CN117123721A - Solid solution forging equipment and process for aluminum alloy parts - Google Patents
Solid solution forging equipment and process for aluminum alloy parts Download PDFInfo
- Publication number
- CN117123721A CN117123721A CN202311246161.4A CN202311246161A CN117123721A CN 117123721 A CN117123721 A CN 117123721A CN 202311246161 A CN202311246161 A CN 202311246161A CN 117123721 A CN117123721 A CN 117123721A
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- Prior art keywords
- aluminum alloy
- solid solution
- rotating
- furnace body
- forging
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 57
- 238000005242 forging Methods 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000006104 solid solution Substances 0.000 title claims description 72
- 230000001360 synchronised effect Effects 0.000 claims abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 23
- 239000000428 dust Substances 0.000 claims description 13
- 238000012545 processing Methods 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 9
- 230000032683 aging Effects 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 238000012805 post-processing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000243 solution Substances 0.000 description 7
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J17/00—Forge furnaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/06—Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The application relates to the technical field of solution furnaces, in particular to aluminum alloy part solution forging equipment and a process, wherein the aluminum alloy part solution forging equipment comprises a furnace body, a cover plate and a blanking assembly, the blanking assembly comprises a rotating shaft, a rotating turbine, a rotating worm, a synchronous motor, a connecting component and a carrying component, the two rotating shafts are respectively and rotatably connected with the furnace body, the two rotating shafts are respectively and fixedly connected with the rotating turbine, the two rotating turbines are respectively meshed with the rotating worm, the two rotating worms are respectively connected with the synchronous motor, after the solution is finished, the connecting component stretches out to drive the cover plate to move upwards so as to drive the carrying component and an aluminum alloy blank to move upwards and move out of the furnace body, and then the two synchronous motors jointly drive the two rotating worms to rotate so as to drive the two rotating turbines to rotate so as to drive the rotating shaft and the connecting component to move downwards, thus the aluminum alloy blank placed in the aluminum alloy part can be conveniently taken out, and the aluminum alloy part is more convenient to use.
Description
Technical Field
The application relates to the technical field of solution furnaces, in particular to solution forging equipment and a solution forging process for aluminum alloy parts.
Background
The existing solid solution forging process for aluminum alloy parts is characterized in that a final product is obtained through blanking, solid solution heating, solid solution forging, aging treatment and post-forging processing, a blank is heated by an aluminum alloy solid solution furnace during solid solution heating, most of the existing solid solution furnaces have no flue gas dust removal function, and generated flue gas can cause environmental pollution if directly discharged into the air, so that the practicability of the solid solution furnaces is reduced.
The utility model discloses a cover type solid solution furnace falls in current bulletin number CN215560478U, the on-line screen storage device comprises a base, the top fixedly connected with furnace body of base, the top of furnace body is provided with the apron, the top intercommunication of apron has the gas-supply pipe, the surface cover of gas-supply pipe is equipped with the valve, the top of gas-supply pipe runs through the inner chamber to handling the case, the equal fixedly connected with dead lever in both sides at gas-supply pipe top, the top fixedly connected with baffle of two dead levers, the bottom of handling the case inner chamber just is located the both sides of gas-supply pipe all is provided with the collection box, the top intercommunication of handling the case has the fan, through setting up handling case, the gas-supply pipe, the valve, the dead lever, the baffle, collection box and fan, have flue gas dust removal function.
However, the opening of the falling cover type solid solution furnace is arranged at the top of the furnace body, and a solid solution workpiece stretches into the furnace body, so that the falling cover type solid solution furnace is inconvenient to take.
Disclosure of Invention
The application aims to provide solid solution forging equipment and process for aluminum alloy parts, which solve the problems that an opening of a falling cover type solid solution furnace is arranged at the top of a furnace body, a solid solution workpiece stretches into the inside of the furnace body, and the solid solution workpiece is inconvenient to take.
In order to achieve the purpose, the application provides solid solution forging equipment for aluminum alloy parts, which comprises a furnace body, a cover plate and a blanking assembly, wherein the cover plate is positioned at the top of the furnace body;
the blanking assembly comprises a rotating shaft, rotating turbines, rotating worms, synchronous motors, connecting members and carrying members, wherein the number of the rotating shafts is two, the two rotating shafts are respectively connected with the furnace body in a rotating mode and are respectively located on two sides of the furnace body in a relative mode, one sides, far away from the furnace body, of the rotating shafts are respectively fixedly connected with the rotating turbines, the two rotating turbines are respectively meshed with the rotating worms, the two rotating worms are respectively connected with the synchronous motors, the tops of the two rotating shafts are respectively connected with the connecting members, and the carrying members are connected with the cover plate.
The connecting member comprises a mounting seat and a sliding seat, and the tops of the two rotating shafts are fixedly connected with the mounting seats respectively; the inner sides of the two mounting seats are respectively and slidably connected with the sliding seat.
The connecting member further comprises a driving rack, a driving gear and a driving motor, and the two sliding seats are respectively and fixedly connected with the driving rack; the two driving racks are respectively meshed with the driving gears; the two driving gears are respectively connected with the driving motor.
The object carrying component comprises an object carrying frame and a solid solution mold, wherein the object carrying frame is detachably connected with the cover plate and is positioned at the bottom of the cover plate; the solid solution mold is positioned below the carrier.
The aluminum alloy part solid solution forging equipment further comprises a dust removal assembly, wherein the dust removal assembly comprises a communicating pipe, a treatment box and a fan, and the communicating pipe is respectively communicated with the furnace body and the treatment box; the fan is communicated with the processing box.
The dust removing assembly further comprises a plurality of active carbon layers and a filter screen, wherein the plurality of active carbon layers are detachably connected with the treatment box respectively and are positioned in the treatment box respectively; the filter screen is detachably connected with the processing box and is positioned in the processing box.
The dust removal assembly further comprises a plurality of buffer springs, and the plurality of buffer springs are respectively located between two adjacent activated carbon layers.
A solid solution forging process for aluminum alloy parts comprises the following steps:
obtaining an aluminum alloy part blank;
placing the aluminum alloy part blank into a furnace body, and heating to obtain a blank containing solid solution structures;
rapidly placing the blank containing the solid solution structure into a forging die arranged on a mechanical press, performing solid solution forging forming, and directly and rapidly cooling in water and taking out after the forging forming;
cooling, taking out, and performing aging treatment at 160 ℃ for 5-h;
and (5) performing forging post-processing after aging treatment to obtain a product.
According to the solid solution forging equipment and process for the aluminum alloy parts, the top opening of the furnace body is closed by the cover plate, the bottom of the furnace body is connected with the carrying member, the carrying member is used for placing aluminum alloy blanks and extends into the furnace body, the connecting member has a telescopic function and is arranged on two sides of the cover plate, after the solid solution is finished, the connecting member extends out to drive the cover plate to move upwards so as to drive the carrying member and the aluminum alloy blanks to move upwards and move out of the furnace body, then the two synchronous motors jointly drive the two rotating worms to rotate, drive the two rotating turbines to rotate, and then the rotating shaft and the connecting member rotate in a following mode, drive the carrying member to move downwards, so that the aluminum alloy blanks placed in the aluminum alloy blanks are conveniently taken out, and the aluminum alloy parts are convenient to use.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a schematic view showing the overall structure of an aluminum alloy part solid solution forging apparatus according to a first embodiment of the present application.
Fig. 2 is a cross-sectional view of an aluminum alloy part solid solution forging apparatus of a first embodiment of the application.
Fig. 3 is a cross-sectional view of an aluminum alloy part solid solution forging apparatus of a second embodiment of the application.
Fig. 4 is a step diagram of a solid solution forging process of an aluminum alloy part according to a third embodiment of the present application.
In the figure: 101-furnace body, 102-cover plate, 103-rotating shaft, 104-rotating turbine, 105-rotating worm, 106-synchronous motor, 107-installation seat, 108-sliding seat, 109-driving rack, 110-driving gear, 111-driving motor, 112-carrier, 113-solid solution mold, 201-communicating pipe, 202-processing box, 203-fan, 204-active carbon layer, 205-filter screen and 206-buffer spring.
Detailed Description
The following detailed description of embodiments of the application, examples of which are illustrated in the accompanying drawings and, by way of example, are intended to be illustrative, and not to be construed as limiting, of the application.
The first embodiment of the application is as follows:
referring to fig. 1 and 2, fig. 1 is a schematic diagram showing an overall structure of an aluminum alloy part solid solution forging apparatus according to a first embodiment of the present application. Fig. 2 is a cross-sectional view of an aluminum alloy part solid solution forging apparatus of a first embodiment of the application. The application provides solid solution forging equipment for aluminum alloy parts, which comprises: including furnace body 101, apron 102 and unloading subassembly, the unloading subassembly includes axis of rotation 103, rotates turbine 104, rotates worm 105, synchronous motor 106, connecting elements and carries the thing component, connecting elements includes mount pad 107, sliding seat 108, drive rack 109, drive gear 110 and driving motor 111, it includes carrier 112 and solid solution mould 113 to carry the thing component, has solved the opening setting at the top of furnace body that falls the cover formula solid solution stove among the background art through the aforesaid scheme, and the solid solution work piece stretches into the inside of furnace body, inconvenient taking causes inconvenient problem, and it can be understood that the aforesaid scheme can be used in solid solution stove unloading use, can also be used to in the solution of other box internal unloading problems.
For this embodiment, the cover 102 is located at the top of the furnace 101, and the top opening of the furnace 101 is closed by the cover 102.
The two rotating shafts 103 are respectively connected with the furnace body 101 in a rotating way, and are respectively located on two sides of the furnace body 101 relatively, one side, away from the furnace body 101, of each rotating shaft 103 is respectively and fixedly connected with a rotating turbine 104, each rotating turbine 104 is respectively meshed with a rotating worm 105, each rotating worm 105 is respectively connected with a synchronous motor 106, each top of each rotating shaft 103 is respectively connected with a connecting component, and each carrying component is connected with the cover plate 102. The two synchronous motors 106 jointly drive the two rotating worms 105 to rotate, so that the two rotating turbines 104 are driven to rotate, the two rotating shafts 103 are driven to rotate, the connecting members fixed above and the cover plate 102 rotate, downward movement is achieved, and the carrying members are used for placing aluminum alloy blanks.
Secondly, the top parts of the two rotating shafts 103 are respectively fixedly connected with the mounting seats 107; the inner sides of the two mounting seats 107 are respectively slidably connected with the sliding seat 108. The two sliding seats 108 are respectively fixedly connected with the driving racks 109; the two driving racks 109 are respectively engaged with the driving gears 110; the driving motors 111 are connected to the two driving gears 110, respectively. The two driving motors 111 are synchronous motors, and jointly drive the two driving gears 110 to rotate, so as to drive the driving racks 109 and the sliding seat 108 to slide on the mounting seat 107, and drive the cover plate 102 to move up and down, thereby extracting blanks.
Meanwhile, the carrier 112 is detachably connected to the cover plate 102 and is located at the bottom of the cover plate 102; the solution mold 113 is located below the carrier rack 112. The carrier 112 is hung at the bottom of the cover plate 102, and is used for placing an aluminum alloy blank, the solid solution mold 113 is located below the carrier 112, and the aluminum alloy blank falls into the fixed mold after being melted.
When the cover plate 102 is used for sealing the furnace body 101, the carrier 112 and the solid solution die 113 are positioned in the furnace body 101, aluminum alloy blanks are placed in the furnace body for solid solution, after the solid solution is finished, the driving motor 111 is started to drive the driving gear 110 to rotate, the driving rack 109 and the sliding seat 108 are driven to move upwards, the cover plate 102 is opened and drives the aluminum alloy blanks to move upwards and move out of the furnace body 101, the synchronous motor 106 is started to drive the rotating worm 105 to rotate, the rotating turbine 104 and the rotating shaft 103 are rotated, the mounting seat 107 is driven to rotate, the cover plate 102 is driven to move downwards, the aluminum alloy blanks are conveniently taken out, and the aluminum alloy part solid solution forging device is convenient to use.
The second embodiment of the application is as follows:
on the basis of the first embodiment, please refer to fig. 3, wherein fig. 3 is a cross-sectional view of an aluminum alloy part solid solution forging apparatus according to a second embodiment of the present application. The aluminum alloy part solid solution forging apparatus of the present embodiment further includes a dust removal assembly including a communicating pipe 201, a treatment tank 202, a blower 203, an activated carbon layer 204, a filter screen 205, and a buffer spring 206.
For the present embodiment, the communication pipe 201 communicates with the furnace body 101 and the process tank 202, respectively; the blower 203 communicates with the processing tank 202. The blower 203 is operated to draw the smoke dust generated in the furnace body 101 into the treatment tank 202.
The number of the activated carbon layers 204 is a plurality, and the plurality of activated carbon layers 204 are respectively detachably connected with the processing box 202 and are respectively positioned in the processing box 202; the filter screen 205 is detachably connected to the processing box 202 and is located inside the processing box 202. The smoke passes through the activated carbon layers 204 in the treatment tank 202, is absorbed into the exhaust gas, is filtered through the filter screen 205, and is finally discharged.
Next, the number of the buffer springs 206 is plural, and the plurality of buffer springs 206 are respectively located between two adjacent activated carbon layers 204. The active carbon layer 204 flows in a straight plane by wind force, and the buffer spring 206 is compressed under force to play a role of buffering, so that the active carbon layer 204 is prevented from being damaged due to the force.
With the adoption of the aluminum alloy part solid solution forging equipment, in the solid solution process, the fan 203 is started, smoke dust is pumped into the treatment box 202 through the communicating pipe 201, waste gas is absorbed by the activated carbon layer 204 in the treatment box 202, particle waste is filtered by the filter screen 205, and finally discharged, so that the aluminum alloy part solid solution forging equipment is beneficial to environmental protection.
The third embodiment of the application is as follows:
referring to fig. 4 on the basis of the second embodiment, fig. 4 is a step diagram of a solid solution forging process of an aluminum alloy part according to a third embodiment of the present application. The solid solution forging process for the aluminum alloy part comprises the following steps of:
s301: obtaining an aluminum alloy part blank;
s302: placing the aluminum alloy part blank into a furnace body 101, and heating to obtain a blank containing solid solution structures;
s303: rapidly placing the blank containing the solid solution structure into a forging die arranged on a mechanical press, performing solid solution forging forming, and directly and rapidly cooling in water and taking out after the forging forming;
s304: cooling, taking out, and performing aging treatment at 160 ℃ for 5-9 hours;
s305: and (5) performing forging post-processing after aging treatment to obtain a product.
Specifically, the manufacturing steps of heating before forging, forging and solution treatment in the traditional process are optimized to solid solution heating, solid solution forging, so that manufacturing procedures are saved, and the production efficiency is improved. The traditional pre-forging heating is replaced by solid solution heating, so that the quality of the blank is improved, coarse crystals after forging caused by the original structure of the blank are avoided, the coarse crystal proportion in the structure of the final product is reduced, and the performance stability of the final product is improved. And by adopting proper process requirements and constant combination, the comprehensive mechanical property of the product is not lower than that of the traditional process.
The foregoing disclosure is only illustrative of one or more preferred embodiments of the present application, and it is not intended to limit the scope of the claims hereof, as persons of ordinary skill in the art will understand that all or part of the processes for practicing the embodiments described herein may be practiced with equivalent variations in the claims, which are within the scope of the application.
Claims (8)
1. The solid solution forging equipment for the aluminum alloy parts comprises a furnace body and a cover plate, wherein the cover plate is positioned at the top of the furnace body,
the blanking device also comprises a blanking component;
the blanking assembly comprises a rotating shaft, rotating turbines, rotating worms, synchronous motors, connecting members and carrying members, wherein the number of the rotating shafts is two, the two rotating shafts are respectively connected with the furnace body in a rotating mode and are respectively located on two sides of the furnace body in a relative mode, one sides, far away from the furnace body, of the rotating shafts are respectively fixedly connected with the rotating turbines, the two rotating turbines are respectively meshed with the rotating worms, the two rotating worms are respectively connected with the synchronous motors, the tops of the two rotating shafts are respectively connected with the connecting members, and the carrying members are connected with the cover plate.
2. The solid solution forging apparatus for aluminum alloy parts as recited in claim 1, wherein,
the connecting member comprises a mounting seat and a sliding seat, and the tops of the two rotating shafts are fixedly connected with the mounting seats respectively; the inner sides of the two mounting seats are respectively and slidably connected with the sliding seat.
3. The solid solution forging apparatus for aluminum alloy parts as recited in claim 2, wherein,
the connecting member further comprises a driving rack, a driving gear and a driving motor, and the two sliding seats are respectively and fixedly connected with the driving rack; the two driving racks are respectively meshed with the driving gears; the two driving gears are respectively connected with the driving motor.
4. The solid solution forging apparatus for aluminum alloy parts as recited in claim 1, wherein,
the carrying component comprises a carrying frame and a solid solution mold, wherein the carrying frame is detachably connected with the cover plate and is positioned at the bottom of the cover plate; the solid solution mold is positioned below the carrier.
5. The solid solution forging apparatus for aluminum alloy parts as recited in claim 1, wherein,
the aluminum alloy part solid solution forging equipment further comprises a dust removal assembly, wherein the dust removal assembly comprises a communicating pipe, a treatment box and a fan, and the communicating pipe is respectively communicated with the furnace body and the treatment box; the fan is communicated with the processing box.
6. The solid solution forging apparatus for aluminum alloy parts as recited in claim 5, wherein,
the dust removing assembly further comprises a plurality of active carbon layers and a filter screen, wherein the plurality of active carbon layers are detachably connected with the treatment box respectively and are positioned in the treatment box respectively; the filter screen is detachably connected with the processing box and is positioned in the processing box.
7. The solid solution forging apparatus for aluminum alloy parts as recited in claim 6, wherein,
the dust removal assembly further comprises a plurality of buffer springs, and the plurality of buffer springs are respectively positioned between two adjacent activated carbon layers.
8. A solid solution forging process for an aluminum alloy part, which is suitable for the solid solution forging equipment for an aluminum alloy part according to claim 1, and is characterized by comprising the following steps:
obtaining an aluminum alloy part blank;
placing the aluminum alloy part blank into a furnace body, and heating to obtain a blank containing solid solution structures;
rapidly placing the blank containing the solid solution structure into a forging die arranged on a mechanical press, performing solid solution forging forming, and directly and rapidly cooling in water and taking out after the forging forming;
cooling, taking out, and performing aging treatment at 160 ℃ for 5-9 hours;
and (5) performing forging post-processing after aging treatment to obtain a product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311246161.4A CN117123721A (en) | 2023-09-26 | 2023-09-26 | Solid solution forging equipment and process for aluminum alloy parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311246161.4A CN117123721A (en) | 2023-09-26 | 2023-09-26 | Solid solution forging equipment and process for aluminum alloy parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117123721A true CN117123721A (en) | 2023-11-28 |
Family
ID=88856546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311246161.4A Pending CN117123721A (en) | 2023-09-26 | 2023-09-26 | Solid solution forging equipment and process for aluminum alloy parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117123721A (en) |
-
2023
- 2023-09-26 CN CN202311246161.4A patent/CN117123721A/en active Pending
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