CN1170968C - Vertical carding machine - Google Patents
Vertical carding machine Download PDFInfo
- Publication number
- CN1170968C CN1170968C CNB011320842A CN01132084A CN1170968C CN 1170968 C CN1170968 C CN 1170968C CN B011320842 A CNB011320842 A CN B011320842A CN 01132084 A CN01132084 A CN 01132084A CN 1170968 C CN1170968 C CN 1170968C
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- CN
- China
- Prior art keywords
- carding
- screwed
- frame
- vertical
- side plate
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- Expired - Fee Related
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- 238000009960 carding Methods 0.000 title claims abstract description 49
- 239000004744 fabric Substances 0.000 claims abstract description 35
- 239000006247 magnetic powder Substances 0.000 claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 210000003141 lower extremity Anatomy 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 229920000742 Cotton Polymers 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 abstract 1
- 238000000275 quality assurance Methods 0.000 abstract 1
- 210000002268 wool Anatomy 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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- Preliminary Treatment Of Fibers (AREA)
Abstract
The utility model provides a vertical carding machine, is connected with the rampart frame of taking a woolen cloth frame adjusting device and putting the head device by installing the fabric guide roll, the carding roller of taking the aspiration channel of being connected with the motor, the curb plate and the base of the carding member group that the carry over pinch rolls of being connected with the main power motor are connected and are constituteed the frame unit to by the synthetic whole constitution of each frame unit, the curb plate be vertical riser, the curb plate on except that vertical be connected with the carding member group more than 2, still be connected with the magnetic powder clutch, and the fabric guide roll in each carding member group links into an organic whole to be connected with the main power motor through the magnetic powder clutch. The device is suitable for carding wide raschel blankets and cotton, wool and chemical fiber fabrics, has small floor area and only 1/3 of the original area compared with a horizontal carding machine, greatly reduces the production cost, can ensure that the tension of the fabric is unchanged in operation as long as the magnetic powder clutch is finely adjusted, thereby effectively solving the problem that the fabric has wrinkled strips, and has good carding quality, quality assurance and labor intensity reduction of workers.
Description
Technical field
The present invention relates to a kind of combing machine for fur, particularly a kind of suitable international market is designed the demand of wide cut Rachael blanket made, uses, easy to operate, vertical carding machine that floor space is little, also can be used for the carding use of cotton, hair, chemical ﹠ blended fabric.
Background technology
The conventional combing machine for fur that use, traditional of existing factory, mostly be 12 comb rod forms, be divided into 6 groups, and become horizontal successively and be arranged as whole horizontal combing machine for fur, so floor space be big, but also blanket that can not the production wide cut, operative employee's operating distance is long simultaneously, labour intensity is big.
Summary of the invention
Technical problem to be solved by this invention is: a kind of vertical carding machine is provided, can production wide cut blanket and quality good, and floor space is little, has only originally 1/3, reduces production costs greatly.
The present invention for the technical scheme that the technical solution problem provides is: vertical carding machine is by fabric guide roll is installed, be connected with a band frame adjusting device and a frame of putting head unit, the carding roller of the band aspiration channel that is connected with motor, the side plate of the carding member group that the carry-over pinch rolls that are connected with electrical machinery of active force are formed and base connect into the whole rack unit of forming, and be combined into integral body by each rack unit and constitute, described side plate is vertical riser, on the described side plate except that the carding member group that vertically is connected with more than 2, also be connected with magnetic powder cluth, and the fabric guide roll in each carding member group links into an integrated entity, and is connected with electrical machinery of active force by magnetic powder cluth.
Compared with prior art, the invention has the advantages that: because vertical carding machine is combined into by 3 rack units, having 12 comb rollers forms, decapacitation is made outside the blanket of wide cut, compare with the combing machine for fur that existing 12 rollers are horizontal, its floor space is little, has only 1/3 of original area, greatly reduces production cost.Adopt again simultaneously and strengthen the fabric guide roll diameter, dwindle the selvage guide roll gap, and each fabric guide roll is connected with electrical machinery of active force by magnetic powder cluth, as long as the fine setting magnetic powder cluth just can guarantee that the tension force of fabric in service is constant, therefore efficiently solve the wrinkle bar problem that fabric is in operation and produces, and the carding quality is good, quality is guaranteed, stable performance, and also original visual margin to seam is detected, manually put head unit, make into to detect by automatic margin to seam earlier, again through putting head automatically, just can control effectively automatically and put head and margin to seam distance, thereby alleviate working strength of workers greatly.
Description of drawings
Fig. 1. structural representation of the present invention (the B-B view of Fig. 2).
Fig. 2. the A-A view of Fig. 1.
Fig. 3. the left view of Fig. 2.
Fig. 4. the right view of Fig. 2.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Propping up frame 4 cross sections is
Shape also is fixed with bar shaped comb bar at the place, right angle at edge with screw.
On the positive corresponding left and right edge of and arranged on left and right sides plate 7,, and be spaced respectively with uniform bearing block 14 and 4 supports 15 of fixing 4 symmetries of screw.14 of per two bearing blocks are connected with fabric guide roll 5, and fabric guide roll 5 is used as power with the magnetic powder cluth 9 that is connected with electrical machinery of active force 10, link into an integrated entity with magnetic powder cluth 9 usefulness belts, with belt upper and lower 4 fabric guide rolls 5 are connected into the one that can rotate together again.
Also be screwed bearing block 13 on the support 15, be connected with worm screw 17 on a bearing block 13 and the termination, the axle 12 that is connected with worm screw 17 and handle 16 in addition on the termination is connected, and worm screw 17 and worm gear 18 engagements that are connected on the support 15.
On the end face of biside plate 7, be fixed with bearing block 11 respectively with screw, and bearing block 11 is connected with carry-over pinch rolls 6, carry-over pinch rolls 6 are connected with electrical machinery of active force 10 output shafts, as the power of carry-over pinch rolls 6.
On the outer surface of on the left side side plate 7, as shown in Figure 3, be screwed the bearing 27 and the bracing frame 20 that is fixed with motor 19 of 4 tape spool bearings 28 respectively, bearing block 28 links into an integrated entity with carding roller 3 two ends, motor 19 is connected as power with carding roller 3 ends by belt, around carding roller 3 aspiration channel 2 is installed, aspiration channel 2 two ends are screwed respectively on biside plate 7.
On the bracing frame 20 of side plate 7 outer surfaces upper end, be screwed magnetic powder cluth 9, be connected with fabric guide roll 5, electrical machinery of active force 10 respectively.
Be screwed bearing block 22 on the lower limb in biside plate 7 fronts, bearing block 22 is connected with the tension axis 25 that two ends are fixed with swing arm 24, and the two ends of tension axis 25 are also connecting the pull bar 34 of cylinder 21, and the end in addition of swing arm 24 is fixed on the two ends of jockey pulley 26.
At one edge, side plate 7 outer surface lower ends, be screwed the power source motor that is connected with carry-over pinch rolls 8, side plate 7 lower ends are the cylinder 21 and the angular transducer 35 that is fixed on the side plate 7 of edge useful screw fixed band pull bar 34 in addition, angular transducer 35 usefulness chains are connected with an end of tension axis 25, constitute the tension force synchronizing controls.
4 bearings 27 at side plate 7 outer surfaces are other, be screwed skeleton frame 29 respectively, there are two cross slide waies 31 and last fluted, centre to have the slide 30 that carriage release lever 32 is arranged on bearing block 33, the sidewall to be slidingly matched on it, and the interstitial hole of carriage release lever 32 by worm gear 18 links into an integrated entity with it, and bearing block 33 is connected with the two ends of a frame 4.
On the right on the outer surface of side plate 7, as shown in Figure 4.Be screwed the bearing 27 of 4 corresponding, tape spool bearings 28, it is other to be screwed skeleton frame 29, also with the uniform cylinder 21 of fixing 4 band pull bars 34 of screw.And an end of pull bar 34 is fixed on the termination of a frame 4, cooperate with slide 30 by the guide rail 31 on two skeleton frames 29, connect into integral body by carriage release lever on the slide 30 32 and worm gear 18, and the worm screw 17 on 16 12 on worm gear 18 and the band handle is connected, formation is propped up a frame adjusting device.One end of the pull bar 34 on the cylinder 21 is fixed on to constitute on the termination of propping up frame 4 puts head unit automatically.Be screwed a channel-section steel in biside plate 7 inner surface lower ends, channel-section steel center fixed margin to seam checkout gear 36.
Installed the biside plate 7 of 4 carding member groups, be screwed on two bases 23, connected into the whole rack unit that constitutes, be arranged side by side together by 3 identical rack units again, integrant vertical carding machine, as shown in Figure 1.
During use, each carding roller 3 motor 19 of opening power drive carding roller 3 rotation works separately respectively, and electrical machinery of active force 10 drives carry-over pinch rolls 6,8 and rotates, and drive each fabric guide roll 5 by magnetic powder cluth 9 and belt and rotate synchronously.At this moment entered first rack unit by the comb fabric from following carry-over pinch rolls 8, carding from bottom to top, and by top carry-over pinch rolls 6, be transferred to the carding from the top down of second rack unit, enter carding from bottom to top again behind the 3rd rack unit, concrete carding work is the same with prior art, does not describe in detail.
If by comb fabric thickness difference, at this moment can regulate a frame adjusting device, it is available hand turning handle 16, the worm screw 17 at axle 12 two ends is rotated, and the worm gear 18 with its engagement is rotated, the carriage release lever 32 that is connected with worm gear 18 then drives that its upper saddle 30 is done left or right parallel mobile, thereby make the frame 4 that is connected with slide 30, bearing block 33 or move right left, promptly regulate and the distance of 3 on carding roller.When the margin to seam between two cloth arrives, detect the margin to seam signal by margin to seam checkout gear 36, again after PLC handles, the control electromagnetic valve is opened cylinder 21, by putting head unit automatically, make the pull bar 34 on it drive frame 4 automatic shutter, thereby reach the purpose of putting margin to seam automatically.
Because of each fabric guide roll 5 all is to be connected with electrical machinery of active force 10 by magnetic powder cluth 9, when the fabrics cloth cover tension variation, for guaranteeing its tension force requirement, fine-tuning magnetic powder cluth 9, during because of magnetic powder cluth 9 work, its power shaft and output shaft have ± 5% speed difference, therefore finely tuning magnetic powder cluth 9 can make each fabric guide roll 5 rotating speed change, thereby make face tension reach suitable degree of tightness, thereby the broadwise that guarantees fabric is shunk, and adopts simultaneously with the diameter overstriking 1.4-1.6 of original fabric guide roll 5 doubly, and makes distance therebetween shorten 1/3～1/2 measure, thereby efficiently solve the problem of cockline, guaranteed fabric carding quality.
Because of combing machine for fur is made up of 3 rack units, if the carry-over pinch rolls in each rack unit rotate when asynchronous, will take place to be combed fabric by the phenomenon that overstocks, heaps, or quilt comb fabric is influenced normal running by tensile phenomenon, at this moment can pass through the tension force synchronizing controls, promptly the trigger angle sensor 35 by webbing dynamic tension axle 25 passes and each electrical machinery of active force 10 after PLC handles, make each electrical machinery of active force 10 faster rotational speed or slow down, thereby make each rack unit synchronous.
Claims (7)
1. vertical carding machine, by fabric guide roll (5) is installed, be connected with a band frame adjusting device and a frame (4) of putting head unit, the carding roller (3) of the band aspiration channel (2) that is connected with motor (19), the side plate (7) of the carding member group that the carry-over pinch rolls (6) that are connected with electrical machinery of active force (10) are formed connects into the whole rack unit of forming with base (23), and be combined into integral body by each rack unit and constitute, it is characterized in that described side plate (7) is vertical riser, described side plate (7) is gone up except that the carding member group that vertically is connected with more than 2, also be connected with magnetic powder cluth (9), and the fabric guide roll (5) in each carding member group links into an integrated entity, and is connected with electrical machinery of active force (10) by magnetic powder cluth (9).
2. vertical carding machine according to claim 1, it is characterized in that vertical carding machine is by the biside plate (7) that 4 carding member groups are installed, be screwed on two bases (23), connect into the whole rack unit that constitutes, be arranged side by side by 3 identical rack units constitutes together again.
3. vertical carding machine according to claim 1, it is characterized in that on a left side, the positive corresponding left side of right biside plate (7), on the right hand edge, respectively with uniform bearing block (14) and 4 supports (15) of fixing 4 symmetries of screw, and be spaced, be connected with fabric guide roll (5) between per two bearing blocks (14), fabric guide roll (5) is used as power with the magnetic powder cluth (9) that is connected with electrical machinery of active force (10), link into an integrated entity with belt with magnetic powder cluth (9), to go up with belt, following 4 fabric guide rolls (5) connect into the one that can rotate together, and magnetic powder cluth (9) is screwed on the bracing frame (20) of side plate (7) outer surface upper end, also be screwed bearing block (13) on the support (15), be connected with worm screw (17) on a bearing block (13) and the termination, the axle (12) that is connected with worm screw (17) and handle (16) in addition on the termination is connected, and worm screw (17) and worm gear (18) engagement that is connected on the support (15).
4. vertical carding machine according to claim 1, it is characterized in that on the outer surface of on the left side side plate (7), be screwed the bearing (27) of 4 tape spool bearings (28) respectively and be fixed with the bracing frame (20) of motor (19), bearing block (28) links into an integrated entity with carding roller (3) two ends, motor (19) is connected as power with carding roller (3) end by belt, around carding roller (3) aspiration channel (2) is installed, aspiration channel (2) two ends are screwed respectively on biside plate (7).
5. vertical carding machine according to claim 1, it is characterized in that on the lower limb in biside plate (7) front, being screwed bearing block (22), bearing block (22) is connected with the tension axis (25) that two ends are fixed with swing arm (24), the two ends of tension axis (25) are also connecting the pull bar (34) of cylinder (21), and the end in addition of swing arm (24) is fixed on the two ends of jockey pulley (26); At one edge, side plate (7) outer surface lower end, be screwed the power source motor that is connected with carry-over pinch rolls (8), side plate (7) lower end in addition edge useful screw fixed band pull bar (34) cylinder (21) and be fixed on angular transducer (35) on the side plate (7), angular transducer (35) is connected with an end of tension axis (25) with chain, constitutes the tension force synchronizing controls.
6. according to claim 1 or 4 described vertical carding machines, 4 bearings (27) that it is characterized in that on the left side side plate (7) outer surface are other, be screwed skeleton frame (29) respectively, have on it two cross slide waies (31) with last fluted, the centre has has the slide of carriage release lever (32) (30) to be slidingly matched on bearing block (33), the sidewall, and the interstitial hole of carriage release lever (32) by worm gear (18) links into an integrated entity with it, and bearing block (33) is connected with the two ends of a frame (4).
7. vertical carding machine according to claim 1, it is characterized in that on the outer surface of side plate (7) on the right, be screwed 4 corresponding, the bearing (27) of tape spool bearing (28), its other skeleton frame (29) that is screwed, also with the uniform cylinder (21) of fixing 4 band pull bars (34) of screw, and an end of pull bar (34) is fixed on the termination of a frame (4), cooperate with slide (30) by the guide rail (31) on two skeleton frames (29), connect into integral body by carriage release lever (32) on the slide (30) and worm gear (18), and worm gear (18) is connected with the worm screw (17) of band handle (16) axle on (12), constitute a frame adjusting device, one end of the pull bar (34) on the cylinder (21) is fixed on to constitute on the termination of propping up frame (4) puts head unit automatically, be screwed a channel-section steel in biside plate (7) inner surface lower end, channel-section steel center fixed margin to seam checkout gear (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB011320842A CN1170968C (en) | 2001-10-30 | 2001-10-30 | Vertical carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB011320842A CN1170968C (en) | 2001-10-30 | 2001-10-30 | Vertical carding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1344823A CN1344823A (en) | 2002-04-17 |
| CN1170968C true CN1170968C (en) | 2004-10-13 |
Family
ID=4671129
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB011320842A Expired - Fee Related CN1170968C (en) | 2001-10-30 | 2001-10-30 | Vertical carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1170968C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104480232B (en) * | 2014-11-20 | 2016-11-16 | 天津理工大学 | A kind of boiling hot carding roller for fur manufacturing and application |
-
2001
- 2001-10-30 CN CNB011320842A patent/CN1170968C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1344823A (en) | 2002-04-17 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| ASS | Succession or assignment of patent right |
Owner name: NINGBO WEIKE ELITE GROUP CO., LTD. SHEET FACTORY Free format text: FORMER OWNER: CHEN GUORONG Effective date: 20040329 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20040329 Address after: 315000 No. 51 South Lang Road, Zhejiang, Ningbo Applicant after: Bedclothes Factory of Ningbo Weike Jinghua Group Co., Ltd. Address before: 315000 No. 51 South Lang Road, Zhejiang, Ningbo Applicant before: Chen Guorong |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |