CN117071341A - Intelligent deep vibrator - Google Patents
Intelligent deep vibrator Download PDFInfo
- Publication number
- CN117071341A CN117071341A CN202311193245.6A CN202311193245A CN117071341A CN 117071341 A CN117071341 A CN 117071341A CN 202311193245 A CN202311193245 A CN 202311193245A CN 117071341 A CN117071341 A CN 117071341A
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- CN
- China
- Prior art keywords
- vibrating
- frame
- rod
- lifting
- chassis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000010276 construction Methods 0.000 claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000005284 excitation Effects 0.000 abstract description 6
- 230000006872 improvement Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
- E01B29/005—Making of concrete parts of the track in situ
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B1/00—Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
- E01B1/002—Ballastless track, e.g. concrete slab trackway, or with asphalt layers
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
Abstract
The invention relates to an intelligent deep vibrator, and belongs to the technical field of concrete construction equipment. An intelligent deep vibrator comprises a chassis with a travelling mechanism, a turntable arranged on the chassis and a vibrating mechanism which is arranged on the turntable and can rotate in a construction position; the vibrating mechanism comprises a vibrating support frame, a plurality of vibrating bars and a vibration excitation motor for vibrating the vibrating bars; the vibrating rod is arranged on the vibrating support frame in a lifting mode. The invention relates to trolley walking type vibrating equipment, which is provided with a chassis provided with a travelling mechanism, and a turntable is arranged on the chassis for the vibrating mechanism, so that the vibrating mechanism can rotate 360 degrees, and the vibrating position can be conveniently adjusted. The device is particularly suitable for concrete vibrating construction in a narrow area in a narrow space of a tunnel, and has good operability.
Description
Technical Field
The invention relates to an intelligent deep vibrator, and belongs to the technical field of concrete construction equipment.
Background
In concrete construction, concrete needs to be vibrated after the concrete is poured and paved. In this case, a vibrating device is required. The vibrating device generally uses a vibrating rod as a construction element, and the vibrating rod is excited by an excitation motor. Vibrating devices are various, and various devices have specific use scenes by hand-held devices and truss-type devices. The hand-held type is applicable to construction with small workload, and is especially suitable for a narrow space which is not suitable for being reached by a machine. The truss type vibrating device has a plurality of vibrating bars, also called row type vibrating device, which is suitable for construction of a large-span area.
In a narrow space, a narrow area, such as a tunnel, especially a subway tunnel, the truss-like vibrating device cannot be used due to space limitation. The traditional mechanical walking type vibrating equipment cannot be well applied. We have found that a vibrating device that can be conveniently walked is needed to adapt to the concrete vibrating construction in a narrow space and a narrow area.
Disclosure of Invention
The invention aims to provide an intelligent deep vibrator, which can conveniently drive a vibrating mechanism to move, can enable the vibrating mechanism to rotate and adjust the construction height of a vibrating part, and is suitable for concrete vibrating construction in a narrow area in a narrow space.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
an intelligent deep vibrator comprises a chassis with a travelling mechanism, a turntable arranged on the chassis and a vibrating mechanism which is arranged on the turntable and can rotate in a construction position; the vibrating mechanism comprises a vibrating support frame, a plurality of vibrating bars and a vibration excitation motor for vibrating the vibrating bars; the vibrating rod is arranged on the vibrating support frame in a lifting mode.
The further improvement is as follows: the vibrating support frame comprises a vertical pipe and a horizontal pipe which are integrally formed; a horizontal mounting beam is fixedly arranged at the outer end of the transverse tube, and a plurality of vibrating rod lifting frames are arranged on the mounting beam; the vibrating rod is arranged on the vibrating rod lifting frame.
The further improvement is as follows: the vibrating rod lifting frame comprises a fixed frame and a lifting frame; the fixed frame is fixedly connected with the mounting beam, and the lifting frame is inserted into and slidably connected with the lower end of the fixed frame; a lifting driving rod is arranged between the fixing frame and the lifting frame.
The further improvement is as follows: the vibration motor is connected with the vibration rod through a hose; the hose extends from the excitation motor to the upper end of the fixing frame, then extends downwards from the upper end of the fixing frame, is fixed with the lower part of the lifting frame, and then continues to extend and then is provided with the vibrating rod.
The further improvement is as follows: the lifting driving rod is a hydraulic cylinder.
The further improvement is as follows: the rotary support bearing is arranged on the chassis, and the turntable is arranged on the chassis through the rotary support bearing.
The further improvement is as follows: the turntable is driven to rotate by a gear mechanism.
The further improvement is as follows: the rotary support bearing is provided with a driven gear which is meshed with the driving gear; the driving gear is driven by the stepping motor to rotate.
The further improvement is as follows: the travelling mechanism is a track or a steel wheel or a rubber wheel.
The further improvement is as follows: 2-4 vibrating bars are arranged on each vibrating bar lifting frame, and each vibrating bar is correspondingly connected with the same vibration motor.
By adopting the technical scheme, the invention has the following technical effects:
the invention relates to a trolley walking type vibrating device, which is provided with a chassis with a walking mechanism, has a simple structure, can save space and can drive the vibrating mechanism to walk in a narrow space. Through setting up the carousel on the chassis, install vibrating mechanism on the carousel, can make vibrating mechanism carry out 360 rotations, conveniently adjust the position of vibrating, vibrate the construction to the concrete in different regions. The equipment is particularly suitable for concrete vibrating construction in a narrow area in a narrow space of a tunnel, and is convenient for walking and adjustment of a vibrating mechanism.
The invention is provided with the vibrating rod lifting frame, and the vibrating rod is installed through the vibrating rod lifting frame. The vibrating rod lifting frame comprises a fixing frame and a lifting frame, wherein the lifting frame is matched with the lower end of the fixing frame in an inserting mode, and the lifting frame and the lower end of the fixing frame are in sliding connection. Set up the lift actuating lever between mount and crane, can conveniently adjust the high position of vibrating rod through the lift actuating lever. Through vibrating rod lifting frame, can conveniently install a plurality of vibrating rods.
According to the invention, the turntable is arranged on the chassis, the vibrating mechanism is arranged on the turntable, the gear driving mechanism is arranged for the turntable, the working position of the vibrating mechanism is adjusted through the turntable, the advancing direction of the chassis of the equipment is not required to be changed in the working process, and the vibrating construction of the vibrating mechanism on different positions can be realized through the adjustment of the turntable.
The invention adopts wireless remote control, is more convenient in use and better in operability, and is suitable for construction in a narrow space environment.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a schematic view of a vibrating rod elevator of the present invention;
wherein, 1 part of the chassis, 2 parts of the turntable, 3 parts of the vibrating support frame, 4 parts of the vibrating rod, 5 parts of the exciting motor, 6 parts of the mounting beam, 7, a vibrating rod lifting frame, 7-1, a fixing frame, 7-2, a lifting frame, 8, a lifting driving rod, 9, a hose, 10 and a travelling mechanism.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention.
The invention relates to an intelligent deep vibrator, in particular to trolley walking type vibrating equipment which is particularly suitable for concrete vibrating construction in a narrow space and a narrow area.
As shown in fig. 1, 2 and 3, the vibrating apparatus includes a chassis 1, a turntable 2 provided on the chassis 1, and a vibrating mechanism mounted on the turntable 2. The chassis 1 is provided with a travelling mechanism which can drive the whole machine to travel. The turntable 2 is arranged on the chassis 1 and can rotate, the vibrating mechanism is arranged on the turntable 2, and the vibrating mechanism can rotate under the drive of the turntable 2, so that concrete at different construction positions is subjected to vibrating construction.
Preferably, running gear 10 may be a track, or alternatively, a steel or rubber wheel.
The vibrating mechanism of the vibrating equipment is a main component for vibrating construction. The vibrating mechanism comprises a vibrating support frame 3, a plurality of vibrating bars 4 and a vibration motor 5 for vibrating the vibrating bars 4. A cable is connected between the vibrating rod 4 and the exciting motor 5, and the cable is wrapped by a hose 9. The vibrating rod 4 is installed on the vibrating support frame 3 in a lifting mode, the height position of the vibrating rod 4 can be adjusted, and the vibrating rod 4 can perform vibrating construction on concrete with different heights and depths.
The vibrating mechanism of the vibrating equipment is preferably installed in a hanging mode. As shown in fig. 3, a vibrating support frame 3 is provided to provide a suspension installation position, and the vibrating support frame 3 includes a vertical pipe and a horizontal pipe which are integrally formed. The vibrating support frame 3 is similar to an "L" shape as a whole. The outer end of the transverse pipe is fixedly provided with a mounting beam 6 which is arranged and mounted in the horizontal direction. The vibrating rod 4 is mounted on the mounting beam 6 through a vibrating rod lifting frame 7. The lower extreme of vibrating support frame 3, namely the lower extreme of standpipe is installed on carousel 2, and in the rotation in-process, the horizontal tub of part of vibrating support frame 3 outwards extends and can guarantee that vibrating rod 4 can not interfere, collide with chassis part.
A plurality of vibrating rod lifting frames 7 are arranged on the mounting beam 6, and the vibrating rod 4 is arranged on the vibrating rod lifting frames 7. The vibrating rod lifting frame 7 can drive the vibrating rod 4 to lift at the high and low positions.
As shown in fig. 4, the vibrating bar lifting frame 7 preferably includes a fixing frame 7-1 and a lifting frame 7-2. The fixing frame 7-1 is fixedly connected with the mounting beam 6, and a sliding beam with the lower end capable of being inserted into the sliding cylinder is arranged at the fixing frame 7-1. The lifting frame 7-2 is provided with a sliding cylinder which can be inserted into the sliding beam, and the lifting frame 7-2 is matched with the lower end of the fixing frame 7-1 in an inserting mode and is in sliding connection with the fixing frame 7-1. A lifting driving rod 8 is arranged between the fixed frame 7-1 and the lifting frame 7-2. Specifically, the upper end of the lifting driving rod 8 is a fixed end and is connected with the fixed frame 7-1, and the lower end of the lifting driving rod 8 is a telescopic end and is connected with the lifting frame 7-2. The telescopic end of the lifting driving rod 8 drives the height position of the lifting frame 7-2 to be adjusted by extending or shortening. The vibrating rod 4 is mounted on the lifting frame 7-2 and can be lifted and lowered along with the lifting frame 7-2. The above-described mode is an optimal structure for controlling the lifting frame 7-2 of the vibrating rod lifting frame 7 to lift and lower in height. If the lifting driving part is a gear rack driving structure, the corresponding function can be realized, at the moment, a rack is arranged on the lifting frame 7-2 part, and a driving motor and a gear meshed with the rack are also arranged on the driving motor.
In a specific implementation, the lifting drive rod 8 is preferably a hydraulic cylinder, or may be an electric telescopic rod.
In the invention, the exciting motor 5 is arranged on the turntable 2, and the exciting motor 5 is positioned on the opposite side of the position of the vibrating rod lifting frame 7, so that the space is fully utilized, and meanwhile, the exciting motor 5 can also play a role of counterweight to a certain extent, and the working stability of the turntable 2 is improved. The excitation motor 5 controls the vibration of the vibrating rod 4. The exciting motor 5 is connected with the vibrating rod 4 through a hose 9 with a cable inside. As shown in fig. 3, the hose 9 extends from the exciting motor 5 to the upper end of the fixing frame 7-1, and after reaching the upper end of the fixing frame 7-1, extends downward from the upper end of the fixing frame 7-1, is fixed to the lower part of the lifting frame 7-2, and extends continuously for a certain period of time, and then the vibrating rod 4 is arranged. The hose 9 is limited and fixed at the lower part of the lifting rod 7-2, so as to prevent the vibrating rod from shaking randomly.
In a specific implementation, typically 1-4 vibrating bars 4 are mounted on each vibrating bar lifting frame 7, and each vibrating bar 4 is correspondingly connected to the same excitation motor 5. More than four vibrating rods 4 can be arranged on the vibrating rod lifting frame 7 according to actual needs. 2-5 vibrating rod lifting frames 7 are arranged on the mounting beam 6, so that the working efficiency is improved. The control of each vibrating rod lifting frame 7 can be linkage control or independent control.
According to the vibrating equipment, the rotating disc 2 is arranged to drive the vibrating mechanism to rotate. Specifically, a rotation support bearing may be mounted on the chassis 1, and then the turntable 2 may be mounted on the chassis 1 through the rotation support bearing. The rotary support bearing provides rotary support for the chassis 1, while the turntable 2 is driven in rotation by a gear mechanism. A structure similar to a rotating support bearing may also be used herein.
Further, a driven gear is provided on the rotating portion of the rotation support bearing or on the turntable 2, and the driven gear is meshed with the driving gear. Meanwhile, a stepping motor is arranged, the driving gear is driven by the stepping motor to rotate, and the chassis 1 drives the working parts to rotate.
When the lifting driving rod on the machine is hydraulically driven, a hydraulic pump station is arranged on the machine to provide driving force for hydraulic equipment.
The machine is operated mainly by wireless remote control. The machine is also provided with an operation panel, and command input control can be performed.
The intelligent degree of this equipment is high, carries out high regulation and control to the vibrating rod through vibrating rod crane, can realize the deep vibration of concrete.
The invention uses chassis-type trolley walking type vibrating equipment, and a turntable is arranged on the chassis for the vibrating mechanism, so that the vibrating mechanism can rotate 360 degrees, and the whole machine can conveniently realize the adjustment of the vibrating position without adjustment. The device is particularly suitable for concrete vibrating construction in a narrow area in a narrow space of a tunnel.
The invention has compact structure on the whole and can conveniently perform vibrating construction on the concrete of the track foundation bed in the subway tunnel.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An intelligent deep vibrator which is characterized in that: comprises a chassis (1) with a travelling mechanism, a turntable (2) arranged on the chassis (1) and a vibrating mechanism which is arranged on the turntable (2) and can rotate the construction position; the vibrating mechanism comprises a vibrating support frame (3), a plurality of vibrating rods (4) and a vibration motor (5) for vibrating the vibrating rods (4); the vibrating rod (4) is arranged on the vibrating support frame (3) in a lifting mode.
2. The intelligent deep vibrator of claim 1, wherein: the vibrating support frame (3) comprises a vertical pipe and a transverse pipe which are integrally formed; a horizontal mounting beam (6) is fixedly arranged at the outer end of the transverse pipe, and a plurality of vibrating rod lifting frames (7) are arranged on the mounting beam (6); the vibrating rod (4) is arranged on the vibrating rod lifting frame (7).
3. The intelligent deep vibrator of claim 2, wherein: the vibrating rod lifting frame (7) comprises a fixed frame (7-1) and a lifting frame (7-2); the fixed frame (7-1) is fixedly connected with the mounting beam (6), and the lifting frame (7-2) is inserted into and slidingly connected with the lower end of the fixed frame (7-1); a lifting driving rod (8) is arranged between the fixing frame (7-1) and the lifting frame (7-2).
4. The intelligent deep vibrator of claim 3, wherein: the vibration motor (5) is connected with the vibration rod (4) through a hose (9); the hose (9) extends from the exciting motor (5) to the upper end of the fixing frame (7-1), then extends downwards from the upper end of the fixing frame (7-1) and then is fixed with the lower part of the lifting frame (7-2), and then the vibrating rod (4) is arranged after the hose extends continuously.
5. The intelligent deep vibrator of claim 3, wherein: the lifting driving rod (8) is a hydraulic cylinder.
6. The intelligent deep vibrator of claim 1, wherein: a rotary support bearing is arranged on the chassis (1), and the turntable (2) is arranged on the chassis (1) through the rotary support bearing.
7. The intelligent deep vibrator of claim 6, wherein: the turntable (2) is driven to rotate by a gear mechanism.
8. The intelligent deep vibrator of claim 7, wherein: the rotary support bearing is provided with a driven gear which is meshed with the driving gear; the driving gear is driven by the stepping motor to rotate.
9. The intelligent deep vibrator according to any one of claims 1-8, wherein: the travelling mechanism (10) is a track or a steel wheel or a rubber wheel.
10. An intelligent deep vibrator according to any one of claims 2 to 5, wherein: each vibrating rod lifting frame (7) is provided with 1-4 vibrating rods (4), and each vibrating rod (4) is correspondingly connected with one vibration motor (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311193245.6A CN117071341A (en) | 2023-09-15 | 2023-09-15 | Intelligent deep vibrator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311193245.6A CN117071341A (en) | 2023-09-15 | 2023-09-15 | Intelligent deep vibrator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117071341A true CN117071341A (en) | 2023-11-17 |
Family
ID=88708102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311193245.6A Pending CN117071341A (en) | 2023-09-15 | 2023-09-15 | Intelligent deep vibrator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117071341A (en) |
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2023
- 2023-09-15 CN CN202311193245.6A patent/CN117071341A/en active Pending
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