CN117109956A - Fault early warning system of cigarette comprehensive tester - Google Patents
Fault early warning system of cigarette comprehensive tester Download PDFInfo
- Publication number
- CN117109956A CN117109956A CN202310820629.XA CN202310820629A CN117109956A CN 117109956 A CN117109956 A CN 117109956A CN 202310820629 A CN202310820629 A CN 202310820629A CN 117109956 A CN117109956 A CN 117109956A
- Authority
- CN
- China
- Prior art keywords
- cigarette
- data
- comprehensive
- tester
- early warning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 100
- 238000007689 inspection Methods 0.000 claims abstract description 33
- 238000012544 monitoring process Methods 0.000 claims abstract description 18
- 238000005259 measurement Methods 0.000 claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 230000002159 abnormal effect Effects 0.000 claims description 15
- 238000002788 crimping Methods 0.000 claims description 8
- 230000003137 locomotive effect Effects 0.000 claims description 7
- 239000000779 smoke Substances 0.000 claims description 6
- 230000002452 interceptive effect Effects 0.000 claims description 4
- 238000007781 pre-processing Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000000053 physical method Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/008—Subject matter not provided for in other groups of this subclass by doing functionality tests
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention discloses a fault early warning system of a cigarette comprehensive tester, which comprises a system database, a data acquisition database and a timing round inspection unit, wherein the system database is used for storing a plurality of data acquired by a plurality of data acquisition units; the system database stores serial numbers of the cigarette comprehensive tester and serial data of the cigarette rolling machine set corresponding to the cigarette comprehensive tester; the data acquisition database is used for extracting the object measurement quantity and physical index monitoring data of the cigarette comprehensive tester and the output data of each cigarette making and connecting unit on line; the timing round inspection unit is used for enabling the system database to be used for timing round inspection data acquisition databases according to the corresponding numbers of the cigarette comprehensive tester. According to the invention, the fault information and the precision deviation information of the comprehensive tester are transmitted in an informationized mode, so that the timeliness and the precision of the fault alarm of the comprehensive tester can be effectively improved, the working state of the comprehensive tester for cigarettes on site is monitored and reflected in real time through the information early warning system, the problems are found and treated at the first time, and the purposes of efficient maintenance and accurate use are achieved.
Description
Technical Field
The invention relates to the field of tobacco packaging machinery, in particular to a fault early warning system of a comprehensive cigarette tester.
Background
The number of the cigarette comprehensive testers used in the wrapping workshop reaches 30, and the problems mainly exist due to the fact that at present, the types of cigarettes are increased, the production scale is enlarged, the quality control strength is enhanced, the number of instruments is suddenly increased and the arrangement of the instruments is dispersed:
1. when the comprehensive tester does not detect, the fault of the tester cannot be found in time, the time for reporting feedback is long, and the detection efficiency of the comprehensive tester in unit time is affected. 2. When the precision of the instrument deviates, an operator can be misled to adjust the locomotive, and a large number of unqualified cigarettes are generated in the time of instrument fault feedback.
Therefore, the invention aims to transmit the fault information and the precision deviation information of the comprehensive tester in an informationized mode, ensure that problems are found and processed at the first time, and achieve the purposes of high-efficiency maintenance and accurate use of the comprehensive tester.
Disclosure of Invention
In order to overcome the problems, the invention provides a fault early warning system of a comprehensive cigarette tester.
The invention mainly solves the problems that the comprehensive cigarette tester does not detect and has low detection efficiency in unit time and a large number of unqualified cigarettes are generated due to the fact that the precision is offset, and the invention realizes real-time alarm through the early warning system, shortens the alarm time, and simultaneously, the system discriminates the precision offset of the comprehensive tester and avoids a large number of unqualified cigarettes caused by the fact that an operator adjusts the locomotive by mistake due to the precision offset.
The technical scheme adopted for solving the technical problems is as follows:
a fault early warning system of a cigarette comprehensive tester comprises
A system database, a data acquisition database and a timing round inspection unit;
the system database stores serial numbers of the cigarette comprehensive tester and serial data of the cigarette rolling machine set corresponding to the cigarette comprehensive tester;
the data acquisition database is used for extracting the object measurement quantity and physical index monitoring data of the cigarette comprehensive tester and the output data of each cigarette making and connecting unit on line;
the timing round inspection unit is used for enabling the system database to be used for timing round inspection data acquisition databases according to the corresponding number of the cigarette comprehensive tester, and the round inspection content comprises:
inquiring the output of the corresponding cigarette making machine set according to the serial number of the corresponding cigarette making machine set of the cigarette comprehensive tester;
judging whether the object measurement is normal or not, if so, continuing to work the corresponding crimping unit, and if so, inquiring the yield condition of the corresponding crimping unit;
and judging whether the physical index of the cigarette is abnormal, if so, continuing to work the corresponding cigarette making machine set, if so, judging whether the corresponding cigarette making machine set has a problem, and if not, judging that the instrument precision is offset, thereby touching the fault early warning of the smoke comprehensive tester.
The improvement of the technical scheme is as follows:
the data processing unit performs data preprocessing through an automatic and manual abnormal data rejection mode; the abnormal data comprise data with the data display position of the number, inaccurate locomotive number or abnormal shift information and the like which are caused by instrument faults and are inconsistent with conventional information, and the data are automatically deleted.
The improvement of the technical scheme is as follows:
the timing round inspection unit further comprises a system database based number of the comprehensive cigarette tester and a data acquisition database based corresponding monitoring data of the comprehensive cigarette tester to establish a data relationship model.
The improvement of the technical scheme is as follows:
the timing round inspection unit also comprises a touch smoke comprehensive tester for fault early warning, and the early warning signal is communicated to an instrument responsible person computer and/or a mobile phone so as to determine the azimuth based on the number of the early warning instrument.
The improvement of the technical scheme is as follows:
and the timing round inspection unit also comprises a prompt box popped up by the interactive interface and displaying fault instrument information after the fault early warning of the smoke-contact comprehensive tester is carried out.
The improvement of the technical scheme is as follows:
the timing round inspection unit is set to execute the on-line monitoring data round inspection function of the instrument every 2 minutes.
The improvement of the technical scheme is as follows:
the object measurement data standard of the cigarette comprehensive tester is that the object measurement is not less than 10 pieces per hour.
The improvement of the technical scheme is as follows:
physical index monitoring data of the cigarette comprehensive tester comprises weight, length, circumference and suction resistance.
The invention has the beneficial effects that:
according to the invention, the fault information and the precision deviation information of the comprehensive tester are transmitted in an informationized mode, when a field instrument breaks down, the real-time alarm is realized through the fault early warning system of the comprehensive tester for cigarettes, the precision deviation of the comprehensive tester is screened, a large number of unqualified cigarettes generated by an operator in error adjustment of the locomotive due to the precision deviation are avoided, the early warning information is timely fed back to a professional maintainer and a responsible instrument manager, the found time of the fault instrument is further shortened, the timeliness and the accuracy of the fault alarm of the comprehensive tester for cigarettes are improved, the working state of the comprehensive tester for the cigarettes on the spot is monitored and reflected in real time through the information early warning system, the first time finding problem and the processing problem are guaranteed, and the purposes of efficient maintenance and accurate use are achieved;
in addition, the invention has the following advantages:
1. the rejection rate of selecting an automatic+manual abnormal data rejection mode for data preprocessing is the most accurate.
2. The secret related coefficient of the alarm display popup interface is set to be the lowest.
Drawings
The invention is further described with reference to the drawings and the specific embodiments below:
fig. 1 is a system block diagram of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to FIG. 1, a fault early warning system of a comprehensive cigarette tester comprises
A system database, a data acquisition database and a timing round inspection unit;
the system database stores serial numbers of the cigarette comprehensive tester and serial data of the cigarette rolling machine set corresponding to the cigarette comprehensive tester;
the data acquisition database is used for extracting the object measurement quantity and physical index monitoring data of the cigarette comprehensive tester and the output data of each cigarette making and connecting unit on line; the standard of the physical measurement data is that the physical measurement data comprises weight, length, circumference and suction resistance, wherein the number of the physical measurement data is not less than 10 per hour.
The timing round inspection unit is used for enabling the system database to be used for timing round inspection data acquisition databases according to the corresponding number of the cigarette comprehensive tester, and the round inspection content comprises:
inquiring the output of the corresponding cigarette making machine set according to the serial number of the corresponding cigarette making machine set of the cigarette comprehensive tester;
judging whether the object measurement list is normal, if so, continuing to work corresponding to the crimping unit, and if so, inquiring the yield condition of the corresponding crimping unit, taking a hard red brand as an example: the number of the object measurement sheets is not less than 10 per hour;
judging whether the physical indexes of the cigarettes are abnormal, and if the physical indexes are normal, continuing to work corresponding to the cigarette making machine set, wherein the weight, circumference, length and suction resistance of the hard red brand are taken as examples, and the average value and standard deviation abnormal judgment standards of the physical indexes are as follows:
weight: avg is outside 0.890±0.1, SD >0.025;
circumference: avg is outside 24.3 + -0.3, SD >0.070;
length: avg is outside 84.0 + -0.6, SD >0.30;
resistance to suction: avg is outside 1070+ -210, SD >60;
if the error occurs, judging whether the corresponding rolling machine set has a problem, and if the error does not occur, judging that the error exceeds the standard, thereby touching the fault early warning of the smoke comprehensive tester.
In a preferred embodiment: the data processing unit performs data preprocessing through an automatic and manual abnormal data eliminating mode, wherein abnormal data comprise data with data display positions of the same number, inaccurate locomotive numbers or abnormal shift information and the like which are inconsistent with conventional information and are caused by instrument faults, and the data are automatically deleted. For precision offset data, the number is attached with a sign, so that the precision offset data is prevented from being mistakenly removed.
In a preferred embodiment: the timing round inspection unit further comprises a data relation model based on the number of the cigarette comprehensive tester of the system database and the monitoring data of the corresponding cigarette comprehensive tester of the data acquisition database, and the cigarette comprehensive tester, the cigarette making machine set, the monitoring data and the output data are associated through the data relation model.
In a preferred embodiment: the timing round inspection unit also comprises a touch smoke comprehensive tester for fault early warning, and the early warning signal is communicated to an instrument responsible person computer and/or a mobile phone so as to determine the azimuth based on the number of the early warning instrument. For example, after triggering the fault early warning of the comprehensive cigarette tester, a prompt box is popped up through an interactive interface and fault instrument information is displayed.
In a preferred embodiment: the timing round inspection unit is set to execute the on-line monitoring data round inspection function of the instrument every 2 minutes. It should be noted that each cigarette brand has independent technical standards and requirement ranges, the timing round inspection unit is designed to judge according to the requirement ranges of the technical standards of each brand, and whether the data exceeding the standard ranges is a locomotive stop problem is judged, if not, the system gives out early warning.
Example 2
A fault early warning method for a comprehensive cigarette tester comprises the following steps:
step 1, constructing a database
Constructing a system database and a data acquisition database;
the system database stores serial numbers of the cigarette comprehensive tester and serial data of the cigarette rolling machine set corresponding to the cigarette comprehensive tester; the data acquisition database is used for extracting the object measurement quantity and physical index monitoring data of the cigarette comprehensive tester and the output data of each cigarette making and connecting unit on line; the standard of the material measurement data is that the material measurement is not less than 10 pieces per hour, and the physical index monitoring data comprises the average value and standard deviation of four items of weight, length, circumference and suction resistance.
Step 2, establishing a data relationship model
And establishing a data relation model based on the number of the comprehensive cigarette tester of the system database and the monitoring data of the corresponding comprehensive cigarette tester of the data acquisition database, and correlating the comprehensive cigarette tester, the cigarette making machine set, the monitoring data and the yield data through the data relation model.
Step 3, timing round inspection
The system database is enabled to execute the on-line monitoring data round inspection function of the instrument every 2 minutes according to the corresponding number of the cigarette comprehensive tester, the timing round inspection data acquisition database comprises the following components:
inquiring the output of the corresponding cigarette making machine set according to the serial number of the corresponding cigarette making machine set of the cigarette comprehensive tester;
judging whether the object measurement is normal or not, if so, continuing to work the corresponding crimping unit, and if so, inquiring the yield condition of the corresponding crimping unit;
judging whether the physical index of the cigarette is abnormal, if so, continuing to work the corresponding cigarette making machine set, if so, judging whether the corresponding cigarette making machine set has a problem, if not, judging that the instrument precision is offset, and triggering the fault early warning of the cigarette comprehensive tester.
Step 4, fault early warning
And (3) carrying out fault early warning on the smoke-contact comprehensive tester, and communicating an early warning signal to an instrument responsible person computer and/or a mobile phone so as to determine the azimuth of the smoke-contact comprehensive tester based on the number of the early warning instrument. For example, after triggering the fault early warning of the comprehensive cigarette tester, a prompt box is popped up through an interactive interface and fault instrument information is displayed.
It should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.
Claims (8)
1. The utility model provides a cigarette comprehensive tester trouble early warning system which characterized in that: comprising
A system database, a data acquisition database and a timing round inspection unit;
the system database stores serial numbers of the cigarette comprehensive tester and serial data of the cigarette rolling machine set corresponding to the cigarette comprehensive tester;
the data acquisition database is used for extracting the object measurement quantity and physical index monitoring data of the cigarette comprehensive tester and the output data of each cigarette making and connecting unit on line;
the timing round inspection unit is used for enabling the system database to be used for timing round inspection data acquisition databases according to the corresponding number of the cigarette comprehensive tester, and the round inspection content comprises:
inquiring the output of the corresponding cigarette making machine set according to the serial number of the corresponding cigarette making machine set of the cigarette comprehensive tester;
judging whether the object measurement is normal or not, if so, continuing to work the corresponding crimping unit, and if so, inquiring the yield condition of the corresponding crimping unit;
and judging whether the physical index of the cigarette is abnormal, if so, continuing to work the corresponding cigarette making machine set, if so, judging whether the corresponding cigarette making machine set has a problem, and if not, judging that the instrument precision is offset, thereby touching the fault early warning of the smoke comprehensive tester.
2. The system for early warning of a failure of a comprehensive cigarette tester according to claim 1, wherein:
the data processing unit performs data preprocessing through an automatic and manual abnormal data rejection mode; the abnormal data comprise data with the data display position of the number, inaccurate locomotive number or abnormal shift information and the like which are caused by instrument faults and are inconsistent with conventional information, and the data are automatically deleted.
3. The system for early warning of a failure of a comprehensive cigarette tester according to claim 1, wherein:
the timing round inspection unit further comprises a system database based number of the comprehensive cigarette tester and a data acquisition database based corresponding monitoring data of the comprehensive cigarette tester to establish a data relationship model.
4. The system for early warning of a failure of a comprehensive cigarette tester according to claim 1, wherein:
the timing round inspection unit also comprises a touch smoke comprehensive tester for fault early warning, and the early warning signal is communicated to an instrument responsible person computer and/or a mobile phone so as to determine the azimuth based on the number of the early warning instrument.
5. The system for early warning of a failure of a comprehensive cigarette tester according to claim 1, wherein:
and the timing round inspection unit also comprises a prompt box popped up by the interactive interface and displaying fault instrument information after the fault early warning of the smoke-contact comprehensive tester is carried out.
6. The system for early warning of a failure of a comprehensive cigarette tester according to claim 1, wherein:
the timing round inspection unit is set to execute the on-line monitoring data round inspection function of the instrument every 2 minutes.
7. The system for early warning of a failure of a comprehensive cigarette tester according to claim 1, wherein:
the object measurement data standard of the cigarette comprehensive tester is that the object measurement is not less than 10 pieces per hour.
8. The system for early warning of a failure of a comprehensive cigarette tester according to claim 1, wherein:
physical index monitoring data of the cigarette comprehensive tester comprises weight, length, circumference and suction resistance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310820629.XA CN117109956A (en) | 2023-07-05 | 2023-07-05 | Fault early warning system of cigarette comprehensive tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310820629.XA CN117109956A (en) | 2023-07-05 | 2023-07-05 | Fault early warning system of cigarette comprehensive tester |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117109956A true CN117109956A (en) | 2023-11-24 |
Family
ID=88809963
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310820629.XA Pending CN117109956A (en) | 2023-07-05 | 2023-07-05 | Fault early warning system of cigarette comprehensive tester |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117109956A (en) |
-
2023
- 2023-07-05 CN CN202310820629.XA patent/CN117109956A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5284164A (en) | Method for improving the quality of products produced in the cigarette manufacturing process | |
| CN112925279A (en) | Fault comprehensive analysis system based on MES system | |
| CN112053756B (en) | Clinical specimen inspection data-based inspection result quality evaluation method and system | |
| CN105867351A (en) | Vehicle fault code real-time acquisition and historical data analysis and diagnosis method and device | |
| CN110531033B (en) | Method and device for monitoring online moisture measurement accuracy and moisture measurement system | |
| CN111143438A (en) | Workshop field data real-time monitoring and anomaly detection method based on stream processing | |
| CN114721352B (en) | State monitoring and fault diagnosis method and system of DCS (distributed control system) | |
| CN115639207B (en) | Machine vision detection method and system for simultaneously detecting multiple products | |
| CN113723781A (en) | Product quality defect judgment system and method based on SPC analysis | |
| CN115744801A (en) | VOCS oil gas on-line monitoring management platform of gas station | |
| CN113671911A (en) | Production condition monitoring system | |
| CN117109956A (en) | Fault early warning system of cigarette comprehensive tester | |
| CN112581005A (en) | Food monitoring device and method | |
| CN202770475U (en) | Automatic detection and analysis device for physical indexes of tobacco rod | |
| CN115187026A (en) | Industrial risk monitoring method and system and readable storage medium | |
| CN113033166B (en) | Electronic report generation method and system based on PI system | |
| CN115167258A (en) | Intelligent operation and maintenance management and control system and method for engine | |
| CN112304847A (en) | Data comparison and automatic early warning method for cigarette filter stick physical index detection instrument | |
| CN112820090A (en) | Alarm system based on big data and implementation method thereof | |
| CN117420811B (en) | Production line quality monitoring method and system for automatic production | |
| CN109375604A (en) | A kind of real-time quality early warning and control system and method | |
| GB2372610A (en) | Monitoring the assembly of a product from a workpiece | |
| CN109945930A (en) | A kind of electromechanical equipment fault detection approach based on electromagnetic technique | |
| CN118150584B (en) | Turbine casing surface quality detection method based on image recognition | |
| CN117787928B (en) | Automatic assembly equipment assembly efficiency analysis management system based on big data |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |