CN117048743A - Car body cover installation positioning tool, car and cover installation method - Google Patents
Car body cover installation positioning tool, car and cover installation method Download PDFInfo
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- CN117048743A CN117048743A CN202311034881.4A CN202311034881A CN117048743A CN 117048743 A CN117048743 A CN 117048743A CN 202311034881 A CN202311034881 A CN 202311034881A CN 117048743 A CN117048743 A CN 117048743A
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- 238000009434 installation Methods 0.000 title claims abstract description 58
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims description 23
- 210000001503 joint Anatomy 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 2
- 230000037237 body shape Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/024—Positioning of sub-units or components with respect to body shell or other sub-units or components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/06—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being doors, windows, openable roofs, lids, bonnets, or weather strips or seals therefor
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a vehicle body cover installation positioning tool, a vehicle and a mounting method of a cover, comprising a tool support, a vehicle body positioning structure group and a cover positioning structure group, wherein the tool support is provided with a first installation side end and a second installation side end which are opposite in the Z direction, the vehicle body positioning structure group is arranged at the first installation side end and comprises a vehicle body X-direction positioning block structure positioned by a front door outline of a vehicle body, a vehicle body Y-direction positioning block structure positioned by a front door outline of the vehicle body and a front headlight of the vehicle body, a vehicle body Z-direction positioning block structure positioned by a front door outline of the vehicle body and a vehicle body positioning pin structure positioned by an auxiliary positioning, and the cover positioning structure group is arranged at the second installation side end and comprises a cover X-direction positioning block structure positioned by an X-direction outline of the cover, a cover Y-direction positioning block structure positioned by a Y-direction outline of the cover and a cover Z-direction positioning block structure positioned by a shape surface of the cover, so that the assembly precision and the efficiency of the cover and the vehicle body are improved.
Description
Technical Field
The invention relates to the technical field of positioning tools, in particular to a vehicle body cover mounting and positioning tool, an automobile and a cover mounting method.
Background
At present, the lid assembly fixture can well fix a cover to the car body, shortens the assembly precision and the lap joint precision of the size chain ring elevator cover. However, when the existing machine cover assembly process and the existing machine cover assembly tool are used for encircling type car bodies, the following problems exist:
1) The existing car body cover installation positioning tool and car body positioning technology adopt a round pin and round hole matching technology, so that X-direction short circuit between the car cover and the car door profile cannot be realized. Further, the assembly tolerance of the X-direction gap between the cover and the fender (the fender takes the contour of the vehicle door as a positioning reference) is large, and the assembly efficiency is affected by circuitous adjustment.
2) The existing car body cover installation positioning tool and car body positioning adopt a round pin round hole matching process, and short circuit and centering of Y-direction surfaces of a car cover and a car door cannot be realized, so that Y-direction deviation exists after installation of the car cover, circuitous adjustment is needed, and the adjustment efficiency is affected.
3) The existing car body cover installation positioning tool adopts a hole/pin process to position the cover, so that Y-direction profile short circuit between the cover and a fender/headlight cannot be realized, and X-direction profile short circuit between the cover and a front bumper is not realized. The Y-direction gap/surface difference assembly precision of the cover and the fender cannot be guaranteed, and the X-direction precision requirement of the cover and the fender/headlight/front protection profile cannot be guaranteed.
Disclosure of Invention
The invention mainly aims to overcome the defects of the prior art, and provides a vehicle body cover mounting and positioning tool which aims to improve the assembly precision and efficiency of a cover and a vehicle body.
In order to achieve the above object, the present invention provides a vehicle body cover mounting and positioning tool, comprising:
the tool support is provided with a first installation side end and a second installation side end which are opposite in the Z direction;
the automobile body positioning structure group is arranged at the first installation side end and comprises an automobile body X-direction positioning block structure, an automobile body Y-direction positioning block structure, an automobile body Z-direction positioning block structure and an automobile body positioning pin structure, wherein the automobile body X-direction positioning block structure is used for being abutted to the outline of an automobile body front door for positioning, the automobile body Y-direction positioning block structure is used for being abutted to the front door-shaped surface of the automobile body and the headlight of the automobile body for positioning, and the automobile body Z-direction positioning block structure is used for being attached to the front door-shaped surface of the automobile body for positioning; the method comprises the steps of,
the machine cover positioning structure group is arranged at the second installation side end and comprises a machine cover X-direction positioning block structure, a machine cover Y-direction positioning block structure and a machine cover Z-direction positioning block structure, wherein the machine cover X-direction positioning block structure is used for being positioned in butt joint with the front-back directional contour of the machine cover, the machine cover Y-direction positioning block structure is used for being positioned in butt joint with the left-right directional contour of the machine cover, and the machine cover Z-direction positioning block structure is used for being positioned in joint with the machine cover shape surface.
Optionally, the tool support includes:
the two cross beams extend along the Y direction and are arranged at intervals in the X direction, the two cross beams comprise a first cross beam and a second cross beam, the first cross beam is close to the front door of the automobile body, the second cross beam is relatively far away from the front door of the automobile body and is close to the headlight of the automobile body;
at least two longitudinal beams extend along the X direction and are arranged at intervals in the Y direction, and are connected with two ends of the cross beam in the Y direction;
the two mounting plates extend to two ends of the Y direction respectively and are symmetrically arranged on the two longitudinal beams respectively;
one end of the two connecting rods is connected with the mounting plate, and the other end of the two connecting rods extends close to the contour of the front door of the vehicle body in the X direction; the method comprises the steps of,
the two mounting columns correspond to the headlight, extend near the headlight in the X direction and are arranged on the first mounting side end of the second cross beam.
Optionally, the vehicle body X-direction positioning block structure comprises a vehicle body X1 limiting block and a vehicle body X2 limiting block, which are respectively arranged at one end of the connecting rod, which is close to the outline of the front door of the vehicle body;
the vehicle body Y-direction positioning block structure comprises a vehicle body Y1 limiting block and a vehicle body Y2 limiting block which are respectively in butt joint with one end, close to the front door-shaped surface, of the connecting rod;
the vehicle body positioning pin structure further comprises a vehicle body Y3 positioning pin and a vehicle body Y4 positioning pin which are used for being abutted and positioned with the vehicle body headlamp, and the vehicle body headlamp is correspondingly arranged on the second cross beam;
the vehicle body Z-direction positioning block structure comprises a vehicle body Z1 supporting block and a vehicle body Z2 supporting block which are respectively arranged on the two mounting plates; the method comprises the steps of,
the vehicle body Z-direction positioning block structure further comprises a vehicle body Z3 supporting block and a vehicle body Z4 supporting block, and the vehicle body Y-direction positioning pins are correspondingly arranged on the two mounting columns respectively.
Optionally, the vehicle body positioning structure group further includes a pushing mechanism, and is disposed at one end of the mounting post, which is close to the first beam, and includes:
the rubber movable part is provided with a movable rubber head and is used for propping against the vehicle body Z3 supporting block and the vehicle body Z4 supporting block;
the handle is used for driving the rubber head to move in the X direction under the action of external force;
one end of the connecting part is hinged with the handle, and the other end of the connecting part is movably connected with the rubber head;
and the base is rotationally connected with the handle.
Optionally, the pushing mechanism further includes:
the sleeve is sleeved on the rubber rod of the rubber movable part, and one end far away from the handle is arranged on the base.
Optionally, the vehicle body X-direction positioning block structure further includes a pair of vehicle body auxiliary positioning pins, which are respectively disposed on the vehicle body Z1 support block and the vehicle body Z2 support block.
Optionally, the cover X-direction positioning block structure includes a cover X1 stopper and a cover X2 stopper, which are respectively disposed on the first cross beam near the two stringers;
the cover X-direction positioning block structure further comprises a cover X3 limiting block and a cover X4 limiting block, and the cover X-direction positioning block structure is arranged at one end of the mounting rod far away from the second cross beam;
the cover Y-direction positioning block structure comprises a cover Y1 limiting block and a cover Y2 limiting block which are respectively arranged on the two mounting plates;
the cover Y-direction positioning block structure further comprises a cover Y3 limiting block and a cover Y4 limiting block which are respectively arranged at two ends of the first cross beam close to the two longitudinal beams; the method comprises the steps of,
the cover Z-direction positioning block structure comprises a cover Z1 limiting block and a cover Z2 limiting block which are respectively close to the first cross beam and arranged on the two mounting columns.
Optionally, the positioning pin of the automobile body Y3 and the positioning pin of the automobile body Y4 are provided with oblong holes; and/or the number of the groups of groups,
the side, which is abutted to the front door, of the body Y1 limiting block and the body Y2 limiting block is obliquely arranged; and/or the number of the groups of groups,
the size of the auxiliary positioning pin of the vehicle body, which is matched with the supporting block of the vehicle body Z1 and the supporting block of the vehicle body Z2, is changed to be small.
The invention also provides an automobile, which comprises the automobile body cover mounting and positioning tool, wherein the automobile body cover mounting and positioning tool comprises:
the tool support is provided with a first installation side end and a second installation side end which are opposite in the Z direction;
the automobile body positioning structure group is arranged at the first installation side end and comprises an automobile body X-direction positioning block structure, an automobile body Y-direction positioning block structure, an automobile body Z-direction positioning block structure and an automobile body positioning pin structure, wherein the automobile body X-direction positioning block structure is used for being abutted to the outline of an automobile body front door for positioning, the automobile body Y-direction positioning block structure is used for being abutted to the front door-shaped surface of the automobile body and the headlight of the automobile body for positioning, and the automobile body Z-direction positioning block structure is used for being attached to the front door-shaped surface of the automobile body for positioning; the method comprises the steps of,
the machine cover positioning structure group is arranged at the second installation side end and comprises a machine cover X-direction positioning block structure, a machine cover Y-direction positioning block structure and a machine cover Z-direction positioning block structure, wherein the machine cover X-direction positioning block structure is used for being positioned in butt joint with the front-back directional contour of the machine cover, the machine cover Y-direction positioning block structure is used for being positioned in butt joint with the left-right directional contour of the machine cover, and the machine cover Z-direction positioning block structure is used for being positioned in joint with the machine cover shape surface.
The invention also provides a mounting method of the cover, which comprises the following steps:
the two sides of the pushing handle are opened to push the tight mechanisms, and the rubber head is pulled to return to the empty car body;
the method comprises the steps of putting a vehicle body cover installation and positioning tool into a vehicle body, so that a vehicle body Z1 supporting block, a vehicle body Z2 supporting block, a vehicle body Z3 supporting block and a vehicle body Z4 supporting block of the vehicle body cover installation and positioning tool are respectively attached to a vehicle body shape surface under the dead weight, and Z-direction positioning is completed;
respectively inserting a vehicle body Y3 positioning pin and a vehicle body Y4 positioning pin into Y-direction oblong holes on two sides of the front end of the vehicle body so as to finish positioning of the vehicle body near the headlight;
inserting the auxiliary positioning pins on the two sides of the vehicle body into corresponding positioning holes to finish X/Y rough positioning of the vehicle body at the position close to the front door;
the front handle clamps the two side pushing mechanisms to push the rubber head to push the car body, so that the tool moves to a position close to the front door;
the car body X1 limiting block, the car body X2 limiting block and the left/right front door outline on the car body machine cover installation and positioning tool are propped against each other to finish the X-direction positioning of the car body and the car body machine cover installation and positioning tool;
the Y1 limiting block and the Y2 limiting block of the vehicle body are respectively attached to the surface of the Y-direction front door to realize Y-direction positioning of the tool at the position close to the front door, so that X/Y-direction positioning of the tool on the vehicle body is completed;
placing the machine cover into the machine cover mounting and positioning tool of the vehicle body, and attaching the machine cover Z1 supporting block, the machine cover Z2 supporting block, the machine cover Z3/supporting block and the machine cover Z4 supporting block of the machine cover mounting and positioning tool of the vehicle body to complete Z-direction positioning of the machine cover;
the front-back X-direction contours of the machine cover X1 limit block, the machine cover X2 limit block, the machine cover X3 limit block and the machine cover X4 limit block on the machine cover mounting and positioning tool are used for realizing the X-direction positioning of the machine cover, and the left-right Y-direction contours of the machine cover Y1 limit block, the machine cover Y2 limit block, the machine cover Y3 limit block and the machine cover Y4 limit block on the machine cover mounting and positioning tool are used for realizing the Y-direction positioning of the machine cover;
and after the cover is positioned and mounted on the vehicle body by tightening the cover hinge bolt, opening the cover, opening the pushing mechanism, and taking out the vehicle body cover mounting and positioning tool from the vehicle body.
In the technical scheme provided by the invention, an operator needs to abut the first mounting side end of the tool support provided with the tool support positioning group of the vehicle body structure on the tool support of the vehicle body cover mounting and positioning tool with the vehicle body positioning, wherein the vehicle body positioning structure group comprises an X-direction positioning block structure, a vehicle body Y-direction positioning block structure, a vehicle body Z-direction positioning block structure and a vehicle body positioning pin structure, wherein the vehicle body X-direction positioning block structure is used for abutting and positioning the outline of a vehicle body front door, the vehicle body Y-direction positioning block structure is used for abutting and positioning the front door surface of the vehicle body and a front headlight of the vehicle body, the vehicle body Z-direction positioning block structure is used for abutting and positioning the front door surface of the vehicle body, the vehicle body cover mounting and positioning tool and the vehicle body X, Y, Z are accurately positioned, and then the machine cover is positioned and abutted to the second installation side end of the tooling support, which is provided with the machine cover positioning mechanism group, wherein the machine cover positioning mechanism group comprises a machine cover X-direction positioning block structure, a machine cover Y-direction positioning block structure and a machine cover Z-direction positioning block structure, the machine cover X-direction positioning block structure is used for being positioned and abutted to the front and rear contours of the machine cover, the machine cover Y-direction positioning block structure is used for being positioned and abutted to the left and right contours of the machine cover, the machine cover Z-direction positioning block structure is used for being positioned and abutted to the machine cover surface, the machine cover and the machine cover installation positioning tool X, Y, Z are positioned to the accurate direction, and then the machine cover installation positioning tool of the machine body is taken out, so that the machine cover and the machine body are positioned accurately, and the assembly precision and the assembly efficiency of the machine cover and the machine body are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of an embodiment of a positioning tool for installing a cover of a vehicle body and a positioning surface of the vehicle body;
FIG. 2 is a schematic perspective view of an embodiment of a positioning tool for installing a cover of a vehicle body and a positioning surface of the cover;
FIG. 3 is a schematic perspective view of the pushing mechanism of FIG. 1 in an open state;
fig. 4 is a schematic perspective view of the pushing mechanism in fig. 1 in a clamped state.
Reference numerals illustrate:
the achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, in the embodiment of the present invention, directional indications (such as up, down, left, right, front, back, first, second, and third directions are referred to as "the above-described directions"), the directional indications are merely used to explain the relative positional relationship, movement conditions, and the like between the components in a specific posture (as shown in fig. 1), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" as it appears throughout includes three parallel schemes, for example "A and/or B", including the A scheme, or the B scheme, or the scheme where A and B are satisfied simultaneously. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
Currently, with the development of society and the improvement of productivity level, intelligent material cabinets are raised in various large enterprises and factories in recent years, and most companies feel the convenience brought by the material cabinets to work in production workshops or construction sites. In factories, material cabinets can be used to store small parts, molds. The tool and the material can be put into the material cabinet, and the next activity can be performed safely.
At present, the installation of automobile body bonnet location frock is used for storing a large amount of materials, adopts the manual work to take the management to the material more, and in the circumstances such as material quantity is huge, the kind is various, and the user is when needs take or place the material, is through the label mark subsides to the class of material on the material cabinet, or corresponds the class volume through the digital numbering and go to take and can take a large amount of time, and some new users hardly find the required material of oneself fast, and the result is very inconvenient for user's operation.
In view of this, the present invention provides a vehicle body cover mounting and positioning tool 100, and fig. 1 to 4 are an embodiment of the present invention.
Referring to fig. 1 and 2, for an embodiment of the present invention, a vehicle body cover installation positioning tool 100 is provided, where the vehicle body cover installation positioning tool 100 includes a tool support 1, a vehicle body positioning structure set 2 and a cover positioning structure set 3, the tool support 1 has a first installation side end and a second installation side end opposite to each other in a Z direction, the vehicle body positioning structure set 2 is disposed at the first installation side end, the vehicle body positioning structure set 2 includes a vehicle body X-direction positioning block structure 21 for positioning with a front door contour of a vehicle body, a vehicle body Y-direction positioning block structure 22 for positioning with a front door surface of the vehicle body and a front headlight of the vehicle body, a vehicle body Z-direction positioning block structure 24 for positioning with a front door surface of the vehicle body, and a vehicle body positioning pin structure 23 for positioning assistance, the cover positioning structure set 3 is disposed at the second installation side end, and the cover positioning structure set 3 includes a cover X-direction positioning block structure 31 for positioning with a Y-direction contour of the vehicle cover and a cover Z-direction positioning block structure 33 for positioning with a front door of the vehicle body.
In the technical scheme provided by the invention, an operator needs to position and abut the first mounting side end of the tool support 1 provided with the positioning group of the vehicle body structure on the tool support 1 of the vehicle body cover mounting and positioning tool 100 with the vehicle body, wherein the vehicle body positioning structure group 2 comprises an X-direction positioning block structure, a vehicle body Y-direction positioning block structure 22, a vehicle body Z-direction positioning block structure 24 and a vehicle body positioning pin structure 23, wherein the vehicle body X-direction positioning block structure 21 is used for abutting and positioning with the outline of a vehicle body front door, the vehicle body Y-direction positioning block structure 22 is used for abutting and positioning with the front door surface of the vehicle body and the front headlight of the vehicle body, the vehicle body Z-direction positioning block structure 24 is used for abutting and positioning with the shape surface of the vehicle body, the vehicle body cover mounting and positioning tool 100 and the vehicle body X, Y, Z are accurately positioned, and then the machine cover is positioned and abutted to the second installation side end of the tooling support 1, which is provided with the machine cover positioning structure group 3, wherein the machine cover positioning structure group 3 comprises a machine cover X-direction positioning block structure 31, a machine cover Y-direction positioning block structure and a machine cover Z-direction positioning block structure 33, the machine cover X-direction positioning block structure 31 is used for being positioned and abutted to the front and back contours of the machine cover, the machine cover Y-direction positioning block structure is used for being positioned and abutted to the left and right contours of the machine cover, the machine cover Z-direction positioning block structure 33 is used for being jointed and positioned with the machine cover surface, the machine cover and the machine cover installation positioning tool 100X, Y, Z of the machine body are accurately positioned, and the machine cover installation positioning tool 100 of the machine body is taken out, so that the machine cover and the machine body are accurately positioned, and the assembly precision and the assembly efficiency of the machine cover and the machine body are improved.
In this embodiment, the tool support 1 has a simple structure, and is mostly arranged on the same plane, and has a stable structure, including two crossbeams and at least two stringers 13, wherein a plurality of stringers 13 can be arranged, so that the tool support 1 is more stable, but not too much, the stringers 13 are too much arranged, which can cause the tool support 1 to be too heavy, the crossbeams all extend along the Y direction and are arranged at intervals in the X direction, the first crossbeam 11 and the second crossbeam 12 are included, the first crossbeam 11 is close to the front door of the vehicle body, the second crossbeam 12 is relatively far away from the front door of the vehicle body and is close to the front headlight of the vehicle body, the stringers 13 all extend along the X direction and are arranged at intervals in the Y direction, and are connected with two ends of the Y direction of the crossbeams, the tool support 1 is also provided with two mounting plates 14, two connecting rods 15 and two mounting posts 16, which are used for setting the positioning components, such as a headlight and a fender on the vehicle body. The two mounting plates 14 extend towards two ends of the Y direction respectively and are symmetrically arranged on the two longitudinal beams 13 respectively, one end of each of the two connecting rods 15 is connected with the mounting plate 14, the other end of each of the two connecting rods is close to the contour of the front door of the vehicle body in the X direction and extends, the two mounting columns 16 correspond to the front headlight of the vehicle body, extend close to the front headlight of the vehicle body in the X direction and are arranged on the first mounting side end of the second cross beam 12.
Further, the body X-direction positioning block structure 21 includes a body X1 limiting block 211 and a body X2 limiting block 212, which are separately disposed at one end of the connecting rod 15 near the front door outline, so as to be in contact with the front door outline, and complete the body and body cover installation positioning tool 100X-direction positioning, the body Y-direction positioning block structure 22 includes a body Y1 limiting block 221 and a body Y2 limiting block 222, which are separately disposed at one end of the connecting rod 15 near the front door surface, the body positioning pin structure 23 further includes a body Y3 positioning pin 231 and a body Y4 positioning pin 232, which are separately disposed at one end of the connecting rod 15 near the front door outline, so as to be in contact with the front headlight of the body, and correspondingly disposed on the second cross beam 12, so as to complete the body and body cover installation positioning tool 100Y-direction accurate positioning, the body Z-direction positioning block structure 24 includes a body Z1 supporting block 241 and a body Z2 supporting block 242, which are separately disposed on the two mounting plates 14, the body Z-direction positioning block structure 24 further includes a body Z3 supporting block 243 and a body Z4 supporting block 244, which is correspondingly disposed at the two body covers 16, and the body cover installation positioning tool is completed on the two mounting tools 16.
Referring to fig. 3 and 4, in the present embodiment, the vehicle body positioning structure set 2 further includes a pushing mechanism 25, where the pushing mechanism 25 pulls the handle 252 backwards to open the pushing mechanism 25 and mount the tool on the vehicle body, pulls the handle 252 forwards, tightens the pushing mechanism 25, presses the front rubber block of the pushing mechanism 25 in the clamping process, and generates a pushing force to push the tool backwards, and the vehicle body cover mounting positioning tool 100 contacts with the front door profile to complete X-direction limiting after being pushed backwards.
Further, the tightening mechanism 25 further includes a sleeve 255, the sleeve 255 is sleeved on a rod portion 2512 of the rubber movable portion 251, and is disposed on the base 254 at an end far from the end provided with the handle 252, so as to tighten or loosen the rubber movable portion 251, so as to adjust a distance of the rubber movable portion 251 moving in the X direction.
Further, the body X-direction positioning block structure 21 further includes a pair of body auxiliary positioning pins 213 respectively disposed on the body Z1 support block 241 and the body Z2 support block 242 for X-direction auxiliary positioning, where the main positioning pin adopts a round pin to match with a round hole to fix the X/Y direction, and the auxiliary positioning pin adopts a diamond pin to match with a round hole to fix only one X direction.
In this embodiment, the cover X-direction positioning block structure 31 includes a cover X1 stopper 311 and a cover X2 stopper 312, which are respectively close to the two longitudinal beams 13 and are disposed on the first beam 11, the cover X-direction positioning block structure 31 further includes a cover X3 stopper 313 and a cover X4 stopper 314, which are disposed at one end of the mounting rod away from the second beam 12, so as to realize accurate positioning of the cover and the vehicle body cover mounting positioning tool 100X, the cover Y-direction positioning block structure includes a cover Y1 stopper and a cover Y2 stopper, which are respectively disposed on the two mounting plates 14, the cover Y-direction positioning block structure further includes a cover Y3 stopper and a cover Y4 stopper, which are respectively close to the two longitudinal beams 13 and are disposed at two ends of the first beam 11, so as to realize accurate positioning of the cover and the vehicle body cover mounting positioning tool 100Y-direction, and the cover Z-direction positioning block structure 33 includes a cover Z1 stopper 331 and a cover Z2 stopper 332, which are respectively close to the first beam 11 and the two mounting posts 16, so as to realize accurate positioning of the vehicle body cover mounting positioning tool 100Y-direction.
Further, the positioning pins 231 and 232 of the Y3 and Y4 of the car body are provided with oblong holes, so that the X-direction over positioning is effectively avoided. For the Y-direction precision deviation of the self-adaptive vehicle body front door, the tool installation can be guaranteed to be installed in the middle, and one side, abutting against the front door, of the vehicle body Y1 limiting block 221 and the vehicle body Y2 limiting block 222 is obliquely arranged. Further, the size of the auxiliary positioning pin 213 of the automobile body, which is matched with the supporting block 241 of the Z1 of the automobile body and the supporting block 242 of the Z2 of the automobile body, is changed to be small, and a 10 multiplied by 10 square hole (2.0 mm is avoided in a unilateral way) is matched with the pin of phi 6mm, so that the auxiliary positioning pin is used as a quick rough positioning pin of the tool, and the appearance defect caused by collision between the tool and a front door is avoided while the quick positioning of the tool is ensured.
The invention also provides an automobile 1000, wherein the automobile 1000 comprises the automobile body cover mounting and positioning tool 100, and the automobile 1000 adopts all the technical schemes of the above embodiments, so the technical effects brought by the technical schemes of the above embodiments are also achieved, and the detailed description is omitted.
The invention also provides a mounting method of the machine cover, firstly, an operator pushes the handles 252 backwards to open the two side pushing mechanisms 25, pulls the rubber heads 2511 to return to leave the empty machine body, then puts the machine cover mounting and positioning tool 100 on the machine body, so that the machine body Z1 supporting block 241, the machine body Z2 supporting block 242, the machine body Z3 supporting block 243 and the machine body Z4 supporting block 244 of the machine cover mounting and positioning tool 100 are respectively attached to the machine body surface under the dead weight to finish Z-direction positioning, then the machine body Y3 positioning pin 231 and the machine body Y4 positioning pin 232 are respectively inserted into Y-direction long round holes at two sides of the front end of the machine body to finish the positioning of the machine body near the headlight, the two side auxiliary positioning pins 213 are inserted into corresponding positioning holes to finish the X/Y rough positioning of the machine body near the front door, afterwards, the two side pushing mechanisms 25 are clamped by the front pulling handles 252, the rubber heads 2511 are pushed to push the machine body, moving the tool to be close to the front door, attaching a body X1 limit block 211, a body X2 limit block 212 and a left/right front door profile on the body cover installation and positioning tool 100 to finish X-direction positioning of the body and the body cover installation and positioning tool 100, attaching a body Y1 limit block 221 and a body Y2 limit block 222 to Y-direction front door profiles respectively to realize that the tool is close to the Y-direction positioning at the front door so as to finish X/Y-direction positioning of the tool on the body, placing a cover into the body cover installation and positioning tool 100, attaching a cover Z1 support block, a cover Z2 support block, a cover Z3/support block and a cover Z4 support block of the body cover installation and positioning tool 100 to finish Z-direction positioning of the cover, attaching a cover X1 limit block 311, a cover X2 limit block 312, a cover X3, the front and rear X-direction outlines of the machine cover X3 limiting block 313 and the machine cover X4 limiting block 314 limit the machine cover so as to realize the X-direction positioning of the machine cover, and meanwhile, the left and right Y-direction outlines of the machine cover Y1 limiting block, the machine cover Y2 limiting block, the machine cover Y3 limiting block and the machine cover Y4 limiting block limit machine cover on the machine cover installation positioning tool 100 are used for realizing the Y-direction positioning of the machine cover, the machine cover is opened after the machine cover is installed in the machine cover positioning way by tightening the machine cover hinge bolts, the pushing mechanism 25 is opened, the machine cover installation positioning tool 100 is taken out from the machine body, and the accurate installation of the machine cover and the machine body is realized.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.
Claims (10)
1. Car body cover installation location frock, its characterized in that includes:
the tool support is provided with a first installation side end and a second installation side end which are opposite in the Z direction;
the automobile body positioning structure group is arranged at the first installation side end and comprises an automobile body X-direction positioning block structure, an automobile body Y-direction positioning block structure, an automobile body Z-direction positioning block structure and an automobile body positioning pin structure, wherein the automobile body X-direction positioning block structure is used for being abutted to the outline of an automobile body front door for positioning, the automobile body Y-direction positioning block structure is used for being abutted to the front door-shaped surface of the automobile body and the headlight of the automobile body for positioning, and the automobile body Z-direction positioning block structure is used for being attached to the front door-shaped surface of the automobile body for positioning; the method comprises the steps of,
the machine cover positioning structure group is arranged at the second installation side end and comprises a machine cover X-direction positioning block structure, a machine cover Y-direction positioning block structure and a machine cover Z-direction positioning block structure, wherein the machine cover X-direction positioning block structure is used for being positioned in butt joint with the front-back directional contour of the machine cover, the machine cover Y-direction positioning block structure is used for being positioned in butt joint with the left-right directional contour of the machine cover, and the machine cover Z-direction positioning block structure is used for being positioned in joint with the machine cover shape surface.
2. The body cover mounting and positioning tooling of claim 1, wherein the tooling support comprises:
the two cross beams extend along the Y direction and are arranged at intervals in the X direction, the two cross beams comprise a first cross beam and a second cross beam, the first cross beam is close to the front door of the automobile body, the second cross beam is relatively far away from the front door of the automobile body and is close to the headlight of the automobile body;
at least two longitudinal beams extend along the X direction and are arranged at intervals in the Y direction, and are connected with two ends of the cross beam in the Y direction;
the two mounting plates extend to two ends of the Y direction respectively and are symmetrically arranged on the two longitudinal beams respectively;
one end of the two connecting rods is connected with the mounting plate, and the other end of the two connecting rods extends close to the contour of the front door of the vehicle body in the X direction; the method comprises the steps of,
the two mounting columns correspond to the headlight, extend near the headlight in the X direction and are arranged on the first mounting side end of the second cross beam.
3. The car body cover mounting and positioning tool according to claim 2, wherein,
the vehicle body X-direction positioning block structure comprises a vehicle body X1 limiting block and a vehicle body X2 limiting block which are respectively arranged at one end, close to the outline of the front door of the vehicle body, of the connecting rod;
the vehicle body Y-direction positioning block structure comprises a vehicle body Y1 limiting block and a vehicle body Y2 limiting block which are respectively in butt joint with one end, close to the front door-shaped surface, of the connecting rod;
the vehicle body positioning pin structure further comprises a vehicle body Y3 positioning pin and a vehicle body Y4 positioning pin which are used for being abutted and positioned with the vehicle body headlamp, and the vehicle body headlamp is correspondingly arranged on the second cross beam;
the vehicle body Z-direction positioning block structure comprises a vehicle body Z1 supporting block and a vehicle body Z2 supporting block which are respectively arranged on the two mounting plates; the method comprises the steps of,
the vehicle body Z-direction positioning block structure further comprises a vehicle body Z3 supporting block and a vehicle body Z4 supporting block, and the vehicle body Y-direction positioning pins are correspondingly arranged on the two mounting columns respectively.
4. The car body cover mounting and positioning tool according to claim 3, wherein,
the automobile body location structure group still includes pushing away tight mechanism, locates the erection column is close to the one end of first crossbeam includes:
the rubber movable part is provided with a movable rubber head and is used for propping against the vehicle body Z3 supporting block and the vehicle body Z4 supporting block;
the handle is used for driving the rubber head to move in the X direction under the action of external force;
one end of the connecting part is hinged with the handle, and the other end of the connecting part is movably connected with the rubber head;
and the base is rotationally connected with the handle.
5. The body cover mounting and positioning tool of claim 4, wherein the tightening mechanism further comprises:
the sleeve is sleeved on the rubber rod of the rubber movable part, and one end far away from the handle is arranged on the base.
6. The vehicle body cover mounting and positioning tool according to claim 2, wherein the vehicle body X-direction positioning block structure further comprises a pair of vehicle body auxiliary positioning pins respectively arranged on the vehicle body Z1 support block and the vehicle body Z2 support block.
7. The car body cover mounting and positioning tool according to claim 2, wherein,
the cover X-direction positioning block structure comprises a cover X1 limiting block and a cover X2 limiting block which are respectively arranged on the first cross beam close to the two longitudinal beams;
the cover X-direction positioning block structure further comprises a cover X3 limiting block and a cover X4 limiting block, and the cover X-direction positioning block structure is arranged at one end of the mounting rod far away from the second cross beam;
the cover Y-direction positioning block structure comprises a cover Y1 limiting block and a cover Y2 limiting block which are respectively arranged on the two mounting plates;
the cover Y-direction positioning block structure further comprises a cover Y3 limiting block and a cover Y4 limiting block which are respectively arranged at two ends of the first cross beam close to the two longitudinal beams; the method comprises the steps of,
the cover Z-direction positioning block structure comprises a cover Z1 limiting block and a cover Z2 limiting block which are respectively close to the first cross beam and arranged on the two mounting columns.
8. The car body cover mounting and positioning tool according to claim 3, wherein,
the Y3 positioning pin of the vehicle body and the Y4 positioning pin of the vehicle body are provided with oblong holes; and/or the number of the groups of groups,
the side, which is abutted to the front door, of the body Y1 limiting block and the body Y2 limiting block is obliquely arranged; and/or the number of the groups of groups,
the size of the auxiliary positioning pin of the vehicle body, which is matched with the supporting block of the vehicle body Z1 and the supporting block of the vehicle body Z2, is changed to be small.
9. An automobile, comprising the body cover mounting and positioning tool according to any one of claims 1 to 8.
10. The method for installing the cover is characterized by comprising the following steps:
the two sides of the pushing handle are opened to push the tight mechanisms, and the rubber head is pulled to return to the empty car body;
the method comprises the steps of putting a vehicle body cover installation and positioning tool into a vehicle body, so that a vehicle body Z1 supporting block, a vehicle body Z2 supporting block, a vehicle body Z3 supporting block and a vehicle body Z4 supporting block of the vehicle body cover installation and positioning tool are respectively attached to a vehicle body shape surface under the dead weight, and Z-direction positioning is completed;
respectively inserting a vehicle body Y3 positioning pin and a vehicle body Y4 positioning pin into Y-direction oblong holes on two sides of the front end of the vehicle body so as to finish positioning of the vehicle body near the headlight;
inserting the auxiliary positioning pins on the two sides of the vehicle body into corresponding positioning holes to finish X/Y rough positioning of the vehicle body at the position close to the front door;
the front handle clamps the two side pushing mechanisms to push the rubber head to push the car body, so that the tool moves to a position close to the front door;
the car body X1 limiting block, the car body X2 limiting block and the left/right front door outline on the car body machine cover installation and positioning tool are propped against each other to finish the X-direction positioning of the car body and the car body machine cover installation and positioning tool;
the Y1 limiting block and the Y2 limiting block of the vehicle body are respectively attached to the surface of the Y-direction front door to realize Y-direction positioning of the tool at the position close to the front door, so that X/Y-direction positioning of the tool on the vehicle body is completed;
placing the machine cover into the machine cover mounting and positioning tool of the vehicle body, and attaching the machine cover Z1 supporting block, the machine cover Z2 supporting block, the machine cover Z3/supporting block and the machine cover Z4 supporting block of the machine cover mounting and positioning tool of the vehicle body to complete Z-direction positioning of the machine cover;
the front-back X-direction contours of the machine cover X1 limit block, the machine cover X2 limit block, the machine cover X3 limit block and the machine cover X4 limit block on the machine cover mounting and positioning tool are used for realizing the X-direction positioning of the machine cover, and the left-right Y-direction contours of the machine cover Y1 limit block, the machine cover Y2 limit block, the machine cover Y3 limit block and the machine cover Y4 limit block on the machine cover mounting and positioning tool are used for realizing the Y-direction positioning of the machine cover;
and after the cover is positioned and mounted on the vehicle body by tightening the cover hinge bolt, opening the cover, opening the pushing mechanism, and taking out the vehicle body cover mounting and positioning tool from the vehicle body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202311034881.4A CN117048743A (en) | 2023-08-16 | 2023-08-16 | Car body cover installation positioning tool, car and cover installation method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202311034881.4A CN117048743A (en) | 2023-08-16 | 2023-08-16 | Car body cover installation positioning tool, car and cover installation method |
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CN117048743A true CN117048743A (en) | 2023-11-14 |
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CN202311034881.4A Pending CN117048743A (en) | 2023-08-16 | 2023-08-16 | Car body cover installation positioning tool, car and cover installation method |
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CN (1) | CN117048743A (en) |
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2023
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