CN117095922A - transformer - Google Patents
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- CN117095922A CN117095922A CN202311034952.0A CN202311034952A CN117095922A CN 117095922 A CN117095922 A CN 117095922A CN 202311034952 A CN202311034952 A CN 202311034952A CN 117095922 A CN117095922 A CN 117095922A
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- 238000004804 winding Methods 0.000 claims abstract description 74
- 239000004020 conductor Substances 0.000 claims description 142
- 238000005476 soldering Methods 0.000 claims description 42
- 238000002955 isolation Methods 0.000 claims description 25
- 238000003466 welding Methods 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 3
- 230000001629 suppression Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 241000233855 Orchidaceae Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/34—Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
- H01F27/341—Preventing or reducing no-load losses or reactive currents
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
Description
技术领域Technical field
本申请涉及电气元件技术领域,特别涉及一种变压器。This application relates to the technical field of electrical components, and in particular to a transformer.
背景技术Background technique
共模滤波器通常采用铁氧体磁芯,双线并绕。低差模噪声信号抑制干扰源,在高速信号中难以变形,杂讯抑制对策佳,高共模噪音抑制和低差模噪声信号抑制。变压器是利用电磁感应的原理来改变交流电压的装置,常用作升降电压、匹配阻抗、安全隔离等。Common mode filters usually use ferrite cores and are wound in parallel. Low differential mode noise signal suppresses interference sources, is difficult to deform in high-speed signals, has good noise suppression countermeasures, high common mode noise suppression and low differential mode noise signal suppression. Transformer is a device that uses the principle of electromagnetic induction to change AC voltage. It is commonly used to increase and decrease voltage, match impedance, and safety isolation.
相关技术中,共模滤波器与变压器通常分别作为单独的器件,当共模滤波器与变压器为两件式各自独立的零组件时,会导致生产成本高,并且两个磁芯分离会占用更多的电路板空间。In related technologies, common mode filters and transformers are usually used as separate devices. When the common mode filter and transformer are two independent components, it will lead to high production costs, and the separation of the two magnetic cores will occupy more space. More board space.
发明内容Contents of the invention
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请提出一种变压器,能够将变压器和共模滤波器集成在一起,能够降低生产成本,节省电路板的空间。This application aims to solve at least one of the technical problems existing in the prior art. To this end, this application proposes a transformer that can integrate the transformer and the common mode filter, which can reduce production costs and save circuit board space.
根据本申请实施例的变压器,包括:The transformer according to the embodiment of the present application includes:
磁芯模组,所述磁芯模组设有第一法兰、第二法兰、第三法兰、第一绕线部和第二绕线部,所述第一法兰与所述第二法兰通过所述第一绕线部连接,所述第二法兰与所述第三法兰通过所述第二绕线部连接;Magnetic core module, the magnetic core module is provided with a first flange, a second flange, a third flange, a first winding part and a second winding part, the first flange and the third The two flanges are connected through the first winding part, and the second flange and the third flange are connected through the second winding part;
第一导线;first conductor;
第二导线,所述第一导线的第一部分、所述第二导线的第一部分同时绕设于所述第一绕线部,所述第一导线的第二部分、所述第二导线的第二部分同时饶设于所述第二绕线部;所述第一导线的首端连接于所述第一法兰,所述第一导线的首端连接于所述第一法兰,所述第一导线的第一部分与第二部分之间连接于所述第二法兰,所述第二导线的第一部分与第二部分之间连接于所述第二法兰,所述第一导线的末端连接于所述第三法兰,所述第二导线的末端连接于所述第三法兰,所述第一导线与所述第二导线形成第一线圈层;The second conductor, the first part of the first conductor and the first part of the second conductor are wound around the first winding part at the same time, the second part of the first conductor and the third part of the second conductor are Two parts are provided on the second winding part at the same time; the first end of the first conductor is connected to the first flange, the first end of the first conductor is connected to the first flange, and the first end of the first conductor is connected to the first flange. The first part and the second part of the first conductor are connected to the second flange, the first part and the second part of the second conductor are connected to the second flange, and the first part of the first conductor is connected to the second flange. The end is connected to the third flange, the end of the second wire is connected to the third flange, and the first wire and the second wire form a first coil layer;
第三导线;third conductor;
第四导线,所述第三导线与所述第四导线同时绕设于所述第一绕线部,所述第三导线的首端连接于所述第一法兰,所述第四导线的首端连接于所述第一法兰,所述第三导线的末端连接于所述第二法兰,所述第四导线的首端连接于所述第二法兰,所述第三导线与所述第四导线形成第二线圈层,所述第一线圈层位于所述第二线圈层与所述第一绕线部之间。The fourth conductor, the third conductor and the fourth conductor are wound on the first winding part at the same time, the first end of the third conductor is connected to the first flange, and the fourth conductor The first end is connected to the first flange, the end of the third wire is connected to the second flange, the first end of the fourth wire is connected to the second flange, and the third wire is connected to the second flange. The fourth wire forms a second coil layer, and the first coil layer is located between the second coil layer and the first winding portion.
根据本申请实施例的变压器,至少具有如下有益效果:本申请实施例的变压器包括磁芯模组、第一导线、第二导线、第三导线和第四导线,磁芯模组设有第一法兰、第二法兰、第三法兰、第一绕线部和第二绕线部,第一法兰与第二法兰通过第一绕线部连接,第二法兰与第三法兰通过第二绕线部连接;第一导线的第一部分、第二导线的第一部分同时绕设于第一绕线部,第一导线的第二部分、第二导线的第二部分同时饶设于第二绕线部;第一导线的首端连接于第一法兰,第一导线的首端连接于第一法兰,第一导线的第一部分与第二部分之间连接于第二法兰,第二导线的第一部分与第二部分之间连接于第二法兰,第一导线的末端连接于第三法兰,第二导线的末端连接于第三法兰,第一导线与第二导线形成第一线圈层;第三导线与第四导线同时绕设于第一绕线部,第三导线的首端连接于第一法兰,第四导线的首端连接于第一法兰,第三导线的末端连接于第二法兰,第四导线的首端连接于第二法兰,第三导线与第四导线形成第二线圈层,第一线圈层位于第二线圈层与第一绕线部之间。在本申请实施例的变压器中,第一法兰与第二法兰之间形成变压器,第二法兰与第三法兰之间形成共模滤波器,本申请的变压器既能实现变压器作用也能实现共模滤波器作用,将变压器和共模滤波器集成在一起,只采用了一个磁芯模组,能够降低生产成本,节省电路板的空间。The transformer according to the embodiment of the present application has at least the following beneficial effects: the transformer of the embodiment of the present application includes a magnetic core module, a first conductor, a second conductor, a third conductor and a fourth conductor, and the magnetic core module is provided with a first conductor. Flange, second flange, third flange, first winding part and second winding part, the first flange and the second flange are connected through the first winding part, the second flange and the third flange are connected The orchid is connected through the second winding part; the first part of the first conductor and the first part of the second conductor are wound on the first winding part at the same time, and the second part of the first conductor and the second part of the second conductor are wound on the first winding part at the same time. In the second winding part; the first end of the first conductor is connected to the first flange, the first end of the first conductor is connected to the first flange, and the first part and the second part of the first conductor are connected to the second method. flange, the first part and the second part of the second conductor are connected to the second flange, the end of the first conductor is connected to the third flange, the end of the second conductor is connected to the third flange, the first conductor is connected to the third flange. Two wires form the first coil layer; the third wire and the fourth wire are wound on the first winding part at the same time, the first end of the third wire is connected to the first flange, and the first end of the fourth wire is connected to the first flange , the end of the third conductor is connected to the second flange, the first end of the fourth conductor is connected to the second flange, the third conductor and the fourth conductor form a second coil layer, and the first coil layer is located between the second coil layer and the second coil layer. between one winding part. In the transformer of the embodiment of the present application, a transformer is formed between the first flange and the second flange, and a common-mode filter is formed between the second flange and the third flange. The transformer of the present application can both function as a transformer and It can realize the common mode filter function, integrate the transformer and common mode filter, and only use one magnetic core module, which can reduce production costs and save circuit board space.
根据本申请的一些实施例,所述第一法兰的两端分别设有第一焊盘、第三焊盘,所述第一法兰还设有第二焊盘,所述第二焊盘位于所述第一焊盘与所述第三焊盘之间,所述第一导线的首端、所述第二导线的首端均焊接于所述第一焊盘,所述第三导线的首端焊接于所述第二焊盘,所述第四导线的首端焊接于所述第三焊盘。According to some embodiments of the present application, first and third soldering pads are respectively provided at both ends of the first flange, and the first flange is also provided with a second soldering pad, and the second soldering pad Located between the first bonding pad and the third bonding pad, the first end of the first conductor and the first end of the second conductor are soldered to the first welding pad, and the first end of the third conductor is soldered to the first welding pad. The first end of the fourth wire is welded to the second bonding pad, and the first end of the fourth wire is welded to the third bonding pad.
根据本申请的一些实施例,所述第二法兰的两端分别设有第四焊盘、第六焊盘,所述第二法兰还设有第五焊盘,所述第五焊盘位于所述第四焊盘与所述第五焊盘之间,所述第一导线的第一部分与第二部分之间焊接于所述第五焊盘,所述第二导线的第一部分与第二部分之间焊接于所述第四焊盘,所述第三导线的末端、所述第四导线的末端均焊接于所述第六焊盘。According to some embodiments of the present application, fourth and sixth soldering pads are respectively provided at both ends of the second flange, and the second flange is further provided with a fifth soldering pad. The fifth soldering pad Between the fourth bonding pad and the fifth bonding pad, the first part and the second part of the first conductor are soldered to the fifth bonding pad, and the first part of the second conductor and the third The two parts are welded to the fourth bonding pad, and the ends of the third conductor and the end of the fourth conductor are both welded to the sixth welding pad.
根据本申请的一些实施例,所述第三法兰的两端分别设有第七焊盘和第八焊盘,所述第一导线的末端焊接于所述第七焊盘,所述第二导线的末端焊接于所述第八焊盘。According to some embodiments of the present application, seventh and eighth soldering pads are respectively provided at both ends of the third flange, the end of the first wire is welded to the seventh soldering pad, and the second The end of the wire is welded to the eighth pad.
根据本申请的一些实施例,所述第一焊盘与所述第二焊盘之间的距离大于所述第二焊盘与所述第三焊盘之间的距离;所述第四焊盘与所述第五焊盘之间距离小于所述第五焊盘与所述第六焊盘之间的距离。According to some embodiments of the present application, the distance between the first bonding pad and the second bonding pad is greater than the distance between the second bonding pad and the third bonding pad; the fourth bonding pad The distance from the fifth bonding pad is smaller than the distance between the fifth bonding pad and the sixth bonding pad.
根据本申请的一些实施例,所述第一焊盘与所述第二焊盘之间设有第一隔离槽,所述第二焊盘与所述第三焊盘之间设有第二隔离槽。According to some embodiments of the present application, a first isolation groove is provided between the first bonding pad and the second bonding pad, and a second isolation groove is provided between the second bonding pad and the third bonding pad. groove.
根据本申请的一些实施例,所述第四焊盘与所述第五焊盘之间设有第三隔离槽,所述第五焊盘与所述第六焊盘之间设有第四隔离槽。According to some embodiments of the present application, a third isolation groove is provided between the fourth bonding pad and the fifth bonding pad, and a fourth isolation groove is provided between the fifth bonding pad and the sixth bonding pad. groove.
根据本申请的一些实施例,所述第一导线的绕设方向、所述第二导线的绕线方向均为第一方向,所述第三导线的绕设方向、所述第四导线的绕设方向均为第二方向,所述第一方向与所述第二方向相反。According to some embodiments of the present application, the winding direction of the first conductor and the winding direction of the second conductor are both the first direction, and the winding direction of the third conductor and the winding direction of the fourth conductor are both the first direction. Assume that the directions are all second directions, and the first direction is opposite to the second direction.
根据本申请的一些实施例,所述第一方向为顺时针方向,所述第二方向为逆时针方向。According to some embodiments of the present application, the first direction is a clockwise direction, and the second direction is a counterclockwise direction.
根据本申请的一些实施例,所述第一方向为逆时针方向,所述第二方向为顺时针方向。According to some embodiments of the present application, the first direction is a counterclockwise direction, and the second direction is a clockwise direction.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of the drawings
下面结合附图和实施例对本申请做进一步的说明,其中:The present application will be further described below in conjunction with the accompanying drawings and examples, wherein:
图1为本申请实施例的变压器的结构示意图;Figure 1 is a schematic structural diagram of a transformer according to an embodiment of the present application;
图2为本申请实施例的第一导线与第二导线的绕线示意图;Figure 2 is a schematic diagram of the winding of the first conductor and the second conductor according to the embodiment of the present application;
图3为本申请实施例的第三导线和第四导线的绕线示意图;Figure 3 is a schematic diagram of the winding of the third conductor and the fourth conductor according to the embodiment of the present application;
图4为本申请实施例的变压器的等效电路示意图。Figure 4 is a schematic diagram of the equivalent circuit of the transformer according to the embodiment of the present application.
附图标记:Reference signs:
第一法兰110;第一焊盘111;第二焊盘112;第三焊盘113;第一隔离槽114;第二隔离槽115;First flange 110; first soldering pad 111; second soldering pad 112; third soldering pad 113; first isolation groove 114; second isolation groove 115;
第二法兰120;第四焊盘121;第五焊盘122;第六焊盘123;第三隔离槽124;第四隔离槽125;second flange 120; fourth soldering pad 121; fifth soldering pad 122; sixth soldering pad 123; third isolation groove 124; fourth isolation groove 125;
第三法兰130;第七焊盘131;第八焊盘132;The third flange 130; the seventh soldering pad 131; the eighth soldering pad 132;
第一导线200;第二导线300;第三导线400;第四导线500。The first conductor 200; the second conductor 300; the third conductor 400; the fourth conductor 500.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application and cannot be understood as limiting the present application.
在本申请的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the orientation descriptions involved, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc. are based on the orientation or positional relationship shown in the drawings, and are only In order to facilitate the description of the present application and simplify the description, it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present application.
在本申请的描述中,若干的含义是一个以上,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of this application, several means one or more, plural means two or more, greater than, less than, exceeding, etc. are understood to exclude the original number, and above, below, within, etc. are understood to include the original number. If there is a description of first and second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the order of indicated technical features. relation.
本申请的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本申请中的具体含义。In the description of this application, unless otherwise explicitly limited, words such as setting, installation, and connection should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meaning of the above words in this application in conjunction with the specific content of the technical solution.
本申请的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this application, reference to the description of the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" is intended to be in conjunction with the description of the embodiment. or examples describe specific features, structures, materials, or characteristics that are included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
参照图1至图4,本申请实施例提供了一种变压器,包括:Referring to Figures 1 to 4, an embodiment of the present application provides a transformer, including:
磁芯模组,磁芯模组设有第一法兰110、第二法兰120、第三法兰130、第一绕线部和第二绕线部,第一法兰110与第二法兰120通过第一绕线部连接,第二法兰120与第三法兰130通过第二绕线部连接;The magnetic core module is provided with a first flange 110, a second flange 120, a third flange 130, a first winding part and a second winding part. The first flange 110 and the second flange are The flange 120 is connected through the first winding part, and the second flange 120 and the third flange 130 are connected through the second winding part;
第一导线200;first conductor 200;
第二导线300,第一导线200的第一部分、第二导线300的第一部分同时绕设于第一绕线部,第一导线200的第二部分、第二导线300的第二部分同时饶设于第二绕线部;第一导线200的首端连接于第一法兰110,第一导线200的首端连接于第一法兰110,第一导线200的第一部分与第二部分之间连接于第二法兰120,第二导线300的第一部分与第二部分之间连接于第二法兰120,第一导线200的末端连接于第三法兰130,第二导线300的末端连接于第三法兰130,第一导线200与第二导线300形成第一线圈层;For the second conductor 300, the first part of the first conductor 200 and the first part of the second conductor 300 are wound around the first winding part at the same time, and the second part of the first conductor 200 and the second part of the second conductor 300 are simultaneously wound around the first winding part. In the second winding part; the first end of the first conductor 200 is connected to the first flange 110, the first end of the first conductor 200 is connected to the first flange 110, between the first part and the second part of the first conductor 200 Connected to the second flange 120, the first part and the second part of the second wire 300 are connected to the second flange 120, the end of the first wire 200 is connected to the third flange 130, the end of the second wire 300 is connected to On the third flange 130, the first wire 200 and the second wire 300 form a first coil layer;
第三导线400;third wire 400;
第四导线500,第三导线400与第四导线500同时绕设于第一绕线部,第三导线400的首端连接于第一法兰110,第四导线500的首端连接于第一法兰110,第三导线400的末端连接于第二法兰120,第四导线500的首端连接于第二法兰120,第三导线400与第四导线500形成第二线圈层,第一线圈层位于第二线圈层与第一绕线部之间。The fourth conductor 500, the third conductor 400 and the fourth conductor 500 are wound around the first winding part at the same time. The first end of the third conductor 400 is connected to the first flange 110, and the first end of the fourth conductor 500 is connected to the first flange 110. Flange 110, the end of the third wire 400 is connected to the second flange 120, the first end of the fourth wire 500 is connected to the second flange 120, the third wire 400 and the fourth wire 500 form a second coil layer, the first The coil layer is located between the second coil layer and the first winding part.
图1为本申请实施例的变压器的结构示意图,图2为本申请实施例的第一导线200与第二导线300的绕线示意图;图3为本申请实施例的第三导线400和第四导线500的绕线示意图;图4为本申请实施例的变压器的等效电路示意图。本申请实施例的变压器至少具有如下有益效果:本申请实施例的变压器包括磁芯模组、第一导线200、第二导线300、第三导线400和第四导线500,磁芯模组设有第一法兰110、第二法兰120、第三法兰130、第一绕线部和第二绕线部,第一法兰110与第二法兰120通过第一绕线部连接,第二法兰120与第三法兰130通过第二绕线部连接;第一导线200的第一部分、第二导线300的第一部分同时绕设于第一绕线部,第一导线200的第二部分、第二导线300的第二部分同时饶设于第二绕线部;第一导线200的首端连接于第一法兰110,第一导线200的首端连接于第一法兰110,第一导线200的第一部分与第二部分之间连接于第二法兰120,第二导线300的第一部分与第二部分之间连接于第二法兰120,第一导线200的末端连接于第三法兰130,第二导线300的末端连接于第三法兰130,第一导线200与第二导线300形成第一线圈层;第三导线400与第四导线500同时绕设于第一绕线部,第三导线400的首端连接于第一法兰110,第四导线500的首端连接于第一法兰110,第三导线400的末端连接于第二法兰120,第四导线500的首端连接于第二法兰120,第三导线400与第四导线500形成第二线圈层,第一线圈层位于第二线圈层与第一绕线部之间。在本申请实施例的变压器中,第一法兰110与第二法兰120之间形成变压器,第二法兰120与第三法兰130之间形成共模滤波器,本申请的变压器既能实现变压器作用也能实现共模滤波器作用,将变压器和共模滤波器进行集成,只采用了一个磁芯模组,能够降低生产成本,节省电路板的空间。Figure 1 is a schematic structural diagram of a transformer in an embodiment of the present application. Figure 2 is a schematic diagram of the winding of the first conductor 200 and the second conductor 300 in the embodiment of the present application. Figure 3 is a schematic diagram of the third conductor 400 and the fourth conductor in the embodiment of the present application. A schematic diagram of the winding of the wire 500; FIG. 4 is a schematic diagram of the equivalent circuit of the transformer according to the embodiment of the present application. The transformer in the embodiment of the present application at least has the following beneficial effects: the transformer in the embodiment of the present application includes a magnetic core module, a first conductor 200, a second conductor 300, a third conductor 400 and a fourth conductor 500. The magnetic core module is provided with The first flange 110, the second flange 120, the third flange 130, the first winding part and the second winding part. The first flange 110 and the second flange 120 are connected through the first winding part. The second flange 120 and the third flange 130 are connected through the second winding part; the first part of the first wire 200 and the first part of the second wire 300 are wound on the first winding part at the same time, and the second part of the first wire 200 part and the second part of the second wire 300 are simultaneously provided in the second winding part; the first end of the first wire 200 is connected to the first flange 110, and the first end of the first wire 200 is connected to the first flange 110, The first part and the second part of the first conductor 200 are connected to the second flange 120 , the first part and the second part of the second conductor 300 are connected to the second flange 120 , and the end of the first conductor 200 is connected to The end of the second wire 300 is connected to the third flange 130. The first wire 200 and the second wire 300 form the first coil layer; the third wire 400 and the fourth wire 500 are wound around the first coil layer at the same time. In the winding part, the first end of the third wire 400 is connected to the first flange 110, the first end of the fourth wire 500 is connected to the first flange 110, the end of the third wire 400 is connected to the second flange 120, and the fourth The first end of the wire 500 is connected to the second flange 120, the third wire 400 and the fourth wire 500 form a second coil layer, and the first coil layer is located between the second coil layer and the first winding part. In the transformer of the embodiment of the present application, a transformer is formed between the first flange 110 and the second flange 120 , and a common mode filter is formed between the second flange 120 and the third flange 130 . The transformer of the present application can both The transformer function can also realize the common mode filter function. The transformer and common mode filter are integrated, and only one magnetic core module is used, which can reduce production costs and save circuit board space.
值得注意的是,第一导线200与第二导线300的缠绕方式为双线并绕,能够使得第一导线200与第二导线300之间的长度差异较小,并有利于差模信号的传输,能够降低损耗。It is worth noting that the winding method of the first conductor 200 and the second conductor 300 is double-wound, which can make the length difference between the first conductor 200 and the second conductor 300 smaller and facilitate the transmission of differential mode signals. , can reduce losses.
需要说明的是,在生产本申请实施例的变压器时,由于第一线圈层位于第二线圈层与第一绕线部之间,因此,先将第一导线200的第一部分、第二导线300的第一部分同时缠绕设于第一绕线部,再将第一导线200的第二部分、第二导线300的第二部分同时缠绕于第二绕线部,在完成第一导线200、第二导线300的缠绕后,再将第三导线400、第四导线500同时缠绕于第一绕线部。It should be noted that when producing the transformer according to the embodiment of the present application, since the first coil layer is located between the second coil layer and the first winding part, the first part of the first conductor 200 and the second conductor 300 are first The first part of the first conductor 200 and the second part of the second conductor 300 are simultaneously wound on the first winding part, and then the second part of the first conductor 200 and the second part of the second conductor 300 are simultaneously wound on the second winding part. After completing the first conductor 200 and the second After the conductor 300 is wound, the third conductor 400 and the fourth conductor 500 are simultaneously wound around the first winding part.
值得注意的是,第一导线200的绕设方向、第二导线300的绕线方向均为第一方向,第三导线400的绕设方向、第四导线500的绕设方向均为第二方向,第一方向与第二方向相反。参照图2和图3,第一方向为逆时针方向,第二方向为顺时针方向。即第一导线200、第二导线300的缠绕方向为逆时针方向,第三导线400、第四导线500的缠绕方向为顺时针方向。It is worth noting that the winding direction of the first conductor 200 and the winding direction of the second conductor 300 are both the first direction, and the winding direction of the third conductor 400 and the fourth conductor 500 are both the second direction. , the first direction is opposite to the second direction. Referring to Figures 2 and 3, the first direction is counterclockwise and the second direction is clockwise. That is, the winding direction of the first conductor 200 and the second conductor 300 is a counterclockwise direction, and the winding direction of the third conductor 400 and the fourth conductor 500 is a clockwise direction.
需要说明的是,在另一些实施例中,第一方向为顺时针方向,第二方向为逆时针方向。It should be noted that in other embodiments, the first direction is clockwise and the second direction is counterclockwise.
可以理解的是,第一法兰110的两端分别设有第一焊盘111、第三焊盘113,第一法兰110还设有第二焊盘112,第二焊盘112位于第一焊盘111与第三焊盘113之间,第一导线200的首端、第二导线300的首端均焊接于第一焊盘111,第三导线400的首端焊接于第二焊盘112,第四导线500的首端焊接于第三焊盘113。It can be understood that the first welding pad 111 and the third welding pad 113 are respectively provided at both ends of the first flange 110, and the first flange 110 is also provided with a second welding pad 112, and the second welding pad 112 is located on the first Between the soldering pad 111 and the third soldering pad 113, the first end of the first wire 200 and the first end of the second wire 300 are soldered to the first soldering pad 111, and the first end of the third wire 400 is soldered to the second soldering pad 112. , the first end of the fourth wire 500 is soldered to the third pad 113 .
可以理解的是,第二法兰120的两端分别设有第四焊盘121、第六焊盘123,第二法兰120还设有第五焊盘122,第五焊盘122位于第四焊盘121与第五焊盘122之间,第一导线200的第一部分与第二部分之间焊接于第五焊盘122,第二导线300的第一部分与第二部分之间焊接于第四焊盘121,第三导线400的末端、第四导线500的末端均焊接于第六焊盘123。It can be understood that the fourth soldering pad 121 and the sixth soldering pad 123 are respectively provided at both ends of the second flange 120. The second flange 120 is also provided with a fifth soldering pad 122, and the fifth soldering pad 122 is located on the fourth Between the bonding pad 121 and the fifth bonding pad 122, the first part and the second part of the first conductor 200 are welded to the fifth bonding pad 122, and the first part and the second part of the second conductor 300 are welded to the fourth The bonding pad 121, the end of the third wire 400, and the end of the fourth wire 500 are all soldered to the sixth bonding pad 123.
具体的,在一实施例中,第一导线200包括第一部分、第二部分以及位于第一部分与第二部分之间的中间部分,第一导线200的第一部分绕设于第一绕线部,第一导线200的第二部分绕设于第二绕线部,而第一导线200的中间部分焊接于第五焊盘122。第二导线300包括第一部分、第二部分以及位于第一部分与第二部分之间的中间部分,第二导线300的第一部分绕设于第一绕线部,第二导线300的第二部分绕设于第二绕线部,第二导线300的中间部分焊接于第四焊盘121。Specifically, in one embodiment, the first conductor 200 includes a first part, a second part, and an intermediate part between the first part and the second part, and the first part of the first conductor 200 is wound around the first winding part, The second portion of the first conductor 200 is wound around the second winding portion, and the middle portion of the first conductor 200 is soldered to the fifth pad 122 . The second conductor 300 includes a first part, a second part and an intermediate part between the first part and the second part. The first part of the second conductor 300 is wound around the first winding part, and the second part of the second conductor 300 is wound around the first winding part. Provided in the second winding portion, the middle portion of the second wire 300 is welded to the fourth pad 121 .
可以理解的是,第三法兰130的两端分别设有第七焊盘131和第八焊盘132,第一导线200的末端焊接于第七焊盘131,第二导线300的末端焊接于第八焊盘132。It can be understood that seventh soldering pads 131 and eighth soldering pads 132 are respectively provided at both ends of the third flange 130 , the end of the first wire 200 is welded to the seventh soldering pad 131 , and the end of the second wire 300 is welded to Eighth pad 132 .
需要说明的是,参照图4,本申请实施例中,在图4中,每一个焊盘作为一个电极端,第一法兰110与第二法兰120之间的第一焊盘111至第六焊盘123形成变压器,且第三焊盘113至第二焊盘112的线圈的匝数,与第五焊盘122至第四焊盘121的线圈的匝数相等,即所形成的变压器的初级线圈与次级线圈的匝数比为1:1。在图4中,第七焊盘131与第二焊盘112之间形成共模滤波器。It should be noted that, with reference to Figure 4, in the embodiment of the present application, in Figure 4, each pad serves as an electrode terminal, and the first pad 111 to the second pad between the first flange 110 and the second flange 120 The six pads 123 form a transformer, and the number of turns of the coils from the third to second pads 113 to 112 is equal to the number of turns of the coils from the fifth to fourth pads 122 to 121 , that is, the number of turns of the formed transformer is The turns ratio of the primary coil to the secondary coil is 1:1. In FIG. 4 , a common mode filter is formed between the seventh pad 131 and the second pad 112 .
可以理解的是,第一焊盘111与第二焊盘112之间的距离大于第二焊盘112与第三焊盘113之间的距离;第四焊盘121与第五焊盘122之间距离小于第五焊盘122与第六焊盘123之间的距离。由于第一导线200的首端、第二导线300的首端均焊接于第一焊盘111,第三导线400的首端焊接于第二焊盘112,第四导线500的首端焊接于第三焊盘113,第一导线200的第一部分与第二部分之间焊接于第五焊盘122,第二导线300的第一部分与第二部分之间焊接于第四焊盘121,第三导线400的末端、第四导线500的末端均焊接于第六焊盘123,因此第一焊盘111与第二焊盘112之间的距离大于第二焊盘112与第三焊盘113之间的距离,且第四焊盘121与第五焊盘122之间距离小于第五焊盘122与第六焊盘123之间的距离,能够使第一圈层与第二圈层之间的绝缘性更好。It can be understood that the distance between the first soldering pad 111 and the second soldering pad 112 is greater than the distance between the second soldering pad 112 and the third soldering pad 113; the distance between the fourth soldering pad 121 and the fifth soldering pad 122 The distance is smaller than the distance between the fifth pad 122 and the sixth pad 123 . Since the first end of the first wire 200 and the first end of the second wire 300 are both soldered to the first pad 111, the first end of the third wire 400 is soldered to the second pad 112, and the first end of the fourth wire 500 is soldered to the third Three bonding pads 113, the first part and the second part of the first conductor 200 are welded to the fifth welding pad 122, the first part and the second part of the second conductor 300 are welded to the fourth welding pad 121, and the third conductor 300 is welded to the fourth welding pad 113. 400 and the end of the fourth wire 500 are both welded to the sixth pad 123, so the distance between the first pad 111 and the second pad 112 is greater than the distance between the second pad 112 and the third pad 113 distance, and the distance between the fourth bonding pad 121 and the fifth bonding pad 122 is smaller than the distance between the fifth bonding pad 122 and the sixth bonding pad 123, the insulation between the first ring layer and the second ring layer can be improved. better.
可以理解的是,第一焊盘111与第二焊盘112之间设有第一隔离槽114,第二焊盘112与第三焊盘113之间设有第二隔离槽115。通过第一隔离槽114将第一焊盘111与第二焊盘112隔开,以使第一焊盘111与第二焊盘112之间绝缘。通过第二隔离槽115将第二焊盘112与第三焊盘113隔开,以使第二焊盘112与第三焊盘113之间绝缘。It can be understood that a first isolation groove 114 is provided between the first bonding pad 111 and the second bonding pad 112 , and a second isolation groove 115 is provided between the second bonding pad 112 and the third bonding pad 113 . The first bonding pad 111 and the second bonding pad 112 are separated by the first isolation groove 114 to insulate the first bonding pad 111 and the second bonding pad 112 . The second bonding pad 112 and the third bonding pad 113 are separated by the second isolation groove 115 to insulate the second bonding pad 112 and the third bonding pad 113 .
可以理解的是,第四焊盘121与第五焊盘122之间设有第三隔离槽124,第五焊盘122与第六焊盘123之间设有第四隔离槽125。通过第三隔离槽124将第四焊盘121与第五焊盘122隔开,以使第四焊盘121与第五焊盘122之间绝缘。通过第四隔离槽125将第五焊盘122与第六焊盘123隔开,以使第五焊盘122与第六焊盘123之间绝缘。It can be understood that a third isolation groove 124 is provided between the fourth bonding pad 121 and the fifth bonding pad 122 , and a fourth isolation groove 125 is provided between the fifth bonding pad 122 and the sixth bonding pad 123 . The fourth bonding pad 121 and the fifth bonding pad 122 are separated by the third isolation groove 124 to insulate the fourth bonding pad 121 and the fifth bonding pad 122 . The fifth bonding pad 122 and the sixth bonding pad 123 are separated by the fourth isolation groove 125 to insulate the fifth bonding pad 122 and the sixth bonding pad 123 .
需要说明的是,第一隔离槽114、第二隔离槽115、第三隔离槽124、第四隔离槽125的形状均为方形。It should be noted that the shapes of the first isolation groove 114, the second isolation groove 115, the third isolation groove 124 and the fourth isolation groove 125 are all square.
上面结合附图对本申请实施例作了详细说明,但是本申请不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本申请宗旨的前提下作出各种变化。此外,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。The embodiments of the present application have been described in detail above in conjunction with the accompanying drawings. However, the present application is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various embodiments can be made without departing from the purpose of the present application. Variety. In addition, the embodiments of the present application and the features in the embodiments may be combined with each other without conflict.
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CN105390241A (en) * | 2014-09-02 | 2016-03-09 | 乾坤科技股份有限公司 | Composite Magnetic Components |
CN110164659A (en) * | 2019-07-02 | 2019-08-23 | 鸿磬电子(东莞)有限公司 | A kind of SMD magnetic core original part structure that performance is stable |
CN210156230U (en) * | 2019-08-16 | 2020-03-17 | 庆邦电子元器件(泗洪)有限公司 | Transformer and common mode filter integrated element |
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CN105390241A (en) * | 2014-09-02 | 2016-03-09 | 乾坤科技股份有限公司 | Composite Magnetic Components |
CN110164659A (en) * | 2019-07-02 | 2019-08-23 | 鸿磬电子(东莞)有限公司 | A kind of SMD magnetic core original part structure that performance is stable |
CN210156230U (en) * | 2019-08-16 | 2020-03-17 | 庆邦电子元器件(泗洪)有限公司 | Transformer and common mode filter integrated element |
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