CN117080634B - End cover assembly, energy storage device and electric equipment - Google Patents
End cover assembly, energy storage device and electric equipment Download PDFInfo
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- CN117080634B CN117080634B CN202311189532.XA CN202311189532A CN117080634B CN 117080634 B CN117080634 B CN 117080634B CN 202311189532 A CN202311189532 A CN 202311189532A CN 117080634 B CN117080634 B CN 117080634B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/103—Primary casings; Jackets or wrappings characterised by their shape or physical structure prismatic or rectangular
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/251—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for stationary devices, e.g. power plant buffering or backup power supplies
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/503—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/514—Methods for interconnecting adjacent batteries or cells
- H01M50/517—Methods for interconnecting adjacent batteries or cells by fixing means, e.g. screws, rivets or bolts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/528—Fixed electrical connections, i.e. not intended for disconnection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/572—Means for preventing undesired use or discharge
- H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
- H01M50/59—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/572—Means for preventing undesired use or discharge
- H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
- H01M50/59—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
- H01M50/593—Spacers; Insulating plates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
Description
技术领域Technical field
本申请涉及储能技术领域,尤其涉及一种端盖组件、储能装置和用电设备。The present application relates to the field of energy storage technology, and in particular, to an end cover assembly, an energy storage device and electrical equipment.
背景技术Background technique
二次电池(Rechargeable battery)又称为充电电池或蓄电池,是指在电池放电后可通过充电的方式使活性物质激活而继续使用的电池。二次电池的可循环利用特性使其逐渐成为用电设备的主要动力来源,随着二次电池的需求量逐渐增大,人们对其各方面的性能要求也越来越高,尤其是对于电池单位体积能量密度的要求。现有的电池中,转接片与极柱通常需要采用激光焊接连接,极易导致下塑胶被焊接温度熔化,降低了下塑胶与顶盖的接合面强度,从而造成电池漏液。Secondary battery (Rechargeable battery), also known as rechargeable battery or storage battery, refers to a battery that can be activated by charging to continue to use the active material after the battery is discharged. The recyclability characteristics of secondary batteries have gradually made them the main source of power for electrical equipment. As the demand for secondary batteries gradually increases, people have higher and higher performance requirements in all aspects, especially for batteries. Requirements for energy density per unit volume. In existing batteries, the adapter piece and the pole usually need to be connected by laser welding, which can easily cause the lower plastic to melt at the welding temperature, reducing the strength of the joint surface between the lower plastic and the top cover, causing battery leakage.
发明内容Contents of the invention
本申请提供一种端盖组件、储能装置和用电设备,能够使转接片与极柱实现可拆卸连接,从而可以省去激光焊接程序,进而有助于避免储能装置出现漏液的问题。This application provides an end cover assembly, an energy storage device and an electrical device that can detachably connect the adapter piece and the pole, thereby eliminating the need for laser welding procedures and thus helping to avoid leakage of the energy storage device. question.
第一方面,本申请提供一种端盖组件,用于储能装置中。端盖组件包括顶盖、极柱、塑胶件和转接片,所述顶盖设有安装孔,所述安装孔沿所述顶盖的厚度方向贯穿所述顶盖,所述极柱穿设于所述安装孔,所述塑胶件包括塑胶本体、抵接部和多个凸柱,所述塑胶本体的部分固定连接于所述极柱和所述顶盖之间,且环绕所述极柱的周面设置,所述塑胶本体的另一部分位于所述顶盖的底面,所述抵接部设于所述塑胶本体背离所述顶盖的一侧,且与所述极柱背离所述顶盖的表面相对设置,所述抵接部包括挡条和抵接凸起,所述挡条固定连接于所述塑胶件背离所述顶盖的一侧,并与所述转接部间隔且相对设置,所述抵接凸起固定连接于所述挡条朝向所述转接部的表面,且抵接所述转接部,多个所述凸柱均设于所述塑胶件背离所述顶盖的表面,且彼此间隔设置;所述转接片安装于所述塑胶件背离所述顶盖的表面,所述转接片包括转接部、主体部和弯折部,所述转接部插设于所述抵接部和所述极柱之间,且与所述极柱背离所述顶盖的表面和所述抵接部均相互抵接,所述主体部固定连接于所述转接部的一侧,所述主体部设有多个固定孔,多个所述固定孔沿所述主体部的厚度方向贯穿所述主体部,且彼此间隔设置,所述弯折部固定连接于所述主体部与所述转接部之间,所述主体部可通过所述弯折部相对所述转接部弯曲;每一所述凸柱穿设于一个所述固定孔,且均与所述主体部固定连接。In a first aspect, the present application provides an end cover assembly for use in an energy storage device. The end cover assembly includes a top cover, a pole, a plastic part and an adapter piece. The top cover is provided with a mounting hole, and the mounting hole penetrates the top cover along the thickness direction of the top cover. The pole passes through In the mounting hole, the plastic part includes a plastic body, a contact portion and a plurality of protrusions. Part of the plastic body is fixedly connected between the pole and the top cover and surrounds the pole. The other part of the plastic body is located on the bottom surface of the top cover, and the contact portion is provided on the side of the plastic body away from the top cover, and is away from the pole and the top cover. The surfaces of the cover are arranged oppositely, and the contact portion includes a blocking bar and a contacting protrusion. The blocking bar is fixedly connected to the side of the plastic part away from the top cover, and is spaced apart from and opposite to the adapter portion. It is provided that the contact protrusion is fixedly connected to the surface of the retaining bar facing the transfer part and contacts the transfer part, and a plurality of the protrusions are provided on the plastic part away from the top. the surface of the cover, and are spaced apart from each other; the adapter piece is installed on the surface of the plastic part facing away from the top cover, the adapter piece includes an adapter part, a main part and a bending part, the adapter part It is inserted between the contact portion and the pole, and the surface of the pole away from the top cover and the contact portion are in contact with each other, and the main body portion is fixedly connected to the pivot. On one side of the connecting portion, the main body is provided with a plurality of fixing holes. The plurality of fixing holes penetrate the main body along the thickness direction of the main body and are spaced apart from each other. The bent portion is fixedly connected to Between the main body part and the adapter part, the main body part can be bent relative to the adapter part through the bending part; each of the protrusions is passed through one of the fixing holes, and is connected with The main body part is fixedly connected.
其中,所述极柱朝向所述顶盖的表面、所述顶盖朝向所述极柱的表面以及所述顶盖的顶面和底面均设有微孔结构,所述塑胶件的至少部分填充所述微孔结构。Wherein, the surface of the pole facing the top cover, the surface of the top cover facing the pole, and the top and bottom surfaces of the top cover are all provided with microporous structures, and at least part of the plastic part is filled with The microporous structure.
其中,所述塑胶本体包括主体部分和辅助部分,所述辅助部分固定连接于所述主体部分,所述主体部分位于所述极柱与所述顶盖之间,且环绕所述极柱的周面设置,所述辅助部分位于所述转接片与所述顶盖之间,且所述辅助部分完全覆盖所述转接片。Wherein, the plastic body includes a main part and an auxiliary part. The auxiliary part is fixedly connected to the main part. The main part is located between the pole and the top cover and surrounds the circumference of the pole. The auxiliary part is located between the adapter piece and the top cover, and the auxiliary part completely covers the adapter piece.
第二方面,本申请提供一种储能装置,包括壳体和上述任一种端盖组件,所述壳体设有开口,所述端盖组件安装于所述壳体,且封闭所述开口。In a second aspect, the application provides an energy storage device, including a shell and any one of the above end cap assemblies. The shell is provided with an opening. The end cap assembly is installed on the shell and closes the opening. .
其中,所述储能装置还包括裸电芯,所述裸电芯安装于所述壳体的内侧;所述壳体包括主壳体和绝缘件,所述主壳体收容所述裸电芯和所述绝缘件,所述绝缘件相对所述主壳体的内表面凸出,且位于所述主壳体和所述裸电芯之间。Wherein, the energy storage device further includes a bare battery core, and the bare battery core is installed inside the housing; the housing includes a main housing and an insulator, and the main housing accommodates the bare battery core. and the insulating member, which protrudes relative to the inner surface of the main housing and is located between the main housing and the bare battery core.
其中,所述绝缘件与所述主壳体一体成型。Wherein, the insulating member is integrally formed with the main housing.
其中,所述主壳体的内表面设有微孔结构,所述绝缘件的至少部分填充所述微孔结构。Wherein, the inner surface of the main housing is provided with a microporous structure, and at least part of the insulating member is filled with the microporous structure.
其中,所述主壳体包括底板和侧壳,所述侧壳固定连接于所述底板的一侧;所述绝缘件包括多个第一子绝缘部、多个第二子绝缘部、多个第三子绝缘部和多个第四子绝缘部,多个所述第一子绝缘部和多个第二子绝缘部均设于所述底板的内表面,多个所述第一子绝缘部沿所述主壳体的长度方向依次间隔排布,多个所述第二子绝缘部沿所述主壳体的宽度方向依次间隔排布,且与多个所述第一子绝缘部相交设置;多个所述第三子绝缘部和多个所述第四子绝缘部均设于所述侧壳的内表面,多个所述第三子绝缘部沿所述侧壳的高度方向上依次间隔排布,每一所述第三子绝缘部均环绕所述侧壳的周向设置,多个所述第四子绝缘部环绕所述侧壳的周向依次间隔排布,且与多个所述第三子绝缘部相交设置。Wherein, the main housing includes a bottom plate and a side shell, and the side shell is fixedly connected to one side of the bottom plate; the insulator includes a plurality of first sub-insulation parts, a plurality of second sub-insulation parts, a plurality of A third sub-insulation part and a plurality of fourth sub-insulation parts, a plurality of first sub-insulation parts and a plurality of second sub-insulation parts are provided on the inner surface of the bottom plate, and a plurality of the first sub-insulation parts The plurality of second sub-insulating parts are arranged at intervals along the length direction of the main housing, and the plurality of second sub-insulating parts are arranged at intervals along the width direction of the main housing and intersect with the plurality of first sub-insulating parts. ; A plurality of the third sub-insulation parts and a plurality of the fourth sub-insulation parts are provided on the inner surface of the side shell, and the plurality of third sub-insulation parts are arranged in sequence along the height direction of the side shell. Arranged at intervals, each of the third sub-insulating parts is arranged around the circumference of the side shell, and a plurality of the fourth sub-insulating parts are arranged at intervals around the circumference of the side shell, and are connected with a plurality of The third sub-insulating parts are arranged to intersect.
其中,每一所述第三子绝缘部均包括第一面、第二面和第一倒角面,所述第一面为所述第三子绝缘部朝向所述开口的表面,所述第二面为所述第三子绝缘部背离所述侧壳的内表面的表面,所述第一倒角面连接于所述第二面与所述第一面之间;每一所述第四子绝缘部均包括第三面、第四面和第二倒角面,所述第三面为第四子绝缘部朝向所述开口的表面,且与所述第一面平行,所述第四面为第四子绝缘部背离所述侧壳的内表面的表面,所述第四面与所述第二面共平面,且与所述第二面相交设置,所述第二倒角面连接于所述第四面与所述第三面之间。Wherein, each third sub-insulating part includes a first surface, a second surface and a first chamfered surface, the first surface is a surface of the third sub-insulating part facing the opening, and the third sub-insulating part The two surfaces are the surfaces of the third sub-insulating part facing away from the inner surface of the side shell, and the first chamfered surface is connected between the second surface and the first surface; each of the fourth Each sub-insulation part includes a third surface, a fourth surface and a second chamfered surface. The third surface is a surface of the fourth sub-insulation part facing the opening and is parallel to the first surface. The fourth surface The surface is the surface of the fourth sub-insulating part facing away from the inner surface of the side shell. The fourth surface is coplanar with the second surface and intersects with the second surface. The second chamfered surface is connected to Between the fourth side and the third side.
其中,每一所述第一子绝缘部均设有第一缺口,所述第一缺口均沿所述主壳体的长度方向上贯穿所述第一子绝缘部;每一所述第三子绝缘部均设有第二缺口,所述第二缺口均沿所述主壳体的高度方向上贯穿所述第三子绝缘部。Wherein, each first sub-insulation part is provided with a first notch, and the first notches penetrate the first sub-insulation part along the length direction of the main housing; each of the third sub-insulation parts Each insulating part is provided with a second notch, and the second notch penetrates the third sub-insulating part along the height direction of the main housing.
第三方面,本申请还提供一种用电设备,包括上述储能装置,所述储能装置为所述用电设备供电。In a third aspect, the present application also provides electrical equipment, including the above-mentioned energy storage device, and the energy storage device supplies power to the electrical equipment.
本申请所提供的技术方案中,一方面,通过在塑胶件上设置抵接部,使转接片与极柱实现可拆卸连接,可以省去激光焊接工序,既可以简化储能装置的生产工艺流程,也能够规避塑胶件因受到激光焊接过程的高温而熔化,从而可以增强塑胶件与顶盖的接合面强度,避免储能装置出现漏液的问题。另一方面,转接片紧密贴合于塑胶件背离顶盖的一侧,可以减小端盖组件的厚度方向的尺寸,从而可以增大储能装置的高度空间,进而有助于提高储能装置的能量密度。同时,利用壳体的绝缘件代替麦拉片以隔离裸电芯与主壳体,保证裸电芯与壳体之间的绝缘可靠性,使得塑胶件无需设置用于熔接麦拉片的凸台结构,从而可以减小塑胶件的厚度方向上的尺寸,增大储能装置的高度空间,进而也有助于提升储能装置的能量密度。In the technical solution provided by this application, on the one hand, by providing abutting parts on the plastic parts, the adapter piece and the pole are detachably connected, which can save the laser welding process and simplify the production process of the energy storage device. The process can also prevent plastic parts from melting due to the high temperature of the laser welding process, thereby enhancing the strength of the joint surface between the plastic parts and the top cover and avoiding leakage problems in the energy storage device. On the other hand, the adapter piece is closely attached to the side of the plastic part away from the top cover, which can reduce the size of the end cover assembly in the thickness direction, thereby increasing the height space of the energy storage device, thereby helping to improve energy storage. The energy density of the device. At the same time, the insulating parts of the casing are used instead of Mylar sheets to isolate the bare cells from the main casing, ensuring the reliability of the insulation between the bare cells and the casing, so that the plastic parts do not need to be equipped with bosses for welding the Mylar sheets. structure, thereby reducing the size of the plastic part in the thickness direction and increasing the height space of the energy storage device, which in turn helps to increase the energy density of the energy storage device.
附图说明Description of the drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例所需要使用的附图进行说明。In order to explain the technical solutions of the embodiments of the present application more clearly, the drawings required for the embodiments of the present application will be described below.
图1为本申请一实施例的户用储能系统的结构示意图;Figure 1 is a schematic structural diagram of a household energy storage system according to an embodiment of the present application;
图2是图1所示户用储能系统中储能装置的结构示意图;Figure 2 is a schematic structural diagram of the energy storage device in the household energy storage system shown in Figure 1;
图3是图2所示储能装置中壳体的结构示意图;Figure 3 is a schematic structural diagram of the housing in the energy storage device shown in Figure 2;
图4是图3中C区域的放大示意图;Figure 4 is an enlarged schematic diagram of area C in Figure 3;
图5是图2所示储能装置中端盖组件的结构示意图;Figure 5 is a schematic structural diagram of the end cover assembly in the energy storage device shown in Figure 2;
图6是图5所示端盖组件的分解结构示意图;Figure 6 is an exploded structural schematic view of the end cap assembly shown in Figure 5;
图7是图5所示端盖组件沿A-A处剖开后的剖面结构示意图;Figure 7 is a schematic cross-sectional structural view of the end cap assembly shown in Figure 5, cut along A-A;
图8是图5所示端盖组件中顶盖的结构示意图;Figure 8 is a schematic structural diagram of the top cover in the end cover assembly shown in Figure 5;
图9是图8所示顶盖沿B-B处剖开后的剖面结构示意图;Figure 9 is a schematic cross-sectional structural view of the top cover shown in Figure 8 after being cut along B-B;
图10是图5所示端盖组件中顶盖、防爆阀、极柱和塑胶件的结构示意图;Figure 10 is a schematic structural diagram of the top cover, explosion-proof valve, pole and plastic parts in the end cover assembly shown in Figure 5;
图11是图9所示顶盖、防爆阀、极柱和塑胶件在另一角度下的结构示意图;Figure 11 is a schematic structural diagram of the top cover, explosion-proof valve, pole and plastic parts shown in Figure 9 from another angle;
图12是图5所示端盖组件在另一角度下的结构示意图;Figure 12 is a schematic structural view of the end cover assembly shown in Figure 5 from another angle;
图13是图5所示端盖组件中第一转接片的结构示意图;Figure 13 is a schematic structural diagram of the first adapter piece in the end cover assembly shown in Figure 5;
图14是图5所示端盖组件中第二转接片的结构示意图。FIG. 14 is a schematic structural diagram of the second adapter piece in the end cover assembly shown in FIG. 5 .
图中各附图标记对应的名称为:The names corresponding to each reference mark in the figure are:
储能装置1,电能转换装置2,第一用户负载3,第二用户负载4,壳体110,端盖组件120,开口110a,收容腔110b,主壳体111,绝缘件112,底板111a,侧壳111b,第一子绝缘部113,第二子绝缘部114,第三子绝缘部115,第四子绝缘部116,第一面115b,第二面115c,第一倒角面115d,第三面116a,第四面116b,第二倒角面116c,第一缺口113a,第二缺口115a,顶盖10,防爆阀20,塑胶件30,极柱40,转接片50,安装孔11,注液孔12,防爆孔13,避让槽14,第一安装孔11a,第二安装孔11b,第一避让槽14a,第二避让槽14b,第一极柱40a,第二极柱40b,第一柱体部41,第一法兰部42,第二柱体部43,第二法兰部44,第一塑胶件30a,第二塑胶件30b,第一塑胶本体39a,第一抵接部33,第一凸柱34,第一挡条331,第一抵接凸起332,第一主体部分31,第一辅助部分32,第二塑胶本体39b,第二抵接部37,第二凸柱38,第二挡条371,第二抵接凸起372,第二主体部分35,第二辅助部分36,第一转接片50a,第二转接片50b,第一主体部51,第一转接部52,第一弯折部53,第一固定孔54,避让缺口55,第一凹陷部分51a,第二主体部56,第二转接部57,第二弯折部58,第二固定孔59,第二凹陷部分56a。Energy storage device 1, power conversion device 2, first user load 3, second user load 4, housing 110, end cover assembly 120, opening 110a, receiving cavity 110b, main housing 111, insulator 112, bottom plate 111a, Side shell 111b, first sub-insulating part 113, second sub-insulating part 114, third sub-insulating part 115, fourth sub-insulating part 116, first surface 115b, second surface 115c, first chamfered surface 115d, Three sides 116a, fourth side 116b, second chamfered surface 116c, first notch 113a, second notch 115a, top cover 10, explosion-proof valve 20, plastic part 30, pole 40, adapter piece 50, mounting hole 11 , liquid injection hole 12, explosion-proof hole 13, escape groove 14, first mounting hole 11a, second mounting hole 11b, first escape groove 14a, second escape groove 14b, first pole 40a, second pole 40b, The first cylinder part 41, the first flange part 42, the second cylinder part 43, the second flange part 44, the first plastic part 30a, the second plastic part 30b, the first plastic body 39a, the first contact part 33, the first protruding post 34, the first blocking bar 331, the first contact protrusion 332, the first main body part 31, the first auxiliary part 32, the second plastic body 39b, the second contact part 37, the second The boss 38, the second blocking bar 371, the second contact protrusion 372, the second main body part 35, the second auxiliary part 36, the first adapter piece 50a, the second adapter piece 50b, the first main body part 51, The first adapter part 52, the first bending part 53, the first fixing hole 54, the avoidance notch 55, the first recessed part 51a, the second main part 56, the second adapter part 57, the second bending part 58, Second fixing hole 59, second recessed portion 56a.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application.
由于人们所需要的能源都具有很强的时间性和空间性,为了合理利用能源并提高能量的利用率,需要通过一种介质或者设备,把一种能量形式用同一种或者转换成另外一种能量形式存储起来,基于未来应用需要再以特定能量形式释放出来。目前绿色电能的产生主要途径是发展光伏、风电等绿色能源来替代化石能源,Since the energy that people need has strong temporal and spatial characteristics, in order to rationally utilize energy and improve energy utilization, it is necessary to use a medium or device to use the same form of energy or convert it into another form. Energy forms are stored and released in specific energy forms based on future application needs. At present, the main way to generate green electricity is to develop photovoltaic, wind power and other green energy sources to replace fossil energy.
目前绿色电能的产生普遍依赖于光伏、风电、水势等,而风能和太阳能等普遍存在间歇性强、波动性大的问题,会造成电网不稳定,用电高峰电不够,用电低谷电太多,不稳定的电压还会对电力造成损害,因此可能因为用电需求不足或电网接纳能力不足,引发“弃风弃光”问题,要解决这些问题须依赖储能。即将电能通过物理或者化学的手段转化为其他形式的能量存储起来,在需要的时候将能量转化为电能释放出来,简单来说,储能就类似一个大型“充电宝”,在光伏、风能充足时,将电能储存起来,在需要时释放储能的电力。At present, the generation of green electric energy generally relies on photovoltaic, wind power, hydropower, etc. However, wind energy and solar energy generally have problems of high intermittent and large fluctuations, which will cause unstable power grids, insufficient power during peak power consumption, and too much power during low power consumption. , Unstable voltage will also cause damage to electricity, so it may be due to insufficient power demand or insufficient power grid acceptance capacity, causing the problem of "abandoning wind and light". To solve these problems, energy storage must be relied on. That is, electrical energy is converted into other forms of energy through physical or chemical means and stored, and the energy is converted into electrical energy and released when needed. To put it simply, energy storage is like a large "power bank". When photovoltaic and wind energy are sufficient, , stores electrical energy and releases the stored electricity when needed.
以电化学储能为例,本方案提供一种储能装置1,储能装置1内设有一组化学电池,主要是利用电池内的化学元素做储能介质,充放电过程伴随储能介质的化学反应或者变化,简单说就是把风能和太阳能产生的电能存在化学电池中,在外部电能的使用达到高峰时再将存储的电量释放出来使用,或者转移给电量紧缺的地方再使用。Taking electrochemical energy storage as an example, this solution provides an energy storage device 1. The energy storage device 1 is equipped with a set of chemical batteries. It mainly uses chemical elements in the battery as the energy storage medium. The charging and discharging process is accompanied by the change of the energy storage medium. Chemical reactions or changes simply put the electricity generated by wind and solar energy into chemical batteries, and then release the stored electricity for use when the use of external electricity reaches its peak, or transfer it to places where electricity is in short supply for reuse.
目前的储能(即能量存储)应用场景较为广泛,包括发电侧储能、电网侧储能以及用电侧储能等方面,对应的储能装置1的种类包括有:The current energy storage (i.e., energy storage) application scenarios are relatively wide, including power generation side energy storage, grid side energy storage, and power consumption side energy storage. The corresponding types of energy storage devices 1 include:
(1)应用在风电、光伏电站侧的大型储能电站,其可以协助可再生能源发电满足并网要求,同时提高可再生能源利用率;储能电站作为电源侧中优质的有功/无功调节电源,实现电能在时间和空间上的负荷匹配,增强可再生能源消纳能力,减少瞬时功率变化,减少对电网的冲击,改善新能源发电消纳问题并在电网系统备用、缓解高峰负荷供电压力和调峰调频方面意义重大;(1) Large-scale energy storage power stations applied to wind power and photovoltaic power stations can help renewable energy power generation meet grid connection requirements while improving the utilization rate of renewable energy; energy storage power stations serve as high-quality active/reactive power regulation on the power supply side. Power supply, realize load matching of electric energy in time and space, enhance renewable energy consumption capacity, reduce instantaneous power changes, reduce the impact on the power grid, improve new energy generation and accommodation issues and provide backup in the power grid system, alleviating peak load power supply pressure It is of great significance in terms of peak and frequency modulation;
(2)应用在电网侧的储能集装箱,功能主要为调峰、调频、缓解电网阻塞调峰方面,可实现对用电负荷的削峰填谷,即在用电负荷低谷时对储能电池充电,在用电负荷高峰时段将存储的电量释放,从而实现电力生产和消纳之间的平衡;(2) The energy storage container used on the grid side mainly functions as peak shaving, frequency modulation, and alleviation of grid congestion. In terms of peak shaving, it can achieve peak shaving and valley filling of the electricity load, that is, the energy storage battery can be used when the electricity load is low. Charging releases stored electricity during peak hours of electricity load, thereby achieving a balance between electricity production and consumption;
(3)应用于用电侧的小型储能柜,功能主要为电力自发自用、峰谷价差套利、容量费用管理以及提高供电可靠性。根据应用场景的不同,用电侧储能可以分为工商业储能柜、户用储能装置、储能充电桩等,其一般与分布式光伏配套使用。工商业用户可利用储能进行谷峰价差套利和容量费用管理。在实施峰谷电价的电力市场中,通过低电价时给储能系统充电,高电价时储能系统放电,实现峰谷电价差套利,降低用电成本。此外,适用两部制电价的工业企业,可以利用储能系统在用电低谷时储能,在高峰负荷时放电,从而降低尖峰功率及申报的最大需求量,达到降低容量电费的目的。户用光伏配储可以提高电力自发自用水平。因高昂电价以及较差的供电稳定性,从而拉动户用光伏装机需求。考虑到光伏在白天发电,而用户一般在夜间负荷较高,通过配置储能可以更好地利用光伏电力,提高自发自用水平,同时降低用电成本。另外,通信基站、数据中心等领域需要配置储能,用于备用电源。(3) Small energy storage cabinets are used on the power side. Their main functions are self-use of power, peak and valley price difference arbitrage, capacity cost management, and improving power supply reliability. According to different application scenarios, power-side energy storage can be divided into industrial and commercial energy storage cabinets, household energy storage devices, energy storage charging piles, etc., which are generally used in conjunction with distributed photovoltaics. Industrial and commercial users can use energy storage for valley-peak price difference arbitrage and capacity cost management. In the electricity market that implements peak and valley electricity prices, the energy storage system is charged when the electricity price is low and the energy storage system is discharged when the electricity price is high, thereby realizing arbitrage of the peak and valley electricity price difference and reducing electricity costs. In addition, industrial enterprises that are subject to the two-part electricity price can use energy storage systems to store energy during low power consumption periods and discharge during peak load periods, thereby reducing peak power and declared maximum demand, thereby achieving the purpose of reducing capacity electricity charges. Household photovoltaic distribution and storage can improve the level of self-consumption of electricity. Due to high electricity prices and poor power supply stability, the demand for household photovoltaic installations has been boosted. Considering that photovoltaics generate electricity during the day, and users generally have higher loads at night, configuring energy storage can make better use of photovoltaic power, improve self-consumption levels, and reduce electricity costs. In addition, communication base stations, data centers and other fields need to configure energy storage for backup power.
请参阅图1,图1为本申请一实施例的户用储能系统的结构示意图。Please refer to Figure 1, which is a schematic structural diagram of a household energy storage system according to an embodiment of the present application.
本申请图1实施例以用户侧储能中的家用储能场景为例进行说明。需要说明的是,本申请储能装置1并不限定于家用储能场景。本申请提供一种户用储能系统,该户用储能系统包括电能转换装置2(光伏板)、第一用户负载3(路灯)、第二用户负载4(例如空调等家用电器)等以及储能装置1,所述储能装置1为小型储能箱,可通过壁挂方式安装于室外墙壁。具体的,光伏板可以在电价低谷时期将太阳能转换为电能,所述储能装置1用于储存该电能并在电价高峰时供给路灯和家用电器进行使用,或者在电网断电/停电时进行供电。The embodiment in Figure 1 of this application takes the household energy storage scenario in user-side energy storage as an example for explanation. It should be noted that the energy storage device 1 of this application is not limited to household energy storage scenarios. This application provides a household energy storage system, which includes a power conversion device 2 (photovoltaic panel), a first user load 3 (street lights), a second user load 4 (such as air conditioners and other household appliances), etc., and Energy storage device 1. The energy storage device 1 is a small energy storage box, which can be installed on an outdoor wall by wall-mounting. Specifically, photovoltaic panels can convert solar energy into electrical energy during low electricity prices. The energy storage device 1 is used to store this electrical energy and supply it to street lights and household appliances for use during peak electricity prices, or provide power when the power grid is outage/outage. .
储能装置1的数量可以为多个,多个储能装置1相互串联或并联,多个储能装置1采用隔离板(图未示)进行支撑及电连接。本实施例中,“多个”是指两个及两个以上。储能装置1外部还可以设有储能箱,用于收容储能装置1。The number of energy storage devices 1 can be multiple. Multiple energy storage devices 1 are connected in series or in parallel. Multiple energy storage devices 1 are supported and electrically connected using isolation plates (not shown). In this embodiment, "plurality" refers to two or more than two. An energy storage box may also be provided outside the energy storage device 1 for accommodating the energy storage device 1 .
可选地,储能装置1可包括但不限于单体电池、电池模组、电池包、电池系统等。本申请实施例提供的储能装置1的实际应用形态可以为但不限于为所列举产品,还可以是其他应用形态,本申请实施例不对储能装置1的应用形态做严格限制。本申请实施例仅以储能装置1为多芯电池为例进行说明。当该储能装置1为单体电池时,储能装置1可以为圆柱电池、方形电池等中的至少一种。Optionally, the energy storage device 1 may include but is not limited to single cells, battery modules, battery packs, battery systems, etc. The actual application form of the energy storage device 1 provided by the embodiment of the present application can be, but is not limited to, the listed products, and can also be other application forms. The embodiment of the present application does not strictly limit the application form of the energy storage device 1 . The embodiment of this application is only explained by taking the energy storage device 1 as a multi-cell battery as an example. When the energy storage device 1 is a single battery, the energy storage device 1 may be at least one of a cylindrical battery, a prismatic battery, and the like.
请参阅图2和图3,图2是图1所示户用储能系统中储能装置1的结构示意图,图3是图2所示储能装置1中壳体110的结构示意图。Please refer to Figures 2 and 3. Figure 2 is a schematic structural diagram of the energy storage device 1 in the household energy storage system shown in Figure 1. Figure 3 is a schematic structural diagram of the housing 110 of the energy storage device 1 shown in Figure 2.
其中,为了便于描述,定义储能装置1的长度方向为X轴方向,储能装置1的宽度方向为Y轴方向,储能装置1的高度方向为Z轴方向,X轴方向、Y轴方向和Z轴方向两两相互垂直。Among them, for the convenience of description, the length direction of the energy storage device 1 is defined as the X-axis direction, the width direction of the energy storage device 1 is the Y-axis direction, and the height direction of the energy storage device 1 is defined as the Z-axis direction. The X-axis direction and the Y-axis direction and the Z-axis direction are perpendicular to each other.
储能装置1包括壳体110、裸电芯(图未示)和端盖组件120。壳体110具有开口110a和收容腔110b,开口110a连通收容腔110b。收容腔110b可用于收容裸电芯和电解液。裸电芯收容于收容腔110b,且浸泡于电解液中。端盖组件120安装于壳体110在储能装置1的高度方向(图示Z轴方向)上的一侧,且封闭开口。示例性的,储能装置1为方块电池。在其他一些实施例中,储能装置1也可以为圆柱电池或其他电池。The energy storage device 1 includes a housing 110 , a bare cell (not shown) and an end cover assembly 120 . The housing 110 has an opening 110a and a receiving cavity 110b, and the opening 110a communicates with the receiving cavity 110b. The receiving cavity 110b can be used to receive bare cells and electrolyte. The bare battery core is received in the receiving cavity 110b and soaked in the electrolyte. The end cover assembly 120 is installed on one side of the housing 110 in the height direction of the energy storage device 1 (the Z-axis direction in the figure), and closes the opening. By way of example, the energy storage device 1 is a square battery. In some other embodiments, the energy storage device 1 may also be a cylindrical battery or other battery.
请结合参阅图3和图4,图4是图3中C区域的放大示意图。Please refer to Figure 3 and Figure 4 in conjunction. Figure 4 is an enlarged schematic diagram of area C in Figure 3.
壳体110包括主壳体111和绝缘件112,绝缘件112位于主壳体111的内侧,且相对主壳体111的内表面朝主壳体111的内侧凸出。本实施例中,绝缘件112与主壳体111一体成型。示例性的,绝缘件112通过纳米注塑成型(Nano Molding Technology,NMT)的工艺形成。具体的,主壳体111的内表面设有微孔结构,绝缘件112的至少部分填充微孔结构,以使绝缘件112与主壳体111固定连接。The housing 110 includes a main housing 111 and an insulating member 112 . The insulating member 112 is located inside the main housing 111 and protrudes toward the inside of the main housing 111 relative to the inner surface of the main housing 111 . In this embodiment, the insulating member 112 and the main housing 111 are integrally formed. Exemplarily, the insulating member 112 is formed through a nano injection molding (Nano Molding Technology, NMT) process. Specifically, the inner surface of the main housing 111 is provided with a microporous structure, and at least part of the insulating member 112 is filled with the microporous structure, so that the insulating member 112 is fixedly connected to the main housing 111 .
需要说明的是,微孔结构是利用T处理技术在弱酸性微腐蚀的环境中制成的。其中,T处理技术是一种纳米注塑成型工艺的前处理技术。通过T处理技术可以在主壳体111的内表面形成纳米级凹坑,也即为微孔结构。在纳米注塑工艺过程中,熔融状态的塑胶液可以流入主壳体111的微孔结构中,而后熔融状态的塑胶液冷却形成绝缘件112,从而使得塑胶材料制成的绝缘件112与金属材料制成的主壳体111可以实现固定。It should be noted that the microporous structure is made using T processing technology in a weakly acidic micro-corrosive environment. Among them, T treatment technology is a pre-treatment technology for nano injection molding process. Nano-scale pits, that is, a microporous structure, can be formed on the inner surface of the main housing 111 through T processing technology. During the nano-injection molding process, the molten plastic liquid can flow into the microporous structure of the main housing 111, and then the molten plastic liquid is cooled to form the insulating member 112, so that the insulating member 112 made of plastic material and the metal material are separated. The completed main housing 111 can be fixed.
本实施例中,通过在主壳体111的内侧设置绝缘件112,并利用绝缘件112隔离裸电芯与主壳体111,使得储能装置1内无需额外设置麦拉片,即可保证裸电芯与壳体110之间的绝缘可靠性,从而可以省去安装和熔接麦拉片的工序,有利于简化储能装置1的生产工艺流程。同时,绝缘件112与主壳体111一体成型,也有利于增大壳体110的内部空间。In this embodiment, by arranging the insulating member 112 inside the main case 111 and using the insulating member 112 to isolate the bare battery core from the main case 111, there is no need to install additional Mylar sheets in the energy storage device 1, and the bare battery can be ensured. The insulation reliability between the battery core and the casing 110 can eliminate the process of installing and welding Mylar sheets, which is beneficial to simplifying the production process of the energy storage device 1 . At the same time, the insulating member 112 and the main housing 111 are integrally formed, which is also beneficial to increasing the internal space of the housing 110 .
本实施例中,主壳体111包括底板111a和侧壳111b,侧壳111b固定连接于底板111a的一侧。其中,侧壳111b与底板111a共同围设形成收容腔110b。绝缘件112包括多个第一子绝缘部113、多个第二子绝缘部114、多个第三子绝缘部115和多个第四子绝缘部116。其中,第一子绝缘部113和多个第二子绝缘部114均设于底板111a的内表面。多个第一子绝缘部113沿主壳体111的长度方向(图示X轴方向)依次间隔排布。多个第二子绝缘部114沿主壳体111的宽度方向(图示Y轴方向)依次间隔排布,且与多个第一子绝缘部113相交设置。In this embodiment, the main housing 111 includes a bottom plate 111a and a side shell 111b. The side shell 111b is fixedly connected to one side of the bottom plate 111a. The side shell 111b and the bottom plate 111a together form a receiving cavity 110b. The insulating member 112 includes a plurality of first sub-insulating parts 113 , a plurality of second sub-insulating parts 114 , a plurality of third sub-insulating parts 115 and a plurality of fourth sub-insulating parts 116 . Among them, the first sub-insulating part 113 and the plurality of second sub-insulating parts 114 are provided on the inner surface of the bottom plate 111a. The plurality of first sub-insulating portions 113 are arranged at intervals along the length direction of the main housing 111 (the X-axis direction in the figure). The plurality of second sub-insulating portions 114 are arranged at intervals along the width direction of the main housing 111 (the Y-axis direction in the figure) and intersect with the plurality of first sub-insulating portions 113 .
多个第三子绝缘部115和多个第四子绝缘部116均设于侧壳111b的内表面。多个第三子绝缘部115沿侧壳111b的高度方向(图示Z轴方向)上依次间隔排布。每一第三子绝缘部115均环绕侧壳111b的周向设置。每一第三子绝缘部115均包括第一面115b、第二面115c和第一倒角面115d,第一倒角面115d连接于第一面115b与第二面115c之间。其中,第一面115b为第三子绝缘部115朝向壳体110的开口110a的表面。第二面115c为第三子绝缘部115背离侧壳111b的内表面的表面,且相对于侧壳111b的内表面凸出。示例性的,第二面115c平行于侧壳111b的内表面。The plurality of third sub-insulating parts 115 and the plurality of fourth sub-insulating parts 116 are provided on the inner surface of the side shell 111b. The plurality of third sub-insulating portions 115 are sequentially arranged at intervals along the height direction of the side shell 111b (the Z-axis direction in the figure). Each third sub-insulating part 115 is arranged around the circumference of the side shell 111b. Each third sub-insulating part 115 includes a first surface 115b, a second surface 115c and a first chamfered surface 115d. The first chamfered surface 115d is connected between the first surface 115b and the second surface 115c. Among them, the first surface 115b is the surface of the third sub-insulating part 115 facing the opening 110a of the housing 110. The second surface 115c is the surface of the third sub-insulating portion 115 that is away from the inner surface of the side shell 111b and protrudes relative to the inner surface of the side shell 111b. For example, the second surface 115c is parallel to the inner surface of the side shell 111b.
多个第四子绝缘部116环绕侧壳111b的周向依次间隔排布,且与多个第三子绝缘部115相交设置。每一第四子绝缘部116均包括第三面116a、第四面116b和第二倒角面116c,第二倒角面116c连接于第三面116a与第四面116b之间。其中,第三面116a朝向壳体110的开口110a设置,且与第一面115b平行。第四面116b为第四子绝缘部116背离侧壳111b的内表面的表面,且相对于侧壳111b的内表面凸出。示例性的,第四面116b与侧壳111b的内表面平行。其中,第四面116b与第二面115c共平面,且与第二面115c相交设置。The plurality of fourth sub-insulating parts 116 are arranged at intervals around the circumferential direction of the side shell 111b and intersect with the plurality of third sub-insulating parts 115 . Each fourth sub-insulating part 116 includes a third surface 116a, a fourth surface 116b and a second chamfered surface 116c. The second chamfered surface 116c is connected between the third surface 116a and the fourth surface 116b. The third surface 116a is disposed toward the opening 110a of the housing 110 and is parallel to the first surface 115b. The fourth surface 116b is the surface of the fourth sub-insulating portion 116 that is away from the inner surface of the side shell 111b and protrudes relative to the inner surface of the side shell 111b. For example, the fourth surface 116b is parallel to the inner surface of the side shell 111b. The fourth surface 116b is coplanar with the second surface 115c and intersects with the second surface 115c.
可以理解的是,通过在第一面115b与第二面115c之间设置第一倒角面115d、及第三面116a与第四面116b之间设置第二倒角面116c,也即为,第一面115b与第二面115c的连接处、及第三面116a与第四面116b的连接处均做圆滑处理,可以防止裸电芯在安装至壳体110的过程中被绝缘件112刮伤,从而可以保证裸电芯的使用可靠性。It can be understood that by providing the first chamfer surface 115d between the first surface 115b and the second surface 115c, and the second chamfer surface 116c between the third surface 116a and the fourth surface 116b, that is, The connection between the first surface 115b and the second surface 115c, and the connection between the third surface 116a and the fourth surface 116b are all smoothed to prevent the bare cells from being scratched by the insulating member 112 during the process of being installed in the case 110. damage, thereby ensuring the reliability of the bare battery core.
此外,每一第一子绝缘部113均设有第一缺口113a。第一缺口113a均沿主壳体111的长度方向(图示X轴方向)上贯穿第一子绝缘部113。每一第三子绝缘部115均可以设有第二缺口115a。第二缺口115a均沿主壳体111的高度方向(图示Z轴方向)上贯穿第三子绝缘部115。In addition, each first sub-insulating part 113 is provided with a first notch 113a. The first notches 113 a all penetrate the first sub-insulating part 113 along the length direction of the main housing 111 (the X-axis direction in the figure). Each third sub-insulating part 115 may be provided with a second notch 115a. The second notches 115 a all penetrate the third sub-insulating part 115 along the height direction of the main housing 111 (the Z-axis direction in the figure).
此设置下,在储能装置1注入电解液的过程中,可以利用第一缺口113a和第二缺口115a进行电解液的引流,以使电解液可以从四周均匀地浸润裸电芯,从而提升电解液浸润裸电芯的效率和浸润均匀性,进而有利于提升储能装置1的使用寿命。Under this setting, during the process of injecting electrolyte into the energy storage device 1, the first gap 113a and the second gap 115a can be used to drain the electrolyte, so that the electrolyte can evenly infiltrate the bare cell from all sides, thereby improving the electrolysis The efficiency and infiltration uniformity of the liquid-infiltrated bare cells are beneficial to extending the service life of the energy storage device 1 .
请参阅图5至图7,图5是图2所示储能装置1中端盖组件120的结构示意图,图6是图5所示端盖组件120的分解结构示意图,图7是图5所示端盖组件120沿A-A处剖开后的剖面结构示意图。其中,沿“A-A处剖开”是指沿A-A线所在的平面剖开,后文类似的描述可作相同理解。Please refer to Figures 5 to 7. Figure 5 is a schematic structural view of the end cover assembly 120 in the energy storage device 1 shown in Figure 2. Figure 6 is an exploded structural schematic view of the end cover assembly 120 shown in Figure 5. Figure 7 is a schematic view of the end cover assembly 120 shown in Figure 5. A schematic cross-sectional structural diagram of the end cap assembly 120 taken along A-A is shown. Among them, "cutting along A-A" means cutting along the plane where line A-A is located, and similar descriptions in the following can be understood in the same way.
端盖组件120包括顶盖10、防爆阀20、塑胶件30、极柱40和转接片50。防爆阀20和极柱40均安装于顶盖。塑胶件30位于极柱40与顶盖10之间,且固定连接于极柱40与顶盖10之间,并与极柱40和顶盖10一体成型。示例性的,极柱40与顶盖10可以通过纳米注塑成型的工艺一体成型。塑胶件30不但可以保证极柱40与顶盖10之间的装配稳定性,还可以避免极柱40与顶盖10直接接触导电,实现极柱40与顶盖10之间的绝缘。转接片50安装于塑胶件30背离顶盖10的表面,且与极柱40可拆卸连接。The end cover assembly 120 includes a top cover 10 , an explosion-proof valve 20 , a plastic part 30 , a pole 40 and an adapter piece 50 . The explosion-proof valve 20 and the pole 40 are both installed on the top cover. The plastic part 30 is located between the pole 40 and the top cover 10 , is fixedly connected between the pole 40 and the top cover 10 , and is integrally formed with the pole 40 and the top cover 10 . For example, the pole 40 and the top cover 10 can be integrally formed through a nano-injection molding process. The plastic part 30 can not only ensure the assembly stability between the pole 40 and the top cover 10 , but also prevent the pole 40 and the top cover 10 from being in direct contact with each other to achieve insulation between the pole 40 and the top cover 10 . The adapter piece 50 is installed on the surface of the plastic part 30 facing away from the top cover 10 and is detachably connected to the pole post 40 .
请参阅图8和图9,图8是图5所示端盖组件120中顶盖10的结构示意图,图9是图8所示顶盖10沿B-B处剖开后的剖面结构示意图。Please refer to FIGS. 8 and 9 . FIG. 8 is a schematic structural diagram of the top cover 10 in the end cover assembly 120 shown in FIG. 5 . FIG. 9 is a schematic cross-sectional structural diagram of the top cover 10 shown in FIG. 8 along B-B.
本实施例中,顶盖10可以采用铝或者铝合金材料制成。示例性的,顶盖可以采用1000系列至7000系列的铝合金制成。顶盖10朝向极柱40的表面、顶盖10的顶面和底面均设有微孔结构。其中,微孔结构是利用T处理技术在弱酸性微腐蚀的环境中制成的。In this embodiment, the top cover 10 can be made of aluminum or aluminum alloy material. For example, the top cover may be made of aluminum alloy from 1000 series to 7000 series. The surface of the top cover 10 facing the pole 40 and the top and bottom surfaces of the top cover 10 are provided with microporous structures. Among them, the microporous structure is made using T processing technology in a weakly acidic and micro-corrosive environment.
顶盖10还设有安装孔11、注液孔12、防爆孔13和避让槽14。其中,安装孔11、注液孔12和防爆孔13均沿顶盖10的厚度方向上贯穿顶盖10,且彼此间隔设置,并连通储能装置1的内部和外部。其中,电解液可经由注液孔12注入壳体110的收容腔,以实现对储能装置1的电解液的灌注。示例性的,防爆孔13为椭圆形孔,注液孔12为圆形孔。在其他一些实施例中,防爆孔13也可以圆形孔、方形孔或其他异形孔,和/或,注液孔12可以为方形孔或者其他异形孔。The top cover 10 is also provided with a mounting hole 11, a liquid injection hole 12, an explosion-proof hole 13 and an escape groove 14. Among them, the mounting hole 11 , the liquid injection hole 12 and the explosion-proof hole 13 all penetrate the top cover 10 along the thickness direction of the top cover 10 , are spaced apart from each other, and communicate with the inside and outside of the energy storage device 1 . The electrolyte can be injected into the receiving cavity of the housing 110 through the injection hole 12 to realize the perfusion of the electrolyte into the energy storage device 1 . For example, the explosion-proof hole 13 is an oval hole, and the liquid injection hole 12 is a circular hole. In some other embodiments, the explosion-proof hole 13 can also be a circular hole, a square hole or other special-shaped holes, and/or the liquid injection hole 12 can be a square hole or other special-shaped holes.
本实施例中,安装孔11有两个,两个安装孔11彼此间隔设置。两个安装孔11分为第一安装孔11a和第二安装孔11b,沿顶盖10的长度方向(图示X轴方向)上,第一安装孔11a位于注液孔12背离防爆孔13的一侧,第二安装孔11b位于防爆孔13背离注液孔12的一侧。In this embodiment, there are two mounting holes 11 , and the two mounting holes 11 are spaced apart from each other. The two mounting holes 11 are divided into a first mounting hole 11a and a second mounting hole 11b. Along the length direction of the top cover 10 (X-axis direction in the figure), the first mounting hole 11a is located between the liquid injection hole 12 and the explosion-proof hole 13. On one side, the second mounting hole 11b is located on the side of the explosion-proof hole 13 away from the liquid injection hole 12 .
本实施例中,避让槽14环绕安装孔11设置,且贯穿安装孔11的孔壁面。其中,避让槽14的开口位于顶盖10的厚度方向的端面。本实施例中,避让槽14有两个。两个避让槽14分别为第一避让槽14a和第二避让槽14b。具体的,第一避让槽14a环绕第一安装孔11a设置,且贯穿第一安装孔11a的孔壁面。也即为,第一避让槽14a与第一安装孔11a连通。第二避让槽14b环绕第二安装孔11b设置,且贯穿第二安装孔11b的孔壁面。也即为,第二避让槽14b与第二安装孔11b连通。In this embodiment, the relief groove 14 is provided around the mounting hole 11 and penetrates the wall surface of the mounting hole 11 . The opening of the escape groove 14 is located at an end surface of the top cover 10 in the thickness direction. In this embodiment, there are two escape grooves 14 . The two escape grooves 14 are respectively the first escape groove 14a and the second escape groove 14b. Specifically, the first relief groove 14a is provided around the first mounting hole 11a and penetrates the hole wall surface of the first mounting hole 11a. That is, the first relief groove 14a communicates with the first mounting hole 11a. The second relief groove 14b is provided around the second mounting hole 11b and penetrates the hole wall surface of the second mounting hole 11b. That is, the second escape groove 14b communicates with the second mounting hole 11b.
请一并参阅图10,图10是图5所示端盖组件中顶盖10、防爆阀20、极柱40和塑胶件30的结构示意图。Please also refer to FIG. 10 , which is a schematic structural diagram of the top cover 10 , the explosion-proof valve 20 , the pole 40 and the plastic part 30 in the end cover assembly shown in FIG. 5 .
防爆阀20安装于防爆孔13,且固定连接于防爆孔13的孔壁。示例性的,防爆阀20通过焊接的方式固定连接于防爆孔13的孔壁,以安装于防爆孔13。可以理解的是,由于防爆孔13连通储能装置1的内部和外部,当储能装置1内部的气压过大时,防爆阀20会在气压的作用下发生破裂,储能装置1内部的气体能通过防爆孔13及时排向储能装置1的外部,避免储能装置1发生爆炸,提高储能装置1的使用可靠性。The explosion-proof valve 20 is installed on the explosion-proof hole 13 and is fixedly connected to the hole wall of the explosion-proof hole 13 . For example, the explosion-proof valve 20 is fixedly connected to the hole wall of the explosion-proof hole 13 by welding so as to be installed in the explosion-proof hole 13 . It can be understood that since the explosion-proof hole 13 connects the inside and outside of the energy storage device 1, when the air pressure inside the energy storage device 1 is too high, the explosion-proof valve 20 will rupture under the action of the air pressure, and the gas inside the energy storage device 1 will burst. It can be discharged to the outside of the energy storage device 1 through the explosion-proof hole 13 in time, thereby preventing the energy storage device 1 from exploding and improving the reliability of the energy storage device 1 .
本实施例中,极柱40、塑胶件30和转接片50均有两个。两个极柱40分别穿设于两个安装孔11,且均与顶盖10间隔设置。其中,一个极柱40作为正极极柱,且与裸电芯的正极极耳电连接,另一个极柱40作为负极极柱,且与裸电芯的负极极耳电连接。每一塑胶件30均固定连接于一个极柱40和顶盖10之间。每一转接片50均安装于一个塑胶件30背离顶盖10的一侧,且均与一个极柱40抵接。具体将在下文进行说明。In this embodiment, there are two poles 40 , two plastic parts 30 and two adapter pieces 50 . The two poles 40 are respectively penetrated through the two installation holes 11 and are spaced apart from the top cover 10 . Among them, one pole 40 serves as a positive pole and is electrically connected to the positive tab of the bare cell. The other pole 40 serves as a negative pole and is electrically connected to the negative tab of the bare cell. Each plastic part 30 is fixedly connected between a pole 40 and the top cover 10 . Each adapter piece 50 is installed on the side of a plastic part 30 facing away from the top cover 10 , and is in contact with a pole 40 . Details will be explained below.
本实施例中,两个极柱40均可以由铜、铜合金材料或者铜铝复合板材制成。示例性的,铜合金材料的牌号可以为C110、C1020、C5191、KFC5、CAC16或KLF194。两个极柱40可分为第一极柱40a和第二极柱40b。其中,第一极柱40a穿设于第一安装孔11a。第一极柱40a包括第一柱体部41和第一法兰部42,第一法兰部42固定连接于第一柱体部41的一侧。具体的,第一柱体部41穿设于第一安装孔11a,第一法兰部42位于第一避让槽14a的内侧。此外,第一极柱40a朝向顶盖10的外表面设有微孔结构。其中,微孔结构是利用T处理技术在弱酸性微腐蚀的环境中制成的。In this embodiment, both poles 40 can be made of copper, copper alloy materials or copper-aluminum composite plates. For example, the grade of copper alloy material can be C110, C1020, C5191, KFC5, CAC16 or KLF194. The two poles 40 can be divided into a first pole 40a and a second pole 40b. Among them, the first pole 40a is passed through the first mounting hole 11a. The first pole 40a includes a first column part 41 and a first flange part 42. The first flange part 42 is fixedly connected to one side of the first column part 41. Specifically, the first column part 41 penetrates the first mounting hole 11a, and the first flange part 42 is located inside the first escape groove 14a. In addition, the outer surface of the first pole 40a facing the top cover 10 is provided with a microporous structure. Among them, the microporous structure is made using T processing technology in a weakly acidic and micro-corrosive environment.
第二极柱40b穿设于第二安装孔11b。第二极柱40b包括第二柱体部43和第二法兰部44,第二法兰部44固定连接于第二柱体部43的一侧。具体的,第二柱体部43穿设于第二安装孔11b,第二法兰部44位于第二避让槽14b的内侧。此外,第二极柱40b朝向顶盖10的外表面设有微孔结构。其中,微孔结构是利用T处理技术在弱酸性微腐蚀的环境中制成的。The second pole 40b is inserted through the second mounting hole 11b. The second pole 40b includes a second column part 43 and a second flange part 44. The second flange part 44 is fixedly connected to one side of the second column part 43. Specifically, the second column part 43 penetrates the second mounting hole 11b, and the second flange part 44 is located inside the second escape groove 14b. In addition, the outer surface of the second pole 40b facing the top cover 10 is provided with a microporous structure. Among them, the microporous structure is made using T processing technology in a weakly acidic and micro-corrosive environment.
请一并参阅图11,图11是图9所示顶盖10、防爆阀20、极柱40和塑胶件30在另一角度下的结构示意图。Please also refer to FIG. 11 , which is a schematic structural diagram of the top cover 10 , the explosion-proof valve 20 , the pole 40 and the plastic part 30 shown in FIG. 9 from another angle.
本实施例中,两个塑胶件30均可以由聚苯硫醚(Polyphenylene sulfide,PPS)、PPT塑胶材料、尼龙6(Polyamide 6,PA6)、尼龙66(Polyadiohexylenediamine)或聚邻苯二甲酰胺(Polyphthalamide,PPA)等。需要说明的是,利用上述材料制备塑胶件30时,为防止塑胶件30的膨胀收缩速度高于金属,通常会在上述材料中添加玻璃纤维或碳纤维等纤维材料,以使塑胶件30的热膨胀收缩与金属相近。示例性的,两个塑胶件30均可以通过纳米注塑成型的工艺形成。In this embodiment, both plastic parts 30 can be made of polyphenylene sulfide (PPS), PPT plastic material, nylon 6 (Polyamide 6, PA6), nylon 66 (Polyadiohexylenediamine) or polyphthalamide ( Polyphthalamide (PPA), etc. It should be noted that when the above-mentioned materials are used to prepare the plastic part 30, in order to prevent the plastic part 30 from expanding and shrinking faster than the metal, fiber materials such as glass fiber or carbon fiber are usually added to the above-mentioned materials to reduce the thermal expansion and contraction of the plastic part 30. Similar to metal. For example, both plastic parts 30 can be formed through a nano-injection molding process.
两个塑胶件30分别为第一塑胶件30a和第二塑胶件30b,第二塑胶件30b与第一塑胶件30a间隔设置。示例性的,第一塑胶件30a和第二塑胶件30b分体成型。在其他一些实施例中,第一塑胶件30a和第二塑胶件30b也可以一体成型。The two plastic parts 30 are respectively a first plastic part 30a and a second plastic part 30b. The second plastic part 30b is spaced apart from the first plastic part 30a. For example, the first plastic part 30a and the second plastic part 30b are formed separately. In some other embodiments, the first plastic part 30a and the second plastic part 30b can also be integrally formed.
本实施例中,第一塑胶件30a的至少部分填充第一极柱40a的微孔结构和顶盖10的微孔结构,以使第一塑胶件30a与第一极柱40a和顶盖10实现固定。可以理解的是,在纳米注塑工艺过程中,熔融状态的塑胶液可以流入第一极柱40a和顶盖10的微孔结构中,而后熔融状态的塑胶液冷却形成第一塑胶件30a,从而使得塑胶材料制成的第一塑胶件30a与金属材料制成的第一极柱40a和顶盖10可以实现固定。换言之,第一塑胶件30a固定连接于第一极柱40a的周面与顶盖10之间,且环绕注液孔12的开口的周侧设置。具体的,第一塑胶件30a固定连接于第一极柱40a的周面与第一安装孔11a的孔壁之间。In this embodiment, at least part of the first plastic part 30a is filled with the microporous structure of the first pole 40a and the microporous structure of the top cover 10, so that the first plastic part 30a, the first pole 40a and the top cover 10 realize fixed. It can be understood that during the nano-injection molding process, the molten plastic liquid can flow into the microporous structure of the first pole 40a and the top cover 10, and then the molten plastic liquid is cooled to form the first plastic part 30a, so that The first plastic part 30a made of plastic material can be fixed to the first pole 40a made of metal material and the top cover 10. In other words, the first plastic part 30 a is fixedly connected between the peripheral surface of the first pole 40 a and the top cover 10 , and is arranged around the peripheral side of the opening of the liquid injection hole 12 . Specifically, the first plastic part 30a is fixedly connected between the peripheral surface of the first pole 40a and the hole wall of the first mounting hole 11a.
第一塑胶件30a包括第一塑胶本体39a、第一抵接部33和多个第一凸柱34,多个第一凸柱34与第一抵接部33均设于第一塑胶本体39a背离顶盖10的一侧,且彼此间隔设置。其中,第一抵接部33与第一极柱40a相对设置。第一抵接部33包括第一挡条331和第一抵接凸起332。其中,第一挡条331固定连接于第一塑胶件30a背离顶盖10的一侧,且与第一极柱40a间隔且相对设置。第一抵接凸起332固定连接于第一挡条331朝向第一极柱40a的表面,且与第一极柱40a间隔设置。本实施例中,第一抵接部33可以有多个。沿第一塑胶件30a的长度方向(图示X轴方向)上,多个第一抵接部33间隔设置。The first plastic part 30a includes a first plastic body 39a, a first contact portion 33 and a plurality of first protrusions 34. The plurality of first protrusions 34 and the first contact portions 33 are located away from the first plastic body 39a. One side of the top cover 10 and are spaced apart from each other. Among them, the first contact portion 33 is arranged opposite to the first pole 40a. The first contact portion 33 includes a first blocking bar 331 and a first contact protrusion 332 . Among them, the first blocking bar 331 is fixedly connected to the side of the first plastic part 30a facing away from the top cover 10, and is spaced apart from and opposite to the first pole 40a. The first contact protrusion 332 is fixedly connected to the surface of the first retaining bar 331 facing the first pole 40a, and is spaced apart from the first pole 40a. In this embodiment, there may be multiple first contact parts 33 . Along the length direction of the first plastic part 30a (the X-axis direction in the figure), a plurality of first contact portions 33 are arranged at intervals.
此外,第一塑胶本体39a包括第一主体部分31和第一辅助部分32,第一辅助部分32固定连接于第一主体部分31。具体的,第一主体部分31位于第一极柱40a与顶盖10之间,且环绕第一极柱40a的周面设置。第一辅助部分32位于顶盖10朝向壳体110的表面。也即为,第一辅助部分32位于顶盖10的底面。其中,第一辅助部分32设有多个第一凸柱34。In addition, the first plastic body 39a includes a first main body part 31 and a first auxiliary part 32, and the first auxiliary part 32 is fixedly connected to the first main body part 31. Specifically, the first main body part 31 is located between the first pole 40a and the top cover 10, and is arranged around the circumference of the first pole 40a. The first auxiliary portion 32 is located on the surface of the top cover 10 facing the housing 110 . That is, the first auxiliary portion 32 is located on the bottom surface of the top cover 10 . The first auxiliary part 32 is provided with a plurality of first protrusions 34 .
本实施例中,第二塑胶件30b的至少部分填充第二极柱40b的微孔结构和顶盖10的微孔结构,以使第二塑胶件30b与第二极柱40b和顶盖10实现固定。可以理解的是,在纳米注塑工艺过程中,熔融状态的塑胶液可以流入第二极柱40b和顶盖10的微孔结构中,而后熔融状态的塑胶液冷却形成第二塑胶件30b,从而使得塑胶材料制成的第二塑胶件30b与金属材料制成的第二极柱40b和顶盖10可以实现固定。换言之,第二塑胶件30b固定连接于第二极柱40b与顶盖10之间,且环绕注液孔12的开口的周侧和防爆孔13的开口的周侧设置。具体的,第二塑胶件30b固定连接于第二极柱40b的周面与第二安装孔11b的孔壁之间。In this embodiment, at least part of the second plastic part 30b is filled with the microporous structure of the second pole 40b and the microporous structure of the top cover 10, so that the second plastic part 30b, the second pole 40b and the top cover 10 realize fixed. It can be understood that during the nano-injection molding process, the molten plastic liquid can flow into the microporous structure of the second pole 40b and the top cover 10, and then the molten plastic liquid is cooled to form the second plastic part 30b, so that The second plastic part 30b made of plastic material can be fixed to the second pole 40b made of metal material and the top cover 10. In other words, the second plastic part 30 b is fixedly connected between the second pole 40 b and the top cover 10 , and is arranged around the opening of the liquid injection hole 12 and the opening of the explosion-proof hole 13 . Specifically, the second plastic part 30b is fixedly connected between the peripheral surface of the second pole 40b and the hole wall of the second mounting hole 11b.
第二塑胶件30b包括第二塑胶本体39b、第二抵接部37和多个第二凸柱38,多个第二凸柱38与第二抵接部37均设于第二塑胶本体39b背离顶盖10的一侧,且彼此间隔设置。其中,第二抵接部37与第二极柱40b相对设置。第二抵接部37包括第二挡条371和第二抵接凸起372。其中,第二挡条371固定连接于第二塑胶件30b背离顶盖10的一侧,且与第二极柱40b间隔且相对设置。第二抵接凸起372固定连接于第二挡条371朝向第二极柱40b的表面,且与第二极柱40b间隔设置。本实施例中,第二抵接部37可以有多个。沿第二塑胶件30b的长度方向(图示X轴方向)上,多个第二抵接部37间隔设置。The second plastic part 30b includes a second plastic body 39b, a second contact portion 37 and a plurality of second protrusions 38. The plurality of second protrusions 38 and the second contact portions 37 are located away from the second plastic body 39b. One side of the top cover 10 and are spaced apart from each other. Among them, the second contact portion 37 is arranged opposite to the second pole 40b. The second contact portion 37 includes a second retaining bar 371 and a second contact protrusion 372 . Among them, the second retaining bar 371 is fixedly connected to the side of the second plastic part 30b away from the top cover 10, and is spaced apart from and opposite to the second pole 40b. The second contact protrusion 372 is fixedly connected to the surface of the second retaining bar 371 facing the second pole 40b, and is spaced apart from the second pole 40b. In this embodiment, there may be multiple second contact parts 37 . Along the length direction of the second plastic part 30b (the X-axis direction in the figure), a plurality of second contact portions 37 are arranged at intervals.
此外,第二塑胶本体39b还包括第二主体部分35和第二辅助部分36,第二辅助部分36固定连接于第二主体部分35。第二辅助部分36与第二主体部分35可一体成型。其中,第二主体部分35固定连接于第二极柱40b与顶盖10之间,且环绕第二极柱40b的周面设置。第二辅助部分36位于顶盖10朝向壳体110的表面,且与第一辅助部分32间隔设置。也即为,第二辅助部分36位于顶盖10的底面。其中,第二辅助部分36设有多个第二凸柱38。In addition, the second plastic body 39b also includes a second main body part 35 and a second auxiliary part 36. The second auxiliary part 36 is fixedly connected to the second main body part 35. The second auxiliary part 36 and the second main part 35 may be integrally formed. The second main body part 35 is fixedly connected between the second pole 40b and the top cover 10, and is arranged around the circumference of the second pole 40b. The second auxiliary part 36 is located on the surface of the top cover 10 facing the housing 110 and is spaced apart from the first auxiliary part 32 . That is, the second auxiliary portion 36 is located on the bottom surface of the top cover 10 . The second auxiliary part 36 is provided with a plurality of second protrusions 38 .
请结合参阅图11、图12和图13,图12是图5所示端盖组件120在另一角度下的结构示意图,图13是图5所示端盖组件120中第一转接片50a的结构示意图。Please refer to Figures 11, 12 and 13 in conjunction. Figure 12 is a schematic structural view of the end cover assembly 120 shown in Figure 5 from another angle. Figure 13 is a first adapter piece 50a in the end cover assembly 120 shown in Figure 5. Structural diagram.
本实施例中,转接片50有两个。示例性的,两个转接片50均大致呈“山”字型。两个转接片50分别为第一转接片50a和第二转接片50b。其中,第一转接片50a安装于第一塑胶件30a背离顶盖10的一侧,且与第一极柱40a的第一法兰部42抵接。第一转接片50a与第一极柱40a可拆卸连接。In this embodiment, there are two adapter pieces 50 . For example, both adapter pieces 50 are roughly in the shape of a "mountain". The two adapter pieces 50 are respectively a first adapter piece 50a and a second adapter piece 50b. The first adapter piece 50a is installed on the side of the first plastic part 30a away from the top cover 10, and is in contact with the first flange part 42 of the first pole 40a. The first adapter piece 50a is detachably connected to the first pole 40a.
第一转接片50a包括第一主体部51、第一转接部52和第一弯折部53,第一转接部52和第一弯折部53均固定连接于第一主体部51的一侧。其中,第一弯折部53固定连接于第一主体部51和第一转接部52之间。通过第一弯折部53,第一主体部51可相对第一转接部52弯曲。The first adapter piece 50a includes a first main body part 51, a first adapter part 52 and a first bending part 53. The first adapter part 52 and the first bending part 53 are both fixedly connected to the first main body part 51. one side. The first bending portion 53 is fixedly connected between the first main body portion 51 and the first adapter portion 52 . Through the first bending portion 53 , the first main body portion 51 can be bent relative to the first adapter portion 52 .
本实施例中,第一主体部51与裸电芯的极耳电连接。示例性的,第一主体部51可以通过焊接的方式电连接于裸电芯的极耳。第一主体部51设有多个第一固定孔54、避让缺口55和两个第一凹陷部分51a。其中,沿第一主体部51的长度方向(图示Y轴方向),两个第一凹陷部分51a间隔设置。每一第一凹陷部分51a的开口均位于第一主体部51朝向第一弯折部53的表面。每一第一凹陷部分51a均自第一主体部51朝向第一弯折部53的表面向第一主体部51的方向凹陷。此设置既便于第一主体部51通过第一弯折部53相对第一转接部52弯曲,也可以对第一转接片50a进行减重。In this embodiment, the first main body part 51 is electrically connected to the tabs of the bare battery core. For example, the first main body part 51 may be electrically connected to the tabs of the bare battery core by welding. The first main body part 51 is provided with a plurality of first fixing holes 54, escape notches 55 and two first recessed parts 51a. Among them, two first recessed portions 51a are spaced apart along the length direction of the first main body portion 51 (the Y-axis direction in the figure). The opening of each first recessed portion 51 a is located on the surface of the first main body portion 51 facing the first bending portion 53 . Each first recessed portion 51 a is recessed from the surface of the first main body 51 toward the first bending portion 53 in the direction of the first main body 51 . This arrangement not only facilitates the first main body part 51 to be bent relative to the first adapter part 52 through the first bending part 53, but also reduces the weight of the first adapter piece 50a.
避让缺口55的开口位于第一主体部51背离第一弯折部53的表面。避让缺口55自第一主体部51背离第一弯折部53的表面向第一弯折部53的方向凹陷。避让缺口55用于避让注液孔12,以防止第一转接片50a遮挡注液孔12。多个第一固定孔54均沿第一主体部51的厚度方向贯穿第一主体部51,且彼此间隔设置,并与避让缺口55间隔设置。The opening of the escape notch 55 is located on the surface of the first main body part 51 away from the first bending part 53 . The escape notch 55 is recessed from the surface of the first main body part 51 away from the first bending part 53 toward the direction of the first bending part 53 . The avoidance notch 55 is used to avoid the liquid injection hole 12 to prevent the first adapter piece 50a from blocking the liquid injection hole 12 . The plurality of first fixing holes 54 all penetrate the first main body 51 along the thickness direction of the first main body 51 and are spaced apart from each other and spaced apart from the escape notches 55 .
在端盖组件120的组装过程中,第一转接部52插设于第一塑胶件30a的第一抵接部33与第一极柱40a的第一法兰部42之间,且与第一极柱40a和第一抵接部33均相互抵接。示例性的,第一转接部52可拆卸地插设于第一抵接部33与第一极柱40a之间。其中,第一抵接部33的第一抵接凸起332抵接第一转接部52。During the assembly process of the end cap assembly 120, the first adapter portion 52 is inserted between the first contact portion 33 of the first plastic part 30a and the first flange portion 42 of the first pole 40a, and is connected with the first flange portion 42 of the first pole 40a. One pole 40a and the first contact portion 33 are both in contact with each other. For example, the first adapter part 52 is detachably inserted between the first contact part 33 and the first pole 40a. The first contact protrusion 332 of the first contact portion 33 contacts the first adapter portion 52 .
第一主体部51通过第一弯折部53相对第一转接部52朝第一塑胶件30a的第一辅助部分32弯曲,并使多个第一固定孔54与多个第一凸柱34一一对应设置,从而使每一第一凸柱34均可以穿设于一个第一固定孔54,且每一第一凸柱34均与第一主体部51固定连接。其中,第一辅助部分32位于第一转接片50a的第一主体部51与顶盖10之间,且第一辅助部分32完全覆盖第一转接片50a的第一主体部51。可以理解的是,通过使第一辅助部分32完全覆盖第一主体部51,可以进一步降低第一转接片50a与顶盖10的短接风险。The first main body part 51 is bent toward the first auxiliary part 32 of the first plastic part 30a through the first bending part 53 relative to the first adapter part 52, and connects the plurality of first fixing holes 54 and the plurality of first protrusions 34 They are arranged in one-to-one correspondence, so that each first protruding post 34 can be inserted into a first fixing hole 54 , and each first protruding post 34 is fixedly connected to the first main body part 51 . The first auxiliary part 32 is located between the first main body part 51 of the first adapter piece 50a and the top cover 10, and the first auxiliary part 32 completely covers the first main body part 51 of the first adapter piece 50a. It can be understood that by allowing the first auxiliary part 32 to completely cover the first main body part 51 , the risk of short circuit between the first adapter piece 50 a and the top cover 10 can be further reduced.
需要说明的是,第一凸柱34可通过热熔的方式形成蘑菇头状的固定结构,以使第一凸柱34与第一主体部51实现固定,从而使第一转接片50a能够与第一塑胶件30a紧密贴合。It should be noted that the first protruding post 34 can be formed into a mushroom head-shaped fixing structure by hot melting, so that the first protruding post 34 and the first main body portion 51 can be fixed, so that the first adapter piece 50a can be connected with the first adapter piece 50a. The first plastic part 30a is tightly fitted.
此设置下,一方面,第一转接片50a与第一极柱40a可拆卸连接,可以省去激光焊接工序,既可以简化储能装置1的生产工艺流程,也能够规避塑胶件30因受到激光焊接过程的高温而熔化,从而可以增强塑胶件30与顶盖10的接合面强度,避免储能装置1出现漏液的问题。另一方面,第一转接片50a与第一塑胶件30a紧密贴合,使得端盖组件120的厚度方向的尺寸减少,从而可以增大储能装置1在高度方向上的空间,进而有助于提升储能装置1的能量密度。同时,第一转接片50a与顶盖10之间均注塑形成有第一塑胶件30a,从而可以降低第一转接片50a与顶盖10短接的风险,保证储能装置1的使用可靠性。Under this setting, on the one hand, the first adapter piece 50a and the first pole 40a are detachably connected, which can save the laser welding process, which can not only simplify the production process of the energy storage device 1, but also avoid the plastic parts 30 from being damaged. The high temperature of the laser welding process melts the joint surface of the plastic part 30 and the top cover 10 to enhance the strength of the joint surface and avoid the problem of leakage of the energy storage device 1 . On the other hand, the first adapter piece 50a is in close contact with the first plastic part 30a, so that the size of the end cover assembly 120 in the thickness direction is reduced, thereby increasing the space in the height direction of the energy storage device 1, thereby helping To improve the energy density of the energy storage device 1. At the same time, the first plastic part 30a is injection molded between the first adapter piece 50a and the top cover 10, thereby reducing the risk of short circuit between the first adapter piece 50a and the top cover 10 and ensuring the reliable use of the energy storage device 1 sex.
请结合参阅图11、图12和图14,图14是图5所示端盖组件120中第二转接片50b的结构示意图。Please refer to FIG. 11 , FIG. 12 and FIG. 14 in conjunction. FIG. 14 is a schematic structural diagram of the second adapter piece 50b in the end cover assembly 120 shown in FIG. 5 .
第二转接片50b包括第二主体部56、第二转接部57和第二弯折部58,第二转接部57和第二弯折部58均固定连接于第二主体部56的一侧。其中,第二弯折部58固定连接于第二主体部56和第二转接部57之间。通过第二弯折部58,第二主体部56可相对第二转接部57弯曲。The second adapter piece 50b includes a second main body part 56, a second adapter part 57 and a second bending part 58. The second adapter part 57 and the second bending part 58 are both fixedly connected to the second main body part 56. one side. The second bending portion 58 is fixedly connected between the second main body portion 56 and the second adapter portion 57 . Through the second bending portion 58 , the second main body portion 56 can be bent relative to the second adapter portion 57 .
本实施例中,第二主体部56与裸电芯的极耳电连接。示例性的,第二主体部56可以通过焊接的方式电连接于裸电芯的极耳。第二主体部56设有多个第二固定孔59和两个第二凹陷部分56a。其中,沿第二主体部56的长度方向(图示Y轴方向),两个第二凹陷部分56a间隔设置。每一第二凹陷部分56a的开口均位于第二主体部56朝向第二弯折部58的表面。每一第二凹陷部分56a均自第二主体部56朝向第二弯折部58的表面向第二主体部56的方向凹陷。此设置既便于第二主体部56通过第二弯折部58相对第二转接部57弯曲,也可以对第二转接片50b进行减重。多个第二固定孔59均沿第二主体部56的厚度方向贯穿沿第二主体部56,且彼此间隔设置。In this embodiment, the second main body part 56 is electrically connected to the tabs of the bare battery core. For example, the second main body part 56 may be electrically connected to the tabs of the bare battery core by welding. The second main body part 56 is provided with a plurality of second fixing holes 59 and two second recessed parts 56a. Among them, two second recessed portions 56a are spaced apart along the length direction of the second main body portion 56 (the Y-axis direction in the figure). The opening of each second recessed portion 56 a is located on the surface of the second main body portion 56 facing the second bending portion 58 . Each second recessed portion 56a is recessed from the surface of the second main body portion 56 toward the second bending portion 58 in the direction of the second main body portion 56 . This arrangement not only facilitates the second main body part 56 to be bent relative to the second adapter part 57 through the second bending part 58, but also reduces the weight of the second adapter piece 50b. The plurality of second fixing holes 59 all penetrate the second main body part 56 along the thickness direction of the second main body part 56 and are spaced apart from each other.
在端盖组件120的组装过程中,第二转接部57插设于第二塑胶件30b的第二抵接部37与第二极柱40b的第二法兰部44之间,且与第二极柱40b和第二抵接部37均相互抵接。示例性的,第二转接部57可拆卸地插设于第二抵接部37与第二极柱40b之间。其中,第二抵接部37的第二抵接凸起372抵接第二转接部57。During the assembly process of the end cap assembly 120, the second adapter portion 57 is inserted between the second contact portion 37 of the second plastic part 30b and the second flange portion 44 of the second pole 40b, and is connected with the second flange portion 44 of the second pole post 40b. Both the two pole posts 40b and the second contact portion 37 are in contact with each other. For example, the second adapter part 57 is detachably inserted between the second contact part 37 and the second pole 40b. The second contact protrusion 372 of the second contact portion 37 contacts the second adapter portion 57 .
第二主体部56通过第二弯折部58相对第二转接部57朝第二塑胶件30b的第二辅助部分36弯曲,并使多个第二固定孔59与多个第二凸柱38一一对应设置,从而使每一第二凸柱38均可以穿设于一个第二固定孔59,且每一第二凸柱38均与第二主体部56固定连接。其中,第二辅助部分36位于第二转接片50b的第二主体部56与顶盖10之间,且第二辅助部分36完全覆盖第二转接片50b的第二主体部56。可以理解的是,通过使第二辅助部分36完全覆盖第二主体部56,可以进一步降低第二转接片50b与顶盖10的短接风险。The second main body part 56 is bent toward the second auxiliary part 36 of the second plastic part 30b through the second bending part 58 relative to the second adapter part 57, and the plurality of second fixing holes 59 and the plurality of second protrusions 38 are formed. They are arranged in one-to-one correspondence, so that each second protruding post 38 can be inserted into a second fixing hole 59 , and each second protruding post 38 is fixedly connected to the second main body part 56 . The second auxiliary part 36 is located between the second main body part 56 of the second adapter piece 50b and the top cover 10, and the second auxiliary part 36 completely covers the second main body part 56 of the second adapter piece 50b. It can be understood that by allowing the second auxiliary portion 36 to completely cover the second main body portion 56 , the risk of short circuit between the second adapter piece 50 b and the top cover 10 can be further reduced.
需要说明的是,第二凸柱38可通过热熔的方式形成蘑菇头状的固定结构,以使第二凸柱38与第二主体部56实现固定,从而使第二转接片50b能够与第二塑胶件30b紧密贴合。It should be noted that the second protruding post 38 can be formed into a mushroom head-shaped fixing structure by hot melting, so that the second protruding post 38 and the second main body portion 56 can be fixed, so that the second adapter piece 50b can be connected with the second adapter piece 50b. The second plastic part 30b is tightly fitted.
此设置下,一方面,第二转接片50b与第二极柱40b可拆卸连接,可以省去激光焊接工序,既可以简化储能装置1的生产工艺流程,也能够规避塑胶件30因受到激光焊接过程的高温而熔化,从而可以增强塑胶件30与顶盖10的接合面强度,避免储能装置1出现漏液的问题。另一方面,第二转接片50b与第二塑胶件30b紧密贴合,使得端盖组件120的厚度方向的尺寸减少,从而可以增大储能装置1在高度方向上的空间,进而有助于提升储能装置1的能量密度。同时,第二转接片50b与顶盖10之间均注塑形成有第二塑胶件30b,从而可以降低第二转接片50b与顶盖10短接的风险,保证储能装置1的使用可靠性。Under this setting, on the one hand, the second adapter piece 50b and the second pole 40b are detachably connected, which can save the laser welding process, which can not only simplify the production process of the energy storage device 1, but also avoid the plastic parts 30 from being damaged. The high temperature of the laser welding process melts the joint surface of the plastic part 30 and the top cover 10 to enhance the strength of the joint surface and avoid the problem of leakage of the energy storage device 1 . On the other hand, the second adapter piece 50b is in close contact with the second plastic part 30b, so that the size of the end cover assembly 120 in the thickness direction is reduced, thereby increasing the space in the height direction of the energy storage device 1, thereby helping To improve the energy density of the energy storage device 1. At the same time, the second plastic part 30b is injection molded between the second adapter piece 50b and the top cover 10, thereby reducing the risk of short circuit between the second adapter piece 50b and the top cover 10 and ensuring the reliability of the energy storage device 1. sex.
本申请所提供的技术方案中,一方面,通过在塑胶件30上设置抵接部,使转接片50与极柱40实现可拆卸连接,可以省去激光焊接工序,既可以简化储能装置1的生产工艺流程,也能够规避塑胶件30因受到激光焊接过程的高温而熔化,从而可以增强塑胶件30与顶盖10的接合面强度,避免储能装置1出现漏液的问题。另一方面,转接片50紧密贴合于塑胶件30背离顶盖10的一侧,可以减小端盖组件120的厚度方向的尺寸,从而可以增大储能装置1的高度空间,进而有助于提高储能装置1的能量密度。同时,利用壳体110的绝缘件112代替麦拉片以隔离裸电芯与主壳体111,保证裸电芯与壳体110之间的绝缘可靠性,使得塑胶件30无需设置用于熔接麦拉片的凸台结构,从而可以减小塑胶件30的厚度方向上的尺寸,增大储能装置1的高度空间,进而也有助于提升储能装置1的能量密度。In the technical solution provided by this application, on the one hand, by providing a contact portion on the plastic part 30, the adapter piece 50 and the pole 40 can be detachably connected, thereby eliminating the need for a laser welding process and simplifying the energy storage device. The production process of 1 can also prevent the plastic part 30 from melting due to the high temperature of the laser welding process, thereby enhancing the strength of the joint surface between the plastic part 30 and the top cover 10 and avoiding the problem of leakage of the energy storage device 1 . On the other hand, the adapter piece 50 is closely attached to the side of the plastic part 30 away from the top cover 10 , which can reduce the size of the end cover assembly 120 in the thickness direction, thereby increasing the height space of the energy storage device 1 , and further improving the efficiency of the energy storage device 1 . Helps improve the energy density of the energy storage device 1. At the same time, the insulator 112 of the casing 110 is used instead of the Mylar sheet to isolate the bare battery core from the main casing 111 to ensure the reliability of the insulation between the bare battery core and the casing 110, so that the plastic part 30 does not need to be used for welding the mic. The boss structure of the pull tab can reduce the size of the plastic part 30 in the thickness direction and increase the height space of the energy storage device 1, which in turn helps to increase the energy density of the energy storage device 1.
本申请还提供一种用电设备,用电设备包括上述储能装置1,储能装置1为用电设备供电。其中,用电设备可为新能源汽车、储电站和服务器等需要用电的设备。This application also provides an electrical equipment. The electrical equipment includes the above-mentioned energy storage device 1. The energy storage device 1 supplies power to the electrical equipment. Among them, the electrical equipment can be new energy vehicles, power storage stations, servers and other equipment that require electricity.
以上描述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内;在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。因此,本申请的保护范围应以权利要求的保护范围为准。The above description is only a specific implementation mode of the present application, but the protection scope of the present application is not limited thereto. Any person familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the present application. It is within the protection scope of the present application; the embodiments of the present application and the features in the embodiments can be combined with each other if there is no conflict. Therefore, the protection scope of this application should be subject to the protection scope of the claims.
Claims (11)
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Application publication date: 20231117 Assignee: Shenzhen Haichen Energy Storage Technology Co.,Ltd. Assignor: Xiamen Haichen Energy Storage Technology Co.,Ltd. Contract record no.: X2025980004334 Denomination of invention: End cap components, energy storage devices, and electrical equipment Granted publication date: 20231222 License type: Common License Record date: 20250228 |
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