CN117038211A - Wire twisting device and method for cable production - Google Patents
Wire twisting device and method for cable production Download PDFInfo
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- CN117038211A CN117038211A CN202311062563.9A CN202311062563A CN117038211A CN 117038211 A CN117038211 A CN 117038211A CN 202311062563 A CN202311062563 A CN 202311062563A CN 117038211 A CN117038211 A CN 117038211A
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- cable
- cleaning
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000004020 conductor Substances 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 239000012535 impurity Substances 0.000 claims abstract description 33
- 238000004140 cleaning Methods 0.000 claims description 98
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 64
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000001125 extrusion Methods 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 12
- 239000010865 sewage Substances 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 8
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 claims 1
- 230000010405 clearance mechanism Effects 0.000 abstract description 13
- 230000017105 transposition Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0292—After-treatment
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to the technical field of cable production, and provides a wire twisting device and a method for cable production, wherein the wire twisting device comprises a frame, a wire twisting frame is arranged on the frame, and the wire twisting device further comprises: cable clearance mechanism, cable stranded conductor mechanism and stranded conductor actuating mechanism, cable clearance mechanism installs in the frame, cable clearance mechanism includes cable clearance frame, cable clearance frame fixed connection is in the frame for clear up the cable that needs the transposition, cable stranded conductor mechanism installs on the stranded conductor frame, cable stranded conductor mechanism includes the drum mount, the drum mount sets up to a plurality of, a plurality of drum mounts all set up on the stranded conductor frame, be used for carrying out the centre gripping to the drum and fix, stranded conductor actuating mechanism installs on the stranded conductor frame, stranded conductor actuating mechanism includes drive gear, drive gear fixed connection is on the stranded conductor frame, be used for driving the stranded conductor frame and carry out the stranded conductor motion, be convenient for clear up the impurity of adhesion on the wire, effectually prevent impurity on the wire is stranded into in the wire, the quality of finished product cable has been improved.
Description
Technical Field
The invention relates to the technical field of cable production, in particular to a wire twisting device and method for cable production.
Background
Cables are a generic term for items such as optical cables and electric cables. The cable has a plurality of purposes, is mainly used for controlling multiple functions such as installation, connection equipment, power transmission and the like, and is a common and indispensable thing in daily life. The stranding machine is a stranding mechanical device which can be widely applied to various soft/hard conductor wires, so that a plurality of single conductors are twisted into one strand, and the technical requirement of the wires is met. The stranding machine can be generally divided into a single stranding machine, a pair stranding machine, a high-speed stranding machine, a back-twisting machine, a cage stranding machine, a frame work stranding machine, a tubular stranding machine, a disc stranding machine and the like according to a stranding mode;
in the use process of the stranding machine, sundries are easy to fall on the wires wound on the wire winding drum, and the existing cage type stranding machine is generally not provided with a corresponding cleaning device, so that the sundries adhered to the wires are easy to twist with the wires in the stranding process, and finally the sundries adhered to the wires can stay in the wires, so that the quality of finished cables can be influenced finally.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a wire twisting device and a wire twisting method for cable production, which are convenient for cleaning impurities adhered to a wire, effectively prevent the impurities on the wire from being twisted into the wire, and improve the quality of a finished cable.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a stranded conductor device for cable production, includes the frame, be provided with the hank frame in the frame, still include: cable clearance mechanism, cable stranded conductor mechanism and stranded conductor actuating mechanism, in the cable clearance mechanism installation frame, cable clearance mechanism includes the cable clearance frame, cable clearance frame fixed connection is in the frame for clear up the cable that needs the transposition, cable stranded conductor mechanism installs on the stranded conductor frame, cable stranded conductor mechanism includes the drum mount, the drum mount sets up to a plurality of, a plurality of the drum mount all sets up on the stranded conductor frame for carry out the centre gripping to the drum and fix, stranded conductor actuating mechanism installs on the stranded conductor frame, stranded conductor actuating mechanism includes drive gear, drive gear fixed connection is on the stranded conductor frame for the drive stranded conductor frame carries out the stranded conductor motion.
Preferably, the cable cleaning mechanism further comprises: the cleaning rod is arranged to be a plurality of, a plurality of cleaning rods are all connected to the cable cleaning frame in a rotating mode, two cleaning blocks are fixedly connected to the cleaning rods, the rotating shafts are arranged to be a plurality of, the rotating shafts are fixedly connected to the cleaning rods respectively, the cleaning rods are fixedly connected to bevel gears, every two adjacent bevel gears are meshed with each other, the first motor is mounted to the cable cleaning frame through a mounting plate, and a driving bevel gear is fixedly connected to the output end of the first motor and meshed with one of the bevel gears.
Further, the cable stranded wire mechanism further includes: stranded conductor bucket, first electric jar and auxiliary frame, stranded conductor bucket sets up to a plurality ofly, a plurality of stranded conductor bucket all rotates to be connected on the stranded conductor frame, a plurality of wire coil mount rotates respectively to be connected on a plurality of stranded conductor buckets, a plurality of equal sliding connection has the slider on the stranded conductor bucket, a plurality of all rotate on the slider to be connected with two connecting rods, every adjacent one rotates to be connected between wire coil mount and the connecting rod each other, first electric jar sets up to a plurality of, and is a plurality of first electric jar installs respectively on a plurality of stranded conductor buckets, a plurality of first electric jar's output runs through a plurality of stranded conductor buckets respectively and respectively with a plurality of slider fixed connection, auxiliary frame fixed connection is on the stranded conductor frame, fixedly connected with a plurality of stop collars on the auxiliary frame.
Still further, the strand driving mechanism further includes: the wire twisting frame comprises a plurality of rotating gears, a plurality of transmission gears and a second motor, wherein the rotating gears are fixedly connected with a plurality of wire twisting barrels respectively, the rotating gears are meshed with a driving gear, the transmission gears are fixedly connected to the wire twisting frames, the second motor is installed on the wire twisting frames through motor plates, the output ends of the second motor are fixedly connected with power gears, and the power gears are meshed with the transmission gears.
As a further scheme of the scheme, a water adding mechanism for adding water to the cleaning block is arranged on the frame, and the water adding mechanism is arranged on the frame; the water adding mechanism comprises: the water tank is fixedly connected to the frame, the filter plate is fixedly connected to the inside of the water tank, the input end of the water pump is communicated with the water tank, the output end of the water pump is communicated with a spray pipe, and the top end of the spray pipe is communicated with a spray header.
As still further scheme of this scheme, install in the frame and be used for carrying out the impurity clearance mechanism of clearance to the impurity of adhesion on the clearance piece, impurity clearance mechanism includes: the frame and second electric jar, frame fixed connection is in the frame, the second electric jar sets up to a plurality ofly, and a plurality of the output of second electric jar all runs through the frame and all fixedly connected with extrusion piece, a plurality of all be provided with the nylon fastener tape on the extrusion piece.
On the basis of the scheme, two support rods are fixedly connected to the frame, a fixed ring is fixedly connected between the two support rods, and a bifurcation rod is fixedly connected to the fixed ring.
On the basis of the scheme, a chute is further formed in the stranded wire barrel, two rotating seats are fixedly connected to the sliding block and are both in sliding connection with the chute, and the connecting rod is rotationally connected to the rotating seats.
On the basis of the scheme, the protection shell is fixedly connected to the frame, an operation port is formed in the protection shell, and a protection door is hinged to the operation port.
The stranding method of the stranding device for cable production comprises the stranding device for cable production, and further comprises the following steps:
s1, when needs are cleared up to the cable, carry many cables into the clearance frame in, then take out the water in the water tank through the water pump of installing on the water tank, and spray the clearance piece through the shower head of intercommunication on the shower, after spraying into water on the clearance piece, because the clearance piece is the sponge material and has certain hydroscopicity, can adsorb the water that sprays in the clearance piece, then a plurality of clearance pieces are relative, when the cable passes through between a plurality of clearance pieces, thereby can clear up the impurity on the cable, after the clearance piece has become dirty through long-time use, drive bevel gear and bevel gear engagement through the first motor of installing on the mounting panel, thereby drive the clearance piece of fixed connection on the axis of rotation and rotate on the clearance frame, thereby change the new clearance piece of the other end of axis into the cable clearance frame, make new a plurality of clearance pieces relative, and then extrude the cable between a plurality of clearance pieces, impurity on the cable can be carried out on the cable through the clearance piece, then drive the extrusion piece through the second motor of installing on the frame and remove, thereby extrude the sewage to extrude the impurity on the cable through the extrusion piece, thereby reach the filter that the impurity is extruded down in the clearance piece, the filter is carried out to the extrusion sewage has the clearance piece, thereby reach the impurity in the clearance piece is extruded down.
S2, when cables are required to be twisted, the sliding block is driven to slide left in the twisted wire barrel through a first electric cylinder arranged on the twisted wire barrel, so that the connecting rod rotationally connected with the sliding block is driven to move, when the connecting rod connected with the sliding block moves along with the sliding block, the connecting rod is inwards closed at the connecting position of the connecting rod and the wire coil fixing frame, the wire coil fixing frame rotationally connected with the twisted wire barrel is driven to open, after the wire coil fixing frame is opened, the wire coil is placed between two adjacent wire coil fixing frames, the sliding block is driven to move right through the first electric cylinder arranged on the twisted wire barrel, the connecting rod is driven to move right synchronously, when the connecting rod moves right, the connecting rod expands at the connecting position of the connecting rod and the wire coil fixing frame, so that the wire coil fixing frame is supported to be closed, then a plurality of cables are pulled out through operators, then a plurality of cables are led to pass through the fixing ring, when the cables pass through the fixing ring, the cables are led to branch through the branch rod fixedly connected in the fixing ring, the cables are prevented from being wound during cleaning, after the cables are cleaned, the second motor arranged on the motor plate drives the power gear to be meshed with the transmission gear, and further drives the driving gear fixedly connected on the stranded wire frame to rotate, and when the driving gear rotates, the driving gear is meshed with the rotating gear fixedly connected on the stranded wire barrel, and further drives the stranded wire barrel to rotate on the stranded wire frame, so that the wire coil clamped on the wire coil fixing frame revolves around the stranded wire frame and the stranded wire barrel and rotates automatically, and because the driving gear and the rotating gear have different tooth numbers and different transmission ratios, the driving gear and the stranded wire frame can be driven to rotate through the rotating gear fixedly connected on the stranded wire barrel when synchronously rotating, thereby make the stranded conductor bucket carry out the self-transmission, the stranded conductor bucket revolves around the hank reel to carry out the stranded conductor operation to the hank reel, can carry out the stranded conductor operation.
(III) beneficial effects
Compared with the prior art, the invention provides a wire twisting device and a method for cable production, which have the following beneficial effects:
1. when the cables are required to be twisted in production, the cable twisting mechanism is driven by the twisting driving mechanism arranged on the twisting frame to twist the cables to be twisted, and the sliding block and the connecting rod are driven by the first electric cylinder arranged on the twisting barrel to move, so that the twisting frame is driven to open and close, and the wire coil can be rapidly disassembled and replaced;
2. according to the invention, when impurities adhered to the cables are required to be cleaned, the impurities adhered to the cables are cleaned through the cable cleaning mechanism arranged on the frame, so that the impurities are effectively prevented from being stranded into a plurality of cables, and the quality of finished products of the cables is improved;
3. according to the invention, after the cable is cleaned for a long time, the cleaning block is adhered with more impurities, and the impurities adhered on the cleaning block are cleaned by the impurity cleaning mechanism arranged on the frame, so that the subsequent normal use is convenient.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the internal structure of the protective shell according to the present invention;
FIG. 3 is a schematic view of a cable cleaning mechanism according to the present invention;
FIG. 4 is a schematic view of a partial perspective structure of a cable stranding mechanism according to the present invention;
FIG. 5 is a schematic view of a portion of a strand drive mechanism according to the present invention;
FIG. 6 is a schematic view of a portion of a strand drive mechanism according to the present invention;
fig. 7 is a schematic view of a part of a water adding mechanism of the present invention.
In the figure: 1. a frame; 2. a twisted wire frame; 3. a cable cleaning rack; 4. wire coil fixing frame; 5. a drive gear; 6. cleaning a rod; 7. cleaning the block; 8. a rotating shaft; 9. a bevel gear; 10. a first motor; 11. driving a bevel gear; 12. stranded wire barrel; 13. a slide block; 14. a connecting rod; 15. a first electric cylinder; 16. an auxiliary frame; 17. a limiting ring; 18. rotating the gear; 19. a transmission gear; 20. a second motor; 21. a power gear; 22. a water tank; 23. a filter plate; 24. a water pump; 25. a shower pipe; 26. a spray header; 27. a frame; 28. a second electric cylinder; 29. extruding a block; 30. nylon fastener; 31. a support rod; 32. a fixing ring; 33. a bifurcation lever; 34. a rotating seat; 35. a protective shell; 36. a protective door.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 7, a wire twisting device for cable production includes a frame 1, fixedly connected with protective shell 35 on frame 1, offer the operation mouth on the protective shell 35, operation mouth department articulates there is guard gate 36 in order to make things convenient for operating personnel to operate and maintain this equipment, fixedly connected with two bracing pieces 31 on frame 1, two fixedly connected with solid fixed ring 32 between the bracing piece 31, gu fixed ring 32 internal fixedly connected with bifurcation pole 33 in order to carry out bifurcation when carrying to many cables, and then make things convenient for the clearance of cable, be provided with wire twisting frame 2 on frame 1 still includes: cable clearance mechanism, cable stranded conductor mechanism and stranded conductor actuating mechanism, on cable clearance mechanism installs frame 1, cable clearance mechanism includes cable clearance frame 3, cable clearance frame 3 fixed connection is on frame 1 for clear up the cable that needs the transposition, cable stranded conductor mechanism installs on the hank frame 2, cable stranded conductor mechanism includes drum mount 4, drum mount 4 sets up to a plurality of, and is a plurality of drum mount 4 all set up on the hank frame 2 for carry out the centre gripping to the drum fixedly, stranded conductor actuating mechanism installs on the hank frame 2, stranded conductor actuating mechanism includes drive gear 5, drive gear 5 fixed connection is on the hank frame 2 for drive hank frame 2 carries out the stranded conductor motion.
The cable cleaning mechanism further includes: the cleaning rod 6, axis of rotation 8 and first motor 10, cleaning rod 6 sets up to a plurality ofly, a plurality of cleaning rod 6 all rotates to be connected on the cable cleaning frame 3, a plurality of all fixedly connected with two clearance pieces 7 on the cleaning rod 6, axis of rotation 8 sets up to a plurality ofly, and a plurality of axis of rotation 8 are fixed connection respectively on a plurality of cleaning rod 6, and a plurality of all fixedly connected with bevel gear 9 on the cleaning rod 6, intermeshing between every two adjacent bevel gears 9, first motor 10 is installed on cable cleaning frame 3 through the mounting panel, the output fixedly connected with drive bevel gear 11 of first motor 10, drive bevel gear 11 meshes with one of a plurality of bevel gears 9 through the first motor 10 of installation on the mounting panel drive bevel gear 11 and bevel gear 9 meshing to drive the clearance piece 7 of fixedly connected with on the axis of rotation 8 and rotate on the cleaning frame, thereby clear up piece 7 to change new a plurality of clearance pieces 7 relatively, and then remove the impurity clearance piece that can clear up the cable on the cable cleaning piece 7 promptly through moving between a plurality of clearance pieces 7.
The cable stranded wire mechanism further includes: the wire twisting barrel 12, the first electric cylinder 15 and the auxiliary frame 16, the spout has been seted up on the wire twisting barrel 12, two of fixedly connected with rotate seat 34 on the slider 13, two rotate equal sliding connection of seat 34 in the spout, the connecting rod 14 rotates and connects in rotating seat 34, so that increase the stability when rotating seat 34 slip, the wire twisting barrel 12 sets up to a plurality of, a plurality of wire twisting barrel 12 all rotate and connect on the wire twisting frame 2, a plurality of wire coil mount 4 rotate respectively and connect on a plurality of wire twisting barrel 12, a plurality of equal sliding connection has slider 13 on the wire twisting barrel 12, a plurality of all rotate on the slider 13 and be connected with two connecting rods 14, every adjacent one wire coil mount 4 and a connecting rod 14 between each other rotate and connect, the first electric cylinder 15 sets up to a plurality of, a plurality of first electric cylinder 15 install respectively on a plurality of wire twisting barrel 12, a plurality of output of first electric cylinder 15 run through a plurality of barrels 12 respectively and respectively with a plurality of slider 13 fixed connection, a plurality of wire twisting barrel 16 rotate on the auxiliary frame 16 carries out the wire twisting barrel 12, thereby rotate the wire twisting barrel 12 and carry out the fixed connection on the slider 13, thereby rotate the wire twisting barrel 12 on the fixed carrier 16 carries out the fixed connection on the slider 12, and the wire twisting barrel is rotated and is connected with a connecting rod 13, and is rotated the wire winding barrel 12.
The strand driving mechanism further includes: the wire twisting frame comprises a plurality of rotating gears 18, a plurality of transmission gears 19 and a second motor 20, wherein the rotating gears 18 are fixedly connected with a plurality of wire twisting barrels 12 respectively, the rotating gears 18 are meshed with a driving gear 5, the transmission gears 19 are fixedly connected to the wire twisting frame 2, the second motor 20 is installed on the wire twisting frame 2 through a motor plate, the output end of the second motor 20 is fixedly connected with a power gear 21, the power gear 21 is meshed with the transmission gears 19, the second motor 20 installed on the motor plate drives the power gear 21 to be meshed with the transmission gears 19, further drives a driving gear 5 fixedly connected to the wire twisting frame 2 to rotate, and further drives the wire twisting barrels 12 to rotate on the wire twisting frame 2 when the driving gear 5 rotates, so that wire twisting frames 2 and wire twisting barrels 12 are clamped on the wire twisting frame 4 are driven to revolve around the wire twisting frame 2 and the wire twisting barrels 12, and wire twisting operation is carried out on the wire twisting discs.
A water adding mechanism for adding water to the cleaning block 7 is arranged on the frame 1, and the water adding mechanism is arranged on the frame 1; the water adding mechanism comprises: the water tank 22 and water pump 24, water tank 22 fixed connection is on frame 1, water tank 22 internal fixation has filter 23, the input and the water tank 22 intercommunication of water pump 24, the output intercommunication of water pump 24 has shower 25, the top intercommunication of shower 25 has shower head 26, takes out the water in the water tank 22 through the water pump 24 of installing on the water tank 22 to spray cleaning block 7 through the shower head 26 of communicating on the shower 25, after spraying into water on the cleaning block 7, because cleaning block 7 is the sponge material has certain hydroscopicity, can adsorb the water that sprays in cleaning block 7 to can clear up the impurity on the cable.
Install on the frame 1 and be used for carrying out impurity clearance mechanism of clearance to the impurity of adhesion on the clearance piece 7, impurity clearance mechanism includes: the frame 27 and the second jar 28, frame 27 fixed connection is in frame 1, the second jar 28 sets up to a plurality ofly, a plurality of the output of second jar 28 all runs through frame 27 and all fixedly connected with extrusion piece 29, a plurality of all be provided with nylon fastener tape 30 on the extrusion piece 29, drive extrusion piece 29 through the second motor 20 of installing on the frame 27 and remove to extrude extrusion piece 29, thereby extrude the sewage in the clearance piece 7 that will clear up the cable.
In summary, when a plurality of cables are twisted, the first electric cylinder 15 installed on the twisting barrel 12 drives the sliding block 13 to slide left in the twisting barrel 12, so as to drive the connecting rod 14 rotationally connected on the sliding block 13 to move, when the connecting rod 14 connected with the sliding block 13 moves along with the sliding block 13, the connecting rod 14 is close to the wire coil fixing frame 4, so as to drive the wire coil fixing frame 4 rotationally connected on the twisting barrel 12 to open, after the wire coil fixing frame 4 opens, the wire coil is placed between two adjacent wire coil fixing frames 4, the first electric cylinder 15 installed on the twisting barrel 12 drives the sliding block 13 to move rightwards, so as to drive the connecting rod 14 to synchronously move rightwards, when the connecting rod 14 moves rightwards, the connecting rod 14 expands with the connecting position of the wire coil fixing frame 4, so as to support the wire coil fixing frame 4 to close, the wire coil is fixed in the wire coil fixing frame 4, then a plurality of wires are pulled out by an operator, then the wires are firstly passed through the limiting rings 17 fixedly connected with the auxiliary frame 16, so that the wires can be effectively prevented from becoming disordered in the process of conveying stranded wires, then the wires are passed through the fixing rings 32, when the wires pass through the fixing rings 32, the wires are branched by the branching rods 33 fixedly connected in the fixing rings 32, the wires are prevented from being wound during cleaning, then the wires are conveyed into the cleaning frame, then water in the water tank 22 is pumped out by the water pump 24 arranged on the water tank 22, the cleaning block 7 is sprayed by the spray heads 26 communicated with the spray pipes 25, after the cleaning block 7 is sprayed with water, the sprayed water can be adsorbed in the cleaning block 7 due to the fact that the cleaning block 7 is made of sponge materials with certain water absorption, then a plurality of cleaning blocks 7 are opposite, when the cable passes through the plurality of cleaning blocks 7, impurities on the cable can be cleaned, after the cleaning blocks 7 become dirty after long-time use, the first motor 10 arranged on the mounting plate drives the drive bevel gear 11 to be meshed with the bevel gear 9, thereby driving the cleaning blocks 7 fixedly connected with the rotating shaft 8 to rotate on the cleaning frame, thereby rotating the new cleaning blocks 7 at the other end of the rotating shaft 8 into the cable cleaning frame 3, enabling the new cleaning blocks 7 to be opposite, further extruding the cable among the plurality of cleaning blocks 7, cleaning the impurities on the cable through the cleaning blocks 7 when the cable moves, then driving the extrusion block 29 to move through the second motor 20 arranged on the frame 27, thereby extruding the sewage in the cleaning blocks 7 after the cable is cleaned, the extruded sewage falls into the water tank 22, impurities in the sewage are filtered through the filter plate 23 in the water tank 22, the impurities adhered on the cleaning block 7 are adhered by the nylon fastener tape 30 arranged on the extrusion block 29 after the sewage is extruded, so that the cleaning of the cleaning block 7 is realized, after the cleaning is finished, the plurality of cables drive the power gear 21 to be meshed with the transmission gear 19 through the second motor 20 arranged on the motor plate, further drive the driving gear 5 fixedly connected with the stranding frame 2 to rotate, and when the driving gear 5 rotates, the cables are meshed with the rotating gear 18 fixedly connected with the stranding barrel 12, further drive the stranding barrel 12 to rotate on the stranding frame 2, so that the cable coils clamped on the cable coil fixing frame 4 revolve around the stranding frame 2 and the stranding barrel 12 and rotate, and the transmission ratios are different due to different numbers of teeth of the driving gear 5 and the rotating gear 18, therefore, when the driving gear 5 and the stranding frame 2 synchronously rotate, the rotating gear 18 fixedly connected with the stranding barrel 12 can be driven to rotate, so that the stranding barrel 12 is self-conveyed, the stranding barrel 12 revolves around the stranding frame 2, and the stranding operation is performed on the wire tray, so that the stranding operation can be performed.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a stranded conductor device for cable production, includes frame (1), be provided with hank frame (2) on frame (1), its characterized in that still includes:
the cable cleaning mechanism is arranged on the frame (1) and comprises a cable cleaning frame (3), and the cable cleaning frame (3) is fixedly connected to the frame (1) and used for cleaning cables to be stranded;
the wire twisting mechanism is arranged on a wire twisting frame (2) and comprises a plurality of wire coil fixing frames (4), and the plurality of wire coil fixing frames (4) are arranged on the wire twisting frame (2) and used for clamping and fixing a wire coil;
the wire stranding driving mechanism is arranged on the wire stranding frame (2) and comprises a driving gear (5), and the driving gear (5) is fixedly connected to the wire stranding frame (2) and used for driving the wire stranding frame (2) to conduct wire stranding motion.
2. The wire stranding apparatus for cable manufacturing of claim 1, wherein the cable cleaning mechanism further comprises:
the cleaning rods (6) are arranged in a plurality, the cleaning rods (6) are all rotationally connected to the cable cleaning frame (3), and two cleaning blocks (7) are fixedly connected to the cleaning rods (6);
the plurality of rotating shafts (8) are arranged, the plurality of rotating shafts (8) are respectively and fixedly connected to the plurality of cleaning rods (6), the plurality of cleaning rods (6) are fixedly connected with bevel gears (9), and every two adjacent bevel gears (9) are meshed with each other;
the first motor (10), first motor (10) are installed on cable cleaning frame (3) through the mounting panel, the output fixedly connected with drive bevel gear (11) of first motor (10), drive bevel gear (11) and one of them conical gear (9) in a plurality of conical gears (9) mesh.
3. The wire stranding apparatus for cable production of claim 2, wherein the cable stranding mechanism further comprises:
the wire stranding machine comprises a plurality of wire stranding barrels (12), wherein the wire stranding barrels (12) are rotatably connected to a wire stranding frame (2), a plurality of wire coil fixing frames (4) are rotatably connected to the wire stranding barrels (12) respectively, a plurality of wire stranding barrels (12) are slidably connected with sliding blocks (13), two connecting rods (14) are rotatably connected to the sliding blocks (13), and each adjacent wire coil fixing frame (4) and one connecting rod (14) are rotatably connected with each other;
the first electric cylinders (15) are arranged in a plurality, the first electric cylinders (15) are respectively arranged on the stranded wire barrels (12), and the output ends of the first electric cylinders (15) respectively penetrate through the stranded wire barrels (12) and are respectively fixedly connected with the sliding blocks (13);
the auxiliary frame (16), auxiliary frame (16) fixed connection is on stranded conductor frame (2), be connected with a plurality of spacing rings (17) on auxiliary frame (16) fixedly.
4. A wire stranding apparatus for cable manufacture as in claim 3 wherein the wire stranding drive mechanism further comprises:
the plurality of rotating gears (18) are arranged, the plurality of rotating gears (18) are fixedly connected with the plurality of stranded wire barrels (12) respectively, and the plurality of rotating gears (18) are meshed with the driving gear (5);
the transmission gear (19), the said transmission gear (19) is fixedly connected to stranded conductor frame (2);
the second motor (20), second motor (20) are installed on hank frame (2) through the motor board, the output fixedly connected with power gear (21) of second motor (20), power gear (21) and drive gear (19) meshing.
5. The wire twisting device for cable production according to claim 4, wherein a water adding mechanism for adding water to the cleaning block (7) is arranged on the frame (1), and the water adding mechanism is arranged on the frame (1);
the water adding mechanism comprises:
the water tank (22), the water tank (22) is fixedly connected to the frame (1), and a filter plate (23) is fixedly connected in the water tank (22);
the water pump (24), the input and the water tank (22) of water pump (24) communicate, the output of water pump (24) communicates there is shower (25), the top intercommunication of shower (25) has shower head (26).
6. The wire twisting device for cable production according to claim 5, wherein the frame (1) is provided with an impurity cleaning mechanism for cleaning impurities adhered to the cleaning block (7), and the impurity cleaning mechanism comprises:
the frame (27), the said frame (27) is fixedly connected to frame (1);
the second electric cylinders (28), second electric cylinders (28) are provided in a plurality of, a plurality of output ends of second electric cylinders (28) all run through frame (27) and all fixedly connected with extrusion piece (29), a plurality of all be provided with nylon fastener (30) on extrusion piece (29).
7. The wire twisting device for cable production according to claim 6, wherein two support rods (31) are fixedly connected to the frame (1), a fixing ring (32) is fixedly connected between the two support rods (31), and a bifurcation rod (33) is fixedly connected in the fixing ring (32).
8. The wire twisting device for cable production according to claim 7, wherein a chute is formed in the wire twisting barrel (12), two rotating seats (34) are fixedly connected to the sliding block (13), the two rotating seats (34) are both slidably connected in the chute, and the connecting rod (14) is rotatably connected in the rotating seats (34).
9. The wire twisting device for cable production according to claim 8, wherein a protective shell (35) is fixedly connected to the frame (1), an operation port is formed in the protective shell (35), and a protective door (36) is hinged to the operation port.
10. A stranding method of a stranding device for cable production, characterized in that a stranding device for cable production as claimed in claims 1-9 is used, comprising the steps of:
s1, when the cables are required to be cleaned, a plurality of cables are conveyed into a cleaning frame, then water in the water tank (22) is pumped out through a water pump (24) arranged on the water tank (22), and the cleaning block (7) is sprayed through a spray header (26) communicated with a spray pipe (25), after the cleaning block (7) is sprayed with water, the sprayed water can be adsorbed into the cleaning block (7) due to certain water absorption property of the cleaning block (7), then the plurality of cleaning blocks (7) are opposite, when the cables pass through the plurality of cleaning blocks (7), impurities on the cables can be cleaned, after the cleaning block (7) becomes dirty through long-time use, a first motor (10) arranged on a mounting plate drives a driving bevel gear (11) to be meshed with a bevel gear (9), so that the cleaning block (7) fixedly connected with a rotating shaft (8) is driven to rotate on the cleaning frame, a new cleaning block (7) at the other end of the rotating shaft (8) is rotated into the cable cleaning block (7), then the cable (7) is driven to be extruded on a plurality of cable cleaning blocks (7) through a plurality of moving frames (29), and then the cable (7) can be extruded and moved to a plurality of cable cleaning blocks (29) are extruded to one another cable cleaning block (7) to be extruded to one another cable cleaning block (7), thereby extruding the sewage in the cleaning block (7) for cleaning the cable, the extruded sewage falls into the water tank (22), the impurity in the sewage is filtered through the filter plate (23) in the water tank (22), the impurity adhered on the cleaning block (7) is adhered by the nylon fastener tape (30) arranged on the extruding block (29) after the sewage is extruded, thereby cleaning the cleaning block (7),
s2, when the cables are required to be twisted, the sliding block (13) is driven to slide left in the twisted wire barrel (12) through the first electric cylinder (15) arranged on the twisted wire barrel (12), so that the connecting rod (14) connected with the sliding block (13) is driven to move, when the connecting rod (14) connected with the sliding block (13) moves along with the sliding block (13), the connecting rod (14) is inwards closed at the connecting position of the wire coil fixing frame (4), the wire coil fixing frame (4) connected with the rotating wire barrel (12) is driven to open, after the wire coil fixing frame (4) is opened, the wire coil is placed between two adjacent wire coil fixing frames (4), the first electric cylinder (15) arranged on the twisted wire barrel (12) drives the sliding block (13) to move rightwards, and then drives the connecting rod (14) to synchronously move rightwards, and when the connecting rod (14) moves rightwards, the connecting rod (14) is expanded at the connecting position of the wire coil fixing frame (4) is supported, so that the wire coils are fixed in the wire coil fixing frame (4), then a plurality of cables are pulled out by operators, the wires are fixed in the wire coil fixing frames (32) through a plurality of branches, and the wires are prevented from being wound in a plurality of fixed ring wires (32) through a plurality of branches when the wires are fixed in the wire fixing ring (32), after the cable clearance, drive power gear (21) and drive gear (19) meshing through second motor (20) of installing on the motor board, and then drive fixed connection's on the hank frame (2) drive gear (5) and rotate, fixed connection's on the hank barrel (12) rotation gear (18) meshing when drive gear (5) rotate, and then drive hank barrel (12) and rotate on hank frame (2), thereby drive the drum of centre gripping on drum mount (4) and revolve around hank frame (2) and hank barrel (12) and rotate, because the number of teeth of drive gear (5) and rotation gear (18) is different, the transmission ratio is different, so when drive gear (5) and hank frame (2) synchronous rotation, can drive fixed connection's on hank barrel (12) rotation gear (18) to make hank barrel (12) carry out the rotation, carry out the stranded conductor operation around hank frame (2), thereby the operation of stranding, can carry out the stranded conductor operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311062563.9A CN117038211A (en) | 2023-08-22 | 2023-08-22 | Wire twisting device and method for cable production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311062563.9A CN117038211A (en) | 2023-08-22 | 2023-08-22 | Wire twisting device and method for cable production |
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| Publication Number | Publication Date |
|---|---|
| CN117038211A true CN117038211A (en) | 2023-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311062563.9A Withdrawn CN117038211A (en) | 2023-08-22 | 2023-08-22 | Wire twisting device and method for cable production |
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| Country | Link |
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| CN (1) | CN117038211A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118571571A (en) * | 2024-08-02 | 2024-08-30 | 江苏佳成科技股份有限公司 | Cable stranded wire device and use method |
-
2023
- 2023-08-22 CN CN202311062563.9A patent/CN117038211A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118571571A (en) * | 2024-08-02 | 2024-08-30 | 江苏佳成科技股份有限公司 | Cable stranded wire device and use method |
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Application publication date: 20231110 |