CN117059590B - Wafer structure and chip - Google Patents
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- 230000002787 reinforcement Effects 0.000 claims abstract description 42
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052802 copper Inorganic materials 0.000 claims abstract description 30
- 239000010949 copper Substances 0.000 claims abstract description 30
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 80
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 44
- 238000007747 plating Methods 0.000 claims description 43
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 33
- 239000002041 carbon nanotube Substances 0.000 claims description 28
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 28
- 239000000377 silicon dioxide Substances 0.000 claims description 22
- 238000002161 passivation Methods 0.000 claims description 20
- 235000012239 silicon dioxide Nutrition 0.000 claims description 18
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 14
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 7
- 239000010931 gold Substances 0.000 claims description 7
- 229910052737 gold Inorganic materials 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 7
- 230000006378 damage Effects 0.000 abstract description 18
- 230000032798 delamination Effects 0.000 abstract description 11
- 238000012858 packaging process Methods 0.000 abstract description 9
- 239000010410 layer Substances 0.000 description 382
- 235000012431 wafers Nutrition 0.000 description 90
- 238000005530 etching Methods 0.000 description 18
- 229910052751 metal Inorganic materials 0.000 description 14
- 239000002184 metal Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 239000011229 interlayer Substances 0.000 description 11
- 229910052782 aluminium Inorganic materials 0.000 description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 10
- 230000008093 supporting effect Effects 0.000 description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
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- 230000003071 parasitic effect Effects 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 238000003698 laser cutting Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
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- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/482—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of lead-in layers inseparably applied to the semiconductor body (electrodes)
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/482—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of lead-in layers inseparably applied to the semiconductor body (electrodes)
- H01L23/485—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of lead-in layers inseparably applied to the semiconductor body (electrodes) consisting of layered constructions comprising conductive layers and insulating layers, e.g. planar contacts
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Abstract
Description
技术领域Technical field
本申请实施例涉及半导体技术领域,特别涉及一种晶圆结构及芯片。Embodiments of the present application relate to the field of semiconductor technology, and in particular to a wafer structure and a chip.
背景技术Background technique
晶圆一般是指硅半导体集成电路制作所用的硅晶片,由于其形状为圆形,故称为晶圆。现阶段,在硅晶片上可加工制作成各种电路元件结构,而成为有特定电性功能的半导体元件产品。Wafer generally refers to the silicon wafer used in the production of silicon semiconductor integrated circuits. Because its shape is round, it is called a wafer. At this stage, silicon wafers can be processed into various circuit component structures to become semiconductor component products with specific electrical functions.
目前,晶圆中用于集成电路的常规互连结构通常使用铝作为金属互联,使用二氧化硅作为介质层来形成。然而,当集成电路被连续地按比例缩小时,由于高电阻和寄生布线电容,常规互连结构经常遭受互连延迟,因而限制高性能集成电路的速度。由于这些问题,相关技术中,通常在互连结构中使用铜材料代替铝材料,并使用Low-k材料(k<3.9)代替二氧化硅。铜有助于降低互连金属的电阻并增加互连结构的可靠性,而Low-k材料通过提供较低的介电常数有助于减少互连结构之间的寄生电容。Currently, conventional interconnect structures for integrated circuits in wafers are typically formed using aluminum as the metal interconnect and silicon dioxide as the dielectric layer. However, as integrated circuits are continuously scaled down, conventional interconnect structures often suffer from interconnect delays due to high resistance and parasitic wiring capacitance, thus limiting the speed of high-performance integrated circuits. Due to these problems, in the related art, copper materials are usually used instead of aluminum materials in interconnect structures, and Low-k materials (k<3.9) are used instead of silicon dioxide. Copper helps reduce the resistance of the interconnect metal and increases the reliability of the interconnect structure, while Low-k materials help reduce parasitic capacitance between interconnect structures by providing a lower dielectric constant.
然而, Low-k材料的机械强度降低、杨氏模量下降,且层间粘附性减弱、晶圆在后续的封装工序中容易受到高应变或高应力,在这些应变或应力下,可能导致互连结构的损坏或破坏,例如导致Low-k坍塌或铜和Low-k的界面分层。However, the mechanical strength of Low-k materials decreases, the Young's modulus decreases, and the interlayer adhesion weakens. The wafer is susceptible to high strain or high stress in the subsequent packaging process. Under these strains or stress, it may cause Damage or destruction of the interconnect structure, such as leading to Low-k collapse or interface delamination of copper and Low-k.
发明内容Contents of the invention
本申请提供一种晶圆结构及芯片,能够避免或减轻晶圆在后续的封装工序中容易受到高应变或高应力而导致互连结构损坏或破坏,例如导致Low-k坍塌或铜和Low-k的界面分层的技术问题。The present application provides a wafer structure and chip that can avoid or reduce the interconnection structure damage or destruction caused by high strain or high stress caused by the wafer in subsequent packaging processes, such as Low-k collapse or copper and Low- Technical issues with interface layering of k.
第一方面,本申请实施例提供一种晶圆结构,至少包括:层叠设置的基层以及多个介质层;还包括:键合部以及多个导电层;所述多个介质层和所述多个导电层位于所述基层和所述键合部之间;每个所述介质层对应一个所述导电层,靠近所述键合部的所述介质层的内部还设置有加强件;所述加强件在所述晶圆结构的厚度方向上的投影与靠近所述键合部的所述导电层在所述晶圆结构的厚度方向上的投影至少部分重叠。In a first aspect, embodiments of the present application provide a wafer structure, which at least includes: a stacked base layer and a plurality of dielectric layers; further includes: a bonding portion and a plurality of conductive layers; the plurality of dielectric layers and the plurality of conductive layers. A conductive layer is located between the base layer and the bonding part; each dielectric layer corresponds to one conductive layer, and a reinforcing member is also provided inside the dielectric layer close to the bonding part; The projection of the reinforcement member in the thickness direction of the wafer structure at least partially overlaps the projection of the conductive layer close to the bonding portion in the thickness direction of the wafer structure.
本申请实施例提供的晶圆结构,晶圆结构通过在靠近键合部的介质层的内部还设置有加强件,加强件能够起到增加介质层结构强度的作用,进而能够提高介质层的可靠性。另外通过将加强件在晶圆结构的厚度方向上的投影设计为与靠近键合部的导电层在晶圆结构的厚度方向上的投影至少部分重叠,加强件能够对靠近键合部的导电层起到一定的强度支撑作用,这样能够进一步提升晶圆结构的层间结构强度。因而,本申请实施例能够避免或减轻晶圆在后续的封装工序中容易受到高应变或高应力而导致互连结构损坏或破坏,例如导致Low-k坍塌或铜和Low-k的界面分层的技术问题。In the wafer structure provided by the embodiments of the present application, the wafer structure also has reinforcement members inside the dielectric layer close to the bonding part. The reinforcement members can increase the structural strength of the dielectric layer, thereby improving the reliability of the dielectric layer. sex. In addition, by designing the projection of the reinforcing member in the thickness direction of the wafer structure to at least partially overlap with the projection of the conductive layer close to the bonding portion in the thickness direction of the wafer structure, the reinforcing member can affect the conductive layer close to the bonding portion. It plays a certain strength supporting role, which can further improve the interlayer structure strength of the wafer structure. Therefore, embodiments of the present application can avoid or reduce the risk that the wafer is susceptible to high strain or high stress in the subsequent packaging process, causing damage or destruction of the interconnect structure, such as causing Low-k collapse or interface delamination between copper and Low-k. technical issues.
在一种可能的实现方式中,每个所述介质层的内部设置有导电通孔,所述导电通孔与对应的所述导电层相连通;靠近所述键合部的所述导电层和所述导电通孔所采用的材质为铜。In a possible implementation, a conductive via hole is provided inside each dielectric layer, and the conductive via hole is connected to the corresponding conductive layer; the conductive layer close to the bonding part and The conductive via hole is made of copper.
通过将靠近键合部的导电层所采用的材质和靠近键合部的导电通孔所采用的材质为铜,相较于相关技术中靠近键合部的导电层所采用的材质和靠近键合部的导电通孔所采用的材质为铝,铜金属层的自身强度较高,能够在较大程度上缓解键合线在键合过程中所引入的压应力,进而能够提高介质层的可靠性。By using the material of the conductive layer close to the bonding part and the material of the conductive via hole close to the bonding part as copper, compared with the material used in the conductive layer close to the bonding part and the material close to the bonding part in the related art, The conductive vias at the bottom are made of aluminum. The copper metal layer has high strength, which can alleviate the compressive stress introduced by the bonding wire during the bonding process to a large extent, thereby improving the reliability of the dielectric layer. .
在一种可能的实现方式中,所述加强件在所述晶圆结构的厚度方向上的投影全部位于靠近所述键合部的所述导电层在所述晶圆结构的厚度方向上的投影内。In a possible implementation, the projection of the reinforcement in the thickness direction of the wafer structure is all located close to the projection of the conductive layer in the thickness direction of the wafer structure. Inside.
通过将加强件在晶圆结构的厚度方向上的投影设计为全部位于靠近键合部的导电层在晶圆结构的厚度方向上的投影内,整个加强件能够对靠近键合部的导电层起到强度支撑作用,进而能够更好的提升晶圆结构的层间结构强度。By designing the projection of the reinforcement in the thickness direction of the wafer structure to be entirely within the projection of the conductive layer close to the bonding portion in the thickness direction of the wafer structure, the entire reinforcement can act on the conductive layer close to the bonding portion. It plays a strong supporting role, which can better improve the interlayer structure strength of the wafer structure.
在一种可能的实现方式中,所述加强件的数量为多个,多个所述加强件均位于靠近所述键合部的所述导电通孔的四周。In a possible implementation, the number of the reinforcement members is multiple, and the plurality of reinforcement members are located around the conductive through hole close to the bonding portion.
加强件的数量越多,对靠近键合部的导电层的强度支撑作用更强。通过将加强件的数量设计为多个,多个加强件均位于靠近键合部的导电通孔的四周,能够确保多个加强件对靠近键合部的导电层的强度支撑作用更加均衡有效,进而能够更好的提升晶圆结构的层间结构强度。The greater the number of reinforcements, the stronger the strength support effect on the conductive layer close to the bonding part. By designing the number of reinforcement members to be multiple, with multiple reinforcement members located around the conductive through holes close to the bonding part, it can be ensured that the strength support effect of the multiple reinforcement members on the conductive layer close to the bonding part is more balanced and effective. This can better improve the interlayer structure strength of the wafer structure.
在一种可能的实现方式中,所述加强件所采用的材质为碳纳米管。In a possible implementation, the reinforcing member is made of carbon nanotubes.
碳纳米管又名巴基管,是一种具有特殊结构(径向尺寸为纳米量级,轴向尺寸为微米量级,管子两端基本上都封口)的一维纳米级量子材料,重量轻,六边形结构连接完美,具有优秀的力学、电学和化学性能。碳纳米管主要由呈六边形排列的碳原子构成数层到数十层的同轴圆管。碳纳米管的层与层之间保持固定的距离,约0.34nm,直径一般为2~20 nm。碳纳米管根据碳六边形沿轴向的不同取向可以将其分成锯齿形碳纳米管、扶手椅型碳纳米管和螺旋型碳纳米管三种。其中,螺旋型的碳纳米管具有手性,而锯齿形碳纳米管和扶手椅型碳纳米管没有手性。Carbon nanotubes, also known as Bucky tubes, are one-dimensional nanoscale quantum materials with a special structure (radial dimensions are on the order of nanometers, axial dimensions are on the order of microns, and both ends of the tube are basically sealed) and are lightweight. , the hexagonal structure is perfectly connected and has excellent mechanical, electrical and chemical properties. Carbon nanotubes are mainly coaxial circular tubes composed of several to dozens of layers of carbon atoms arranged in a hexagonal shape. The distance between the layers of carbon nanotubes is fixed, about 0.34nm, and the diameter is generally 2~20nm. Carbon nanotubes can be divided into three types: zigzag carbon nanotubes, armchair carbon nanotubes and spiral carbon nanotubes according to the different orientations of the carbon hexagons along the axial direction. Among them, spiral carbon nanotubes have chirality, while zigzag carbon nanotubes and armchair carbon nanotubes have no chirality.
在一种可能的实现方式中,所述多个介质层包括依次层叠设置的:第一介质层、第二介质层、第三介质层以及第四介质层;In a possible implementation, the plurality of dielectric layers include: a first dielectric layer, a second dielectric layer, a third dielectric layer and a fourth dielectric layer that are stacked in sequence;
所述多个导电层包括依次层叠设置的:第一导电层、第二导电层、第三导电层以及第四导电层;The plurality of conductive layers include: a first conductive layer, a second conductive layer, a third conductive layer and a fourth conductive layer that are stacked in sequence;
所述第一介质层位于所述基层和所述第二介质层之间,所述第四介质层位于所述第三介质层和所述键合部之间;The first dielectric layer is located between the base layer and the second dielectric layer, and the fourth dielectric layer is located between the third dielectric layer and the bonding portion;
所述第一导电层位于所述基层和所述第二导电层之间,所述第四导电层位于所述第三导电层和所述键合部之间;The first conductive layer is located between the base layer and the second conductive layer, and the fourth conductive layer is located between the third conductive layer and the bonding portion;
所述第一介质层、所述第二介质层和所述第三介质层所采用的材质至少为Low-k材料,所述第四介质层所采用的材质为二氧化硅。The material used in the first dielectric layer, the second dielectric layer and the third dielectric layer is at least Low-k material, and the material used in the fourth dielectric layer is silicon dioxide.
Low-k材料是一种绝缘材料,具体来讲指的是一种不导电的材料。Low-k材料指的是在二氧化硅掺碳和氢。Low-k材料对芯片性能提升有益,通过将第一介质层、第二介质层和第三介质层所采用的材质至少设计为Low-k材料,能够提升晶圆结构的性能。Low-k material is an insulating material, specifically a non-conductive material. Low-k materials refer to silicon dioxide doped with carbon and hydrogen. Low-k materials are beneficial to improving chip performance. By designing the materials used in the first dielectric layer, the second dielectric layer and the third dielectric layer to be at least Low-k materials, the performance of the wafer structure can be improved.
在一种可能的实现方式中,所述第一介质层、所述第二介质层和所述第三介质层分别包括:第一部分和第二部分;In a possible implementation, the first dielectric layer, the second dielectric layer and the third dielectric layer respectively include: a first part and a second part;
所述第二部分位于所述第一部分的外周;The second part is located on the periphery of the first part;
所述第一部分所采用的材质为Low-k材料,所述第二部分所采用的材质为二氧化硅。The material used in the first part is Low-k material, and the material used in the second part is silicon dioxide.
通过将第一介质层、第二介质层和第三介质层分别设计为包括第一部分和第二部分,以第一介质层包括第一部分和第二部分为例,第一部分所采用的材质为Low-k材料,第二部分位于第一部分的外周,而且,第二部分所采用的材质为二氧化硅,由于二氧化硅的机械强度较高,能够防止激光切割、塑封、点胶等工艺对第一介质层的第二部分(即切割边缘)造成影响,例如,能够避免剪切应力过大引起Low-k材料发生分层。By designing the first dielectric layer, the second dielectric layer and the third dielectric layer to include a first part and a second part respectively, taking the first dielectric layer including a first part and a second part as an example, the material used in the first part is Low -k material, the second part is located on the outer periphery of the first part, and the material used in the second part is silica. Due to the high mechanical strength of silica, it can prevent laser cutting, plastic sealing, dispensing and other processes from damaging the second part. The second part of a dielectric layer (i.e., the cutting edge) has an impact, for example, to avoid delamination of Low-k materials caused by excessive shear stress.
在一种可能的实现方式中,靠近所述键合部的所述导电层与所述键合部之间还设置有第一镀层;In a possible implementation, a first plating layer is further provided between the conductive layer close to the bonding portion and the bonding portion;
所述第一镀层所采用的材质为镍。The first plating layer is made of nickel.
通过在靠近键合部的导电层与键合部之间设置第一镀层,即在靠近键合部的导电层朝向键合部的一面上设置第一镀层,第一镀层所采用的材质为镍,镍作为第一镀层能够避免或减轻铜金属容易发生氧化腐蚀的技术问题。The first plating layer is provided between the conductive layer close to the bonding part and the bonding part, that is, the first plating layer is disposed on the side of the conductive layer close to the bonding part facing the bonding part. The material used for the first plating layer is nickel. , Nickel as the first plating layer can avoid or reduce the technical problem that copper metal is prone to oxidation corrosion.
在一种可能的实现方式中,所述第一镀层与所述键合部之间还设置有第二镀层;In a possible implementation, a second plating layer is further provided between the first plating layer and the bonding portion;
所述第二镀层所采用的材质为金。The second plating layer is made of gold.
通过在第一镀层与键合部之间设置第一镀层,即在第一镀层朝向键合部的一面上设置第二镀层,第二镀层所采用的材质为金,金作为第二镀层能够在第一镀层的基础上进一步避免或减轻铜金属容易发生氧化腐蚀的技术问题。By disposing the first plating layer between the first plating layer and the bonding part, that is, disposing the second plating layer on the side of the first plating layer facing the bonding part, the material used for the second plating layer is gold, and gold as the second plating layer can On the basis of the first plating layer, the technical problem of copper metal being prone to oxidative corrosion is further avoided or reduced.
在一种可能的实现方式中,靠近所述键合部的所述介质层朝向所述键合部的一面上还设置有至少一个钝化层;In a possible implementation, at least one passivation layer is further provided on a side of the dielectric layer close to the bonding portion facing the bonding portion;
所述钝化层与所述键合部相互避让。The passivation layer and the bonding portion avoid each other.
通过在靠近键合部的介质层朝向键合部的一面上还设置有至少一个钝化层,钝化层能够起到保护介质层的作用。另外,钝化层与键合部相互避让,能够避免钝化层对键合部造成干涉或者干扰。By further disposing at least one passivation layer on the side of the dielectric layer close to the bonding portion and facing the bonding portion, the passivation layer can play a role in protecting the dielectric layer. In addition, the passivation layer and the bonding portion avoid each other, which can prevent the passivation layer from interfering with the bonding portion.
第二方面,本申请实施例还提供一种芯片,该芯片至少包括:上述任一项中所述的晶圆结构。In a second aspect, embodiments of the present application further provide a chip, which at least includes: the wafer structure described in any of the above items.
本申请实施例提供的芯片,芯片至少包括晶圆结构,晶圆结构通过在靠近键合部的介质层的内部还设置有加强件,加强件能够起到增加介质层结构强度的作用,进而能够提高介质层的可靠性。另外通过将加强件在晶圆结构的厚度方向上的投影设计为与靠近键合部的导电层在晶圆结构的厚度方向上的投影至少部分重叠,加强件能够对靠近键合部的导电层起到一定的强度支撑作用,这样能够进一步提升晶圆结构的层间结构强度。因而,本申请实施例能够避免或减轻晶圆在后续的封装工序中容易受到高应变或高应力而导致互连结构损坏或破坏,例如导致Low-k坍塌或铜和Low-k的界面分层的技术问题。The chip provided by the embodiment of the present application at least includes a wafer structure. The wafer structure is also provided with reinforcement members inside the dielectric layer close to the bonding part. The reinforcement members can play a role in increasing the structural strength of the dielectric layer, and thus can Improve the reliability of the dielectric layer. In addition, by designing the projection of the reinforcing member in the thickness direction of the wafer structure to at least partially overlap with the projection of the conductive layer close to the bonding portion in the thickness direction of the wafer structure, the reinforcing member can affect the conductive layer close to the bonding portion. It plays a certain strength supporting role, which can further improve the interlayer structure strength of the wafer structure. Therefore, embodiments of the present application can avoid or reduce the risk that the wafer is susceptible to high strain or high stress in the subsequent packaging process, causing damage or destruction of the interconnect structure, such as causing Low-k collapse or interface delamination between copper and Low-k. technical issues.
附图说明Description of the drawings
图1为本申请一实施例提供的晶圆结构的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a wafer structure provided by an embodiment of the present application;
图2为本申请一实施例提供的晶圆结构的截面结构示意图;Figure 2 is a schematic cross-sectional view of a wafer structure provided by an embodiment of the present application;
图3为本申请一实施例提供的晶圆结构中第四导电层的俯视图;Figure 3 is a top view of the fourth conductive layer in the wafer structure provided by an embodiment of the present application;
图4为本申请一实施例提供的晶圆结构中第四介质层的俯视图;Figure 4 is a top view of the fourth dielectric layer in the wafer structure provided by an embodiment of the present application;
图5为本申请一实施例提供的晶圆结构中第一介质层、第二介质层或者第三介质层的俯视图;Figure 5 is a top view of the first dielectric layer, the second dielectric layer or the third dielectric layer in the wafer structure provided by an embodiment of the present application;
图6为相关技术中的晶圆结构的截面结构示意图;Figure 6 is a schematic cross-sectional structural diagram of a wafer structure in the related art;
图7为相关技术中的晶圆结构中第四导电层的俯视图;Figure 7 is a top view of the fourth conductive layer in the wafer structure in the related art;
图8为相关技术中的晶圆结构中第四介质层的俯视图;Figure 8 is a top view of the fourth dielectric layer in the wafer structure in the related art;
图9为相关技术中的晶圆结构中第一介质层、第二介质层或者第三介质层的俯视图。FIG. 9 is a top view of a first dielectric layer, a second dielectric layer or a third dielectric layer in a wafer structure in the related art.
附图标记说明:Explanation of reference symbols:
100,100a-晶圆结构; 110-基层;100, 100a-wafer structure; 110-base layer;
111-功能部; 121,121a-第一介质层;111-Functional part; 121, 121a-First dielectric layer;
122,122a-第二介质层; 1221,1221a-第二导电通孔;122, 122a - second dielectric layer; 1221, 1221a - second conductive via hole;
123,123a-第三介质层; 1231,1231a-第三导电通孔;123, 123a-the third dielectric layer; 1231, 1231a-the third conductive via hole;
124,124a-第四介质层; 1241,1241a-第四导电通孔;124, 124a-the fourth dielectric layer; 1241, 1241a-the fourth conductive via hole;
125-第一部分; 126-第二部分;125-Part 1; 126-Part 2;
127a-第五介质层; 1271a-第五导电通孔;127a-fifth dielectric layer; 1271a-fifth conductive via;
130-键合部; 141,141a-第一导电层;130-bonding part; 141, 141a-first conductive layer;
142,142a-第二导电层; 143,143a-第三导电层;142, 142a - second conductive layer; 143, 143a - third conductive layer;
144,144a-第四导电层; 145a-第五导电层;144, 144a-the fourth conductive layer; 145a-the fifth conductive layer;
150-加强件; 161-第一镀层;150-reinforcement; 161-first plating layer;
162-第二镀层; 171-第一钝化层;162-Second plating layer; 171-First passivation layer;
172-第二钝化层; 181-第一刻蚀停止层;172-The second passivation layer; 181-The first etching stop layer;
182-第二刻蚀停止层; 183-第三刻蚀停止层;182-The second etching stop layer; 183-The third etching stop layer;
184-第四刻蚀停止层; 185-第五刻蚀停止层。184-The fourth etching stop layer; 185-The fifth etching stop layer.
具体实施方式Detailed ways
本申请的实施方式部分使用的术语仅用于对本申请的具体实施例进行解释,而非旨在限定本申请,下面将结合附图对本申请实施例的实施方式进行详细描述。The terms used in the embodiments of the present application are only used to explain the specific embodiments of the present application and are not intended to limit the present application. The implementation of the embodiments of the present application will be described in detail below with reference to the accompanying drawings.
晶圆一般是指硅半导体集成电路制作所用的硅晶片,由于其形状为圆形,故称为晶圆。现阶段,在硅晶片上可加工制作成各种电路元件结构,而成为有特定电性功能的半导体元件产品。Wafer generally refers to the silicon wafer used in the production of silicon semiconductor integrated circuits. Because its shape is round, it is called a wafer. At this stage, silicon wafers can be processed into various circuit component structures to become semiconductor component products with specific electrical functions.
目前,晶圆中用于集成电路的常规互连结构通常使用铝作为金属互联,使用二氧化硅作为介质层来形成。然而,当集成电路被连续地按比例缩小时,例如,器件从90nm节点按比例缩小到65nm节点,并进一步按比例缩小至更小节点时,由于高电阻和寄生布线电容,常规互连结构经常遭受互连延迟,这些问题是限制高性能集成电路速度的主要因素。Currently, conventional interconnect structures for integrated circuits in wafers are typically formed using aluminum as the metal interconnect and silicon dioxide as the dielectric layer. However, when integrated circuits are continuously scaled down, for example, when devices are scaled down from the 90nm node to the 65nm node and further scaled down to smaller nodes, conventional interconnect structures often fail due to high resistance and parasitic wiring capacitance. Suffering from interconnect delays, these issues are major factors limiting the speed of high-performance integrated circuits.
由于这些问题,相关技术中,通常在互连结构中使用铜代替铝,并使用Low-k材料(介电常数k<3.9)代替二氧化硅,可以知道的是,Low-k材料通常是在二氧化硅中掺杂碳和氢。铜有助于降低互连金属的电阻并增加互连结构的可靠性,而Low-k材料通过提供较低的介电常数有助于减少互连结构之间的寄生电容。Due to these problems, in the related art, copper is usually used instead of aluminum in the interconnection structure, and Low-k materials (dielectric constant k < 3.9) are used instead of silicon dioxide. It is known that Low-k materials are usually used in Silicon dioxide is doped with carbon and hydrogen. Copper helps reduce the resistance of the interconnect metal and increases the reliability of the interconnect structure, while Low-k materials help reduce parasitic capacitance between interconnect structures by providing a lower dielectric constant.
然而,Low-k材料相较于二氧化硅材料,其机械强度降低、杨氏模量下降,而且,Low-k材料使得层间粘附性减弱、晶圆在后续的封装工序中容易受到高应变或高应力,例如,在切割工序中受剪切应力、在引线键合以及倒装上芯过程中受压应力、塑封或点胶后受热膨胀系数(coefficient of thermal expansion,CTE)不匹配所带来的剪切应力,在这些应变或应力下,可能导致互连结构的损坏或破坏,例如导致Low-k坍塌或铜和Low-k材料之间的界面分层。However, compared with silicon dioxide materials, Low-k materials have lower mechanical strength and lower Young's modulus. Moreover, Low-k materials weaken interlayer adhesion and make the wafer susceptible to high stress in subsequent packaging processes. Strain or high stress, such as shear stress during the cutting process, compressive stress during wire bonding and flip chip mounting, or mismatch in coefficient of thermal expansion (CTE) after molding or dispensing. The resulting shear stress, under these strains or stresses, may cause damage or destruction of the interconnect structure, such as causing Low-k collapse or interface delamination between copper and Low-k materials.
具体地,切割工序中受剪切应力容易导致Low-k材料分层,引线键合过程中受压应力容易导致Low-k材料开裂,点胶受热膨胀系数不匹配所带来的剪切应力也容易导致Low-k材料分层。Specifically, shear stress during the cutting process can easily lead to delamination of Low-k materials, compressive stress during wire bonding can easily lead to cracking of Low-k materials, and the shear stress caused by the mismatch of thermal expansion coefficients in dispensing can also lead to low-k material delamination. It is easy to cause delamination of Low-k materials.
基于此,本申请实施例提供一种新的晶圆结构及芯片,该晶圆结构包括层叠设置的基层以及多个介质层;还包括:键合部以及多个导电层;多个介质层和多个导电层位于基层和键合部之间;每个介质层对应一个导电层;靠近键合部的介质层的内部还设置有加强件;加强件在晶圆结构的厚度方向上的投影与靠近键合部的导电层在晶圆结构的厚度方向上的投影至少部分重叠,能够避免或减轻晶圆在后续的封装工序中容易受到高应变或高应力而导致互连结构损坏或破坏,例如导致Low-k坍塌或铜和Low-k的界面分层的技术问题。Based on this, embodiments of the present application provide a new wafer structure and chip. The wafer structure includes a stacked base layer and a plurality of dielectric layers; it also includes: a bonding portion and a plurality of conductive layers; a plurality of dielectric layers and Multiple conductive layers are located between the base layer and the bonding part; each dielectric layer corresponds to a conductive layer; a reinforcing member is also provided inside the dielectric layer close to the bonding part; the projection of the reinforcing member in the thickness direction of the wafer structure is consistent with The projection of the conductive layer close to the bonding portion in the thickness direction of the wafer structure at least partially overlaps, which can avoid or reduce the risk of the wafer being susceptible to high strain or high stress in subsequent packaging processes, resulting in damage or destruction of the interconnect structure, such as Technical issues leading to Low-k collapse or interface delamination of copper and Low-k.
下面以具体的实施例为例,结合附图对该晶圆结构的具体结构进行介绍。Taking a specific embodiment as an example, the specific structure of the wafer structure will be introduced below with reference to the accompanying drawings.
参见图1和图2所示,本申请实施例提供一种晶圆结构100,在本申请实施例中,晶圆结构100至少可以包括:层叠设置的基层110以及多个介质层,其中,基层110可以包括功能部111,晶圆结构100还可以包括:键合部130以及多个导电层。Referring to Figures 1 and 2, an embodiment of the present application provides a wafer structure 100. In the embodiment of the present application, the wafer structure 100 may at least include: a stacked base layer 110 and a plurality of dielectric layers, wherein the base layer 110 may include a functional part 111, and the wafer structure 100 may further include a bonding part 130 and a plurality of conductive layers.
具体地,以介质层的数量为四个为例,图2中,多个介质层可以包括依次层叠设置的:第一介质层121、第二介质层122、第三介质层123以及第四介质层124,其中,第一介质层121位于基层110和第二介质层122之间,第四介质层124位于第三介质层123和键合部130之间。Specifically, taking the number of dielectric layers as four as an example, in FIG. 2 , the plurality of dielectric layers may include a first dielectric layer 121 , a second dielectric layer 122 , a third dielectric layer 123 and a fourth dielectric layer that are stacked in sequence. Layer 124 , wherein the first dielectric layer 121 is located between the base layer 110 and the second dielectric layer 122 , and the fourth dielectric layer 124 is located between the third dielectric layer 123 and the bonding portion 130 .
以导电层的数量为四个为例,图2中,多个导电层可以包括依次层叠设置的:第一导电层141、第二导电层142、第三导电层143以及第四导电层144,其中,第一导电层141可以位于基层110和第二导电层142之间,第四导电层144可以位于第三导电层143和键合部130之间。Taking the number of conductive layers as four as an example, in Figure 2, the plurality of conductive layers may include a first conductive layer 141, a second conductive layer 142, a third conductive layer 143 and a fourth conductive layer 144 that are stacked in sequence. The first conductive layer 141 may be located between the base layer 110 and the second conductive layer 142 , and the fourth conductive layer 144 may be located between the third conductive layer 143 and the bonding part 130 .
其中,在本申请实施例中,多个介质层和多个导电层位于基层110和键合部130之间,也就是说,第一介质层121、第二介质层122、第三介质层123、第四介质层124、第一导电层141、第二导电层142、第三导电层143以及第四导电层144均位于基层110和键合部130之间,每个介质层对应一个导电层,即第一介质层121和第一导电层141相对应,第二介质层122和第二导电层142相对应,第三介质层123和第三导电层143相对应,第四介质层124和第四导电层144相对应。In this embodiment of the present application, multiple dielectric layers and multiple conductive layers are located between the base layer 110 and the bonding portion 130 , that is to say, the first dielectric layer 121 , the second dielectric layer 122 , and the third dielectric layer 123 The fourth dielectric layer 124, the first conductive layer 141, the second conductive layer 142, the third conductive layer 143 and the fourth conductive layer 144 are all located between the base layer 110 and the bonding part 130, and each dielectric layer corresponds to one conductive layer. , that is, the first dielectric layer 121 corresponds to the first conductive layer 141, the second dielectric layer 122 corresponds to the second conductive layer 142, the third dielectric layer 123 corresponds to the third conductive layer 143, the fourth dielectric layer 124 and The fourth conductive layer 144 corresponds.
而且,每个介质层的内部可以设置有导电通孔,导电通孔与对应的导电层相连通。具体地,第一介质层121的内部可以设置有第一导电通孔,也可以不设置第一导电通孔(参见图3所示)。继续参见图3所示,第二介质层122的内部可以设置有第二导电通孔1221,第二导电通孔1221与对应的第二导电层142相连通,同样地,第三介质层123的内部可以设置有第三导电通孔1231,第三导电通孔1231与对应的第三导电层143相连通,同样地,第四介质层124的内部可以设置有第四导电通孔1241,第四导电通孔1241与对应的第四导电层144相连通。Moreover, a conductive via hole may be provided inside each dielectric layer, and the conductive via hole is connected to the corresponding conductive layer. Specifically, the first conductive via hole may or may not be provided inside the first dielectric layer 121 (see FIG. 3 ). Continuing to refer to FIG. 3 , a second conductive via 1221 may be provided inside the second dielectric layer 122 , and the second conductive via 1221 is connected to the corresponding second conductive layer 142 . Similarly, the third dielectric layer 123 A third conductive via 1231 may be provided inside, and the third conductive via 1231 may be connected to the corresponding third conductive layer 143. Similarly, a fourth conductive via 1241 may be provided inside the fourth dielectric layer 124. The conductive vias 1241 are connected to the corresponding fourth conductive layer 144 .
在本申请实施例中,参见图2和图3所示,靠近键合部130的导电层和导电通孔所采用的材质为铜。也就是说,第四导电层144和第四导电通孔1241所采用的材质为铜。In the embodiment of the present application, as shown in FIGS. 2 and 3 , the conductive layer and conductive vias close to the bonding portion 130 are made of copper. That is to say, the fourth conductive layer 144 and the fourth conductive via 1241 are made of copper.
在晶圆结构100中,晶圆结构100通过将靠近键合部130的导电层所采用的材质和靠近键合部130的导电通孔所采用的材质为铜,相较于相关技术中靠近键合部130的导电层所采用的材质和靠近键合部130的导电通孔所采用的材质为铝,采用铜金属层的第四导电层144和第四导电通孔1241自身强度较高,能够在较大程度上缓解键合线在键合过程中所引入的压应力,进而能够提高介质层的可靠性。In the wafer structure 100 , the material of the conductive layer close to the bonding portion 130 and the conductive via hole close to the bonding portion 130 of the wafer structure 100 are made of copper. The material used for the conductive layer of the bonding portion 130 and the material used for the conductive via holes close to the bonding portion 130 is aluminum. The fourth conductive layer 144 and the fourth conductive via hole 1241 using a copper metal layer have high strength and can The compressive stress introduced by the bonding wire during the bonding process is relieved to a large extent, thereby improving the reliability of the dielectric layer.
因而,本申请实施例能够避免或减轻晶圆在后续的封装工序中容易受到高应变或高应力而导致互连结构损坏或破坏,例如导致Low-k坍塌、或者铜和Low-k材料的界面分层的技术问题。Therefore, the embodiments of the present application can avoid or reduce the risk that the wafer is susceptible to high strain or high stress in the subsequent packaging process, causing damage or destruction of the interconnect structure, such as causing Low-k collapse or the interface between copper and Low-k materials. Layered technical issues.
需要说明的是,在本申请实施例中,第四导电层144的金属厚度可以为1um~3um,例如,第四导电层144的金属厚度可以为1um,1.5um,2um,2.5um或者3um等,本申请实施例对此并不加以限定,也不限于上述示例。It should be noted that in the embodiment of the present application, the metal thickness of the fourth conductive layer 144 may be 1um~3um. For example, the metal thickness of the fourth conductive layer 144 may be 1um, 1.5um, 2um, 2.5um or 3um, etc. , the embodiments of the present application are not limited to this, nor are they limited to the above examples.
容易理解的是,在一些实施例中,靠近键合部130的介质层的内部还可以设置有加强件150,即第四介质层124的内部还可以设置有加强件150(参见图2和图4所示),通过在第四介质层124的内部还设置有加强件150,加强件150能够起到增加第四介质层124结构强度的作用。It is easy to understand that in some embodiments, a reinforcement 150 may also be provided inside the dielectric layer close to the bonding portion 130 , that is, a reinforcement 150 may also be provided inside the fourth dielectric layer 124 (see FIG. 2 and FIG. 4), by disposing the reinforcing member 150 inside the fourth dielectric layer 124, the reinforcing member 150 can increase the structural strength of the fourth dielectric layer 124.
另外,加强件150在晶圆结构100的厚度方向上的投影与靠近键合部130的导电层在晶圆结构100的厚度方向上的投影可以至少部分重叠。也就是说,加强件150在晶圆结构100的厚度方向上的投影与第四导电层144在晶圆结构100的厚度方向上的投影可以至少部分重叠。In addition, the projection of the reinforcement member 150 in the thickness direction of the wafer structure 100 and the projection of the conductive layer close to the bonding portion 130 in the thickness direction of the wafer structure 100 may at least partially overlap. That is, the projection of the reinforcement 150 in the thickness direction of the wafer structure 100 and the projection of the fourth conductive layer 144 in the thickness direction of the wafer structure 100 may at least partially overlap.
通过将加强件150在晶圆结构100的厚度方向上的投影设计为与第四导电层144在晶圆结构100的厚度方向上的投影至少部分重叠,加强件150能够对第四导电层144起到一定的强度支撑作用,这样能够进一步提升晶圆结构100的层间结构强度。By designing the projection of the reinforcement 150 in the thickness direction of the wafer structure 100 to at least partially overlap with the projection of the fourth conductive layer 144 in the thickness direction of the wafer structure 100 , the reinforcement 150 can act on the fourth conductive layer 144 It has a certain strength supporting effect, which can further enhance the interlayer structure strength of the wafer structure 100 .
其中,在一种可能的实现方式中,加强件150在晶圆结构100的厚度方向上的投影全部位于靠近键合部130的导电层在晶圆结构100的厚度方向上的投影内,即加强件150在晶圆结构100的厚度方向上的投影全部位于第四导电层144在晶圆结构100的厚度方向上的投影内。In one possible implementation, the projection of the reinforcement 150 in the thickness direction of the wafer structure 100 is entirely located within the projection of the conductive layer close to the bonding portion 130 in the thickness direction of the wafer structure 100 , that is, reinforcement The projection of the component 150 in the thickness direction of the wafer structure 100 is entirely within the projection of the fourth conductive layer 144 in the thickness direction of the wafer structure 100 .
通过将加强件150在晶圆结构100的厚度方向上的投影设计为全部位于第四导电层144在晶圆结构100的厚度方向上的投影内,整个加强件150能够对第四导电层144起到强度支撑作用,进而能够更好的提升晶圆结构100的层间结构强度。By designing the projection of the reinforcement 150 in the thickness direction of the wafer structure 100 to be entirely located within the projection of the fourth conductive layer 144 in the thickness direction of the wafer structure 100 , the entire reinforcement 150 can act on the fourth conductive layer 144 It has a strength supporting effect, thereby better improving the interlayer structure strength of the wafer structure 100 .
需要说明的是,在本申请实施例中,加强件150的数量可以为多个,多个加强件150可以均位于靠近键合部130的导电通孔的四周,即多个加强件150可以均位于第四导电通孔1241的四周。It should be noted that in the embodiment of the present application, the number of reinforcement members 150 may be multiple, and the multiple reinforcement members 150 may be located around the conductive through holes close to the bonding portion 130 , that is, the multiple reinforcement members 150 may be evenly spaced. Located around the fourth conductive via 1241.
加强件150的数量越多,对靠近第四导电层144的强度支撑作用更强。通过将加强件150的数量设计为多个,多个加强件150均位于第四导电通孔1241的四周,能够确保多个加强件150对第四导电层144的强度支撑作用更加均衡有效,进而能够更好的提升晶圆结构100的层间结构强度。The greater the number of reinforcing members 150 , the stronger the strength supporting effect close to the fourth conductive layer 144 is. By designing the number of reinforcing members 150 to be multiple, and the multiple reinforcing members 150 being located around the fourth conductive through hole 1241, it is possible to ensure that the strength support effect of the multiple reinforcing members 150 on the fourth conductive layer 144 is more balanced and effective, and thus The interlayer structure strength of the wafer structure 100 can be better improved.
在一种可能的实现方式中,加强件150所采用的材质可以为高强度高分子结构,示例性地,加强件150所采用的材质可以为碳纳米管(carbon nanotube,CNT)。In a possible implementation manner, the material used for the reinforcing member 150 may be a high-strength polymer structure. For example, the material used for the reinforcing member 150 may be carbon nanotube (CNT).
碳纳米管又名巴基管,是一种具有特殊结构(径向尺寸为纳米量级,轴向尺寸为微米量级,管子两端基本上都封口)的一维纳米级量子材料,重量轻,六边形结构连接完美,具有优秀的力学、电学和化学性能。碳纳米管主要由呈六边形排列的碳原子构成数层到数十层的同轴圆管。碳纳米管的层与层之间保持固定的距离,约0.34nm,直径一般为2~20 nm。碳纳米管根据碳六边形沿轴向的不同取向可以将其分成锯齿形碳纳米管、扶手椅型碳纳米管和螺旋型碳纳米管三种。其中,螺旋型的碳纳米管具有手性,而锯齿形碳纳米管和扶手椅型碳纳米管没有手性。Carbon nanotubes, also known as Bucky tubes, are one-dimensional nanoscale quantum materials with a special structure (radial dimensions are on the order of nanometers, axial dimensions are on the order of microns, and both ends of the tube are basically sealed) and are lightweight. , the hexagonal structure is perfectly connected and has excellent mechanical, electrical and chemical properties. Carbon nanotubes are mainly coaxial circular tubes composed of several to dozens of layers of carbon atoms arranged in a hexagonal shape. The distance between the layers of carbon nanotubes is fixed, about 0.34nm, and the diameter is generally 2~20nm. Carbon nanotubes can be divided into three types: zigzag carbon nanotubes, armchair carbon nanotubes and spiral carbon nanotubes according to the different orientations of the carbon hexagons along the axial direction. Among them, spiral carbon nanotubes have chirality, while zigzag carbon nanotubes and armchair carbon nanotubes have no chirality.
目前碳纳米管已被应用于芯片前段器件场效应晶体管(Field EffectTransistor,FET),即CNT-FET。对应的化学气相淀积(chemical vapor deposition,CVD)工艺已成熟,可满足在晶圆结构100加工后段的加工需求。At present, carbon nanotubes have been used in chip front-end device field effect transistors (Field EffectTransistor, FET), that is, CNT-FET. The corresponding chemical vapor deposition (CVD) process is mature and can meet the processing needs in the later stages of wafer structure 100 processing.
另外,碳纳米管具备远超Low-k材料的杨氏模量(具体地,碳纳米管的杨氏模量为1000Gpa,Low-k材料的杨氏模量为5-10Gpa),碳纳米管也具备接近Low-k材料的k值(k值一般为2-3),可在几乎不降低芯片性能的前提下提升层间介质层强度。In addition, carbon nanotubes have a Young's modulus that far exceeds that of Low-k materials (specifically, the Young's modulus of carbon nanotubes is 1000Gpa, and the Young's modulus of Low-k materials is 5-10Gpa). Carbon nanotubes It also has a k value close to Low-k materials (k value is generally 2-3), which can improve the strength of the interlayer dielectric layer without almost reducing chip performance.
需要说明的是,在本申请实施例中,加强件150的尺寸可以根据键合部130的尺寸、键合丝的直径以及键合球的直径进行灵活选择,单个加强件150的结构长度以及宽度可以分别在15-40μm之间不等,加强件150的高度可以与第四介质层124相同,例如,第四介质层124以及加强件150的高度分别可以为800-1000nm,本申请实施例对此并不加以限定,也不限于上述示例。It should be noted that in the embodiment of the present application, the size of the reinforcement 150 can be flexibly selected according to the size of the bonding part 130, the diameter of the bonding wire, and the diameter of the bonding ball. The structural length and width of a single reinforcement 150 They may vary between 15-40 μm respectively, and the height of the reinforcement 150 may be the same as the fourth dielectric layer 124. For example, the heights of the fourth dielectric layer 124 and the reinforcement 150 may be 800-1000 nm respectively. The embodiments of the present application are This is not limiting and is not limited to the above examples.
在一些实施例中,第一介质层121、第二介质层122和第三介质层123所采用的材质至少可以为Low-k材料,第四介质层124所采用的材质可以为二氧化硅。In some embodiments, the first dielectric layer 121 , the second dielectric layer 122 and the third dielectric layer 123 may be made of at least Low-k materials, and the fourth dielectric layer 124 may be made of silicon dioxide.
其中,Low-k材料中文名称为低介电常数材料,是一种绝缘材料,具体来讲指的是一种不导电的材料。Low-k材料指的是在二氧化硅掺碳和氢。二氧化硅的机械强度高于Low-k材料的机械强度,Low-k材料相较于二氧化硅对芯片性能提升有益,通过将第一介质层121、第二介质层122和第三介质层123所采用的材质至少设计为Low-k材料,能够提升晶圆结构100的性能。Among them, the Chinese name of Low-k material is low dielectric constant material, which is an insulating material. Specifically, it refers to a non-conductive material. Low-k materials refer to silicon dioxide doped with carbon and hydrogen. The mechanical strength of silicon dioxide is higher than that of Low-k materials. Compared with silicon dioxide, Low-k materials are beneficial to improving chip performance. By combining the first dielectric layer 121, the second dielectric layer 122 and the third dielectric layer The material used in 123 is at least designed to be a Low-k material, which can improve the performance of the wafer structure 100 .
具体地,在本申请实施例中,第一介质层121、第二介质层122和第三介质层123分别可以包括:第一部分125和第二部分126,其中,如图2和图5所示,第二部分126位于第一部分125的外周,第一部分125所采用的材质可以为Low-k材料,第二部分126所采用的材质可以为二氧化硅。Specifically, in the embodiment of the present application, the first dielectric layer 121, the second dielectric layer 122 and the third dielectric layer 123 may respectively include: a first part 125 and a second part 126, wherein, as shown in Figures 2 and 5 , the second part 126 is located on the outer periphery of the first part 125, the first part 125 may be made of Low-k material, and the second part 126 may be made of silicon dioxide.
通过将第一介质层121、第二介质层122和第三介质层123分别设计为可以包括第一部分125和第二部分126,以第一介质层121可以包括第一部分125和第二部分126为例,第一部分125所采用的材质为Low-k材料,第二部分126位于第一部分125的外周,而且,第二部分126所采用的材质为二氧化硅,由于二氧化硅的机械强度较高,能够防止激光切割、塑封、点胶等工艺对第一介质层121的第二部分126(即切割边缘)造成影响,例如,能够避免剪切应力过大引起Low-k材料发生分层。By designing the first dielectric layer 121 , the second dielectric layer 122 and the third dielectric layer 123 to include the first part 125 and the second part 126 respectively, the first dielectric layer 121 may include the first part 125 and the second part 126 as For example, the first part 125 is made of Low-k material, the second part 126 is located on the outer periphery of the first part 125, and the second part 126 is made of silica, because silica has high mechanical strength. , can prevent laser cutting, plastic sealing, dispensing and other processes from affecting the second part 126 (ie, the cutting edge) of the first dielectric layer 121. For example, it can prevent the Low-k material from delaminating due to excessive shear stress.
需要说明的是,在本申请实施例中,第二部分126的结构高度与位于同一介质层中的第一部分125的结构高度相同,均可以为300nm-500nm,例如,第二部分126的结构高度可以为300nm,350nm,400nm,450nm或者500nm等。It should be noted that in the embodiment of the present application, the structural height of the second part 126 is the same as the structural height of the first part 125 located in the same dielectric layer, and both may be 300 nm-500 nm. For example, the structural height of the second part 126 It can be 300nm, 350nm, 400nm, 450nm or 500nm, etc.
第二部分126的结构宽度可以为2um-3um,例如,第二部分126的结构宽度可以为2um,2.2um,2.4um,2.6um,2.8um或者3um等,本申请实施例对此并不加以限定,也不限于上述示例。The structural width of the second part 126 may be 2um-3um. For example, the structural width of the second part 126 may be 2um, 2.2um, 2.4um, 2.6um, 2.8um or 3um, etc. This is not considered in the embodiment of the present application. Not limited to the above examples.
这里需要说明的是,本发明实施例中涉及的数值和数值范围为近似值,受制造工艺的影响,可能会存在一定范围的误差,这部分误差本领域技术人员可以认为忽略不计。It should be noted here that the numerical values and numerical ranges involved in the embodiments of the present invention are approximate values. Affected by the manufacturing process, there may be a certain range of errors. Those skilled in the art can consider these errors to be ignored.
另外,在一种可能的实现方式中,靠近键合部130的导电层与键合部130之间还可以设置有第一镀层161,即第四导电层144与键合部130之间还可以设置有第一镀层161,第一镀层161所采用的材质可以为镍。In addition, in a possible implementation, a first plating layer 161 can also be provided between the conductive layer close to the bonding portion 130 and the bonding portion 130 , that is, there can also be a first plating layer 161 between the fourth conductive layer 144 and the bonding portion 130 . A first plating layer 161 is provided, and the material used for the first plating layer 161 may be nickel.
通过在第四导电层144与键合部130之间设置第一镀层161,即在第四导电层144朝向键合部130的一面上设置第一镀层161,第一镀层161所采用的材质为镍,镍作为第一镀层161能够避免或减轻第四导电层144的铜金属容易发生氧化腐蚀的技术问题。By disposing the first plating layer 161 between the fourth conductive layer 144 and the bonding portion 130 , that is, the first plating layer 161 is disposed on the side of the fourth conductive layer 144 facing the bonding portion 130 . The material used for the first plating layer 161 is: Nickel. Nickel as the first plating layer 161 can avoid or alleviate the technical problem that the copper metal of the fourth conductive layer 144 is prone to oxidative corrosion.
而且,第一镀层161与键合部130之间还可以设置有第二镀层162,第二镀层162所采用的材质可以为金。Furthermore, a second plating layer 162 may be disposed between the first plating layer 161 and the bonding part 130, and the material of the second plating layer 162 may be gold.
通过在第一镀层161与键合部130之间设置第一镀层161,即在第一镀层161朝向键合部130的一面上设置第二镀层162,第二镀层162所采用的材质为金,金作为第二镀层162能够在第一镀层161的基础上进一步避免或减轻铜金属容易发生氧化腐蚀的技术问题。By disposing the first plating layer 161 between the first plating layer 161 and the bonding part 130, that is, disposing the second plating layer 162 on the side of the first plating layer 161 facing the bonding part 130, and the material of the second plating layer 162 is gold. Using gold as the second plating layer 162 can further avoid or alleviate the technical problem that copper metal is prone to oxidative corrosion on the basis of the first plating layer 161 .
需要说明的是,在本申请实施例中,第一镀层161和第一镀层161的厚度可以根据实际工艺需求在1-100μm之间灵活选取,在此不作限定。It should be noted that in the embodiment of the present application, the thickness of the first plating layer 161 and the first plating layer 161 can be flexibly selected between 1-100 μm according to actual process requirements, and is not limited here.
在一种可选的实施方式中,靠近键合部130的介质层朝向键合部130的一面上还可以设置有至少一个钝化层,即第四介质层124朝向键合部130的一面上还可以设置有至少一个钝化层。In an optional embodiment, at least one passivation layer can be provided on the side of the dielectric layer close to the bonding portion 130 facing the bonding portion 130 , that is, the fourth dielectric layer 124 can be provided on the side facing the bonding portion 130 At least one passivation layer can also be provided.
示例性地,图2中,第四介质层124朝向键合部130的一面上设置有第一钝化层171和第二钝化层172。For example, in FIG. 2 , a first passivation layer 171 and a second passivation layer 172 are provided on the side of the fourth dielectric layer 124 facing the bonding portion 130 .
通过在第四介质层124朝向键合部130的一面上还设置有至少一个钝化层,钝化层能够起到保护第四介质层124的作用。By further disposing at least one passivation layer on the side of the fourth dielectric layer 124 facing the bonding portion 130 , the passivation layer can play a role in protecting the fourth dielectric layer 124 .
另外,在本申请实施例中,钝化层与键合部130可以相互避让,钝化层与键合部130相互避让能够避免钝化层对键合部130造成干涉或者干扰。In addition, in the embodiment of the present application, the passivation layer and the bonding portion 130 can avoid each other. The passivation layer and the bonding portion 130 can avoid each other to prevent the passivation layer from interfering with the bonding portion 130 .
可以理解的是,在一些实施例中,晶圆结构100还可以包括:多个刻蚀停止层,具体地,以刻蚀停止层的数量为五个为例,图2中,多个刻蚀停止层可以包括的:第一刻蚀停止层181、第二刻蚀停止层182、第三刻蚀停止层183、第四刻蚀停止层184以及第五刻蚀停止层185,其中,第一刻蚀停止层181位于基层110和第一介质层121之间,第二刻蚀停止层182位于第一介质层121和第二介质层122之间,第三刻蚀停止层183位于第二介质层122和第三介质层123之间,第四刻蚀停止层184位于第三介质层123和第四介质层124之间,第四刻蚀停止层184位于第四介质层124和第一钝化层171之间。It can be understood that in some embodiments, the wafer structure 100 may also include: multiple etching stop layers. Specifically, taking the number of etching stop layers as five as an example, in FIG. 2, multiple etching stop layers The stop layer may include: a first etching stop layer 181, a second etching stop layer 182, a third etching stop layer 183, a fourth etching stop layer 184 and a fifth etching stop layer 185, where the first The etching stop layer 181 is located between the base layer 110 and the first dielectric layer 121 , the second etching stop layer 182 is located between the first dielectric layer 121 and the second dielectric layer 122 , and the third etching stop layer 183 is located between the second dielectric layer 121 and the second dielectric layer 122 . Between the layer 122 and the third dielectric layer 123, the fourth etching stop layer 184 is located between the third dielectric layer 123 and the fourth dielectric layer 124, and the fourth etching stop layer 184 is located between the fourth dielectric layer 124 and the first passivation layer 122. between layers 171.
相关技术中,晶圆结构100a中介质层的数量为五个,参见图6、图8和图9所示,第一介质层121a、第二介质层122a、第三介质层123a、第四介质层124a和第五介质层127a依次层叠设置,第一介质层121a、第二介质层122a和第三介质层123a所采用的材质为Low-k材料,第四介质层124a和第五介质层127a所采用的材质为二氧化硅。In the related art, the number of dielectric layers in the wafer structure 100a is five. Referring to Figures 6, 8 and 9, the first dielectric layer 121a, the second dielectric layer 122a, the third dielectric layer 123a, the fourth dielectric layer The layer 124a and the fifth dielectric layer 127a are stacked in sequence. The first dielectric layer 121a, the second dielectric layer 122a and the third dielectric layer 123a are made of Low-k material. The fourth dielectric layer 124a and the fifth dielectric layer 127a The material used is silicon dioxide.
另外每个介质层对应一个导电层,以晶圆结构100a中导电层的数量也为四个为例,图6中,多个导电层可以包括依次层叠设置的:第一导电层141a、第二导电层142a、第三导电层143a、第四导电层144a以及第五导电层145a,其中,第一介质层121a和第一导电层141a相对应,第二介质层122a和第二导电层142a相对应,第三介质层123a和第三导电层143a相对应,第四介质层124a和第四导电层144a相对应,第五介质层127a和第五导电层145a相对应。In addition, each dielectric layer corresponds to a conductive layer. Taking the number of conductive layers in the wafer structure 100a as four as an example, in FIG. 6, multiple conductive layers may include a first conductive layer 141a, a second conductive layer 141a, The conductive layer 142a, the third conductive layer 143a, the fourth conductive layer 144a and the fifth conductive layer 145a, wherein the first dielectric layer 121a corresponds to the first conductive layer 141a, and the second dielectric layer 122a and the second conductive layer 142a correspond to each other. Correspondingly, the third dielectric layer 123a corresponds to the third conductive layer 143a, the fourth dielectric layer 124a corresponds to the fourth conductive layer 144a, and the fifth dielectric layer 127a corresponds to the fifth conductive layer 145a.
每个介质层的内部设置有导电通孔,导电通孔与对应的导电层相连通。具体地,第一介质层121a的内部可以设置有第一导电通孔,也可以不设置第一导电通孔(参见图6所示)。继续参见图6所示,第二介质层122a的内部可以设置有第二导电通孔1221a,第二导电通孔1221a与对应的第二导电层142a相连通,同样地,第三介质层123a的内部可以设置有第三导电通孔1231a,第三导电通孔1231a与对应的第三导电层143a相连通,第四介质层124a的内部可以设置有第四导电通孔1241a,第四导电通孔1241a与对应的第四导电层144a相连通,第五介质层127a的内部可以设置有第五导电通孔1271a,第五导电通孔1271a与对应的第五导电层145a相连通。A conductive via hole is provided inside each dielectric layer, and the conductive via hole is connected with the corresponding conductive layer. Specifically, the first conductive via hole may or may not be provided inside the first dielectric layer 121a (see FIG. 6). Continuing to refer to Figure 6, a second conductive via 1221a may be provided inside the second dielectric layer 122a, and the second conductive via 1221a is connected to the corresponding second conductive layer 142a. Similarly, the third dielectric layer 123a A third conductive via 1231a may be provided inside, and the third conductive via 1231a may be connected to the corresponding third conductive layer 143a. A fourth conductive via 1241a may be provided inside the fourth dielectric layer 124a. The fourth conductive via 1241a is connected to the corresponding fourth conductive layer 144a. A fifth conductive via 1271a may be provided inside the fifth dielectric layer 127a. The fifth conductive via 1271a is connected to the corresponding fifth conductive layer 145a.
相关技术中,参见图6和图7所示,靠近键合部130的导电层和导电通孔所采用的材质为铝。也就是说,第五导电层145a和第五导电通孔1271a所采用的材质为铝。In the related art, as shown in FIGS. 6 and 7 , the conductive layer and conductive vias close to the bonding portion 130 are made of aluminum. That is to say, the fifth conductive layer 145a and the fifth conductive via 1271a are made of aluminum.
而本申请实施例提供的晶圆结构100中,晶圆结构100通过将靠近键合部130的导电层所采用的材质和靠近键合部130的导电通孔(即图2中的第四导电层144a和第四导电通孔1241a)所采用的材质为铜,铜的强度E一般为120GPa,铝的强度E一般为70GPa,相较于相关技术中靠近键合部130的导电层所采用的材质和靠近键合部130的导电通孔(即图6中的第五导电层145a和第五导电通孔1271a)所采用的材质为铝,采用铜金属层的第四导电层144和第四导电通孔1241自身强度较高,能够在较大程度上缓解键合线在键合过程中所引入的压应力,进而能够提高介质层的可靠性。In the wafer structure 100 provided by the embodiment of the present application, the wafer structure 100 is formed by combining the material used for the conductive layer close to the bonding part 130 and the conductive via hole close to the bonding part 130 (ie, the fourth conductive hole in FIG. 2 The material used for the layer 144a and the fourth conductive via 1241a) is copper. The strength E of copper is generally 120 GPa, and the strength E of aluminum is generally 70 GPa. Compared with the conductive layer close to the bonding portion 130 in the related art, The material used for the conductive via holes close to the bonding portion 130 (ie, the fifth conductive layer 145a and the fifth conductive via hole 1271a in FIG. 6 ) is aluminum, and the fourth conductive layer 144 and the fourth conductive layer 144 are made of copper metal layers. The conductive via 1241 itself has high strength, which can alleviate the compressive stress introduced by the bonding wire during the bonding process to a large extent, thereby improving the reliability of the dielectric layer.
容易理解的是,相比于相关技术,本申请实施例还节省了一层介质层(第五介质层127a)、一层导电层(第五导电层145a)以及第五导电通孔1271a,能够起到降低晶圆结构加工成本的效果。It is easy to understand that compared with related technologies, the embodiment of the present application also saves a dielectric layer (fifth dielectric layer 127a), a conductive layer (fifth conductive layer 145a) and a fifth conductive via 1271a, which can It has the effect of reducing wafer structure processing costs.
另外,相关技术没有在采用Low-k材料的第一介质层121a、第二介质层122a和第三介质层123a的外周或者外边缘设置机械强度较高的二氧化硅,因而不能防止激光切割、塑封、点胶等工艺对第一介质层121a、第二介质层122a和第三介质层123a的外边缘(即切割边缘)造成影响,也就是说,相关技术中的晶圆结构100a不能够避免剪切应力过大引起Low-k材料发生分层的技术问题。In addition, the related art does not provide silicon dioxide with high mechanical strength on the outer periphery or outer edge of the first dielectric layer 121a, the second dielectric layer 122a and the third dielectric layer 123a using Low-k materials, so it cannot prevent laser cutting, Molding, dispensing and other processes affect the outer edges (i.e. cutting edges) of the first dielectric layer 121a, the second dielectric layer 122a and the third dielectric layer 123a. In other words, the wafer structure 100a in the related art cannot avoid Technical problem of delamination of Low-k materials caused by excessive shear stress.
而且,相关技术中并没有在靠近键合部130的介质层的内部设置有加强件150,即第五介质层127a的内部并没有设置加强件150(参见图6和图8所示),而本申请实施例中通过在第四介质层124的内部还设置有加强件150,加强件150能够起到增加靠近键合部130的介质层(第四介质层124)的结构强度的作用。Moreover, in the related art, the reinforcement 150 is not provided inside the dielectric layer close to the bonding portion 130, that is, the reinforcement 150 is not provided inside the fifth dielectric layer 127a (see Figures 6 and 8), and In the embodiment of the present application, the reinforcing member 150 is further disposed inside the fourth dielectric layer 124 , and the reinforcing member 150 can increase the structural strength of the dielectric layer (the fourth dielectric layer 124 ) close to the bonding portion 130 .
另外加强件150的数量越多,对靠近第四导电层144的强度支撑作用更强。本申请实施例中的晶圆结构100通过将加强件150的数量设计为多个,多个加强件150均位于第四导电通孔1241的四周,能够确保多个加强件150对第四导电层144的强度支撑作用更加均衡有效,进而能够更好的提升晶圆结构100的层间结构强度。In addition, the greater the number of reinforcement members 150 , the stronger the strength supporting effect close to the fourth conductive layer 144 is. In the wafer structure 100 in the embodiment of the present application, the number of reinforcement members 150 is designed to be multiple. The plurality of reinforcement members 150 are located around the fourth conductive through hole 1241, which can ensure that the plurality of reinforcement members 150 are effective against the fourth conductive layer. The strength supporting effect of 144 is more balanced and effective, which can better improve the interlayer structure strength of the wafer structure 100 .
此外,本申请实施例还提供一种芯片,该芯片至少可以包括:上述任一项中的晶圆结构100。In addition, embodiments of the present application also provide a chip, which may at least include: the wafer structure 100 in any of the above items.
本申请实施例提供的芯片,芯片至少可以包括晶圆结构100,晶圆结构100通过将靠近键合部130的导电层所采用的材质和靠近键合部130的导电通孔所采用的材质为铜,相较于相关技术中靠近键合部130的导电层所采用的材质和靠近键合部130的导电通孔所采用的材质为铝,铜金属层的自身强度较高,能够在较大程度上缓解键合线在键合过程中所引入的压应力,进而能够提高介质层的可靠性,从而能够提升晶圆结构100的整体可靠性。The chip provided by the embodiment of the present application may at least include a wafer structure 100. The wafer structure 100 is made of a material used for the conductive layer close to the bonding part 130 and a material used for the conductive via hole close to the bonding part 130. Copper, compared to the material used in the conductive layer close to the bonding part 130 and the material used in the conductive via hole close to the bonding part 130 in the related art, the copper metal layer has higher strength and can be used in larger To a certain extent, the compressive stress introduced by the bonding wire during the bonding process can be alleviated, thereby improving the reliability of the dielectric layer, thereby improving the overall reliability of the wafer structure 100 .
因而,本申请实施例能够避免或减轻晶圆在后续的封装工序中容易受到高应变或高应力而导致互连结构损坏或破坏,例如导致Low-k坍塌、或者是铜和Low-k的界面分层的技术问题。Therefore, the embodiments of the present application can avoid or reduce the risk that the wafer is susceptible to high strain or high stress in the subsequent packaging process, causing damage or destruction of the interconnect structure, such as causing Low-k collapse or the interface between copper and Low-k. Layered technical issues.
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以是固定连接,也可以是通过中间媒介间接相连,可以是两个元件内部的连通或者两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a fixed connection. Indirect connection through an intermediary can be the internal connection between two elements or the interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of this application can be understood according to specific circumstances.
在本申请实施例或者暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。在本申请实施例的描述中,“多个”的含义是两个或两个以上,除非是另有精确具体地规定。The devices or elements mentioned in the embodiments of this application or by implication must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the embodiments of this application. In the description of the embodiments of this application, "plurality" means two or more, unless otherwise precisely and specifically specified.
本申请实施例的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”、“第四”等(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请实施例的实施例例如能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“可以可以包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可以可以包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", "third", "fourth", etc. (if present) in the description and claims of the embodiments of this application and the above-mentioned drawings are used to distinguish similar objects, and It is not necessary to describe a specific order or sequence. It is to be understood that data so used are interchangeable under appropriate circumstances such that embodiments of the embodiments of the application described herein can, for example, be practiced in sequences other than those illustrated or described herein. In addition, the terms "may include" and "have" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units and need not be limited to those explicitly listed. may include other steps or elements not expressly listed or inherent to the process, method, product or apparatus.
最后应说明的是:以上各实施例仅用以说明本申请实施例的技术方案,而非对其限制,尽管参照前述各实施例对本申请实施例进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换,而这些修改或者替换,并不使相应技术方案的本质脱离本申请实施例各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, but not to limit them. Although the embodiments of the present application have been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art It should be understood that the technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced, and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the embodiments of the present application. The scope of the technical solutions of each embodiment.
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