CN117049837A - Preparation method of recycled concrete - Google Patents

Preparation method of recycled concrete Download PDF

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Publication number
CN117049837A
CN117049837A CN202210487751.5A CN202210487751A CN117049837A CN 117049837 A CN117049837 A CN 117049837A CN 202210487751 A CN202210487751 A CN 202210487751A CN 117049837 A CN117049837 A CN 117049837A
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concrete
weight
waste
aggregate
mixing
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CN202210487751.5A
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王雪飞
卢飞飞
王建永
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Jiangsu Mingfeng Building Materials Technology Co ltd
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Jiangsu Mingfeng Building Materials Technology Co ltd
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Priority to CN202210487751.5A priority Critical patent/CN117049837A/en
Publication of CN117049837A publication Critical patent/CN117049837A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a preparation method of recycled concrete, which comprises the steps of respectively conveying waste steel slag, pebbles, broken stones and modified diatomite to a crusher for crushing treatment, adding a breaker during crushing, and then mixing the waste steel slag, the pebbles, the broken stones and the modified diatomite to obtain concrete aggregate; a cold water path circulation pipeline is arranged at a processing point, the obtained concrete aggregate is cooled through the cold water path circulation pipeline, and then the concrete aggregate is covered and protected by a heat insulation part for standby; fully mixing the waste concrete with a silicate cement mixer, adding water for synchronous stirring, and adding cooled concrete aggregate during the synchronous stirring. Through carrying out recovery processing with the waste material and recycling, can effectively reduce the influence of waste material to the environment simultaneously, can reduce the use cost of concrete raw materials, realize sustainable development and utilize, can increase the inside use intensity and the shaping effect of concrete.

Description

Preparation method of recycled concrete
Technical Field
The invention belongs to the technical field of concrete, and particularly relates to a preparation method of recycled concrete.
Background
Concrete is one of the most prominent civil engineering materials in the current generation; the artificial stone is prepared from cementing material, granular aggregate, water, and optionally additives and admixtures according to a certain proportion by uniformly stirring, compacting, shaping, curing and hardening.
The wall surface concrete used at present is mainly formed by stirring and mixing cement, sand and a small amount of additives, has the defects of easy cracking, falling and acid discharge, hardly meets the requirements of modern building wall surface concrete, is environment-friendly and poor, and can not treat and digest waste materials generated by buildings and industries so as to reduce the influence on the environment. For this purpose, we propose a method for preparing recycled concrete.
Disclosure of Invention
The invention aims to provide a preparation method of recycled concrete, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the preparation method of the recycled concrete comprises 30-40 parts by weight of waste concrete, 20-40 parts by weight of Portland cement, 3-10 parts by weight of waste steel slag, 5-10 parts by weight of pebble, 2-5 parts by weight of broken stone, 2-3 parts by weight of modified diatomite, 1-5 parts by weight of silicone rubber powder, 0.05-0.1 part by weight of water reducer, 0.02-0.05 part by weight of waterproof agent, 0.05-0.08 part by weight of antifreezing agent, 0.02-0.04 part by weight of rust inhibitor, 0.05-0.08 part by weight of accelerator, 0.07-0.1 part by weight of early strength agent, 0.1-0.3 part by weight of organic boron fiber, 0.04-0.08 part by weight of surfactant and 5-15 parts by weight of water;
the preparation method comprises the following specific steps:
step one: respectively conveying the waste steel slag, pebbles, broken stone and modified diatomite to a crusher for crushing treatment, adding a breaker during crushing, and then mixing the waste steel slag, pebbles, broken stone and modified diatomite to obtain concrete aggregate;
step two: a cold water path circulation pipeline is arranged at a processing point, the obtained concrete aggregate is cooled through the cold water path circulation pipeline, and then the concrete aggregate is covered and protected by a heat insulation part for standby;
step three: fully mixing waste concrete with a silicate cement mixer, adding water for synchronous stirring, adding cooled concrete aggregate during the synchronous stirring, adding silicone rubber powder and organic boron fiber after uniform mixing, and adding a water reducing agent and a rust inhibitor after full mixing to obtain a concrete base material;
step four: mixing the waterproof agent, the antifreezing agent, the accelerator, the early strength agent and the surfactant to obtain an additive, and storing the additive for later use;
step five: and (3) conveying the admixture, the waterproof agent, the early strength agent and the concrete base material into a forced concrete mixer for mixing treatment to obtain the recycled concrete.
Further, the waste concrete in the first step is crushed, cleaned and classified in sequence before being used.
Further, the concrete waste after the cleaning and sorting machine is placed in acid liquor, the acid liquor is glacial acetic acid or hydrochloric acid solution, and the acid liquor is utilized to react with Ca (OH) 2 in the concrete waste to play a role in improving the surface of the regenerated aggregate particles, so that the performance of the regenerated aggregate is improved.
Further, after the waste concrete and the silicate cement mixer are fully mixed and water is added in the third step, standing treatment is needed in a dry environment, so that the waste concrete and the silicate cement are fully soaked.
Further, after the mixing and soaking of the waste concrete and the coagulation slurry of the silicate cement are finished, adding a water glass solution for soaking and regenerating, and filling the pores of the regenerated aggregate by using the water glass and the cement hydrate on the surface of the slurry, so that the density of the regenerated aggregate is improved.
Further, the use ratio of the water glass solution to the waste concrete is 10:1.
Further, the recycled concrete needs to be vibrated in advance when being used, and is vibrated by an inserted vibrator, the inserted concrete should be inserted and pulled out quickly and slowly, the inserted concrete should be uniformly arranged, the inserted concrete moves point by point and is sequentially vibrated, so that the recycled concrete is compacted to remove joints between two layers, and then is vibrated by a flat vibrator, and the moving distance should be enough to ensure that a flat plate of the vibrator covers the vibrated edge.
Further, the particle diameter of the concrete aggregate is 1-5cm, the fineness modulus of the silicone rubber powder is 2-2.5, and the fineness modulus of the modified diatomite is preferably 2.2-2.5.
Compared with the prior art, the invention has the beneficial effects that: through carrying out recovery processing with the waste material and recycling, can effectively reduce the influence of waste material to the environment simultaneously, can reduce the use cost of concrete raw materials, realize sustainable development and utilize, can increase the inside use strength of concrete and shaping effect, through carrying out cooling treatment to concrete and raw materials, the production of hydration heat phenomenon in the construction can greatly reduced, can effectively avoid the fracture of wall body, through the additional strengthening to the inside increase of concrete, and stability in use is good, shock resistance is good, can reduce the concrete fracture probability that the hydration temperature rises and lead to.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The preparation method of the recycled concrete comprises 30 parts by weight of waste concrete, 20 parts by weight of Portland cement, 3 parts by weight of waste steel slag, 5 parts by weight of pebbles, 2 parts by weight of broken stone, 2 parts by weight of modified diatomite, 1 part by weight of silicone rubber powder, 0.05 part by weight of water reducer, 0.02 part by weight of waterproof agent, 0.05 part by weight of antifreezing agent, 0.02 part by weight of rust inhibitor, 0.05 part by weight of accelerator, 0.07 part by weight of early strength agent, 0.1 part by weight of organic boron fiber, 0.04 part by weight of surfactant and 5 parts by weight of water;
the preparation method comprises the following specific steps:
step one: respectively conveying the waste steel slag, pebbles, broken stone and modified diatomite to a crusher for crushing treatment, adding a breaker during crushing, and then mixing the waste steel slag, pebbles, broken stone and modified diatomite to obtain concrete aggregate;
step two: a cold water path circulation pipeline is arranged at a processing point, the obtained concrete aggregate is cooled through the cold water path circulation pipeline, and then the concrete aggregate is covered and protected by a heat insulation part for standby;
step three: fully mixing waste concrete with a silicate cement mixer, adding water for synchronous stirring, adding cooled concrete aggregate during the synchronous stirring, adding silicone rubber powder and organic boron fiber after uniform mixing, and adding a water reducing agent and a rust inhibitor after full mixing to obtain a concrete base material;
step four: mixing the waterproof agent, the antifreezing agent, the accelerator, the early strength agent and the surfactant to obtain an additive, and storing the additive for later use;
step five: and (3) conveying the admixture, the waterproof agent, the early strength agent and the concrete base material into a forced concrete mixer for mixing treatment to obtain the recycled concrete.
The waste concrete in the first step is crushed, cleaned and classified in sequence before being used.
The method comprises the steps of placing concrete waste after the cleaning and sorting machine in acid liquor, wherein the acid liquor is glacial acetic acid or hydrochloric acid solution, and reacting the acid liquor with Ca (OH) 2 in the concrete waste to improve the surface of regenerated aggregate particles, so that the performance of the regenerated aggregate is improved.
And thirdly, fully mixing the waste concrete and the silicate cement mixer, adding water, and then carrying out standing treatment in a dry environment to fully soak the waste concrete and the silicate cement.
And after the mixing and soaking of the waste concrete and the coagulation slurry of the silicate cement are finished, adding a water glass solution for soaking and regenerating, and filling the pores of the regenerated aggregate with cement hydrate on the surfaces of the water glass and the slurry, so that the density of the regenerated aggregate is improved.
Wherein the use ratio of the water glass solution to the waste concrete is 10:1.
The regenerated concrete needs to be vibrated in advance when being used, the regenerated concrete is vibrated by the plug-in vibrator, the plug-in vibrator is required to be plugged in and pulled out slowly, plug-in points are required to be uniformly arranged, the plug-in points are required to be moved point by point and are sequentially carried out, the regenerated concrete is vibrated tightly, joints between two layers are removed, the regenerated concrete is vibrated by the flat vibrator, and the moving distance is required to ensure that the flat plate of the vibrator covers the vibrated edges.
Wherein the particle diameter of the concrete aggregate is 1cm, the fineness modulus of the silicone rubber powder is 2-2.5, and the fineness modulus of the modified diatomite is preferably in the range of 2.2.
Example 2
The preparation method of the recycled concrete comprises 35 parts by weight of waste concrete, 30 parts by weight of Portland cement, 6 parts by weight of waste steel slag, 7 parts by weight of pebbles, 3 parts by weight of broken stone, 2.5 parts by weight of modified diatomite, 3 parts by weight of silicone rubber powder, 0.07 part by weight of water reducer, 0.03 part by weight of waterproof agent, 0.06 part by weight of antifreezing agent, 0.03 part by weight of rust inhibitor, 0.07 part by weight of accelerator, 0.09 part by weight of early strength agent, 0.2 part by weight of organic boron fiber, 0.06 part by weight of surfactant and 10 parts by weight of water;
the preparation method comprises the following specific steps:
step one: respectively conveying the waste steel slag, pebbles, broken stone and modified diatomite to a crusher for crushing treatment, adding a breaker during crushing, and then mixing the waste steel slag, pebbles, broken stone and modified diatomite to obtain concrete aggregate;
step two: a cold water path circulation pipeline is arranged at a processing point, the obtained concrete aggregate is cooled through the cold water path circulation pipeline, and then the concrete aggregate is covered and protected by a heat insulation part for standby;
step three: fully mixing waste concrete with a silicate cement mixer, adding water for synchronous stirring, adding cooled concrete aggregate during the synchronous stirring, adding silicone rubber powder and organic boron fiber after uniform mixing, and adding a water reducing agent and a rust inhibitor after full mixing to obtain a concrete base material;
step four: mixing the waterproof agent, the antifreezing agent, the accelerator, the early strength agent and the surfactant to obtain an additive, and storing the additive for later use;
step five: and (3) conveying the admixture, the waterproof agent, the early strength agent and the concrete base material into a forced concrete mixer for mixing treatment to obtain the recycled concrete.
The waste concrete in the first step is crushed, cleaned and classified in sequence before being used.
The method comprises the steps of placing concrete waste after the cleaning and sorting machine in acid liquor, wherein the acid liquor is glacial acetic acid or hydrochloric acid solution, and reacting the acid liquor with Ca (OH) 2 in the concrete waste to improve the surface of regenerated aggregate particles, so that the performance of the regenerated aggregate is improved.
And thirdly, fully mixing the waste concrete and the silicate cement mixer, adding water, and then carrying out standing treatment in a dry environment to fully soak the waste concrete and the silicate cement.
And after the mixing and soaking of the waste concrete and the coagulation slurry of the silicate cement are finished, adding a water glass solution for soaking and regenerating, and filling the pores of the regenerated aggregate with cement hydrate on the surfaces of the water glass and the slurry, so that the density of the regenerated aggregate is improved.
Wherein the use ratio of the water glass solution to the waste concrete is 10:1.
The regenerated concrete needs to be vibrated in advance when being used, the regenerated concrete is vibrated by the plug-in vibrator, the plug-in vibrator is required to be plugged in and pulled out slowly, plug-in points are required to be uniformly arranged, the plug-in points are required to be moved point by point and are sequentially carried out, the regenerated concrete is vibrated tightly, joints between two layers are removed, the regenerated concrete is vibrated by the flat vibrator, and the moving distance is required to ensure that the flat plate of the vibrator covers the vibrated edges.
The particle diameter of the concrete aggregate is 3cm, the fineness modulus of the silicone rubber powder is 2.3, and the fineness modulus of the modified diatomite is preferably in the range of 2.3.
Example 3
The preparation method of the recycled concrete comprises 40 parts by weight of waste concrete, 40 parts by weight of Portland cement, 10 parts by weight of waste steel slag, 10 parts by weight of pebbles, 5 parts by weight of broken stone, 3 parts by weight of modified diatomite, 5 parts by weight of silicone rubber powder, 0.1 part by weight of water reducer, 0.05 part by weight of waterproof agent, 0.08 part by weight of antifreezing agent, 0.04 part by weight of rust inhibitor, 0.08 part by weight of accelerator, 0.1 part by weight of early strength agent, 0.3 part by weight of organic boron fiber, 0.08 part by weight of surfactant and 15 parts by weight of water;
the preparation method comprises the following specific steps:
step one: respectively conveying the waste steel slag, pebbles, broken stone and modified diatomite to a crusher for crushing treatment, adding a breaker during crushing, and then mixing the waste steel slag, pebbles, broken stone and modified diatomite to obtain concrete aggregate;
step two: a cold water path circulation pipeline is arranged at a processing point, the obtained concrete aggregate is cooled through the cold water path circulation pipeline, and then the concrete aggregate is covered and protected by a heat insulation part for standby;
step three: fully mixing waste concrete with a silicate cement mixer, adding water for synchronous stirring, adding cooled concrete aggregate during the synchronous stirring, adding silicone rubber powder and organic boron fiber after uniform mixing, and adding a water reducing agent and a rust inhibitor after full mixing to obtain a concrete base material;
step four: mixing the waterproof agent, the antifreezing agent, the accelerator, the early strength agent and the surfactant to obtain an additive, and storing the additive for later use;
step five: and (3) conveying the admixture, the waterproof agent, the early strength agent and the concrete base material into a forced concrete mixer for mixing treatment to obtain the recycled concrete.
The waste concrete in the first step is crushed, cleaned and classified in sequence before being used.
The method comprises the steps of placing concrete waste after the cleaning and sorting machine in acid liquor, wherein the acid liquor is glacial acetic acid or hydrochloric acid solution, and reacting the acid liquor with Ca (OH) 2 in the concrete waste to improve the surface of regenerated aggregate particles, so that the performance of the regenerated aggregate is improved.
And thirdly, fully mixing the waste concrete and the silicate cement mixer, adding water, and then carrying out standing treatment in a dry environment to fully soak the waste concrete and the silicate cement.
And after the mixing and soaking of the waste concrete and the coagulation slurry of the silicate cement are finished, adding a water glass solution for soaking and regenerating, and filling the pores of the regenerated aggregate with cement hydrate on the surfaces of the water glass and the slurry, so that the density of the regenerated aggregate is improved.
Wherein the use ratio of the water glass solution to the waste concrete is 10:1.
The regenerated concrete needs to be vibrated in advance when being used, the regenerated concrete is vibrated by the plug-in vibrator, the plug-in vibrator is required to be plugged in and pulled out slowly, plug-in points are required to be uniformly arranged, the plug-in points are required to be moved point by point and are sequentially carried out, the regenerated concrete is vibrated tightly, joints between two layers are removed, the regenerated concrete is vibrated by the flat vibrator, and the moving distance is required to ensure that the flat plate of the vibrator covers the vibrated edges.
The particle diameter of the concrete aggregate is 5cm, the fineness modulus of the silicone rubber powder is 2.5, and the fineness modulus of the modified diatomite is preferably in the range of 2.5.
The working principle and the using flow of the invention are as follows: through carrying out recovery processing with the waste material and recycling, can effectively reduce the influence of waste material to the environment simultaneously, can reduce the use cost of concrete raw materials, realize sustainable development and utilize, can increase the inside use strength of concrete and shaping effect, through carrying out cooling treatment to concrete and raw materials, the production of hydration heat phenomenon in the construction can greatly reduced, can effectively avoid the fracture of wall body, through the additional strengthening to the inside increase of concrete, and stability in use is good, shock resistance is good, can reduce the concrete fracture probability that the hydration temperature rises and lead to.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The preparation method of the recycled concrete is characterized by comprising 30-40 parts by weight of waste concrete, 20-40 parts by weight of Portland cement, 3-10 parts by weight of waste steel slag, 5-10 parts by weight of pebble, 2-5 parts by weight of broken stone, 2-3 parts by weight of modified diatomite, 1-5 parts by weight of silicone rubber powder, 0.05-0.1 part by weight of water reducer, 0.02-0.05 part by weight of waterproofing agent, 0.05-0.08 part by weight of antifreezing agent, 0.02-0.04 part by weight of rust inhibitor, 0.05-0.08 part by weight of accelerator, 0.07-0.1 part by weight of early strength agent, 0.1-0.3 part by weight of organic boron fiber, 0.04-0.08 part by weight of surfactant and 5-15 parts by weight of water;
the preparation method comprises the following specific steps:
step one: respectively conveying the waste steel slag, pebbles, broken stone and modified diatomite to a crusher for crushing treatment, adding a breaker during crushing, and then mixing the waste steel slag, pebbles, broken stone and modified diatomite to obtain concrete aggregate;
step two: a cold water path circulation pipeline is arranged at a processing point, the obtained concrete aggregate is cooled through the cold water path circulation pipeline, and then the concrete aggregate is covered and protected by a heat insulation part for standby;
step three: fully mixing waste concrete with a silicate cement mixer, adding water for synchronous stirring, adding cooled concrete aggregate during the synchronous stirring, adding silicone rubber powder and organic boron fiber after uniform mixing, and adding a water reducing agent and a rust inhibitor after full mixing to obtain a concrete base material;
step four: mixing the waterproof agent, the antifreezing agent, the accelerator, the early strength agent and the surfactant to obtain an additive, and storing the additive for later use;
step five: and (3) conveying the admixture, the waterproof agent, the early strength agent and the concrete base material into a forced concrete mixer for mixing treatment to obtain the recycled concrete.
2. The method for preparing recycled concrete according to claim 1, wherein: the waste concrete in the first step is crushed, cleaned and classified in sequence before being used.
3. The method for preparing recycled concrete according to claim 1, wherein: the concrete waste after the cleaning and sorting machine is placed in acid liquor, the acid liquor is glacial acetic acid or hydrochloric acid solution, and the acid liquor is utilized to react with Ca (OH) 2 in the concrete waste to play a role in improving the surface of the regenerated aggregate particles, so that the performance of the regenerated aggregate is improved.
4. The method for preparing recycled concrete according to claim 1, wherein: and thirdly, fully mixing the waste concrete and the silicate cement mixer, adding water, and then carrying out standing treatment in a dry environment to fully soak the waste concrete and the silicate cement.
5. The method for preparing recycled concrete according to claim 4, wherein: and after the mixing and soaking of the waste concrete and the concrete slurry of the silicate cement are finished, adding a water glass solution for soaking and regenerating, and filling the pores of the regenerated aggregate by using the water glass and the cement hydrate on the surface of the slurry, so that the density of the regenerated aggregate is improved.
6. The method for preparing recycled concrete according to claim 5, wherein: the use ratio of the water glass solution to the waste concrete is 10:1.
7. The method for preparing recycled concrete according to claim 1, wherein: the regenerated concrete needs to be vibrated in advance when being used, and is vibrated by an inserted vibrator, the inserted concrete should be quickly inserted and pulled out, the inserted concrete should be uniformly arranged, the concrete should be moved point by point and sequentially carried out, so that the regenerated concrete is vibrated tightly, joints between two layers are removed, the regenerated concrete is vibrated by a flat vibrator, and the moving distance should be capable of ensuring that a flat plate of the vibrator covers the vibrated edge.
8. The method for preparing recycled concrete according to claim 1, wherein: the particle diameter of the concrete aggregate is 1-5cm, the fineness modulus of the silicone rubber powder is 2-2.5, and the fineness modulus of the modified diatomite is preferably 2.2-2.5.
CN202210487751.5A 2022-05-06 2022-05-06 Preparation method of recycled concrete Pending CN117049837A (en)

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CN104276796A (en) * 2013-07-05 2015-01-14 北京纽维逊建筑工程技术有限公司 High flow regime high strength crack resistant cement based grouting material
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CN113277792A (en) * 2021-03-29 2021-08-20 嘉兴广益建材股份有限公司 Environment-friendly anti-cracking wall concrete and production process thereof
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