CN117088648A - Wet-mixed mortar with good water retention and preparation method thereof - Google Patents

Wet-mixed mortar with good water retention and preparation method thereof Download PDF

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Publication number
CN117088648A
CN117088648A CN202311097423.5A CN202311097423A CN117088648A CN 117088648 A CN117088648 A CN 117088648A CN 202311097423 A CN202311097423 A CN 202311097423A CN 117088648 A CN117088648 A CN 117088648A
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CN
China
Prior art keywords
wet
parts
mixed mortar
water
water retention
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202311097423.5A
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Chinese (zh)
Inventor
石晓艳
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Handan Shengjian New Building Materials Co ltd
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Handan Shengjian New Building Materials Co ltd
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Application filed by Handan Shengjian New Building Materials Co ltd filed Critical Handan Shengjian New Building Materials Co ltd
Priority to CN202311097423.5A priority Critical patent/CN117088648A/en
Publication of CN117088648A publication Critical patent/CN117088648A/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/46Water-loss or fluid-loss reducers, hygroscopic or hydrophilic agents, water retention agents
    • C04B2103/465Water-sorbing agents, hygroscopic or hydrophilic agents
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Abstract

The invention relates to the technical field of wet-mixed mortar, and provides wet-mixed mortar with good water retention and a preparation method thereof, wherein the wet-mixed mortar comprises the following components in parts by weight: 80-120 parts of cement, 780-840 parts of sand, 20-40 parts of fly ash, 10-15 parts of redispersible emulsion powder, 8-12 parts of water-retaining composition, 3-5 parts of retarder, 1-2 parts of water reducer and 80-100 parts of water; the water-retaining composition consists of hydroxypropyl methyl cellulose ether, a surfactant and N, N-stearyl phthalate amide. Through the technical scheme, the problem that wet-mixed mortar in the prior art is low in water retention rate and compressive strength is solved.

Description

Wet-mixed mortar with good water retention and preparation method thereof
Technical Field
The invention relates to the technical field of wet-mixed mortar, in particular to wet-mixed mortar with good water retention and a preparation method thereof.
Background
Mortar is divided into on-site stirring mortar and ready-mixed mortar according to different manufacturing modes, and in order to ensure the quality of masonry engineering, the ready-mixed mortar is popularized and applied in most areas at present. Ready-mixed mortar refers to various mortar materials produced by professional production plants and used in construction engineering, including wet-mixed mortar and dry-mixed mortar. The wet-mixed mortar is prepared from cement, aggregate, admixture, additive, water and the like according to a certain proportion, and is transported to a use place for use after being metered and stirred at a stirring station.
Along with popularization of wet-mixed mortar, the wet-mixed mortar is increasingly used in the masonry process, but the mixture of the wet-mixed mortar generally has the problem of poor water retention, bleeding, slurry flowing and the like are easy to occur in the use process, so that the mechanical property of the wet-mixed mortar is reduced, and the workability of the wet-mixed mortar is affected.
Disclosure of Invention
The invention provides wet-mixed mortar with good water retention and a preparation method thereof, and solves the problems of low water retention rate and low compressive strength of the wet-mixed mortar in the related technology.
The technical scheme of the invention is as follows:
the wet-mixed mortar with good water retention comprises the following components in parts by weight: 80-120 parts of cement, 780-840 parts of sand, 20-40 parts of fly ash, 10-15 parts of redispersible emulsion powder, 8-12 parts of water-retaining composition, 3-5 parts of retarder, 1-2 parts of water reducer and 80-100 parts of water; the water-retaining composition consists of hydroxypropyl methyl cellulose ether, a surfactant and N, N-stearyl phthalate amide.
As a further technical scheme, the hydroxypropyl methylcellulose ether is of the type HPMC-15 and is purchased from Shanghai Chen Yi Xie Chen Ji Chen Jie Co.
As a further technical solution, the sum of the mass of the surfactant and the mass of the N, N-stearyl phthalic acid amide is 20-40 wt% of the water-retaining composition.
As a further technical scheme, the mass ratio of the surfactant to the N, N-stearyl phthalic acid amide is 1-3:1.
As a further technical scheme, the surfactant comprises one of sodium dodecyl benzene sulfonate, sodium fatty alcohol polyoxyethylene ether sulfate and sodium laurylsulfate.
As a further technical scheme, the water-retaining composition consists of hydroxypropyl methyl cellulose ether, sodium lauryl sulfate and N, N-stearyl phthalic acid amide.
As a further technical scheme, the mass ratio of the sodium lauryl sulfate to the N, N-stearyl phthalic acid amide is 2:1.
As a further technical scheme, the redispersible emulsion powder is VAE redispersible emulsion powder.
As a further technical scheme, the water reducer is one of a polycarboxylate water reducer, a naphthalene water reducer and an aliphatic water reducer.
As a further technical scheme, the retarder consists of sodium gluconate and calcium gluconate.
As a further technical scheme, the mass ratio of the sodium gluconate to the calcium gluconate is 1:1.
The invention also discloses a preparation method of the wet-mixed mortar with good water retention, which comprises the following steps: cement, sand, fly ash, redispersible latex powder, a water-retaining composition, a retarder and a water reducing agent are uniformly mixed, water is added, and the mixture is uniformly mixed again to obtain the wet-mixed mortar.
The working principle and the beneficial effects of the invention are as follows:
1. the water-retaining composition comprising the hydroxypropyl methyl cellulose ether, the surfactant and the N, N-stearyl phthalic acid amide is added into the wet-mixed mortar, wherein the hydroxypropyl methyl cellulose ether with high viscosity has a good water-retaining effect, but the increase of the viscosity of the hydroxypropyl methyl cellulose ether can reduce the dispersibility in the wet-mixed mortar, so that the mechanical property of the wet-mixed mortar is reduced, and the surfactant and the N, N-stearyl phthalic acid amide can effectively improve the dispersibility of the wet-mixed mortar, so that the wet-mixed mortar has higher water retention rate and higher compressive strength.
2. According to the invention, when the mass ratio of the surfactant to the N, N-stearyl phthalic acid amide is 1-3, the dispersibility of the hydroxypropyl methyl cellulose ether in the wet-mixed mortar can be better improved, so that the dispersibility of the grouping components in the wet-mixed mortar is improved, and the water retention rate and the compressive strength of the wet-mixed mortar are further improved.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the following examples and comparative examples:
hydroxypropyl methylcellulose ether, model HPMC-15, purchased from Shanghai Chen Yi Xie Chen Ji Chen Co., ltd;
VAE dispersible emulsion powder, model HC-1006, available from Hebei Wake New Material technology Co., ltd;
polycarboxylate water reducer, model 003, purchased from Shandong HongYi chemical group Co., ltd.
Example 1
A preparation method of wet-mixed mortar with good water retention property comprises the following steps:
uniformly mixing 80 parts of cement, 780 parts of sand, 20 parts of fly ash, 10 parts of VAE redispersible emulsion powder, 8 parts of water-retaining composition, 1.5 parts of sodium gluconate, 1.5 parts of calcium gluconate and 1 part of polycarboxylate superplasticizer, slowly adding 80 parts of water, and uniformly stirring again to obtain wet-mixed mortar; the water-retaining composition consists of hydroxypropyl methyl cellulose ether, sodium dodecyl benzene sulfonate and N, N-stearyl phthalic acid amide; wherein the sum of the mass of sodium dodecyl benzene sulfonate and the mass of N, N-stearyl phthalic acid amide is 20wt% of the water-retaining composition, and the mass ratio of the sodium dodecyl benzene sulfonate and the mass of the N, N-stearyl phthalic acid amide is 3:1.
Example 2
A preparation method of wet-mixed mortar with good water retention property comprises the following steps:
uniformly mixing 100 parts of cement, 800 parts of sand, 30 parts of fly ash, 12 parts of VAE redispersible emulsion powder, 10 parts of water-retaining composition, 2 parts of sodium gluconate, 2 parts of calcium gluconate and 1.5 parts of polycarboxylate superplasticizer, slowly adding 90 parts of water, and uniformly stirring again to obtain wet-mixed mortar; the water-retaining composition consists of hydroxypropyl methyl cellulose ether, sodium dodecyl benzene sulfonate and N, N-stearyl phthalic acid amide; wherein the mass sum of the sodium dodecyl benzene sulfonate and the N, N-stearyl phthalic acid amide in the water-retaining composition is 30 weight percent of the water-retaining composition, and the mass ratio of the sodium dodecyl benzene sulfonate to the N, N-stearyl phthalic acid amide is 3:1.
Example 3
A preparation method of wet-mixed mortar with good water retention property comprises the following steps:
uniformly mixing 120 parts of cement, 840 parts of sand, 40 parts of fly ash, 15 parts of VAE redispersible emulsion powder, 12 parts of water-retaining composition, 2.5 parts of sodium gluconate, 2.5 parts of calcium gluconate and 2 parts of polycarboxylate superplasticizer, slowly adding 100 parts of water, and uniformly stirring again to obtain wet-mixed mortar; the water-retaining composition consists of hydroxypropyl methyl cellulose ether, sodium dodecyl benzene sulfonate and N, N-stearyl phthalic acid amide; wherein the mass sum of the sodium dodecyl benzene sulfonate and the N, N-stearyl phthalic acid amide in the water-retaining composition is 40wt% of the water-retaining composition, and the mass ratio of the sodium dodecyl benzene sulfonate to the N, N-stearyl phthalic acid amide is 3:1.
Example 4
Example 4 differs from example 1 in that sodium dodecylbenzene sulfonate is replaced by an equivalent amount of sodium lauryl sulfate.
Example 5
Example 5 differs from example 1 in that sodium dodecylbenzenesulfonate is replaced by an equivalent amount of sodium fatty alcohol polyoxyethylene ether sulfate.
Example 6
Example 6 differs from example 4 in that the mass ratio of sodium lauryl sulfate to N, N-stearyl phthalate amide is 2:1.
Example 7
Example 7 differs from example 4 in that the mass ratio of sodium lauryl sulfate to N, N-stearyl phthalate amide is 1:1.
Comparative example 1
In comparison with example 4, sodium laurylsulfate and N, N-stearyl phthalate amide were not added in comparative example 1, and the other is the same as in example 4.
Comparative example 2
In comparative example 2, sodium lauryl sulfate was not added as in example 4, but the same as in example 4.
Comparative example 3
In contrast to example 4, no N, N-stearyl phthalate amide was added in comparative example 3, and the other is the same as in example 4.
Comparative example 4
Comparative example 4 the N, N-stearyl phthalate amide was replaced by an equivalent amount of sodium dodecylbenzenesulfonate as in example 4, except that it was the same as in example 4.
Test examples
The water retention rates of the wet-mixed mortars of examples 1 to 7 and comparative examples 1 to 4 were measured according to the measurement method in GB/T3183-2017 masonry cement, and the compressive strengths of the wet-mixed mortars 28d of examples 1 to 7 and comparative examples 1 to 4 were measured according to JGJ/T70-2009 Standard for basic Performance test for construction mortars, and the measurement results are shown in Table 1.
TABLE 1 measurement results of Performance of Wet-mix mortars in examples 1 to 7 and comparative examples 1 to 4
Compared with example 4, comparative example 1 was not added with sodium laurylsulfate and N, N-stearyl phthalic acid amide in comparative example 1, comparative example 2 was not added with sodium laurylsulfate, comparative example 3 was not added with N, N-stearyl phthalic acid amide, comparative example 4 was replaced with equal amount of sodium dodecylbenzenesulfonate, and as a result, the water retention rate and 28d compressive strength of the wet-mixed mortar in comparative examples 1 to 4 were lower than those of example 4, indicating that the simultaneous addition of sodium laurylsulfate and N, N-stearyl phthalic acid amide in the wet-mixed mortar could improve the water retention rate and 28d compressive strength of the wet-mixed mortar.
In comparison with example 1, in example 4, sodium dodecyl benzene sulfonate was replaced with equal amount of sodium laurylsulfate, in example 5, sodium dodecyl benzene sulfonate was replaced with equal amount of sodium fatty alcohol polyoxyethylene ether sulfate, and as a result, the water retention rate and 28d compressive strength of the wet-mixed mortar in examples 1 and 5 were lower than those in example 4. The method shows that the water retention rate and the 28d compressive strength of the wet-mixed mortar can be improved by simultaneously adding sodium laurylsulfate and N, N-stearyl phthalic acid amide.
As a result of changing the mass ratio of sodium laurylsulfate to N, N-stearyl phthalic acid amide in examples 6 to 7 as compared with example 4, the water retention and 28d compressive strength of the wet-mixed mortar in examples 4 and 7 were lower than those in example 6, indicating that the water retention and 28d compressive strength of the wet-mixed mortar could be further improved when the mass ratio of sodium laurylsulfate to N, N-stearyl phthalic acid amide was 2:1.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (9)

1. The wet-mixed mortar with good water retention is characterized by comprising the following components in parts by weight: 80-120 parts of cement, 780-840 parts of sand, 20-40 parts of fly ash, 10-15 parts of redispersible emulsion powder, 8-12 parts of water-retaining composition, 3-5 parts of retarder, 1-2 parts of water reducer and 80-100 parts of water; the water-retaining composition consists of hydroxypropyl methyl cellulose ether, a surfactant and N, N-stearyl phthalate amide.
2. A wet-mix mortar with good water retention according to claim 1, characterized in that the mass sum of the surfactant and the N, N-stearyl phthalate amide is 20% to 40% by weight of the water retention composition.
3. The wet-mixed mortar with good water retention according to claim 1, wherein the mass ratio of the surfactant to the N, N-stearyl phthalic acid amide is 1-3:1.
4. The wet-mixed mortar with good water retention according to claim 2, wherein the surfactant comprises one of sodium dodecyl benzene sulfonate, sodium fatty alcohol polyoxyethylene ether sulfate and sodium laurylsulfate.
5. The wet-mixed mortar with good water retention according to claim 1, wherein the redispersible emulsion powder is VAE redispersible emulsion powder.
6. The wet-mixed mortar with good water retention according to claim 1, wherein the water reducing agent is one of a polycarboxylate water reducing agent, a naphthalene water reducing agent and an aliphatic water reducing agent.
7. The wet-mixed mortar with good water retention according to claim 1, wherein the retarder consists of sodium gluconate and calcium gluconate.
8. The wet-mixed mortar with good water retention according to claim 7, wherein the mass ratio of sodium gluconate to calcium gluconate is 1:1.
9. The method for preparing wet-mixed mortar with good water retention according to any one of claims 1 to 8, comprising the following steps: cement, sand, fly ash, redispersible latex powder, a water-retaining composition, a retarder and a water reducing agent are uniformly mixed, water is added, and the mixture is uniformly mixed again to obtain the wet-mixed mortar.
CN202311097423.5A 2023-08-29 2023-08-29 Wet-mixed mortar with good water retention and preparation method thereof Withdrawn CN117088648A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311097423.5A CN117088648A (en) 2023-08-29 2023-08-29 Wet-mixed mortar with good water retention and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311097423.5A CN117088648A (en) 2023-08-29 2023-08-29 Wet-mixed mortar with good water retention and preparation method thereof

Publications (1)

Publication Number Publication Date
CN117088648A true CN117088648A (en) 2023-11-21

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Country Status (1)

Country Link
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Application publication date: 20231121