CN117125880A - Photovoltaic glass kiln and method for discharging heterogeneous glass liquid - Google Patents

Abstract

The invention belongs to the technical field of glass kiln discharging, and discloses a photovoltaic glass kiln and a method for discharging heterogeneous glass liquid.

Description

Photovoltaic glass kiln and method for discharging heterogeneous glass liquid

Technical Field

The invention belongs to the technical field of glass kiln discharging, and particularly relates to a photovoltaic glass kiln and a method for discharging heterogeneous glass liquid.

Background

As an important constituent material of photovoltaic power generation, namely photovoltaic glass, innovation of production technology is continuously carried out, on one hand, the quality of the glass is improved, on the other hand, the unit production cost of the glass is continuously reduced, a kiln is the most important part for producing photovoltaic glass in a melting way, and is also a key inlet position for glass molding, so that not only is the variety specification, quality and sales grade of the glass directly influenced, but also the production and manufacturing cost of the glass is determined;

a glass melting furnace, which refers to a thermal equipment used for melting glass batch in glass manufacture, wherein the allocated powder and the blended clinker which are well allocated according to glass components are melted and clarified at high temperature in the furnace to form glass liquid meeting the molding requirements, and the glass melting furnace is a melting device which is necessary to the glass manufacture industry;

in the operation process of the glass kiln, partial glass liquid is poor in quality due to corrosion of refractory materials, mixing of impurities, incomplete melting of batch materials and the like, if the glass liquid cannot be discharged in time, a plurality of defects such as stones, bubbles, knots and stripes of glass products are easily caused in a forming process, the quality of products is affected, forming equipment is damaged, and huge losses are brought to factory production.

Therefore, we propose a photovoltaic glass kiln and a method for discharging heterogeneous glass liquid to solve the problems in the prior art, the glass liquid discharge amount can be controlled in a cooling area by adjusting the height and flame size of a flashboard brick, the safety of discharging operation can be improved, the stability of the discharging process can be improved, and the controllability of glass liquid discharge can be ensured.

Disclosure of Invention

The invention aims to provide a photovoltaic glass kiln and a method for discharging heterogeneous glass liquid, which are used for solving the problems that in the prior art, in the running process of the glass kiln, the quality of part of glass liquid is poor due to corrosion of refractory materials, mixing of impurities, incomplete melting of batch materials and the like, if the glass liquid cannot be discharged in time, a plurality of defects such as stones, bubbles, knots and stripes are easily caused in glass products in a forming process, the product quality is affected, the forming equipment is damaged, and huge loss is caused to factory production.

In order to achieve the above purpose, the invention adopts the following technical scheme:

the utility model provides a photovoltaic glass kiln, includes the passageway couple brick, one side fixedly connected with second filler brick of passageway couple brick, and one side sliding connection of second filler brick has first flashboard brick, one side lower extreme of first flashboard brick is provided with the nozzle brick, and is provided with the exhaust hole brick directly over the nozzle brick, one side fixedly connected with second flashboard brick of nozzle brick, the equal fixedly connected with first pond wall brick in both sides that passageway couple brick and second filler brick are adjacent, two sets of the lower extreme fixedly connected with shop floor brick of one side opposite to first pond wall brick, and one side of two sets of first pond wall bricks is provided with the heat preservation brick, one side symmetry fixedly connected with second pond wall brick of heat preservation brick, second flashboard brick sliding connection is between two sets of second pond wall bricks, the lower extreme fixedly connected with bank brick on one side of heat preservation brick, two sets of one side fixedly connected with side wall brick, and two sets of side wall bricks between the first pond wall brick, the upper surface fixedly connected with cover brick of observation mouth, one side of the second cover brick.

Preferably, the clay brick is fixedly connected to the lower surface of the pavement brick, and is arranged at the bottom of the inner cavity of the insulating brick, and the thickness of the clay brick is smaller than that of the pavement brick.

Preferably, the two adjacent sides of the first gate plate brick and the second cushion brick are respectively in sliding connection with the two groups of first pool wall bricks, the second gate plate brick is arranged right above the bank bricks, and the first pool wall bricks and the second pool wall bricks are arranged in parallel.

Preferably, a first cushion brick is arranged on the upper surface of the second cushion brick, the lower end of one side of the first cushion brick is abutted against the upper end of one side of the passage hook brick, and one side of the first flashboard brick opposite to the burner block slides on the other side of the first cushion brick.

Preferably, the lower surface of bank brick and the lower surface of observing the mouth brick are all fixedly connected with the discharge gate brick, and the discharge gate lower extreme intercommunication of discharge gate brick has the water-cooling elephant trunk, and is provided with the collection skip below of water-cooling elephant trunk delivery port.

Preferably, the cross section of the upper end of the water-cooling chute is in a conical funnel arrangement, the upper end of the water-cooling chute is communicated with a water spray pipe, and an extension line of the water spray pipe is in an intersecting arrangement with the horizontal plane.

Preferably, a glass liquid flowing channel is arranged above the paving brick and below the passage hook brick, and a discharging channel for the glass liquid flowing channel to be communicated with the discharging brick is arranged between the ridge brick and the observation hole brick.

Preferably, the first gate plate brick and the second gate plate brick are sillimanite, the burner block and the exhaust hole brick are sillimanite, a circular through hole is formed in the upper surface of the cover brick, the vertical cross section of the observation port brick is provided with a T-shaped brick, and the observation port of the observation port brick and the glass liquid flowing channel are arranged on the same plane.

Preferably, the upper surfaces of the ridge bricks and the upper surfaces of the paving bricks are arranged on the same plane, triangular lugs are integrally formed at one ends, far away from the second flashboard bricks, of the opposite sides of the two groups of second pool wall bricks, and the ridge bricks are arranged at the lower ends of the opposite sides of the two groups of second pool wall bricks.

The method for discharging heterogeneous glass liquid from the photovoltaic glass kiln comprises the following steps of:

s1, when heterogeneous glass liquid is required to be discharged, lifting a first gate plate brick and a second gate plate brick, and enabling the heterogeneous glass liquid to flow to a discharge port brick along a glass liquid flow channel;

s2, heating the heterogeneous glass liquid through a burning gun when the heterogeneous glass liquid flows to the position right below the burner block, so that the heterogeneous glass liquid falls into a collecting skip car through a water-cooling chute to be collected;

and S3, adjusting the flame size of the combustion gun in the burner block by adjusting the fuel gas amount, observing the flame combustion state from an observation port of the observation port block, and discharging combustion waste gas from an exhaust hole of the exhaust hole block.

Compared with the prior art, the photovoltaic glass kiln and the method for discharging heterogeneous glass liquid provided by the invention have the following advantages:

1. according to the design of the first flashboard brick, the second flashboard brick, the burner brick and the exhaust port brick, the flow speed of heterogeneous glass liquid is changed by adjusting the flame size of the burning gun on the burner brick, and the first flashboard brick and the second flashboard brick are adjustable up and down, so that the discharge amount can be freely regulated and controlled according to the requirements, the safety of discharge operation is improved, the stability of the discharge process is improved, and the controllability of the outflow of the glass liquid is ensured;

2. according to the design of the water-cooling chute, the discharge port bricks and the collecting skip car, the collecting skip car is convenient for recycling the glass liquid scraps after the water-cooling chute is cooled, the cost of glass production is reduced, and meanwhile, the angle of the water spraying pipe on the water-cooling chute is adjusted according to the actual use condition, so that the water flow speed is adjusted, and the cooling efficiency is adjusted;

3. according to the design of the observation port brick and the cover brick, the flame combustion state is observed through the observation port of the observation port brick, so that the gas quantity of the burning gun on the burner brick is convenient to adjust, the operation is convenient, and meanwhile, the cover brick is used for preventing external dust from falling into glass liquid in a glass liquid flowing channel, so that the addition of impurities in recycled glass scraps is avoided.

Drawings

FIG. 1 is a schematic view of the overall front cross-sectional structure of the present invention;

FIG. 2 is a schematic top view of the present invention;

fig. 3 is a schematic left-view structure of the present invention.

In the figure: 1. a passage hook brick; 2. a first backing brick; 3. a second backing brick; 4. a first gate tile; 5. an exhaust hole brick; 6. a second gate tile; 7. a burner block; 8. covering bricks; 9. observing the bricks; 10. brick of discharge port; 11. a bank brick; 12. paving bricks; 13. clay bricks; 14. a heat preservation brick; 15. a glass flow channel; 16. a first pond wall brick; 17. a second pond wall brick; 18. side wall bricks; 19. a water spray pipe; 20. a water-cooled chute; 21. and collecting the skip.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. The specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

The invention provides a photovoltaic glass kiln as shown in fig. 1-3, which comprises a passage hook brick 1, wherein one side of the passage hook brick 1 is fixedly connected with a second cushion brick 3, one side of the second cushion brick 3 is slidably connected with a first gate brick 4, one lower end of one side of the first gate brick 4 is provided with a burner brick 7, an exhaust hole brick 5 is arranged right above the burner brick 7, one side of the burner brick 7 is fixedly connected with a second gate brick 6, two sides of the passage hook brick 1 adjacent to the second cushion brick 3 are fixedly connected with first pond wall bricks 16, the lower ends of two groups of first pond wall bricks 16 are fixedly connected with paving bricks 12, one side of the two groups of first pond wall bricks 16 is provided with insulating bricks 14 opposite to one side of the paving bricks 12, one side of the insulating bricks 14 is symmetrically and fixedly connected with second pond wall bricks 17, the second gate brick 6 is slidably connected between the two groups of second pond wall bricks 17, one side of the insulating bricks 14 is fixedly connected with a bank brick 11, one side of the two groups of second pond wall bricks 17 is fixedly connected with a side wall brick 18, two groups of the side wall bricks 18 are fixedly connected with a viewing window cover brick 8, and one side of the two side wall bricks 8 are fixedly connected with a viewing window cover brick 8.

The clay brick 13 is fixedly connected to the lower surface of the paving brick 12, the clay brick 13 is arranged at the bottom of the inner cavity of the insulating brick 14, the thickness of the clay brick 13 is smaller than that of the paving brick 12, and the service life of the glass kiln is prolonged through the clay brick.

The adjacent both sides of first flashboard brick 4 and second backing brick 3 respectively with two sets of first pond wall bricks 16 sliding connection, second flashboard brick 6 sets up directly over the bank brick 11, first pond wall brick 16 is parallel arrangement with second pond wall brick 17, and first flashboard brick 4 changes the slip with first pond wall, is convenient for hang to adjust the clearance between first flashboard brick 4 and the pavement brick 12, thereby control the outflow of glass liquid, the burning torch on the burner block 7 of being convenient for heats glass liquid.

The upper surface of second backing brick 3 is provided with first backing brick 2, and the upper end on one side of passageway couple brick 1 is contradicted to the lower extreme of one side of first backing brick 2, and first flashboard brick 4 slides at the opposite side of first backing brick 2 with burner block 7 opposite side, has improved the stability when first flashboard brick 4 goes up and down through first backing brick 2, and is spacing to first flashboard brick 4, increases the life of kiln.

The lower surface of bank brick 11 and the lower surface of observing port brick 9 all fixedly connected with discharge gate brick 10, and the discharge gate lower extreme intercommunication of discharge gate brick 10 has water-cooling elephant trunk 20, and the below of water-cooling elephant trunk 20 delivery port is provided with collects skip 21, the exit end of discharge gate brick 10 is provided with the bulge loop, thereby the lower extreme of water-cooling elephant trunk 20 and discharge gate brick 10 of being convenient for is fixed, and the glass liquid passes through discharge gate brick 10 and gets into in the water-cooling elephant trunk 20 through spray pipe 19 cooling solidification, has improved the collection efficiency to glass piece through collecting skip 21.

The cross-section toper funnel setting of personally submitting of upper end of water-cooling elephant trunk 20, and water-cooling elephant trunk 20's upper end intercommunication has spray pipe 19, and spray pipe 19 extension line personally submits the crossing setting with the level, is convenient for gather glass liquid through the conical surface of water-cooling elephant trunk 20 upper end, has the direction cushioning effect simultaneously, avoids glass liquid straight line to fall down, increases the cooling time to glass liquid to be convenient for collect glass piece through collecting skip 21.

The glass liquid flow channel 15 is arranged above the paving brick 12 and below the passage hook brick 1, the blanking channel for the glass liquid flow channel 15 to be communicated with the discharging hole brick 10 is arranged between the bank brick 11 and the observing hole brick 9, and the heterogeneous glass liquid is conveniently put in through the glass liquid flow channel 15, so that the heterogeneous glass liquid flows out through the cooling of the discharging hole brick 10 after passing through the first flashboard brick 4 and the second flashboard brick 6, and the stability and the free regulation and control of the heterogeneous glass liquid discharging are realized.

The first flashboard brick 4 and the second flashboard brick 6 are sillimanite, the burner block 7 and the vent hole brick 5 are sillimanite, a circular through hole is formed in the upper surface of the cover brick 8, the vertical cross section of the observation port brick 9 is provided with a T-shaped brick, the observation port of the observation port brick 9 and the glass liquid flowing channel 15 are arranged on the same plane, and the bank brick 11, the pavement brick 12, the first pool wall brick 16 and the second pool wall brick 17 are all fused AZS bricks, so that the corrosion resistance is high, and glass liquid is not polluted.

The upper surface of bank brick 11 sets up at the coplanar with the upper surface of shop brick 12, and the one end integrated into one piece that second flashboard brick 6 was kept away from to two sets of second pond wall bricks 17 relative one side has the triangle lug, and bank brick 11 sets up the lower extreme in two sets of second pond wall bricks 17 relative one side, is convenient for gather the glass liquid after heating through the triangle lug of burner block 7 to the glass liquid is convenient for get into in the water-cooling elephant trunk 20 through the bin outlet brick and cools down solidification.

The method for discharging heterogeneous glass liquid from the photovoltaic glass kiln comprises the following steps of:

s1, when heterogeneous glass liquid is required to be discharged, lifting the first gate brick 4 and the second gate brick 6, and enabling the heterogeneous glass liquid to flow to the discharge hole brick 10 along the glass liquid flow channel 15;

s2, heating the heterogeneous glass liquid through a burning gun when the heterogeneous glass liquid flows to the position right below the burner block 7, ensuring smooth flow, changing the flow speed of the heterogeneous glass liquid by adjusting the flame size, and freely regulating and controlling the discharge amount according to the requirement, so that the heterogeneous glass liquid falls into the collecting skip car 21 through the water-cooling chute 20 to be collected, and glass scraps in the collecting skip car 21 can be recycled, thereby reducing the cost of glass production;

and S3, adjusting the flame size of the burning gun in the burner block 7 by adjusting the gas amount, observing the flame combustion state from an observation port of the observation port block 9, discharging combustion waste gas from the exhaust hole of the exhaust hole block 5, and adjusting the heterogeneous glass flow amount by the flame size to realize the stability and free regulation and control of discharging.

Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.

Claims (10)

1. The utility model provides a photovoltaic glass kiln, includes passageway couple brick (1), its characterized in that: one side fixedly connected with second backing brick (3) of passageway couple brick (1), and one side sliding connection of second backing brick (3) has first flashboard brick (4), one side lower extreme of first flashboard brick (4) is provided with nozzle brick (7), and is provided with exhaust hole brick (5) directly over nozzle brick (7), one side fixedly connected with second flashboard brick (6) of nozzle brick (7), passageway couple brick (1) all fixedly connected with first pond wall brick (16) with the both sides that second backing brick (3) are adjacent, two sets of the lower extreme fixedly connected with shop floor brick (12) of one side opposite to first pond wall brick (16), and one side of two sets of first pond wall brick (16) is provided with insulating brick (14) relative to shop floor brick (12), one side symmetry fixedly connected with second pond wall brick (17) of insulating brick (14), one side sliding connection of second flashboard brick (6) is between two sets of second pond wall brick (17), one side wall brick (14) are fixedly connected with side wall brick (18) and are connected with two side wall brick (18) fixedly connected with side wall brick (18), one side of the second flashboard brick (6) is connected with one side of the cover brick (8) in a sliding way.

2. A photovoltaic glass furnace according to claim 1, characterized in that: the lower surface of the pavement brick (12) is fixedly connected with a clay brick (13), the clay brick (13) is arranged at the bottom of an inner cavity of the insulating brick (14), and the thickness of the clay brick (13) is smaller than that of the pavement brick (12).

3. A photovoltaic glass furnace according to claim 1, characterized in that: the two adjacent sides of the first flashboard bricks (4) and the second cushion bricks (3) are respectively connected with two groups of first pool wall bricks (16) in a sliding mode, the second flashboard bricks (6) are arranged right above the bank bricks (11), and the first pool wall bricks (16) and the second pool wall bricks (17) are arranged in parallel.

4. A photovoltaic glass furnace according to claim 1, characterized in that: the upper surface of second backing brick (3) is provided with first backing brick (2), and the upper end of one side lower extreme of first backing brick (2) conflict in passageway couple brick (1) one side, the opposite side slip of first flashboard brick (4) and burner block (7) is at the opposite side of first backing brick (2).

5. A photovoltaic glass furnace according to claim 1, characterized in that: the lower surface of bank brick (11) and the lower surface of observation mouth brick (9) are all fixedly connected with discharge gate brick (10), and the discharge gate lower extreme intercommunication of discharge gate brick (10) has water-cooling elephant trunk (20), and is provided with collection skip (21) below of water-cooling elephant trunk (20) delivery port.

6. The photovoltaic glass furnace according to claim 5, wherein: the cross section of the upper end of the water-cooling chute (20) is in a conical funnel arrangement, the upper end of the water-cooling chute (20) is communicated with a water spray pipe (19), and an extension line of the water spray pipe (19) is intersected with the horizontal plane.

7. A photovoltaic glass furnace according to claim 1, characterized in that: glass liquid flow channels (15) are arranged above the pavement bricks (12) and below the passage hook bricks (1), and blanking channels for the glass liquid flow channels (15) to be communicated with the discharge port bricks (10) are arranged between the bank bricks (11) and the observation port bricks (9).

8. A photovoltaic glass furnace according to claim 1, characterized in that: the glass flow channel is characterized in that the first flashboard brick (4) and the second flashboard brick (6) are sillimanite, the burner brick (7) and the vent hole brick (5) are sillimanite, a circular through hole is formed in the upper surface of the cover brick (8), the vertical cross section of the observation port brick (9) is provided with a T-shaped brick, and an observation port of the observation port brick (9) and the glass flow channel (15) are arranged on the same plane.

9. A photovoltaic glass furnace according to claim 1, characterized in that: the upper surface of bank brick (11) and the upper surface setting of shop brick (12) are in the coplanar, two sets of the opposite one side of second pond wall brick (17) is kept away from the one end integrated into one piece of second flashboard brick (6) and is had the triangle lug, bank brick (11) set up the lower extreme in the opposite one side of two sets of second pond wall bricks (17).

10. A method for discharging heterogeneous glass liquid from a photovoltaic glass furnace, based on the photovoltaic glass furnace as claimed in any one of claims 1-9, characterized in that: the method comprises the following steps:

s1, when heterogeneous glass liquid is required to be discharged, lifting a first gate plate brick and a second gate plate brick, and enabling the heterogeneous glass liquid to flow to a discharge port brick along a glass liquid flow channel;

s2, heating the heterogeneous glass liquid through a burning gun when the heterogeneous glass liquid flows to the position right below the burner block, so that the heterogeneous glass liquid falls into a collecting skip car through a water-cooling chute to be collected;

and S3, adjusting the flame size of the combustion gun in the burner block by adjusting the fuel gas amount, observing the flame combustion state from an observation port of the observation port block, and discharging combustion waste gas from an exhaust hole of the exhaust hole block.