CN117123077A - Variable speed homogenizer - Google Patents
Variable speed homogenizer Download PDFInfo
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- CN117123077A CN117123077A CN202311120072.5A CN202311120072A CN117123077A CN 117123077 A CN117123077 A CN 117123077A CN 202311120072 A CN202311120072 A CN 202311120072A CN 117123077 A CN117123077 A CN 117123077A
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- 239000012530 fluid Substances 0.000 claims abstract description 152
- 238000005452 bending Methods 0.000 claims abstract description 67
- 230000002441 reversible effect Effects 0.000 claims description 30
- 238000001816 cooling Methods 0.000 claims description 23
- 239000000110 cooling liquid Substances 0.000 claims description 10
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 229910003460 diamond Inorganic materials 0.000 claims description 3
- 239000010432 diamond Substances 0.000 claims description 3
- 229910052582 BN Inorganic materials 0.000 claims description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 39
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 38
- 239000002002 slurry Substances 0.000 description 37
- 229910021389 graphene Inorganic materials 0.000 description 30
- 238000000034 method Methods 0.000 description 25
- 230000008569 process Effects 0.000 description 25
- 239000002245 particle Substances 0.000 description 18
- 238000000265 homogenisation Methods 0.000 description 13
- 239000007787 solid Substances 0.000 description 12
- 229910002804 graphite Inorganic materials 0.000 description 8
- 239000010439 graphite Substances 0.000 description 8
- 238000002347 injection Methods 0.000 description 8
- 239000007924 injection Substances 0.000 description 8
- 230000002829 reductive effect Effects 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005086 pumping Methods 0.000 description 4
- 230000000670 limiting effect Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
- B01F25/4331—Mixers with bended, curved, coiled, wounded mixing tubes or comprising elements for bending the flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/70—Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming
- B01F33/71—Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming working at super-atmospheric pressure, e.g. in pressurised vessels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
Abstract
The invention discloses a variable speed homogenizer, which comprises a body, wherein a plurality of Tesla valves are arranged in the body, any two adjacent Tesla valves are communicated through a connecting pipeline, each Tesla valve and the connecting pipeline are sequentially communicated to form a flow passage for fluid to pass through, a feed inlet and a discharge outlet are arranged on the outer side wall of the body, the feed inlet and the discharge outlet are respectively communicated with two ends of the flow passage, and at least one bending pipe for changing the flow direction of the fluid in the connecting pipeline is arranged on the connecting pipeline. The present invention provides a variable speed homogenizer capable of improving the homogenizing effect of a fluid by changing the speed of the fluid without changing the pressure of the input fluid.
Description
Technical Field
The invention relates to the technical field of homogenizers, in particular to a variable speed homogenizer.
Background
The homogenizer is important production and processing equipment in the fields of medical biology, petrochemical industry, food industry, graphene and the like. Taking the graphene field as an example, the basic working principle of the existing homogenizer is that graphene slurry is pressurized to an ultrahigh pressure state through pressurizing equipment, so that higher slurry flow rate is replaced by pressure, the slurry collides when being injected into an interaction cavity of the homogenizer, and finally the homogenizing effect is achieved. With the continuous improvement of product performance requirements, only the slurry pressure can be continuously improved in the existing graphene field, and in the prior art, the pressurizing equipment adopts a piston pump as an example, so that the reliability and the safety in the operation process of the equipment are affected by the too high slurry pressure, and the equipment cost is greatly improved.
On the other hand, those skilled in the art have also considered to enhance the product properties of graphite slurry by increasing the number of homogenizations without increasing the slurry pressure. Obviously, with the increase of the homogenization times, the production efficiency can be greatly reduced, and the industrial production is not facilitated.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems in the related art to some extent: provided is a variable speed homogenizer capable of improving the homogenizing effect of a fluid by changing the speed of the fluid without changing the pressure of the input fluid.
Therefore, one object of the present invention is to provide a variable speed homogenizer, which comprises a body, wherein a plurality of tesla valves are arranged in the body, any two adjacent tesla valves are communicated through a connecting pipeline, each tesla valve and the connecting pipeline are sequentially communicated to form a flow passage for fluid to pass through, a feed inlet and a discharge outlet are arranged on the outer side wall of the body, the feed inlet and the discharge outlet are respectively communicated with two ends of the flow passage, and at least one bending pipe for changing the flow direction of the fluid in the connecting pipeline is arranged on the connecting pipeline.
The technical scheme has the following advantages or beneficial effects: firstly, fluid can be accelerated by the Tesla valve when passing through the Tesla valve which is installed in the forward direction, so that the fluid can obtain a faster flow rate, and therefore, the fluid can obtain a better homogenizing effect in the collision process, secondly, when the fluid passes through the Tesla valve which is installed in the reverse direction, the fluid can be decelerated by the Tesla valve, solid particles in the fluid can be crushed by cavitation effect generated in the deceleration process of the fluid, and finally, the homogenizing effect is improved, secondly, as the Tesla valve has no movable part, the tightness of the whole flow channel is better, and the fluid homogenizing device is particularly suitable for homogenizing ultrahigh-pressure fluid, and finally, the fluid flowing at high speed collides with the inner wall of the pipe at the corner of the bent pipe through the bent pipe, so that the homogenizing effect is achieved.
According to an example of the present invention, the corner of the bending tube is provided with a collision body at a position corresponding to the fluid flow direction. The collision body is additionally arranged, so that fluid flowing at high speed in the process of reversing the fluid in the bending tube collides with the collision body, the crushing and homogenizing effects of solid particles in the fluid are achieved, the collision between the fluid and the inner wall of the bending tube is reduced in the process, and the service life of the bending tube is prolonged.
According to one example of the invention, the tesla valve includes a forward tesla valve mounted forward on the flow passage for accelerating the flow rate of the fluid in the flow passage. The fluid in the flow channel can be accelerated through the forward Tesla valve, so that a better homogenizing effect can be achieved when the fluid collides.
According to one example of the present invention, the plurality of tesla valves includes at least one forward tesla valve mounted on the flow channel in a forward direction for accelerating the flow rate of the fluid in the flow channel and at least one reverse tesla valve mounted on the flow channel in a reverse direction for slowing the flow rate of the fluid in the flow channel. When fluid enters the flow channel from the feed inlet, the fluid can be accelerated through the forward Tesla valve, so that the fluid obtains faster flow velocity, the fluid has better homogenizing effect in the subsequent collision process, the reverse Tesla valve can decelerate the fluid when the fluid passes through the reverse Tesla valve, cavitation effect can be generated in the fluid deceleration process, solid particles contained in the fluid are further crushed, and finally the homogenizing effect is improved.
According to an example of the invention, the body is provided with a cooling pipeline for reducing the temperature of all or part of the area of the flow channel, the cooling pipeline is arranged around the flow channel, and the outer side wall of the body is provided with a cooling liquid inlet and a cooling liquid outlet which are communicated with two ends of the cooling pipeline. The cooling pipeline can cool the fluid in the flow channel, so that the fluid can be always kept at a better working temperature, particularly the graphene slurry, and the too high working temperature can cause adverse effects on the morphology and the sheet diameter of the graphene.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
Fig. 1 is an isometric view of a variable speed homogenizer of the present invention employing a first tesla valve combination.
Fig. 2 is a schematic diagram of the variable speed homogenizer of fig. 1 with cooling lines.
Fig. 3 is a schematic diagram of the variable speed homogenizer of the present invention employing a second tesla valve combination.
Fig. 4 is a schematic diagram of a third tesla valve combination for the variable speed homogenizer of the present invention.
Fig. 5 is a schematic diagram of a fourth tesla valve combination for the variable speed homogenizer of the present invention.
Fig. 6 is a schematic diagram of a fifth tesla valve combination for the variable speed homogenizer of the present invention.
Wherein, 1, the body; 2. a connecting pipeline; 3. bending the tube; 4. a collision body; 5. a forward tesla valve; 6. a reverse tesla valve; 7. a feed inlet; 8. a discharge port; 9. a cooling zone; 10. a cooling liquid inlet; 11. a cooling liquid outlet; 12. bending the connecting pipe; 13. and (5) extending the tube.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
A variable speed homogenizer according to an embodiment of the present invention is described in detail below with reference to the accompanying drawings.
Example 1
The invention provides a variable speed homogenizer, as shown in the figure, which comprises a body 1, wherein a plurality of Tesla valves are arranged in the body 1, any two adjacent Tesla valves are communicated through a connecting pipeline 2, each Tesla valve is sequentially communicated with the connecting pipeline 2 to form a flow passage for fluid to pass through, a feed inlet 7 and a discharge outlet 8 are arranged on the outer side wall of the body 1, the feed inlet 7 and the discharge outlet 8 are respectively communicated with two ends of the flow passage, and at least one bending pipe 3 for changing the flow direction of fluid in the connecting pipeline 2 is arranged on the connecting pipeline 2.
In the present embodiment, the tesla valve is preferably of unitary construction with the body 1. The main pipe extending from the feeding hole 7 to the discharging hole 8 is formed in the body 1 in a material reducing manner, a plurality of functional areas are sequentially arranged along the main pipe, a plurality of arc-shaped branch pipes are formed in each functional area in a processing manner, two ends of each arc-shaped branch pipe are communicated with the main pipe, thereby forming Tesla valves in each functional area, wherein the part of the main pipe between each Tesla valve is used as a connecting pipeline 2, and at least one position of the connecting pipeline 2 is bent, so that a bent pipe 3 is formed. The whole pipeline formed by all the tesla valves and the connecting pipeline 2 is a flow passage in the embodiment. In this embodiment, the structure of the tesla valve formed by interconnecting each arc-shaped branch pipe and the main pipe is an existing tesla valve, which belongs to the common knowledge in the art, so the structure of the tesla valve is not described one by one in this embodiment.
Example two
The bending tube 3 in the first embodiment includes an injection section, a bending section and an injection section which are sequentially communicated, when fluid is injected into the bending section from the injection section, the fluid collides with the inner wall of the tube of the bending section, and flows out from the injection section in different directions from the injection section after the collision, and solid particles contained in the fluid and the inner wall of the tube are broken in the collision process, so as to achieve a homogenizing effect. Taking fluid as graphene slurry as an example, graphite particles contained in the graphene slurry can continuously collide at the bending section position of the bending tube 3, and the local position is rapidly worn after being impacted by the graphite particles, so that the problem of low service life is caused. For this reason, the improvement of this embodiment is that: the corner of the bending tube 3 is embedded with a collision body 4 at a position corresponding to the fluid flowing direction. Namely, a collision body 4 is arranged in the bending section of the bending tube 3, the collision body 4 is embedded on the inner wall of the bending tube 3, the position of the collision body 4 corresponds to the flowing direction of the fluid from the injection section to the inside of the bending section, so that the fluid collides with the collision body 4 and then turns when flowing into the bending section from the injection section, and finally the fluid is injected from the injection section. In this embodiment, the impact force of the fluid is concentrated on the collision body 4, so that impact abrasion to the inner wall of the bent tube 3 is greatly reduced, and the service life of the bent tube 3 is prolonged.
In this embodiment, the collision body 4 is made of a wear-resistant material. Preferably the collision body 4 is made of diamond material or the collision body 4 is made of cubic boron nitride material.
Further, the inner wall of the flow channel in the body 1 is provided with at least one protective layer, and the protective layer is plated on the inner wall of the flow channel, thereby reducing the damage to the inner wall of the flow channel during the high-pressure and high-speed flow of the fluid. Preferably, the protective layer is a diamond coating.
Example III
In order to make the effect of breaking graphite particles more in the homogenizing process of the graphene slurry in the prior art, thereby obtaining a better homogenizing effect, the jet flow of the graphene slurry needs to obtain a faster speed, so that the graphene slurry needs to obtain a higher pressure, and a faster flow speed is exchanged by the pressure. However, too high a slurry pressure not only brings serious challenges to the tightness and safety during the operation of the apparatus, but also increases the cost of the apparatus by a multiple. Particularly, graphite solid particles contained in graphene slurry, the sealing performance of a piston pump mainly used in the existing graphene industry is reduced due to fixed particles contained in the slurry, the piston pump which can generally provide pure water pumping pressure up to 600MPA can only pressurize the slurry to about 100MPA when being used for pumping the graphene slurry, and the technology which is more at the front in the existing graphene field generally needs to pressurize the slurry to an ultrahigh pressure state exceeding 250MPA, so that the ultrahigh slurry pressure requirement is also a difficult problem in the existing graphene industry. Therefore, in the prior art, under the condition that the pressure cannot meet the requirement, the same slurry can be repeatedly homogenized only by increasing the homogenization times, so that the quality of the final graphene slurry is improved, the homogenization efficiency is greatly reduced, the production cost is improved, and the industrialized popularization is not facilitated.
To this end, the present embodiment proposes that the velocity of the fluid can be further increased by not increasing the initial pressure of the fluid, which can also enhance the homogenizing effect during the homogenizing process, and in particular, as shown in fig. 1 and 2, the tesla valve includes a forward tesla valve 5 that is positively installed on the flow passage for accelerating the flow velocity of the fluid in the flow passage. The forward tesla valve 5 is a tesla valve connected in series in the forward direction on the flow channel, and the fluid can be accelerated by the forward tesla valve 5 when the fluid flows into the feed port and passes through the forward tesla valve 5.
As a preferable example of this embodiment, two tesla valves in the body 1 are two, the two tesla valves are forward tesla valves 5, the two forward tesla valves 5 are sequentially arranged at intervals along the flow direction of the flow channel, the two forward tesla valves 5 are communicated through a connecting pipeline 2, the connecting pipeline 2 is provided with two bending pipes 3, and the connecting pipeline 2 formed by the two bending pipes 3 is in a zigzag shape.
The homogenization process of this embodiment: the fluid enters the flow channel from the feed port 7 on the left end face of the body 1, the fluid is accelerated for the first time when passing through the first forward Tesla valve 5, the accelerated fluid impacts the collision body 4 in the first bending tube 3 due to the direction change of the bending tube 3 at the position of the first bending tube 3, so that the fluid is crushed for the first time, then the fluid after the first time is continuously fed into the second bending tube 3, the fluid after the first time is crushed for the second time in the direction change process of the second bending tube 3, the fluid after the two times is accelerated by the second forward Tesla valve 5 and is sprayed out from the discharge port 8 on the right end face of the body 1, at the moment, the flow velocity of the fluid after the two times is accelerated is larger than the initial flow velocity when flowing in from the feed port 7, the fluid is instantaneously decompressed due to the sudden expansion of the volume space in the process of the fluid sprayed out from the discharge port 8, and the fluid can be atomized due to the cavitation effect of the fluid, and the fluid can be crushed for the third time. In the embodiment, the homogenizing effect of the fluid after three times of crushing is obviously better than that of the conventional T-shaped or Y-shaped homogenizing valve.
Example IV
Improvement based on the third embodiment: the tesla valve comprises a forward tesla valve 5 mounted positively on the flow channel for accelerating the flow rate of the fluid in the flow channel. The forward tesla valve 5 is a tesla valve connected in series in the flow channel, and when fluid flows into and passes through the forward tesla valve 5 from the feed inlet 7, the fluid can be accelerated by the forward tesla valve 5. As shown in fig. 6, a bending connecting pipe 12 and an extension pipe 13 are arranged between the discharge port 8 and the last positive tesla valve 5, the discharge port 8, the extension pipe 13, the bending connecting pipe 12 and the last tesla valve 5 are sequentially communicated, and the bending connecting pipe 12 and the bending pipe 3 have the same structure.
Preferably, two tesla valves in the body 1 are two, the two tesla valves are forward tesla valves 5, the two forward tesla valves 5 are sequentially arranged at intervals along the flow direction of the flow channel, the two forward tesla valves 5 are communicated through a connecting pipeline 2, and the connecting pipeline 2 is provided with a bending pipe 3.
The homogenization process of this embodiment: fluid enters a runner from a feed port 7 on the right end face of the body 1, the fluid is accelerated for the first time when passing through a first forward Tesla valve 5, the accelerated fluid impacts a collision body 4 in the bending tube 3 at the position of the first bending tube 3 due to the direction change of the bending tube 3, so that the fluid is crushed for the first time, then the fluid after the first time is accelerated through a second forward Tesla valve 5 and enters a bending connecting tube 12, the fluid is crushed for the second time in the bending connecting tube 12 due to the fact that the bending connecting tube 12 has the same structure as the bending tube 3, and then is sprayed out from a discharge port 8 on the left end face of the body 1 through an extension tube 13, at the moment, the flow velocity of the fluid after the fluid is accelerated for two times is larger than the initial flow velocity when flowing in from the feed port 7, the fluid is sprayed out from the discharge port 8, the fluid is instantaneously decompressed due to the sudden expansion of a volume space, and the fluid is atomized due to the cavitation effect of the fluid, and the fluid is crushed for the third time. In the embodiment, the homogenizing effect of the fluid after three times of crushing is obviously better than that of the conventional T-shaped or Y-shaped homogenizing valve.
Example five
In order to make the effect of breaking graphite particles more in the homogenizing process of the graphene slurry in the prior art, thereby obtaining a better homogenizing effect, the jet flow of the graphene slurry needs to obtain a faster speed, so that the graphene slurry needs to obtain a higher pressure, and a faster flow speed is exchanged by the pressure. However, too high a slurry pressure not only brings serious challenges to the tightness and safety during the operation of the apparatus, but also increases the cost of the apparatus by a multiple. Particularly, graphite solid particles contained in graphene slurry, the sealing performance of a piston pump mainly used in the existing graphene industry is reduced due to fixed particles contained in the slurry, the piston pump which can generally provide pure water pumping pressure up to 600MPA can only pressurize the slurry to about 100MPA when being used for pumping the graphene slurry, and the technology which is more at the front in the existing graphene field generally needs to pressurize the slurry to an ultrahigh pressure state exceeding 250MPA, so that the ultrahigh slurry pressure requirement is also a difficult problem in the existing graphene industry. Therefore, in the prior art, under the condition that the pressure cannot meet the requirement, the same slurry can be repeatedly homogenized only by increasing the homogenization times, so that the quality of the final graphene slurry is improved, the homogenization efficiency is greatly reduced, the production cost is improved, and the industrialized popularization is not facilitated.
In addition, in the prior art, the homogenization process is to obtain a higher homogenization effect in the collision process by enabling the fluid to obtain a higher flow rate. Those skilled in the art have ignored that high velocity jets have had a significant cavitation effect during sudden deceleration, which can also cause solid particles in the fluid to be broken up during the cavitation effect. Therefore, the embodiment breaks through the thinking inertia in the art and provides a brand new homogenizing principle, namely, homogenizing fluid is realized by utilizing cavitation effect after high-speed fluid is decelerated, specifically, as shown in fig. 3-6, a plurality of tesla valves are arranged in the body 1, at least one of the tesla valves is positively installed on a runner, at least one of the tesla valves is reversely installed on the runner, the tesla valve positively installed on the runner is a positive tesla valve 5, and the tesla valve reversely installed on the runner is a reverse tesla valve 6. The forward tesla valve 5 is a tesla valve connected in series in the flow channel, and fluid can be accelerated by the forward tesla valve 5 when fluid flows into the feed port and passes through the forward tesla valve 5. The reverse tesla valve 6 is a tesla valve connected in series in the flow path, and the fluid can be decelerated by the reverse tesla valve 6 when the fluid flows into and passes through the reverse tesla valve 6 from the feed port. The structure of the forward tesla valve 5 and the reverse tesla valve 6 are the same, and the installation directions of the two valves are opposite, so that the fluid is accelerated when passing through the forward tesla valve 5 in the process of flowing in the flow channel, and is decelerated when passing through the reverse tesla valve 6, and the structure of the tesla valve 5 is common knowledge of the existing tesla valve, so the structure of the tesla valve is not further described in this embodiment.
Further, as shown in fig. 4, two tesla valves are arranged in the body 1, one is a forward tesla valve 5, the other is a reverse tesla valve 6, the forward tesla valve 5 and the reverse tesla valve 6 are communicated through a connecting pipeline 2, the connecting pipeline 2 is provided with two bending pipes 3, the connecting pipeline 2 formed by the two bending pipes 3 is in a zigzag shape, the right end face of the body 1 is provided with a feed inlet 7, the left end face is provided with a discharge outlet, the direction of fluid flowing from the feed inlet 7 to the discharge outlet 8 in the flow channel is the flow channel direction, and the forward tesla valve 5 is positioned at the upstream position of the reverse tesla valve 6 close to the feed inlet 7.
The homogenization process of this embodiment: the fluid flows into the flow channel from the feed inlet 7 on the right end face of the body 1, is accelerated by the forward tesla valve 5 when passing through the forward tesla valve 5, flows into the connecting pipeline 2 after the acceleration, and impacts the collision body 4 in the first bending pipe 3 due to the direction change of the bending pipe 3 when passing through the first bending pipe 3, so that the fluid is crushed for the first time, then the fluid continuously enters the second bending pipe 3, and is crushed for the second time in the second bending pipe 3, the fluid after the two times is decelerated by the reverse tesla valve 6, at the moment, the cavitation effect of the fluid occurs due to the deceleration process of the fluid, solid particles contained in the fluid are crushed for the third time along with the cavitation effect of the fluid, and finally the fluid after the three times of crushing is sprayed out from the discharge outlet 8 on the left end face of the body 1. In the embodiment, the homogenizing effect of the fluid after three times of crushing is obviously better than that of the conventional T-shaped or Y-shaped homogenizing valve.
Example six
Based on the improvement of the fifth embodiment, the body 1 is provided with a plurality of tesla valves, at least one of the tesla valves is forward mounted on the flow channel, at least one of the tesla valves is reverse mounted on the flow channel, the tesla valve forward mounted on the flow channel is a forward tesla valve 5, and the tesla valve reverse mounted on the flow channel is a reverse tesla valve 6. The forward tesla valve 5 is a tesla valve connected in series in the flow channel, and when fluid flows into and passes through the forward tesla valve 5 from the feed inlet 7, the fluid can be accelerated by the forward tesla valve 5. As shown in fig. 5, a bending connecting pipe 12 and an extension pipe 13 are arranged between the discharge port 8 and the last positive tesla valve 5, the discharge port 8, the extension pipe 13, the bending connecting pipe 12 and the last tesla valve 5 are sequentially communicated, and the bending connecting pipe 12 and the bending pipe 3 have the same structure.
Preferably, two tesla valves are arranged in the body 1, one is a forward tesla valve 5, the other is a reverse tesla valve 6, the forward tesla valve 5 and the reverse tesla valve 6 are communicated through a connecting pipeline 2, and the connecting pipeline 2 is provided with a bending pipe 3.
The homogenization process of this embodiment: fluid enters the flow channel from the feed inlet 7 on the right end face of the body 1, the fluid is accelerated when the forward Tesla valve 5 is arranged, the accelerated fluid impacts with the collision body 4 in the bending tube 3 at the position of the bending tube 3 due to the direction change of the bending tube 3, so that the fluid is crushed for the first time, then the fluid after the first time is decelerated through the reverse Tesla valve 6, at the moment, the cavitation effect of the fluid occurs due to the deceleration process of the fluid, solid particles contained in the fluid are crushed for the second time along with the cavitation effect of the fluid, the fluid after the two times enters the bending connecting tube 12, and the fluid is crushed for the third time in the bending connecting tube 12 due to the fact that the bending connecting tube 12 has the same structure as the bending tube 3, and then is sprayed out from the discharge port 8 on the left end face of the body 1 through the extension tube 13. In the embodiment, the homogenizing effect of the fluid after three times of crushing is obviously better than that of the conventional T-shaped or Y-shaped homogenizing valve.
Example seven
Based on the improvement of the fifth embodiment, as shown in fig. 3, two tesla valves are provided in the body 1, one is a forward tesla valve 5, the other is a reverse tesla valve 6, the forward tesla valve 5 and the reverse tesla valve 6 are communicated through a connecting pipeline 2, the connecting pipeline 2 is provided with two bending pipes 3, the connecting pipeline 2 formed by the two bending pipes 3 is zigzag, the right end face of the body 1 is provided with a feed inlet 7, the left end face is provided with a discharge outlet, the direction of fluid in the flow channel from the feed inlet 7 to the discharge outlet 8 is the flow channel direction, and the reverse tesla valve 6 is located at the upstream position of the forward tesla valve 5 close to the feed inlet 7.
The homogenization process of this embodiment: the fluid flows into the flow channel from the feed inlet 7 on the right end face of the body 1, is decelerated through the reverse tesla valve 6, at this time, the cavitation effect of the fluid occurs due to the deceleration process of the fluid, solid particles contained in the fluid are crushed for the first time along with the cavitation effect of the fluid, the crushed fluid flows into the connecting pipeline 2, and the fluid collides with the collision body 4 in the first bending tube 3 due to the direction change of the bending tube 3 when passing through the first bending tube 3, so that the fluid is crushed for the second time, then the fluid continuously enters the second bending tube 3, and is crushed for the third time in the second bending tube 3, and the fluid after the three times of crushing is accelerated by the forward tesla valve 5 when passing through the forward tesla valve 5 and is then sprayed out from the discharge outlet 8 on the left end face of the body 1. At this time, after the fluid is accelerated by the forward tesla valve 5 and sprayed out from the discharge hole 8, the pressure is released instantaneously due to the sudden expansion of the volume space, the fluid is atomized, and at this time, the fluid is crushed for the fourth time due to the cavitation effect of the fluid. In the embodiment, the homogenizing effect of the fluid after four times of crushing is obviously better than that of the conventional T-shaped or Y-shaped homogenizing valve.
Example eight
In the above embodiments, since the fluid is in the body 1 during the breaking and homogenizing process, the fluid will convert part of the kinetic energy into internal energy, so that the fluid will heat up, and the too high temperature will affect the homogenizing effect of the fluid, especially the fluid is graphene slurry, and the too high temperature will cause adverse effects on the morphology, the sheet diameter, etc. of the graphene, for this reason, the improvement of this embodiment is that: the cooling pipeline for reducing the temperature of all or part of the area of the flow channel is arranged in the body 1, the cooling pipeline is arranged around the flow channel, and a cooling liquid inlet 10 and a cooling liquid outlet 11 which are communicated with two ends of the cooling pipeline are arranged on the outer side wall of the body 1. The cooling pipeline in the embodiment is arranged around the flow channel, preferably the cooling pipeline extends along the length direction of the flow channel and spirally extends around the circumference of the flow channel, and heat of fluid in the flow channel can be transferred into the cooling liquid through heat conduction of the body through the flow of the cooling liquid in the cooling pipeline, so that the aim of cooling is finally achieved.
Preferably, in this embodiment, a cooling zone 9 is provided in the body 1 at a position corresponding to the heat concentration region on the flow passage, and the middle portion of the cooling duct is located in the cooling zone 9. Further, the length of the cooling pipe per unit volume in the cooling zone 9 is longer than the length of the cooling pipe per unit volume outside the cooling zone 9.
The fluid in the above embodiments should be understood as a medium capable of flowing in a flow channel, which may be a gas, a liquid, a gas-liquid mixture, a liquid slurry containing solid particles, or the like, and particularly the fluid is a graphene slurry containing solid graphite particles in the graphene field.
It should be noted that, in the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "plurality" is two or more unless specifically defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
Various alterations and modifications will no doubt become apparent to those skilled in the art after having read the above description. Therefore, the appended claims should be construed to cover all such variations and modifications as fall within the true spirit and scope of the invention. Any and all equivalents and alternatives falling within the scope of the claims are intended to be embraced therein.
Claims (10)
1. A variable speed homogenizer, characterized in that: including body (1), be equipped with a plurality of tesla valves in body (1), communicate through connecting line (2) between arbitrary two adjacent tesla valves, each tesla valve and connecting line (2) communicate in proper order and constitute the runner that supplies the fluid to pass through, be equipped with feed inlet (7) and discharge gate (8) on the lateral wall of body (1), feed inlet (7) and discharge gate (8) communicate with the runner both ends respectively, at least one bend pipe (3) that are used for changing the fluid flow direction in connecting line (2) have on connecting line (2).
2. The variable speed homogenizer of claim 1, wherein: the corner of the bending tube (3) is provided with a collision body (4) in an embedded manner at a position corresponding to the fluid flowing direction.
3. The variable speed homogenizer of claim 2 wherein: the collision body (4) is made of diamond or cubic boron nitride.
4. The variable speed homogenizer of claim 1, wherein: the Tesla valve and the body (1) are of an integrated structure.
5. The variable speed homogenizer of claim 1, wherein: the tesla valve comprises a forward tesla valve (5) which is installed on the flow channel in the forward direction and used for accelerating the flow speed of fluid in the flow channel.
6. The variable speed homogenizer of claim 5 wherein: the number of the Tesla valves is two, and the two Tesla valves are both forward Tesla valves (5).
7. The variable speed homogenizer of claim 1, wherein: the plurality of tesla valves comprise at least one forward tesla valve (5) which is installed on the flow channel in the forward direction and used for accelerating the flow speed of fluid in the flow channel, and at least one reverse tesla valve (6) which is installed on the flow channel in the reverse direction and used for slowing down the flow speed of fluid in the flow channel.
8. The variable speed homogenizer of claim 7 wherein: the number of the Tesla valves is two, and the forward Tesla valve (5) is positioned at the upstream position of the reverse Tesla valve (6) close to the feed inlet (7).
9. The variable speed homogenizer of claim 7 wherein: the number of the Tesla valves is two, and the reverse Tesla valves (6) are positioned at the upstream positions of the forward Tesla valves (5) close to the feed inlet (7).
10. The variable speed homogenizer of claim 1, wherein: the cooling pipeline (9) for reducing the temperature of all or part of the area of the flow channel is arranged in the body (1), the cooling pipeline (9) is arranged around the flow channel, and a cooling liquid inlet (10) and a cooling liquid outlet (11) which are communicated with two ends of the cooling pipeline (9) are arranged on the outer side wall of the body (1).
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CN117323879A (en) * | 2023-11-30 | 2024-01-02 | 中国科学院精密测量科学与技术创新研究院 | Multistage split micromixer and application thereof |
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CN117323879A (en) * | 2023-11-30 | 2024-01-02 | 中国科学院精密测量科学与技术创新研究院 | Multistage split micromixer and application thereof |
CN117323879B (en) * | 2023-11-30 | 2024-02-27 | 中国科学院精密测量科学与技术创新研究院 | Multistage split micromixer and application thereof |
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