixing frames are symmetrically arranged, and the two fixing frames respectively correspond to two sides of the wood.

Further, in the present application, hydraulic rods are provided between the first-direction sanding assembly and the second-direction sanding assembly and the moving mechanism, and the hydraulic rods are used for adjusting the heights of the first-direction sanding assembly and the second-direction sanding assembly.

Further, in the present application, the active filtering assembly includes a filtering drum, a rotating shaft and a motor, wherein the rotating shaft is disposed above the feeding module, one end of the rotating shaft is connected to the driving end of the motor, and the other end of the rotating shaft is connected to the filtering drum.

Further, in the present application, the filter bowl includes a body and bristles fixed to an outer side of the body.

Further, in the present application, the passive filter assembly includes a fixing member fixed to the outlet and a filter brush provided to the fixing member.

Further, in the application, the dust falling component comprises a water pipe and a plurality of spray heads, wherein the spray heads are arranged on the water pipe at equal intervals, and the water pipe is fixed on the inner wall of the shell.

Compared with the prior art, the application has at least the following advantages or beneficial effects:

according to the application, by arranging the first-direction sanding component and the second-direction sanding component, the sanding machine can process a wood plane and a special-shaped surface, sand leakage can be prevented, the sand leakage phenomenon existing in the prior art is solved, and the wood polishing machine is also provided with the filtering module and the cleaning module, so that wood dust generated by sanded wood can be filtered and cleaned, the sanded wood is clean and tidy, secondary cleaning is not needed, the working environment in the sanding machine can be effectively maintained, the manual cleaning times are reduced, and the working efficiency is improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following description will briefly explain the drawings needed in the embodiments, it being understood that the following drawings illustrate only some embodiments of the application and are therefore not to be considered limiting of its scope, since other related drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of the external structure of the present application;

FIG. 2 is a schematic view of the internal structure of the present application;

fig. 3 is a schematic structural view of the first direction sanding assembly.

Icon: 1. a housing; 2. an inlet; 3. an outlet; 4. a feed module; 5. a moving mechanism; 6. a sand tray machine; 7. a fixing frame; 8. a belt sander; 9. wood; 10. a hydraulic rod; 11. a filter drum; 12. a rotating shaft; 13. a motor; 14. a fixing member; 15. a filtering brush; 16. a water pipe; 17. a spray head; 18. and (5) collecting the tray.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.

Example 1

The embodiment provides a novel sander, as shown in fig. 1 and 2, which comprises a shell 1, wherein the shell 1 is provided with an inlet 2 and an outlet 3, wood 9 needing sanding can enter the shell 1 through the inlet 2 for sanding, then the wood 9 leaves the shell 1 from the outlet 3, and a feeding module 4, a sanding module, a filtering module and a cleaning module are arranged inside the shell 1; two ends of the feeding module 4 are respectively connected with the inlet 2 and the outlet 3, and the feeding module 4 is used for inputting and outputting wood 9 into the interior of the shell 1; the sanding module comprises a first-direction sanding component and a second-direction sanding component, the feeding direction of the first-direction sanding component is parallel to the feeding direction of the feeding module 4, the feeding direction of the second-direction sanding component is perpendicular to the feeding direction of the feeding module 4, the first-direction sanding component and the second-direction sanding component are displaced through the moving mechanism 5, the sanding module is used for sanding wood 9, the first-direction sanding component and the second-direction sanding component sand different positions and different directions of the wood 9 respectively, the sanding area of the wood 9 can be increased by multiple sanding modes, the distance between the sanding module and the wood 9 can be adjusted by the displacement mechanism, and the phenomenon of sand leakage can be reduced; the filter module comprises an active filter component and a passive filter component, the active filter component is arranged between the sanding module and the outlet 3, the passive filter component is arranged at the outlet 3, the filter module is used for cleaning scraps generated when the wood 9 is sanded, so that the scraps can not be conveyed to the outside of the shell along with the wood 9 to cause pollution, the active filter component can actively clean the sanded wood 9, the passive filter component cleans the wood 9 when the wood 9 is conveyed, and the specific structure of the active filter component and the passive filter component is described in detail in the following embodiments; the clearance module includes collection dish 18 and dust fall subassembly, collection dish 18 sets up in the below of sanding module and filtration module, dust fall subassembly sets up in the inner wall of casing 1, the clearance module is used for collecting the timber 9 piece of filtration module clearance, be convenient for carry out centralized processing in the later stage, collection dish 18 is used for collecting timber 9 piece, the mouth is put to the collection dish 18 has been seted up to correspondence on the casing 1, and still be provided with the observation window on the casing 1, the user can observe collection dish 18 through the observation window, after collection dish 18 collects full, the user accessible is got and is put the mouth and clear up collection dish 18, dust fall subassembly is used for descending the processing to lighter piece, prevent that it from floating and leading to pollution or producing the harm to mechanical equipment in the atmosphere.

Further, the feeding module 4 is a belt conveyor or a roller conveyor, and the feeding module 4 is laid from the inlet 2 to the outlet 3. The belt conveyer is one kind of friction driven material conveying machine, and consists of mainly frame, conveyer belt, carrier roller, tensioner, transmission, etc. The material conveying process can be formed between an initial feeding point and a final discharging point on a certain conveying line. The roller conveyor is also called a roller conveyor, can convey materials with large weight of single piece or bear large impact load, is easy to connect and filter among roller lines, can form a complex logistics conveying system by using a plurality of roller lines and other conveyors or special machines, and can complete various process requirements.

In the above embodiment, the feeding module 4 generally uses a roller conveyor, and gaps exist between rollers of the roller conveyor, so that the chips of the wood 9 after sanding can fall into the collecting tray 18, and collection is facilitated.

Further, in the present embodiment, the moving mechanism 5 is used for adjusting the positions of the first-direction sanding assembly and the second-direction sanding assembly above the wood 9, so that it can sand the wood 9 with different specifications, and the sanding accuracy is ensured. The moving mechanism 5 can also control the feeding speed of the sanding component in the first direction and the sanding component in the second direction, and the conveying speed of the batch module, so that the sanding precision and the sanding efficiency are comprehensively considered. The feed speed can be set to 10-14m/min and the transport speed can be set to 10-14m/min.

In the above embodiment, the moving mechanism 5 may alternatively reciprocate in a chain transmission manner.

Example 2

The present embodiment provides a novel sander, as shown in fig. 2 or 3, which is substantially the same as embodiment 1, and the main difference between the two is that: the first direction sanding assembly comprises a sand disc machine 6 and a fixing frame 7, a plurality of sand disc machines 6 are arranged on the fixing frame 7 at equal intervals, the second direction sanding assembly comprises a sand belt machine 8, and at least one sand belt machine 8 is arranged. The feeding direction of the first direction sanding component is parallel to the feeding direction of the feeding module 4, the feeding direction of the second direction sanding component is perpendicular to the feeding direction of the feeding module 4, the first direction sanding component and the second direction sanding component sand different positions and different directions of the wood 9 respectively, sanding areas of the wood 9 can be improved by various sanding modes, and the distance between the sanding module and the wood 9 can be adjusted by the displacement mechanism, so that sand leakage can be reduced.

In the embodiment, the sand table machine 6 uses a grinding wheel for sanding, and has the advantages that special-shaped sanding can be performed, and the sand table machine can be manufactured into a roller form when used in an automatic sanding machine; the belt sander 8 mainly uses belt sanding, and has the advantages of good heat dissipation, high sanding efficiency, wide application, suitability for sanding a plane and a relatively regular object, and suitability for sanding a plane of wood 9.

In the above embodiment, as shown in fig. 3, two fixing frames 7 are symmetrically arranged, and the two fixing frames 7 respectively correspond to two sides of the wood 9. When the corners of the wood 9 are sanded, the sand disc machine 6 is adopted for sanding, the fixing frame 7 is symmetrically arranged, and the sand disc machine 6 is symmetrically arranged, so that synchronous sanding can be carried out on two sides of the wood 9, and the sanding quality is ensured.

Further, in the present embodiment, a hydraulic rod 10 is disposed between the first direction sanding component and the second direction sanding component and the moving mechanism 5, and the hydraulic rod 10 is used for adjusting the heights of the first direction sanding component and the second direction sanding component. According to the difference of timber 9 height, use hydraulic stem 10 can be to the height of sanding subassembly adjust, make it sand the timber 9 more accurately.

Example 3

The present embodiment provides a novel sander, as shown in fig. 2, which is substantially the same as embodiment 1 or embodiment 2, and the main difference between the two is that: the initiative filter component comprises a filter rotary drum 11, a rotary shaft 12 and a motor 13, wherein the rotary shaft 12 is arranged above the feeding module 4, one end of the rotary shaft 12 is connected with the driving end of the motor 13, and the other end of the rotary shaft 12 is connected with the filter rotary drum 11. The active filter assembly can actively clean the sanded wood 9, and the motor 13 is used for driving the rotating shaft 12 and further driving the filter drum 11 to rotationally clean the surface of the wood 9.

Specifically, the filter bowl 11 includes a bowl body and bristles fixed to the outside of the bowl body. When the filter drum 11 is in operation, the drum body rotates so that the bristles thereon actively brush away the existing chips on the surface of the wood 9.

Further, the passive filter assembly includes a fixing member 14 and a filter brush 15, the fixing member 14 is fixed to the outlet 3, and the filter brush 15 is provided to the fixing member 14. The passive filter assembly utilizes the displacement of the wood 9 during transport to passively clean out wood chips, and when the wood 9 passes through the outlet 3, the filter brush 15 brushes across the surface of the wood 9, thereby trapping the remaining wood chips.

Example 4

This embodiment provides a novel sander, as shown in fig. 2, which is basically the same as any one of embodiments 1 to 3, and the main difference between the two is that: the dust fall component comprises a water pipe 16 and a plurality of spray heads 17, the spray heads 17 are arranged on the water pipe 16 at equal intervals, and the water pipe 16 is fixed on the inner wall of the shell 1. The dust settling assembly is used for carrying out landing treatment on lighter scraps so as to prevent the lighter scraps from floating in the atmosphere to cause pollution or damage to mechanical equipment. When the dust collector is used, the water pipe 16 conveys water to the spray head 17, the spray head 17 sprays the water in an atomizing mode, so that light wood dust drops into the collecting tray 18 after being wetted, and subsequent cleaning is facilitated.

In summary, the embodiments of the present application provide a novel sander, which has at least the following advantages or beneficial effects:

according to the application, by arranging the first-direction sanding component and the second-direction sanding component, the sanding machine can process the plane and the special-shaped surface of the wood 9 and can prevent sand leakage, the sand leakage phenomenon existing in the prior art is solved, and the wood polishing machine is also provided with the filtering module and the cleaning module, so that wood dust generated by the sanded wood 9 can be filtered and cleaned, the sanded wood 9 of the sanding machine is clean and tidy, secondary cleaning is not needed, the working environment in the sanding machine can be effectively maintained, the manual cleaning times are reduced, and the working efficiency is improved.

The above is only a preferred embodiment of the present application, and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (9)

1. The novel sander comprises a shell, wherein the shell is provided with an inlet and an outlet, and is characterized in that a feeding module, a sanding module, a filtering module and a cleaning module are arranged inside the shell;

two ends of the feeding module are respectively connected with the inlet and the outlet;

the sanding module comprises a first-direction sanding component and a second-direction sanding component, the feeding direction of the first-direction sanding component is parallel to the feeding direction of the feeding module, the feeding direction of the second-direction sanding component is perpendicular to the feeding direction of the feeding module, and the first-direction sanding component and the second-direction sanding component are connected with a moving mechanism;

the filter module comprises an active filter assembly and a passive filter assembly, the active filter assembly is arranged between the sanding module and the outlet, and the passive filter assembly is arranged at the outlet;

the cleaning module comprises a collecting tray and a dust falling assembly, the collecting tray is arranged below the sanding module and the filtering module, and the dust falling assembly is arranged on the inner wall of the shell.

2. The novel sander of claim 1, wherein the feeding module is a belt conveyor or a roller conveyor, and wherein the feeding module is laid from the inlet to the outlet.

3. The novel sanding machine according to claim 1, wherein the first direction sanding assembly comprises a plurality of sand table machines and a fixing frame, the sand table machines are arranged on the fixing frame at equal intervals, and the second direction sanding assembly comprises a sand belt machine, and at least one sand belt machine is arranged.

4. A novel sander according to claim 3, wherein two of the fixing frames are symmetrically arranged, and the two fixing frames correspond to two sides of the feeding module respectively.

5. The novel sander according to claim 1, wherein hydraulic rods are arranged between the first-direction sanding assembly and the second-direction sanding assembly and the moving mechanism, and the hydraulic rods are used for adjusting the heights of the first-direction sanding assembly and the second-direction sanding assembly.

6. The novel sander according to claim 1, wherein the active filtering assembly comprises a filtering rotary drum, a rotary shaft and a motor, the rotary shaft is arranged above the feeding module, one end of the rotary shaft is connected with the driving end of the motor, and the other end of the rotary shaft is in transmission connection with the rotation center of the filtering rotary drum.

7. The novel sander of claim 6, wherein the filter bowl comprises a barrel and bristles, wherein the bristles are secured to the outside of the barrel.

8. The novel sander of claim 1, wherein the passive filter assembly comprises a fixture and a filter brush, the fixture is secured to the outlet, and the filter brush is disposed on the fixture.

9. The novel sanding machine according to claim 1, wherein the dust settling component comprises a water pipe and a plurality of spray heads, the spray heads are arranged on the water pipe at equal intervals, and the water pipe is fixed on the inner wall of the shell.