CN117050613B - Epoxy resin coating for underwater and preparation method thereof - Google Patents

Epoxy resin coating for underwater and preparation method thereof Download PDF

Info

Publication number
CN117050613B
CN117050613B CN202310723928.1A CN202310723928A CN117050613B CN 117050613 B CN117050613 B CN 117050613B CN 202310723928 A CN202310723928 A CN 202310723928A CN 117050613 B CN117050613 B CN 117050613B
Authority
CN
China
Prior art keywords
parts
epoxy resin
component
filler
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202310723928.1A
Other languages
Chinese (zh)
Other versions
CN117050613A (en
Inventor
刘务享
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Qiansehua New Material Co ltd
Original Assignee
Guangdong Qiansehua New Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Qiansehua New Material Co ltd filed Critical Guangdong Qiansehua New Material Co ltd
Priority to CN202310723928.1A priority Critical patent/CN117050613B/en
Publication of CN117050613A publication Critical patent/CN117050613A/en
Application granted granted Critical
Publication of CN117050613B publication Critical patent/CN117050613B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/5006Amines aliphatic
    • C08G59/5013Amines aliphatic containing more than seven carbon atoms, e.g. fatty amines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/56Amines together with other curing agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/62Alcohols or phenols
    • C08G59/621Phenols
    • C08G59/623Aminophenols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Epoxy Resins (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention provides an underwater epoxy resin coating which consists of a component A and a component B in a mass ratio of 4:1, wherein the component A consists of the following components in parts by weight: 50-60 parts of bisphenol C type epoxy resin, 10-15 parts of organic silicon resin, 5-10 parts of reactive diluent, 10-20 parts of flexibilizer, 0.5-1 part of wetting dispersant, 0.1-0.5 part of defoamer, 28-30 parts of filler and 28-30 parts of dimethylbenzene; the component B consists of the following components in parts by weight: 50-70 parts of modified aromatic amine, 25-35 parts of fatty amine, 0.5-1 part of wetting dispersant, 0.1-0.5 part of defoamer and 29-38 parts of filler. The invention also provides a preparation method of the epoxy resin coating. The underwater epoxy resin coating provided by the invention has better water resistance, heat resistance, impact resistance and corrosion resistance.

Description

Epoxy resin coating for underwater and preparation method thereof
Technical Field
The invention relates to an epoxy resin coating, in particular to an epoxy resin coating for underwater use and a preparation method thereof.
Background
With the continuous development of offshore oil, ports and wharfs, hydroelectric power stations and the ship industry, many engineering structures in marine environments, such as drilling and exploitation equipment, drilling platforms, offshore oil and gas storage tanks, support frames of conveying pipelines, trestle, steel piles and the like, are easy to damage due to the fact that the original anticorrosive layers of the structures are soaked in seawater throughout the year, and the structures are difficult to move to land for in-situ repair when being maintained and protected, so that a coating capable of being directly coated under water is needed. When the ship leaks in navigation, if the underwater paint is directly plugged and maintained, the ship can timely remove faults, and valuable time is saved and maintenance cost is reduced because docking maintenance is not needed.
The epoxy resin coating has high adhesive force, excellent chemical resistance and solvent resistance, high hardness and good wear resistance, has been widely applied in industry, and is one of the main types of underwater anticorrosive coatings. The most studied epoxy resin at home and abroad at present is bisphenol A type epoxy resin (structural formula shown as follows) synthesized by taking bisphenol A as raw material, is prepared by condensing bisphenol A and epichlorohydrin under alkaline condition, and refining by water washing and desolventizing, and has better bonding strength, mechanical property and insulating property, but not ideal water resistance and heat resistance.
Chinese patent application CN201310563988.8 discloses an epoxy resin curing agent and an epoxy resin coating, wherein the epoxy resin curing agent mainly comprises bisphenol a type epoxy resin, curing agent, diluent, modifier, quartz powder and aluminum powder, and each 100 parts of water comprises the following components in percentage by mass: 46-48% of epoxy resin, 12-14% of epoxy resin curing agent, 17-19% of filler, 12-14% of pigment and 10-12% of auxiliary agent. The problems with this patent when used underwater are: it is poor in water resistance, heat resistance and impact resistance.
Disclosure of Invention
The invention aims to provide an underwater epoxy resin coating which has better water resistance, heat resistance, impact resistance and corrosion resistance.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the epoxy resin coating for underwater consists of a component A and a component B in a mass ratio of 4:1, wherein the component A consists of the following components in parts by weight: 50-60 parts of bisphenol C type epoxy resin, 10-15 parts of organic silicon resin, 5-10 parts of reactive diluent, 10-20 parts of flexibilizer, 0.5-1 part of wetting dispersant, 0.1-0.5 part of defoamer, 28-30 parts of filler and 28-30 parts of dimethylbenzene; the component B consists of the following components in parts by weight: 50-70 parts of modified aromatic amine, 25-35 parts of fatty amine, 0.5-1 part of wetting dispersant, 0.1-0.5 part of defoamer and 29-38 parts of filler.
Further, the silicone resin of the present invention is prepared by the steps of:
adding 5,5' -methylene bis-salicylic acid, N-dimethylformamide, methanol and sodium methoxide into a reaction bottle, stirring for 5 minutes, adding 1, 3-bis- (2-amino ethyl amino methyl) tetramethyl disilane, carrying out reflux reaction at 45 ℃ for 18-24 hours to obtain a reactant, decompressing and steaming the reactant to remove a solvent, respectively washing with deionized water and ethanol for 3 times, and drying to obtain the organic silicon resin.
Further, in the preparation step of the organic silicon resin, the proportion of 5,5' -methylene bis salicylic acid, N-dimethylformamide, methanol, sodium methoxide and 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane is 3g to 25mL to 30mL to 0.3g to 2g, the drying temperature is 85 ℃, and the drying time is 12 hours.
Further, the reactive diluent is ethylene glycol diglycidyl ether.
Further, the toughening agent is castor oil polyol.
Further, the wetting dispersant of the invention is a polyether siloxane copolymer; the defoaming agent is organic modified polysiloxane; the fatty amine is dodecyl amine.
Further, the modified aromatic amine of the present invention is prepared by the steps of:
adding 15 parts by weight of nonylphenol, 100 parts by weight of paraformaldehyde and 5 parts by weight of m-xylylenediamine into a reaction kettle, heating to 140 ℃ for reaction for 1 hour, adding 280 parts by weight of m-xylylenediamine into the reaction kettle, heating to 180 ℃ for continuous reaction for 3 hours, and vacuumizing for dehydration to obtain the modified aromatic amine.
Further, the filler of the present invention is prepared by the steps of:
mixing dolomite powder, distilled water and ethanol, performing ultrasonic dispersion for 20-30 minutes to obtain dolomite powder solution, adding gallocatechin into the dolomite powder solution, adjusting the pH value to 5, stirring at 75 ℃ for 1-2 hours to obtain mixed solution, performing suction filtration on the mixed solution to obtain a filter cake, washing the filter cake with deionized water for 3 times, and drying to obtain the filler.
Further, in the preparation step of the filler, the particle size of dolomite powder is 400 meshes, the proportion of dolomite powder, distilled water, ethanol and gallocatechin is 2g:30mL:30mL:1g, the drying temperature is 65 ℃, and the drying time is 12 hours.
Another technical problem to be solved by the invention is to provide a preparation method of the epoxy resin coating for underwater use.
In order to solve the technical problems, the technical scheme is as follows:
the preparation method of the underwater epoxy resin coating comprises the following steps:
s1. Preparation of a component A: weighing the components according to parts by weight, adding the components except the filler into a container, stirring for 30-40 minutes at the speed of 400-600 r/min, then adding the filler, stirring for 30-40 minutes at the speed of 1200 r/min, grinding to the fineness of less than or equal to 20 mu m, and adjusting the paint to the viscosity of 11000-15000mPa.s at the temperature of 25 ℃ to obtain a component A;
s2. Preparation of a component B: weighing the components according to the weight parts, adding the components into a container, stirring for 20-30 minutes at the speed of 600-800 rpm, discharging, and sieving with a 120-mesh sieve to obtain the component B.
Compared with the prior art, the invention has the following beneficial effects:
1) The structural formula of the bisphenol C type epoxy resin used in the invention is shown as follows:
compared with bisphenol A epoxy resin, the bisphenol C epoxy resin has methyl introduced into bisphenol skeleton, raised water resistance, heat resistance and corrosion resistance, and may be repaired directly under water.
2) The organic silicon resin agent used in the invention is prepared by amidation reaction with 1, 3-bis- (2-amino ethyl amino methyl) tetramethyl disilane and 5,5' -methylene disalicylic acid as raw materials under the catalysis of sodium methoxide, has stronger water resistance and heat resistance, and can further improve the water resistance and heat resistance of the epoxy resin coating.
3) The curing agent used in the invention is compounded by modified aromatic amine and dodecylamine, has better underwater curing performance, so that the epoxy resin coating has ideal curing speed and the drying time can meet the use requirement, wherein the modified aromatic amine is prepared by reacting the union phenol, the paraformaldehyde and the m-phenylenediamine, and the impact resistance of the epoxy resin coating can be effectively improved.
4) The filler used in the invention is prepared by modifying the surface of dolomite powder through gallocatechin, and compared with the dolomite powder with stronger hydrophilicity, the hydrophobicity of the modified filler is greatly improved, and the modified filler can be better dispersed in an epoxy resin system, thereby further improving the impact resistance of the epoxy resin coating.
Detailed Description
The present invention will be described in detail with reference to specific examples, wherein the exemplary embodiments of the present invention and the descriptions thereof are provided for the purpose of illustrating the present invention, but are not to be construed as limiting the present invention.
Example 1
The epoxy resin coating for underwater consists of a component A and a component B in a mass ratio of 4:1, wherein the component A consists of the following components in parts by weight: 55 parts of bisphenol C type epoxy resin, 14 parts of organic silicon resin, 8 parts of ethylene glycol diglycidyl ether, 15 parts of castor oil polyol, 0.7 part of polyether siloxane copolymer, 0.3 part of organic modified polysiloxane, 29 parts of filler and 29 parts of dimethylbenzene; the component B consists of the following components in parts by weight: 60 parts of modified aromatic amine, 30 parts of dodecyl amine, 0.8 part of polyether siloxane copolymer, 0.3 part of organic modified polysiloxane and 35 parts of filler.
The organic silicon resin is prepared by the following steps:
adding 5,5 '-methylene bis salicylic acid, N-dimethylformamide, methanol and sodium methoxide into a reaction bottle, stirring for 5 minutes, adding 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane, carrying out reflux reaction at 45 ℃ for 21 hours to obtain a reactant, decompressing and steaming the reactant to remove a solvent, respectively washing the reactant with deionized water and ethanol for 3 times, and drying the reactant at 85 ℃ for 12 hours to obtain the organic silicon resin, wherein the ratio of the 5,5' -methylene bis salicylic acid, the N, N-dimethylformamide, the methanol, the sodium methoxide to the 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane is 3g to 25mL to 30mL to 0.3g to 2g.
The modified aromatic amine is prepared by the following steps:
adding 15 parts by weight of nonylphenol, 100 parts by weight of paraformaldehyde and 5 parts by weight of m-xylylenediamine into a reaction kettle, heating to 140 ℃ for reaction for 1 hour, adding 280 parts by weight of m-xylylenediamine into the reaction kettle, heating to 180 ℃ for continuous reaction for 3 hours, and vacuumizing for dehydration to obtain the modified aromatic amine.
The filler is prepared by the following steps:
mixing dolomite powder with the particle size of 400 meshes, distilled water and ethanol, performing ultrasonic dispersion for 25 minutes to obtain a dolomite powder solution, adding gallocatechin into the dolomite powder solution, adjusting the pH value to 5, stirring at 75 ℃ for 1.5 hours to obtain a mixed solution, performing suction filtration on the mixed solution to obtain a filter cake, washing the filter cake with deionized water for 3 times, and drying at 65 ℃ for 12 hours to obtain a filler, wherein the ratio of the dolomite powder to the distilled water to the ethanol to the gallocatechin is 2g:30mL:30mL:1g.
The preparation method of example 1 comprises the following steps:
s1. Preparation of a component A: weighing the components according to the parts by weight, adding the components except the filler into a container, stirring for 35 minutes at the speed of 500 revolutions per minute, then adding the filler, stirring for 35 minutes at the speed of 1200 revolutions per minute, grinding until the fineness is less than or equal to 20 mu m, and mixing the paint until the viscosity is 11000-15000mPa.s at the temperature of 25 ℃ to obtain a component A;
s2. Preparation of a component B: weighing the components according to the weight parts, adding the components into a container, stirring for 25 minutes at the speed of 700 revolutions per minute, discharging, and sieving with a 120-mesh sieve to obtain the component B.
Example 2
The epoxy resin coating for underwater consists of a component A and a component B in a mass ratio of 4:1, wherein the component A consists of the following components in parts by weight: 57 parts of bisphenol C type epoxy resin, 12 parts of organic silicon resin, 5 parts of ethylene glycol diglycidyl ether, 20 parts of castor oil polyol, 0.8 part of polyether siloxane copolymer, 0.2 part of organic modified polysiloxane, 28 parts of filler and 30 parts of dimethylbenzene; the component B consists of the following components in parts by weight: 50 parts of modified aromatic amine, 35 parts of dodecyl amine, 0.7 part of polyether siloxane copolymer, 0.4 part of organic modified polysiloxane and 38 parts of filler. The procedure for the preparation of the modified aromatic amine was the same as in example 1.
The organic silicon resin is prepared by the following steps:
adding 5,5 '-methylene bis salicylic acid, N-dimethylformamide, methanol and sodium methoxide into a reaction bottle, stirring for 5 minutes, adding 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane, carrying out reflux reaction at 45 ℃ for 20 hours to obtain a reactant, decompressing and steaming the reactant to remove a solvent, respectively washing the reactant with deionized water and ethanol for 3 times, and drying the reactant at 85 ℃ for 12 hours to obtain the organic silicon resin, wherein the ratio of the 5,5' -methylene bis salicylic acid, the N, N-dimethylformamide, the methanol, the sodium methoxide to the 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane is 3g to 25mL to 30mL to 0.3g to 2g.
The filler is prepared by the following steps:
mixing dolomite powder with the particle size of 400 meshes, distilled water and ethanol, performing ultrasonic dispersion for 27 minutes to obtain a dolomite powder solution, adding gallocatechin into the dolomite powder solution, adjusting the pH value to 5, stirring at 75 ℃ for 1.6 hours to obtain a mixed solution, performing suction filtration on the mixed solution to obtain a filter cake, washing the filter cake with deionized water for 3 times, and drying at 65 ℃ for 12 hours to obtain a filler, wherein the ratio of the dolomite powder to the distilled water to the ethanol to the gallocatechin is 2g:30mL:30mL:1g.
The preparation method of example 2 comprises the following steps:
s1. Preparation of a component A: weighing the components according to parts by weight, adding the components except the filler into a container, stirring for 32 minutes at the speed of 450 r/min, then adding the filler, stirring for 36 minutes at the speed of 1200 r/min, grinding until the fineness is less than or equal to 20 mu m, and mixing the paint until the viscosity is 11000-15000mPa.s at the temperature of 25 ℃ to obtain a component A;
s2. Preparation of a component B: weighing the components according to the weight parts, adding the components into a container, stirring for 21 minutes at the speed of 750 revolutions per minute, discharging, and sieving with a 120-mesh sieve to obtain the component B.
Example 3
The epoxy resin coating for underwater consists of a component A and a component B in a mass ratio of 4:1, wherein the component A consists of the following components in parts by weight: 50 parts of bisphenol C type epoxy resin, 15 parts of organic silicon resin, 9 parts of ethylene glycol diglycidyl ether, 18 parts of castor oil polyol, 1 part of polyether siloxane copolymer, 0.1 part of organic modified polysiloxane, 30 parts of filler and 28.5 parts of dimethylbenzene; the component B consists of the following components in parts by weight: 66 parts of modified aromatic amine, 28 parts of dodecyl amine, 0.5 part of polyether siloxane copolymer, 0.1 part of organic modified polysiloxane and 29 parts of filler. The procedure for the preparation of the modified aromatic amine was the same as in example 1.
The organic silicon resin is prepared by the following steps:
adding 5,5 '-methylene bis salicylic acid, N-dimethylformamide, methanol and sodium methoxide into a reaction bottle, stirring for 5 minutes, adding 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane, carrying out reflux reaction at 45 ℃ for 18 hours to obtain a reactant, decompressing and steaming the reactant to remove a solvent, respectively washing the reactant with deionized water and ethanol for 3 times, and drying the reactant at 85 ℃ for 12 hours to obtain the organic silicon resin, wherein the ratio of the 5,5' -methylene bis salicylic acid, the N, N-dimethylformamide, the methanol, the sodium methoxide to the 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane is 3g to 25mL to 30mL to 0.3g to 2g.
The filler is prepared by the following steps:
mixing dolomite powder with the particle size of 400 meshes, distilled water and ethanol, performing ultrasonic dispersion for 20 minutes to obtain a dolomite powder solution, adding gallocatechin into the dolomite powder solution, adjusting the pH value to 5, stirring at 75 ℃ for 1 hour to obtain a mixed solution, performing suction filtration on the mixed solution to obtain a filter cake, washing the filter cake with deionized water for 3 times, and drying at 65 ℃ for 12 hours to obtain a filler, wherein the ratio of the dolomite powder to the distilled water to the ethanol to the gallocatechin is 2g:30mL:30mL:1g.
The preparation method of example 3 comprises the following steps:
s1. Preparation of a component A: weighing the components according to parts by weight, adding the components except the filler into a container, stirring for 40 minutes at 400 rpm, then adding the filler, stirring for 40 minutes at 1200 rpm, grinding until the fineness is less than or equal to 20 mu m, and mixing the paint until the viscosity is 11000-15000mPa.s at 25 ℃ to obtain a component A;
s2. Preparation of a component B: weighing the components according to the weight parts, adding the components into a container, stirring for 30 minutes at the speed of 600 revolutions per minute, discharging, and sieving with a 120-mesh sieve to obtain the component B.
Example 4
The epoxy resin coating for underwater consists of a component A and a component B in a mass ratio of 4:1, wherein the component A consists of the following components in parts by weight: 60 parts of bisphenol C type epoxy resin, 10 parts of organic silicon resin, 10 parts of ethylene glycol diglycidyl ether, 10 parts of castor oil polyol, 0.5 part of polyether siloxane copolymer, 0.5 part of organic modified polysiloxane, 29.5 parts of filler and 28 parts of dimethylbenzene; the component B consists of the following components in parts by weight: 70 parts of modified aromatic amine, 25 parts of dodecyl amine, 1 part of polyether siloxane copolymer, 0.5 part of organic modified polysiloxane and 32 parts of filler. The procedure for the preparation of the modified aromatic amine was the same as in example 1.
The organic silicon resin is prepared by the following steps:
adding 5,5 '-methylene bis salicylic acid, N-dimethylformamide, methanol and sodium methoxide into a reaction bottle, stirring for 5 minutes, adding 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane, carrying out reflux reaction at 45 ℃ for 24 hours to obtain a reactant, decompressing and steaming the reactant to remove a solvent, respectively washing the reactant with deionized water and ethanol for 3 times, and drying the reactant at 85 ℃ for 12 hours to obtain the organic silicon resin, wherein the ratio of the 5,5' -methylene bis salicylic acid, the N, N-dimethylformamide, the methanol, the sodium methoxide to the 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane is 3g to 25mL to 30mL to 0.3g to 2g.
The filler is prepared by the following steps:
mixing dolomite powder with the particle size of 400 meshes, distilled water and ethanol, performing ultrasonic dispersion for 30 minutes to obtain a dolomite powder solution, adding gallocatechin into the dolomite powder solution, adjusting the pH value to 5, stirring at 75 ℃ for 2 hours to obtain a mixed solution, performing suction filtration on the mixed solution to obtain a filter cake, washing the filter cake with deionized water for 3 times, and drying at 65 ℃ for 12 hours to obtain a filler, wherein the ratio of the dolomite powder to the distilled water to the ethanol to the gallocatechin is 2g:30mL:30mL:1g.
The preparation method of example 4 comprises the following steps:
s1. Preparation of a component A: weighing the components according to parts by weight, adding the components except the filler into a container, stirring for 30 minutes at 600 rpm, then adding the filler, stirring for 30 minutes at 1200 rpm, grinding until the fineness is less than or equal to 20 mu m, and mixing the paint until the viscosity is 11000-15000mPa.s at 25 ℃ to obtain a component A;
s2. Preparation of a component B: weighing the components according to the weight parts, adding the components into a container, stirring for 20 minutes at the speed of 800 revolutions per minute, discharging, and sieving with a 120-mesh sieve to obtain the component B.
Reference example 1
The difference from example 1 is that: the bisphenol C type epoxy resin in the a component is replaced with bisphenol a type epoxy resin.
Reference example 2
The difference from example 1 is that: the component A does not comprise organic silicon resin, and the preparation step is omitted.
Reference example 3
The difference from example 1 is that: the filler in the component A and the filler in the component B are replaced by dolomite powder with the particle size of 400 meshes which is not subjected to modification treatment, so that the preparation step of the filler is omitted.
Reference example 4
The difference from example 1 is that: the component B does not contain modified aromatic amine, so that the preparation step is omitted.
Comparative example: example four of chinese patent application No. CN 201310563988.8.
Sample preparation:
templates of examples 1-4, reference examples 1-4: the components A and B of the epoxy resin coating prepared in examples 1 to 4 and comparative examples 1 to 4 were uniformly mixed, and brushed on a Q235 steel plate to obtain a sample after drying at room temperature for 10 days, wherein the thickness of the coating is 100. Mu.m.
Template of comparative example: the epoxy resin paint prepared in the comparative example was brushed onto a Q235 steel plate to a thickness of 100 μm, and dried at room temperature for 10 days to obtain a sample plate.
Experimental example one: water resistance test
The templates of examples 1 to 4, reference examples 1 to 2 and comparative examples were immersed in water in a constant temperature water tank at 25℃with reference to GB/T1733-1993, the surface of the template coating was observed, the time elapsed from the immersion in water until the occurrence of a bubble peeling phenomenon on the coating surface was recorded as a water-resistant time, the longer the water-resistant time was, the better the water resistance was, and the test results are shown in Table 1:
TABLE 1
Water resistance time (hours)
Example 1 800
Example 2 790
Example 3 780
Example 4 820
Reference example 1 710
Reference example 2 720
Comparative example 600
As can be seen from Table 1, the water resistance times of examples 1 to 4 of the present invention are all longer than those of the comparative examples, indicating that the epoxy resin coating prepared by the present invention has good water resistance. The components and preparation steps of reference examples 1 and 2 are different from those of example 1, and the water resistance time of the reference examples 1 and 2 is shortened compared with that of example 1, which shows that the bisphenol C type epoxy resin and the organic silicon resin used in the invention can improve the water resistance of the epoxy resin coating.
Experimental example two: heat resistance test
The coatings on the templates of examples 1-4, reference examples 1-2, and comparative examples were peeled off, and the temperature at which 50% of the coating weight loss was measured using a comprehensive thermal analyzer was recorded as T 50% The test conditions were: nitrogen atmosphere, room temperature-800 ℃, and heating rate of 10 ℃/min. T (T) 50% The higher the heat resistance is, the better. The test results are shown in table 2:
TABLE 2
T 50% (℃)
Example 1 432
Example 2 431
Example 3 428
Example 4 434
Reference example 1 421
Reference example 2 423
Comparative example 410
As can be seen from Table 2, T of examples 1 to 4 of the present invention 50% All are higher than the comparative examples, which shows that the epoxy resin coating prepared by the invention has better heat resistance. The components and preparation steps of reference examples 1 and 2 are different from those of example 1, and T of reference examples 1 and 2 is compared with example 1 50% Both the bisphenol C type epoxy resin and the organic silicon resin used in the invention can improve the heat resistance of the epoxy resin coating.
Experimental example three: adhesion test
The adhesion ratings of the coatings of examples 1-4, comparative examples, respectively, were determined by cross-hatch with reference to GB/T9286-1998, the lower the adhesion rating, the better the adhesion, and the test results are shown in Table 3:
TABLE 3 Table 3
Adhesion rating (grade)
Example 1 1
Example 2 1
Example 3 1
Example 4 1
Comparative example 2
As can be seen from Table 3, the adhesive force grades of examples 1-4 of the present invention are all lower than that of comparative example, which is 1 grade, showing that the epoxy resin coating prepared by the present invention has good adhesive force.
Experimental example four: impact resistance test
The impact height values of the coatings of examples 1 to 4, reference examples 3 to 4, and comparative examples were determined using a paint film impactor with reference to GB/T1732-2020, respectively, and a larger impact height value indicates a better impact resistance, and the test results are shown in Table 4:
TABLE 4 Table 4
As can be seen from Table 4, the impact height values of examples 1 to 4 of the present invention are all larger than those of the comparative examples, indicating that the epoxy resin coating prepared by the present invention has good impact resistance. The components and preparation steps of reference examples 3 and 4 are different from those of example 1, and the impact resistance height value of the reference example 3 is reduced compared with that of example 1, which shows that the filler used by the invention has better effect of improving the impact resistance of the epoxy resin coating compared with dolomite powder which is not subjected to modification treatment; the impact height value of reference example 4 was also reduced, indicating that the modified aromatic amine used in the present invention also improved the impact resistance of the epoxy resin coating.
Experimental example five: corrosion resistance test
The templates of examples 1 to 4, reference example 1 and comparative example were immersed in a sodium chloride solution of 5% mass concentration in a constant temperature water tank at 25 ℃ respectively with reference to GB/T10834-2008, the surface of the template coating was observed, the time elapsed from the immersion in the sodium chloride solution until the occurrence of a bubble and fall phenomenon on the coating surface was recorded as a brine-resistant time, and the longer the brine-resistant time was indicative of the better corrosion resistance, and the test results are shown in table 5:
TABLE 5
Brine tolerance time (hours)
Example 1 360
Example 2 360
Example 3 340
Example 4 370
Reference example 1 310
Comparative example 290
As can be seen from Table 5, the salt water resistance times of examples 1 to 4 of the present invention are longer than those of the comparative examples, showing that the epoxy resin coating prepared by the present invention has good corrosion resistance. The composition of reference example 1 is different from that of example 1, and the brine-resistant time of reference example 1 is shortened compared with that of example 1, which shows that the bisphenol C-type epoxy resin used in the present invention can improve the corrosion resistance of the epoxy resin paint.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.

Claims (5)

1. An epoxy resin coating for use under water, characterized in that: the composite material consists of a component A and a component B in a mass ratio of 4:1, wherein the component A consists of the following components in parts by weight: 50-60 parts of bisphenol C type epoxy resin, 10-15 parts of organic silicon resin, 5-10 parts of reactive diluent, 10-20 parts of flexibilizer, 0.5-1 part of wetting dispersant, 0.1-0.5 part of defoamer, 28-30 parts of filler and 28-30 parts of dimethylbenzene; the component B consists of the following components in parts by weight: 50-70 parts of modified aromatic amine, 25-35 parts of fatty amine, 0.5-1 part of wetting dispersant, 0.1-0.5 part of defoamer and 29-38 parts of filler;
the organic silicon resin is prepared by the following steps:
adding 5,5' -methylene bis-salicylic acid, N-dimethylformamide, methanol and sodium methoxide into a reaction bottle, stirring for 5 minutes, adding 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane, carrying out reflux reaction at 45 ℃ for 18-24 hours to obtain a reactant, decompressing and steaming the reactant to remove a solvent, respectively washing with deionized water and ethanol for 3 times, and drying to obtain the organic silicon resin; in the preparation step of the organic silicon resin, the proportion of 5,5' -methylene bis salicylic acid, N-dimethylformamide, methanol, sodium methoxide and 1, 3-bis- (2-aminoethylaminomethyl) tetramethyldisilane is 3g:25mL:30mL:0.3g:2g, the drying temperature is 85 ℃, and the drying time is 12 hours;
the modified aromatic amine is prepared by the following steps:
adding 15 parts by weight of nonylphenol, 100 parts by weight of paraformaldehyde and 5 parts by weight of m-xylylenediamine into a reaction kettle, heating to 140 ℃ for reaction for 1 hour, adding 280 parts by weight of m-xylylenediamine into the reaction kettle, heating to 180 ℃ for continuous reaction for 3 hours, and vacuumizing for dehydration to obtain modified aromatic amine;
the filler is prepared by the following steps:
mixing dolomite powder, distilled water and ethanol, performing ultrasonic dispersion for 20-30 minutes to obtain dolomite powder solution, adding gallocatechin into the dolomite powder solution, adjusting the pH value to 5, stirring at 75 ℃ for 1-2 hours to obtain mixed solution, performing suction filtration on the mixed solution to obtain a filter cake, washing the filter cake with deionized water for 3 times, and drying to obtain filler; in the preparation step of the filler, the particle size of dolomite powder is 400 meshes, the proportion of dolomite powder, distilled water, ethanol and gallocatechin is 2g:30mL:30mL:1g, the drying temperature is 65 ℃, and the drying time is 12 hours.
2. An epoxy resin coating for underwater use according to claim 1, wherein: the reactive diluent is ethylene glycol diglycidyl ether.
3. An epoxy resin coating for underwater use according to claim 1, wherein: the toughening agent is castor oil polyol.
4. An epoxy resin coating for underwater use according to claim 1, wherein: the wetting dispersant is a polyether siloxane copolymer; the defoaming agent is organic modified polysiloxane; the fatty amine is dodecyl amine.
5. The method for preparing an epoxy resin coating for underwater use according to any one of claims 1 to 4, characterized in that: the method comprises the following steps:
s1. Preparation of a component A: weighing the components according to parts by weight, adding the components except the filler into a container, stirring for 30-40 minutes at the speed of 400-600 r/min, then adding the filler, stirring for 30-40 minutes at the speed of 1200 r/min, grinding to the fineness of less than or equal to 20 mu m, and adjusting the paint to the viscosity of 11000-15000mPa.s at the temperature of 25 ℃ to obtain a component A;
s2. Preparation of a component B: weighing the components according to the weight parts, adding the components into a container, stirring for 20-30 minutes at the speed of 600-800 rpm, discharging, and sieving with a 120-mesh sieve to obtain the component B.
CN202310723928.1A 2023-06-19 2023-06-19 Epoxy resin coating for underwater and preparation method thereof Active CN117050613B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310723928.1A CN117050613B (en) 2023-06-19 2023-06-19 Epoxy resin coating for underwater and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310723928.1A CN117050613B (en) 2023-06-19 2023-06-19 Epoxy resin coating for underwater and preparation method thereof

Publications (2)

Publication Number Publication Date
CN117050613A CN117050613A (en) 2023-11-14
CN117050613B true CN117050613B (en) 2024-03-12

Family

ID=88659671

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310723928.1A Active CN117050613B (en) 2023-06-19 2023-06-19 Epoxy resin coating for underwater and preparation method thereof

Country Status (1)

Country Link
CN (1) CN117050613B (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0195846A2 (en) * 1985-03-29 1986-10-01 Kabushiki Kaisha Toshiba Photo-curable epoxy resin type composition and curing process
CN101528797A (en) * 2006-10-24 2009-09-09 Sika技术股份公司 Derivatized solid epoxy resin and uses thereof
JP2014148597A (en) * 2013-01-31 2014-08-21 Nippon Shokubai Co Ltd Curable resin composition and cured article
CN105419569A (en) * 2016-01-13 2016-03-23 中国科学院金属研究所 Humidity-heat-resistant long-acting anticorrosion coating
CN109504234A (en) * 2018-11-11 2019-03-22 中海油常州涂料化工研究院有限公司 A kind of chemicals-resistant epoxy inside liner coating and preparation method thereof
CN115286972A (en) * 2022-07-28 2022-11-04 国能(山东)能源环境有限公司 Anticorrosive paint and preparation method of anticorrosive paint
CN116102950A (en) * 2022-12-27 2023-05-12 湖南航天三丰科工有限公司 Icebreaker coating and preparation method and application thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0195846A2 (en) * 1985-03-29 1986-10-01 Kabushiki Kaisha Toshiba Photo-curable epoxy resin type composition and curing process
CN101528797A (en) * 2006-10-24 2009-09-09 Sika技术股份公司 Derivatized solid epoxy resin and uses thereof
JP2014148597A (en) * 2013-01-31 2014-08-21 Nippon Shokubai Co Ltd Curable resin composition and cured article
CN105419569A (en) * 2016-01-13 2016-03-23 中国科学院金属研究所 Humidity-heat-resistant long-acting anticorrosion coating
CN109504234A (en) * 2018-11-11 2019-03-22 中海油常州涂料化工研究院有限公司 A kind of chemicals-resistant epoxy inside liner coating and preparation method thereof
CN115286972A (en) * 2022-07-28 2022-11-04 国能(山东)能源环境有限公司 Anticorrosive paint and preparation method of anticorrosive paint
CN116102950A (en) * 2022-12-27 2023-05-12 湖南航天三丰科工有限公司 Icebreaker coating and preparation method and application thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
双酚C改性环氧树脂的合成及其性能研究;孙俊;中国优秀硕士学位论文全文数据库工程科技Ⅰ辑;第16-53页 *
湿固化环氧防腐涂料的制备及应用;张磊;许艳平;;电镀与涂饰(第14期);22-25 *

Also Published As

Publication number Publication date
CN117050613A (en) 2023-11-14

Similar Documents

Publication Publication Date Title
CN112760006B (en) Solvent-free heavy-duty anticorrosive coating composition capable of being coated with water in wet manner and preparation method and application thereof
CN103602220B (en) A kind of Siloxane hybrid anticorrosive paint
CN114015320B (en) Low-surface-energy organic silicon marine antifouling paint
CN105121567A (en) Curing agent for tie-coat composition comprising an amino-silane adduct
CN104774527A (en) Preparation method of epoxy glass flake coating for oceanic tidal range/splash zone
CN113321987B (en) High-tolerance epoxy primer for water-jet rust removal surface and preparation method and application thereof
CN108219628B (en) Marine corrosion-resistant aircraft engine deionized water paint and preparation method thereof
CN110655855A (en) Industrial heavy-duty corrosion-resistant long-acting weather-resistant water-based acrylic polyurethane anticorrosive paint and preparation method thereof
CN111849301A (en) Bi-component solvent-free low-surface-treatment moisture-curing coating suitable for seawater splashing area and preparation method thereof
CN112500767A (en) Solvent-free heavy-duty anticorrosive paint matching system and use method thereof
CN112724774A (en) Polysulfide compound modified epoxy resin coating and application thereof
CN111909557A (en) Self-repairing capsule, self-repairing anticorrosive coating and preparation method and application thereof
CN111373005A (en) Acrylic polysiloxane resin-based coating composition and use thereof
CN115181484A (en) Underwater construction in-situ curing antifouling paint and preparation method and application thereof
CN114316738A (en) Epoxy transparent primer coating for water-based carbon fiber substrate fishing rod
CN117050613B (en) Epoxy resin coating for underwater and preparation method thereof
CN111253834A (en) Moisture-curing epoxy coating and preparation method thereof
CN115433505B (en) Modified epoxy resin waterproof coating composition, modified epoxy resin waterproof coating, and preparation method and application thereof
CN115873478A (en) High-solid polyaniline epoxy anticorrosive primer and preparation method thereof
CN115746659A (en) High-solid wear-resistant epoxy glass flake coating and preparation method thereof
CN102634262B (en) Modified epoxy ballast tank paint
CN116162366A (en) Water-based inorganic zinc silicate paint and preparation method thereof
CN106085223A (en) Fluorine richness epoxy polysiloxane coating and its preparation method and application
CN116769385B (en) Anti-cracking anticorrosive paint and preparation method thereof
CN113861386B (en) Curing agent of seawater-resistant epoxy paint, preparation method of curing agent and seawater-resistant epoxy paint

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant