CN117102631A - Welding and air exhausting integrated welding wire - Google Patents
Welding and air exhausting integrated welding wire Download PDFInfo
- Publication number
- CN117102631A CN117102631A CN202311314126.1A CN202311314126A CN117102631A CN 117102631 A CN117102631 A CN 117102631A CN 202311314126 A CN202311314126 A CN 202311314126A CN 117102631 A CN117102631 A CN 117102631A
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- Prior art keywords
- welding
- air
- suction
- wire
- exhaust
- Prior art date
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- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 159
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 230000002093 peripheral effect Effects 0.000 claims description 24
- 206010010904 Convulsion Diseases 0.000 claims description 15
- 230000036461 convulsion Effects 0.000 claims description 15
- 230000010354 integration Effects 0.000 claims description 9
- 239000011810 insulating material Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 description 13
- 239000007789 gas Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 238000005452 bending Methods 0.000 description 3
- 230000036541 health Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to the technical field of welding equipment, and particularly discloses a welding and air exhausting integrated welding wire which comprises a wire harness, an exhaust fan, a welding wire feeding mechanism and a welding gun, wherein the wire harness comprises an outer sleeve, an exhaust pipeline and a plurality of welding pipelines, the exhaust pipeline is arranged in a penetrating manner on the outer sleeve, the exhaust pipeline is provided with an exhaust air inlet end and an exhaust air outlet end, the exhaust fan is connected with the exhaust air outlet end, and the exhaust air inlet end is used for absorbing air; the welding host is connected with one ends of a plurality of welding pipelines, the welding wire feeding mechanism is connected with the other ends of a plurality of welding pipelines, and the welding wire feeding mechanism is connected with the welding gun. The outer sleeve wraps the exhaust pipeline and a plurality of welding pipelines and is integrated into one wire harness, so that operators can move conveniently, and the welding pipelines and the exhaust pipeline can be simultaneously arranged as long as welding operation is performed, so that the condition that the operators forget to pull the exhaust pipeline due to forgetting can not occur, and the operators can be effectively guaranteed to be healthy during the welding operation.
Description
Technical Field
The invention relates to the technical field of welding equipment, in particular to a welding and air suction integrated welding wire.
Background
In the modern shipbuilding industry, CO 2 Semiautomatic welding is commonThe welding mode of the exhaust pipeline has the advantages of higher welding efficiency, controllable welding quality and simple operation, but a large amount of smoke dust and other mixed gases can be generated in the welding process. The ship construction inevitably has more airtight and semi-airtight spaces, and some working spaces must be ventilated to be constructed according to safety construction regulations, and in the actual production process, an exhaust pipe is usually required to be independently pulled into the construction space, and due to the complex field operation environment, operators need to frequently move exhaust pipes and various wire pipes for welding, so that the working efficiency is low; in addition, in the actual construction process, operators also easily forget to pull the exhaust pipeline, so that the problems of toxic and harmful gas inhalation and damage to body health in the construction process are caused.
Disclosure of Invention
The invention aims at: the welding and air exhausting integrated welding wire solves the problem that an operator needs to frequently move an exhaust pipe and various cables for welding in the existing ship building process, so that the operation efficiency is low, and the operator forgets to set an exhaust pipeline, so that the welding process is damaged to the health.
The invention provides a welding exhaust integrated welding wire, which comprises the following components:
the wire harness comprises an outer sleeve, an exhaust pipeline and a plurality of welding pipelines, wherein the exhaust pipeline penetrates through the outer sleeve, the exhaust pipeline is provided with an exhaust air inlet end and an exhaust air exhaust end, and the exhaust air inlet end is used for absorbing air;
the exhaust fan is connected with the exhaust end of the exhaust fan;
the welding host is connected with one ends of a plurality of welding pipelines;
the welding wire feeding mechanism is connected with the other ends of the welding pipelines, and the welding wire feeding mechanism is connected with the welding gun.
As a preferable technical scheme of the welding and exhausting integrated welding wire, the outer sleeve is made of insulating materials.
As the preferred technical scheme of welding convulsions integration bonding wire, welding convulsions integration bonding wire still includes the exhaust hood, the convulsions end of airing exhaust can pass through the exhaust hood absorbs the air. As the preferred technical scheme of welding convulsions integration bonding wire, welding convulsions integration bonding wire still includes the convulsions extension pipe, the convulsions extension pipe connect in between convulsions exhaust end with the exhaust hood.
As the optimal technical scheme of welding the air draft integrated welding wire, a fixing support is arranged on the welding gun and used for fixing the air draft cover. As the preferable technical scheme of the welding and air exhausting integrated welding line, a plurality of welding pipelines comprise CO 2 The gas pipe, the control wire and the welding handle wire.
As the preferable technical scheme of welding and exhausting integrated welding wires, the CO 2 The sections of the air pipe, the control line and the welding handle line are all round, and the section of the air suction pipeline is D-shaped.
As the preferable technical scheme of welding and exhausting integrated welding wires, the CO 2 The outer peripheral surface of the air pipe, the outer peripheral surface of the welding handle line and the outer peripheral surface of the control line are sequentially tangent, and the CO 2 The outer peripheral surface of the air pipe and the outer peripheral surface of the control line are tangent to the inner wall of the outer sleeve, the outer peripheral surface of the air suction pipeline comprises a plane part and an arc surface part, the arc surface part is attached to the inner wall of the outer sleeve, and the plane part is at least attached to the CO 2 The outer peripheral surface of the air pipe is tangent to the outer peripheral surface of the control line.
As the preferred technical scheme of welding convulsions integration bonding wire, be provided with the filter in the air exhauster, the filter is used for filtering convulsions air inlet end exhaust gas.
As the preferred technical scheme of welding convulsions integration bonding wire, welding convulsions integration bonding wire still includes the quick-witted case, the air exhauster with the welding host computer all is fixed in the quick-witted incasement, the machine case is provided with the wire hole, the outer tube wears to locate the wire hole.
The welding and air exhausting integrated welding wire provided by the invention has at least the following beneficial effects:
the welding and air exhausting integrated welding wire comprises a wire harness, an exhaust fan, a welding wire feeding mechanism and a welding gun, wherein the wire harness comprises an outer sleeve, an air exhausting pipeline penetrating through the outer sleeve and a plurality of welding pipelines, the air exhausting pipeline is provided with an air exhausting inlet end and an air exhausting exhaust end, the exhaust fan is connected with the air exhausting exhaust end, and the air exhausting inlet end is used for absorbing air; the welding host is connected with one ends of a plurality of welding pipelines, the welding wire feeding mechanism is connected with the other ends of a plurality of welding pipelines, and the welding wire feeding mechanism is connected with the welding gun. The outer sleeve wraps the exhaust pipeline and a plurality of welding pipelines and is integrated into one wire harness, so that operators can move conveniently, welding efficiency is improved, the welding pipelines and the exhaust pipeline can be simultaneously arranged as long as welding operation is performed, the condition that the operators forget to pull the exhaust pipeline because of forgetting occurs can not occur, and the operators can be effectively guaranteed to be healthy during welding operation.
Drawings
Fig. 1 is a schematic structural diagram of a welding and air exhausting integrated welding line in an embodiment of the present invention;
fig. 2 is a cross-sectional view of a partial structure of a welding and air-extracting integrated bonding wire in an embodiment of the present invention.
In the figure:
1. a wire harness; 11. an outer sleeve; 12. an air draft pipeline; 121. an air suction inlet end; 122. an air exhausting end; 13. CO 2 An air pipe; 14. a weld handle line; 15. a control line;
2. an exhaust fan;
3. welding a host;
4. welding a wire feeding mechanism;
5. a welding gun;
6. an exhaust hood;
7. and (5) exhausting the elongated tube.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first location" and "second location" are two distinct locations and wherein the first feature is "above," "over" and "over" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is level above the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
The ship construction inevitably has more airtight and semi-airtight spaces, and some working spaces must be ventilated to be constructed according to safety construction regulations, and in the actual production process, an exhaust pipe is usually required to be independently pulled into the construction space, and due to the complex field operation environment, operators need to frequently move exhaust pipes and various wire pipes for welding, so that the working efficiency is low; in addition, in the actual construction process, operators also easily forget to pull the exhaust pipeline, so that the problems of toxic and harmful gas inhalation and damage to body health in the construction process are caused.
In this regard, this embodiment provides a welding convulsions integration bonding wire for in the construction process of boats and ships etc. weld in airtight and semi-airtight space, can effectively promote operating personnel's operating efficiency, and stop operating personnel to forget to draw the condition emergence of establishing the convulsions pipeline.
Specifically, as shown in fig. 1 and 2, the welding suction integrated bonding wire provided in the present embodiment includes a wire harness 1, a suction fan 2, a welding wire feeding mechanism 4, and a welding gun 5. The wire harness 1 comprises an outer sleeve 11, an exhaust pipeline 12 and a plurality of welding pipelines, wherein the exhaust pipeline 12 is arranged in the outer sleeve 11 in a penetrating mode, the exhaust pipeline 12 is provided with an exhaust air inlet end 121 and an exhaust air outlet end 122, the exhaust fan 2 is connected with the exhaust air outlet end 122, and the exhaust air inlet end 121 is used for absorbing air; the welding host 3 is connected with one end of a plurality of welding pipelines, the welding wire feeding mechanism 4 is connected with the other end of a plurality of welding pipelines, and the welding wire feeding mechanism 4 is connected with the welding gun 5. The exhaust pipeline 12 and a plurality of welding pipelines are wrapped and integrated into the wire harness 1 through the outer sleeve 11, so that operators can move conveniently, the welding efficiency is improved, the welding pipelines and the exhaust pipeline 12 can be simultaneously arranged as long as welding operation is performed, the condition that the operators forget to pull the exhaust pipeline 12 due to forgetting can not occur, and the operators can be effectively guaranteed to be healthy during the welding operation.
It should be noted that, in the present embodiment, the air suction pipe 12 and the plurality of welding lines in the wire harness 1 are both exposed at both ends of the outer sleeve 11. According to actual needs, the air suction inlet end 121 can be connected with a blower, and the air suction pipeline 12 plays a role in blowing.
Optionally, the welding suction integrated bonding wire further includes a suction hood 6, and the suction exhaust end 122 can absorb air through the suction hood 6. By arranging the exhaust hood 6, the harmful gas generated by welding is discharged in time. Specifically, the suction hood 6 is provided in a horn mouth shape, which can effectively increase the suction range.
Optionally, the welding and exhausting integrated welding wire further comprises an exhausting extension tube 7, and the exhausting extension tube 7 is connected between the exhausting end 122 and the exhausting cover 6. By arranging the air draft extension pipe 7, the air draft cover 6 can be flexibly moved in a large range, and the device is suitable for air draft in welding operation in a complex environment.
Optionally, a fixing bracket (not shown in the drawings) is provided on the welding gun 5, and the fixing bracket is used for fixing the exhaust hood 6. Wherein, fixed bolster and exhaust hood 6 can dismantle the connection, so set up, under the space of job site allowed circumstances, can be fixed in the fixed bolster with exhaust hood 6, the harmful gas that produces when welder 5 welds can in time be inhaled exhaust hood 6, avoids harmful gas diffusion. When the space of the construction site is not allowed, the exhaust hood 6 can be taken down from the fixed support, and operators can place according to the actual condition of the site.
Optionally, the outer sleeve 11 is made of an insulating material, so that leakage can be avoided. Preferably, the outer sleeve 11 is made of an insulating material with certain strength and thickness, so that the wire harness 1 is not easy to bend at an acute angle when being coiled, and then the exhaust pipeline 12 and the welding pipeline in the outer sleeve 11 are protected. Further preferably, the outer sleeve 11 is also wear resistant, avoiding breakage.
Alternatively, CO is used in the present embodiment 2 Semiautomatic welding, several welding lines including CO 2 A gas tube 13, a control wire 15 and a handle wire 14. In other embodiments, several welding lines may also be provided according to the actual welding pattern.
Optionally, CO 2 The sections of the air pipe 13, the control wire 15 and the welding handle wire 14 are all round, and the section of the air suction pipeline 12 is D-shaped. So arranged, exhaustThe pipeline 12 has certain bending resistance, so that the wire harness 1 is not easy to bend at an acute angle when being coiled, and then the exhaust pipeline 12 and the welding pipeline in the outer sleeve 11 are protected. Further, the exhaust duct 12 is made of a material having a certain strength and thickness, so that the bending resistance thereof can be further enhanced.
Alternatively, in the present embodiment, CO 2 The outer peripheral surface of the air pipe 13, the outer peripheral surface of the welding handle line 14 and the outer peripheral surface of the control line 15 are sequentially tangent, and CO 2 The outer peripheral surface of the air pipe 13 and the outer peripheral surface of the control line 15 are tangent to the inner wall of the outer sleeve 11, the outer peripheral surface of the air suction pipe 12 comprises a plane part and an arc surface part, the arc surface part is attached to the inner wall of the outer sleeve 11, and the plane part is at least attached to CO 2 The outer peripheral surface of the air pipe 13 and the outer peripheral surface of the control line 15 are tangent, so that the space in the outer sleeve 11 can be effectively utilized, the supporting strength of the outer sleeve 11 can be enhanced, and the bending resistance of the wire harness 1 can be further enhanced.
Optionally, a filter is disposed in the exhaust fan 2, and the filter is used for filtering the gas exhausted from the exhaust air inlet end 121. So that the exhaust gas generated by welding can be purified. Wherein the filter can be activated carbon filter, etc.
Optionally, the welding and air exhausting integrated welding wire further comprises a case (not shown in the drawing), the air exhauster 2 and the welding host 3 are both fixed in the case, the case is provided with a wire outlet, and the outer sleeve 11 is arranged through the wire outlet. So set up, be convenient for remove air exhauster 2 and welding host computer 3 simultaneously. Preferably, the bottom of the case is also provided with a roller, and the roller can be a roller with a brake, so that the case can be conveniently moved, and the position of the case can be fixed.
The welding and air suction integrated welding wire provided by the embodiment is used for sucking air pipes 12 and CO through the outer sleeve 11 2 The air pipe 13, the control wire 15 and the welding wire 14 are integrated into one wire harness 1, so that the operation is convenient when the wire harness 1 is pulled, and the welding wire harness is applicable to complex environments such as a ship bottom cabin and a narrow space; in addition, the exhaust pipeline 12 can be arranged at the welding place, so that a great amount of smoke dust and other gases in the welding operation process are reduced to be accumulated and not to be effectiveAnd the damage to physical and mental health is discharged, so that the construction environment of operators is improved.
It is to be understood that the above examples of the present invention are provided for clarity of illustration only and are not limiting of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.
Claims (10)
1. The utility model provides a welding convulsions integration bonding wire which characterized in that includes:
the wire harness (1) comprises an outer sleeve (11), an air suction pipeline (12) and a plurality of welding pipelines, wherein the air suction pipeline (12) is arranged in the outer sleeve (11) in a penetrating mode, the air suction pipeline (12) is provided with an air suction inlet end (121) and an air suction exhaust end (122), and the air suction inlet end (121) is used for sucking air;
the exhaust fan (2), the exhaust fan (2) is connected with the exhaust end (122);
the welding host (3) is connected with one ends of a plurality of welding pipelines;
the welding wire feeding mechanism (4) and the welding gun (5), the welding wire feeding mechanism (4) is connected with the other ends of a plurality of welding pipelines, and the welding wire feeding mechanism (4) is connected with the welding gun (5).
2. Welding and suction integrated bonding wire according to claim 1, characterized in that the outer sleeve (11) is made of an insulating material.
3. The welding suction integrated bonding wire according to claim 1, further comprising a suction hood (6), the suction exhaust end (122) being capable of absorbing air through the suction hood (6).
4. A welding and air extracting integrated bonding wire according to claim 3, characterized in that the welding and air extracting integrated bonding wire further comprises an air extracting extension tube (7), wherein the air extracting extension tube (7) is connected between the air extracting and air extracting end (122) and the air extracting cover (6).
5. A welding and suction integrated welding wire according to claim 3, characterized in that the welding gun (5) is provided with a fixing bracket for fixing the suction hood (6).
6. The welding suction integrated bonding wire according to claim 1, wherein a number of the welding lines comprise CO 2 The gas pipe (13), a control wire (15) and a welding handle wire (14).
7. The welding and air-extracting integrated bonding wire according to claim 6, wherein the CO 2 The sections of the air pipe (13), the control wire (15) and the welding handle wire (14) are all round, and the section of the air suction pipeline (12) is D-shaped.
8. The welding and air-extracting integrated bonding wire according to claim 7, wherein the CO 2 The outer peripheral surface of the air pipe (13), the outer peripheral surface of the welding handle line (14) and the outer peripheral surface of the control line (15) are sequentially tangent, and the CO 2 The outer peripheral surface of the air pipe (13) and the outer peripheral surface of the control line (15) are tangent to the inner wall of the outer sleeve (11), the outer peripheral surface of the air suction pipe (12) comprises a plane part and an arc surface part, the arc surface part is attached to the inner wall of the outer sleeve (11), and the plane part is at least attached to the CO 2 The outer peripheral surface of the air pipe (13) and the outer peripheral surface of the control line (15) are tangent.
9. Welding and suction integrated bonding wire according to any of claims 1-8, characterized in that a filter is arranged in the suction fan (2) for filtering the gas discharged from the suction air inlet (121).
10. The welding and air extracting integrated bonding wire according to any one of claims 1-8, further comprising a case, wherein the air extracting machine (2) and the welding host (3) are both fixed in the case, the case is provided with a wire outlet, and the outer sleeve (11) is arranged through the wire outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311314126.1A CN117102631A (en) | 2023-10-11 | 2023-10-11 | Welding and air exhausting integrated welding wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311314126.1A CN117102631A (en) | 2023-10-11 | 2023-10-11 | Welding and air exhausting integrated welding wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117102631A true CN117102631A (en) | 2023-11-24 |
Family
ID=88800319
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311314126.1A Pending CN117102631A (en) | 2023-10-11 | 2023-10-11 | Welding and air exhausting integrated welding wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117102631A (en) |
-
2023
- 2023-10-11 CN CN202311314126.1A patent/CN117102631A/en active Pending
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