CN117038346A - Supercapacitor electrode homogenate slurry and preparation process thereof - Google Patents

Supercapacitor electrode homogenate slurry and preparation process thereof Download PDF

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Publication number
CN117038346A
CN117038346A CN202310883632.6A CN202310883632A CN117038346A CN 117038346 A CN117038346 A CN 117038346A CN 202310883632 A CN202310883632 A CN 202310883632A CN 117038346 A CN117038346 A CN 117038346A
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China
Prior art keywords
stirring
emulsion
slurry
supercapacitor electrode
solvent
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CN202310883632.6A
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Chinese (zh)
Inventor
赵程
潘海丽
高玉双
吕明
段泉滨
尹子振
马猛
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Tianjin Lishen Chaodian Technology Co ltd
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Tianjin Lishen Chaodian Technology Co ltd
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Priority to CN202310883632.6A priority Critical patent/CN117038346A/en
Publication of CN117038346A publication Critical patent/CN117038346A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • H01G11/30Electrodes characterised by their material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • H01G11/30Electrodes characterised by their material
    • H01G11/32Carbon-based
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • H01G11/30Electrodes characterised by their material
    • H01G11/32Carbon-based
    • H01G11/36Nanostructures, e.g. nanofibres, nanotubes or fullerenes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/84Processes for the manufacture of hybrid or EDL capacitors, or components thereof
    • H01G11/86Processes for the manufacture of hybrid or EDL capacitors, or components thereof specially adapted for electrodes

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Nanotechnology (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)

Abstract

The invention provides supercapacitor electrode homogenate slurry and a preparation process thereof, wherein the mass ratio of active carbon, conductive agent, dispersing agent and binder emulsion in the slurry is 100:1-10:1-10:1-10, wherein the binder emulsion comprises 40% of binder and 60% of solvent, wherein the binder emulsion is at least one of styrene-butadiene rubber emulsion SBR, sodium polyacrylate emulsion and polytetrafluoroethylene PTFE emulsion, and the solvent is N-methyl pyrrolidone or deionized water; the conductive agent is graphite, carbon nano tube or carbon black; the dispersing agent is polyvinylpyrrolidone or sodium carboxymethyl cellulose; the slurry is free from preparation of dispersant glue solution, the procedure is omitted, the overall homogenizing time is reduced, the viscosity is 500-800 mPa.s, is far lower than that of the original process, and the fluidity is excellent.

Description

Supercapacitor electrode homogenate slurry and preparation process thereof
Technical Field
The invention relates to the field of manufacturing of supercapacitor electrodes, in particular to supercapacitor electrode homogenate slurry and a preparation process thereof.
Background
Compared with a lithium ion battery, the super capacitor is a high-power environment-friendly energy storage component, and has a power density which is 1-2 orders of magnitude higher, so that the super capacitor has a wide application prospect in various fields such as wind power generation, smart grids, electric power energy storage, rail transit, application equipment and the like. The super capacitor battery has the characteristics of high power density, light weight, quick charging, no memory benefit, long service life and the like, and becomes the important research and development direction in most countries.
Supercapacitors are generally composed of a housing, a pole piece, a diaphragm and an electrolyte, while the pole piece contains the main core technology of capacitor manufacture, and the manufacturing quality and productivity thereof are the subject of research and improvement by most manufacturers. In the process of manufacturing the electrode, the mixing operation of the active carbon, the conductive agent, the adhesive and the solvent is called as homogenate, the principle is that powder and the solvent are uniformly stirred by a closed stirrer to form slurry, the slurry is uniformly coated on a foil, and then the foil is dried to form a pole piece, and finally the pole piece is rolled and sheared to form the electrode. As the first process of electrode manufacture, the active carbon, the solvent and the conductive agent are fully mixed, stirred for a long time at a low speed, and uniformly dispersed slurry is formed by virtue of friction force among the pellets, so that the performance requirement can be met, the homogenization time is generally 3-6 hours and even more is 8 hours on the premise of ensuring the homogenization quality, the low-efficiency process is seriously unmatched with the productivity of subsequent rolling, shearing and monomer assembly, and the productivity is matched only by adding homogenization equipment or subsequent intermittent production stopping, so that the development of the supercapacitor industry is seriously restricted. Therefore, there is a strong need to develop a fast homogenization process to increase the homogenization efficiency, and the performance of the electrode sheet is comparable to or even higher than that of the original process, and finally the productivity of electrode manufacturing is improved.
Disclosure of Invention
The invention aims to provide supercapacitor electrode homogenate.
The invention aims to provide a preparation process of the supercapacitor electrode homogenate.
The technical scheme adopted by the invention is as follows:
the supercapacitor electrode homogenate slurry consists of active carbon, a conductive agent, a dispersing agent and a binder emulsion, wherein the mass ratio of the active carbon to the conductive agent to the dispersing agent to the binder emulsion is 100:1-10:1-10:1-10, wherein the binder emulsion comprises 40% of binder and 60% of solvent, wherein the binder emulsion is at least one of styrene-butadiene rubber emulsion SBR, sodium polyacrylate emulsion (PAA) and polytetrafluoroethylene PTFE emulsion, and the solvent is N-methylpyrrolidone or deionized water; the conductive agent is graphite, carbon nano tube or carbon black; the dispersing agent is polyvinylpyrrolidone (PVP) or sodium carboxymethylcellulose (CMC).
Preferably, the mass ratio of the active carbon, the conductive agent, the dispersing agent and the binder emulsion of the supercapacitor electrode homogenate is 100:3:5:7.
the preparation process of the supercapacitor electrode homogenate comprises the following steps:
(1) Adding active carbon, conductive agent powder and dispersing agent into a stirring tank, and hermetically stirring to obtain a dry powder mixture;
(2) Adding a solvent into the dry powder mixture, and stirring to obtain a primary slurry semi-finished product;
(3) Adding a solvent into the dry powder mixture, stirring, and then adding high-speed dispersion to obtain a slurry secondary initial semi-finished product;
(4) Adding a solvent into the secondary initial semi-finished product of the slurry for 2-5 times, and uniformly stirring to obtain a final semi-finished product of the slurry;
(5) And adding the binder emulsion into the final semi-finished slurry, and uniformly stirring for 1-15 min to obtain a final slurry finished product.
Preferably, in the preparation process of the supercapacitor electrode homogenate, the solvent is N-methyl pyrrolidone or deionized water.
Preferably, in the preparation process of the supercapacitor electrode homogenate, the stirring paddle speed and the dispersing paddle speed in the step (1) are respectively 20rpm-50rpm and 1000rpm-1500rpm, and the rotating speed can be adjusted according to the sizes of the paddles and the tank body.
Preferably, in the preparation process of the supercapacitor electrode homogenate, the stirring speed in the step (2) is 20rpm-40rpm.
Preferably, in the preparation process of the supercapacitor electrode homogenate, the stirring paddle speed and the dispersing paddle speed in the step (3) are respectively 30rpm-60rpm and 1500rpm-3000rpm, and the rotating speed can be adjusted according to the sizes of the paddles and the tank body.
Preferably, in the preparation process of the supercapacitor electrode homogenate, the stirring paddle speed and the dispersing paddle speed in the step (4) are respectively 20rpm-50rpm and 300rpm-1500rpm, and the rotating speed can be adjusted according to the sizes of the paddles and the tank body.
Preferably, in the preparation process of the supercapacitor electrode homogenate, in the step (5), the stirring paddle speed and the dispersing paddle speed are respectively 20rpm-50rpm and 200rpm-500rpm, and the rotating speed can be adjusted according to the sizes of the paddles and the tank body.
Preferably, in the preparation process of the supercapacitor electrode homogenate, the mixing and stirring time in the step (1) is 1-10min; in the step (2), mixing and stirring are carried out for 5-15min; in the step (3), mixing and stirring are carried out for 5-30min; in the step (4), mixing and stirring are carried out for 10-30min; in the step (5), the mixing and stirring time is 1-10min.
The beneficial effects of the invention are as follows:
the viscosity of the supercapacitor electrode homogenate slurry is 500-800 mPa.s, which is far lower than that of the original process, and the slurry has excellent fluidity, and meanwhile, the solid content of the supercapacitor electrode homogenate slurry is about 30 percent, which is far lower than that of the original process, so that the coating error is reduced, the porosity of the electrode is improved, and the low-coating-amount coating operation is facilitated; the preparation process of the slurry has the following advantages:
(1) The active carbon, the conductive agent powder and the dispersing agent are mixed at a high speed to ensure uniform mixing and form a dry powder mixture;
(2) The preparation of the dispersant glue solution is not carried out, so that the process is omitted, and the overall homogenization time is shortened;
(3) The dry powder mixture is directly mixed with the solvent at a high speed, and the shearing force generated by the high-speed rotation of the dispersing paddles is more beneficial to the full mixing of the dry powder and the solvent, so that no particles are generated, the efficiency is high, and the time is saved;
(4) The whole homogenizing time is 10% -30% of the existing homogenizing technology, so that the time is greatly saved.
Drawings
FIG. 1 is a graph of viscosity contrast of a process according to the present invention versus a raw process slurry;
FIG. 2 is a graph of the solids content of the process according to the invention compared with the solids content of the raw process slurry;
FIG. 3 is a graph of the electrode bonding force of a process slurry according to the present invention;
FIG. 4 is a graph of raw process slurry electrode bonding force;
FIG. 5 is a graph showing the comparison of electrode surface topography produced by the process of the present invention and the raw process slurry;
FIG. 6 is a graph showing the electrical performance of a capacitor made from the process of the present invention and the original process slurry;
fig. 7 is a graph comparing the lifetime of a capacitor made from the process of the present invention and the raw process slurry.
Detailed Description
To further illustrate the invention, the following examples are provided in connection with:
example 1
The electrode homogenate slurry for the super capacitor is prepared by the following specific preparation process:
1) In a double planetary stirring device of 100L, carrying out dry mixing on 100 parts of active carbon, 3 parts of conductive agent carbon black and 5 parts of dispersing agent sodium carboxymethyl cellulose (CMC) for 5min, stirring at 35rpm and dispersing at 1000rpm;
2) Adding deionized water as a solvent, mixing for 5min, and stirring at 35rpm;
3) Adding the solvent in the step 2, continuously mixing for 15min, stirring at 35rpm, and dispersing at 2000rpm;
4) Adding the solvent in the step 2, mixing for 5min, stirring at 35rpm, and dispersing at 1000rpm;
5) Adding the solvent in the step 2, mixing for 5min, stirring at 35rpm, and dispersing at 500rpm;
6) Adding the solvent in the step 2, mixing for 20min, stirring at 35rpm, and dispersing at 300rpm;
7) 7 parts of a binder 50% styrene-butadiene rubber emulsion (SBR) was added, mixed for 5 minutes, stirred at 35rpm and dispersed at 300rpm.
The original process for process comparison of the invention comprises the following steps,
1) In a 100L double planetary stirring device, 100 parts of active carbon, 3 parts of conductive agent carbon black and 5 parts of dispersing agent sodium carboxymethyl cellulose (CMC) are dry-mixed for 30min, and stirring is carried out at 20rpm;
2) Mixing 1000 parts of solvent deionized water and 3.2 parts of dispersant dry powder polyvinylpyrrolidone (PVP) for 50min to form a glue solution, stirring at 30rpm and dispersing at 500rpm;
3) Adding the glue solution formed in the step 2 into the dry powder mixture formed in the step 1, mixing for 80min, and stirring at 30rpm;
4) Adding solvent, mixing for 80min, stirring at 30rpm;
5) Adding the solvent in the step 4, mixing for 40min, stirring at 40rpm, and dispersing at 800rpm;
6) 7 parts of a binder 50% styrene-butadiene rubber emulsion (SBR) was added, mixed for 40 minutes, stirred at 15rpm and dispersed at 200rpm.
Comparing the total homogenization time, slurry viscosity, slurry solid content, slurry supported pole piece adhesion force, pole piece surface morphology, electrical performance of assembled capacitor and life time of assembled capacitor of the process with the original process, the results are as follows:
as shown in Table 1, compared with the total time for homogenizing obtained by the original process, the total time for homogenizing is reduced by 80%, and the productivity is greatly improved;
as shown in figure 1, compared with the original process, the viscosity of the slurry is reduced by more than 2000mpa.s, the fluidity of the slurry is improved, and the high-speed coating is facilitated;
as shown in FIG. 2, the solid content of the process and the original process slurry is reduced by 7%, which is beneficial to low-coating-amount coating;
as shown in figures 3 and 4, the adhesive force of the process disclosed by the invention is equivalent to that of the pole piece prepared by coating the original process slurry, and is 40-45gf;
as shown in FIG. 5, the process of the invention has the same surface morphology as that of the pole piece prepared by coating the original process slurry, and the phenomenon of uneven distribution of the conductive agent does not occur;
as shown in fig. 6, the electrical performance of the capacitor prepared by the process of the invention is equivalent to that of the capacitor prepared by the original process slurry, and ESR is not obviously different from deltau;
as shown in fig. 7, the process of the present invention performed comparably to the life of the capacitor made from the raw process slurry, with a 1000hESR increase of 40% and a capacity fade of 17%.
The above examples are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solutions of the present invention should fall within the scope of protection defined by the claims of the present invention without departing from the spirit of the design of the present invention.

Claims (10)

1. A supercapacitor electrode homogenate characterized by: the conductive adhesive consists of active carbon, a conductive agent, a dispersing agent and adhesive emulsion, wherein the mass ratio of the active carbon to the conductive agent to the dispersing agent to the adhesive emulsion is 100:1-10:1-10:1-10, wherein the binder emulsion comprises 40% of binder and 60% of solvent, wherein the binder emulsion is at least one of styrene-butadiene rubber emulsion SBR, sodium polyacrylate emulsion and polytetrafluoroethylene PTFE emulsion, and the solvent is N-methyl pyrrolidone or deionized water; the conductive agent is graphite, carbon nano tube or carbon black; the dispersing agent is polyvinylpyrrolidone or sodium carboxymethyl cellulose.
2. The supercapacitor electrode slurry according to claim 1, wherein: the mass ratio of the active carbon to the conductive agent to the dispersing agent to the binder emulsion is 100:3:5:7.
3. the process for preparing the supercapacitor electrode homogenate according to claim 1, wherein the process comprises the following steps: comprising the following steps:
(1) Adding active carbon, conductive agent powder and dispersing agent into a stirring tank, and hermetically stirring to obtain a dry powder mixture;
(2) Adding a solvent into the dry powder mixture, and stirring to obtain a primary slurry semi-finished product;
(3) Adding a solvent into the dry powder mixture, stirring, and then adding high-speed dispersion to obtain a slurry secondary initial semi-finished product;
(4) Adding a solvent into the secondary initial semi-finished product of the slurry for 2-5 times, and uniformly stirring to obtain a final semi-finished product of the slurry;
(5) And adding the binder emulsion into the final semi-finished slurry, and uniformly stirring for 1-15 min to obtain a final slurry finished product.
4. A process for preparing a supercapacitor electrode slurry according to claim 3, wherein: the solvent is N-methyl pyrrolidone or deionized water.
5. A process for preparing a supercapacitor electrode slurry according to claim 3, wherein: the stirring paddle speed and the dispersing paddle speed in the step (1) are 20rpm-50rpm and 1000rpm-1500rpm respectively.
6. A process for preparing a supercapacitor electrode slurry according to claim 3, wherein: the stirring paddle speed in the step (2) is 20rpm-40rpm.
7. A process for preparing a supercapacitor electrode slurry according to claim 3, wherein: the stirring paddle speed and the dispersing paddle speed in the step (3) are 30rpm-60rpm and 1500rpm-3000rpm respectively.
8. A process for preparing a supercapacitor electrode slurry according to claim 3, wherein: the stirring paddle speed and the dispersing paddle speed in the step (4) are 20rpm-50rpm and 300rpm-1500rpm, respectively.
9. A process for preparing a supercapacitor electrode slurry according to claim 3, wherein: the stirring paddle speed and the dispersing paddle speed in the step (5) are 20rpm-50rpm and 200rpm-500rpm, respectively.
10. A process for preparing a supercapacitor electrode slurry according to claim 3, wherein: the mixing and stirring time in the step (1) is 1-10min; in the step (2), mixing and stirring are carried out for 5-15min; in the step (3), mixing and stirring are carried out for 5-30min; in the step (4), mixing and stirring are carried out for 10-30min; in the step (5), the mixing and stirring time is 1-10min.
CN202310883632.6A 2023-07-19 2023-07-19 Supercapacitor electrode homogenate slurry and preparation process thereof Pending CN117038346A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310883632.6A CN117038346A (en) 2023-07-19 2023-07-19 Supercapacitor electrode homogenate slurry and preparation process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310883632.6A CN117038346A (en) 2023-07-19 2023-07-19 Supercapacitor electrode homogenate slurry and preparation process thereof

Publications (1)

Publication Number Publication Date
CN117038346A true CN117038346A (en) 2023-11-10

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Application Number Title Priority Date Filing Date
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