CN117028192A - Pure mechanical constant-pressure hot melt adhesive pump and single-air-source adhesive conveying method - Google Patents
Pure mechanical constant-pressure hot melt adhesive pump and single-air-source adhesive conveying method Download PDFInfo
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- CN117028192A CN117028192A CN202310617883.XA CN202310617883A CN117028192A CN 117028192 A CN117028192 A CN 117028192A CN 202310617883 A CN202310617883 A CN 202310617883A CN 117028192 A CN117028192 A CN 117028192A
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- glue
- reversing
- pump
- bin
- adhesive
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- 239000000853 adhesive Substances 0.000 title claims abstract description 54
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000004831 Hot glue Substances 0.000 title claims abstract description 21
- 239000003292 glue Substances 0.000 claims abstract description 105
- 230000007246 mechanism Effects 0.000 claims description 59
- 238000007789 sealing Methods 0.000 claims description 38
- 229910000831 Steel Inorganic materials 0.000 claims description 28
- 239000010959 steel Substances 0.000 claims description 28
- 230000009471 action Effects 0.000 claims description 11
- 239000000084 colloidal system Substances 0.000 claims description 11
- 239000012943 hotmelt Substances 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 7
- 230000003584 silencer Effects 0.000 claims description 6
- 238000002716 delivery method Methods 0.000 claims 2
- 230000008569 process Effects 0.000 abstract description 6
- 238000005086 pumping Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 2
- 230000004308 accommodation Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/04—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being hot or corrosive
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
- F04B53/1077—Flow resistance valves, e.g. without moving parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
- F04B53/162—Adaptations of cylinders
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
The invention relates to the technical field of hot melt adhesive pumps, and discloses a pure mechanical constant-pressure hot melt adhesive pump and a single air source adhesive conveying method, comprising an air cylinder, a pump body, a reversing valve and a connecting plate, wherein a first adhesive bin and a second adhesive bin are arranged in the pump body and are communicated with each other through an adhesive conveying channel at the upper part, the first adhesive bin is provided with an adhesive inlet, and the second adhesive bin is provided with an adhesive outlet; the air cylinder is movably connected with a pump rod, the pump rod extends into the first glue bin and is in sliding connection with the first glue bin; the reversing valve is communicated with the air cylinder and is connected with a reversing rod; the invention has the following advantages: 1. only a single compressed air source is needed to realize reversing control and cylinder pumping operation simultaneously, electric energy is not needed, and cost is saved; 2. the structure design is utilized to enable the reversing control of a single air source to be combined with the pumping of the air cylinder, so that the structure is simpler and more simplified, and the control is easy; 3. the glue conveying method has the advantages of simple process, stable transportation and high efficiency.
Description
Technical Field
The invention relates to the technical field of hot melt adhesive pumps, in particular to a pure mechanical constant-pressure hot melt adhesive pump and a single air source adhesive conveying method.
Background
The hot melt adhesive is a plastic adhesive, is in a solid state in normal temperature environment, can gradually change into a fluid state along with the temperature rise in a certain temperature range, and can be restored into a solid state again after the temperature is reduced, and the chemical characteristics of the hot melt adhesive are unchanged in the process, so that the hot melt adhesive is non-toxic and odorless, belongs to an environment-friendly chemical adhesive, and is widely applied and produced in industry.
In industrial production, after a hot melt adhesive is melted into a liquid adhesive, a hot melt adhesive pump is generally used to convey the liquid adhesive and spray the liquid adhesive at a certain adhesive pressure for production and use. The existing hot melt adhesive pump generally adopts a servo motor to drive and convey adhesive, and utilizes a control element such as a return valve, a pressure sensor and the like to control the pump body to convey adhesive unidirectionally, but the hot melt adhesive pump needs to adopt a large amount of electric equipment, has a complex equipment structure, high preparation cost and consumes more electric energy, and on the other hand, the problem that the output adhesive pressure of the hot melt adhesive pump is unstable still exists, the adhesive pressure is uncontrollable, the adhesive spraying effect of the hot melt adhesive pump is poor, the equipment performance is unstable, and the production requirement cannot be met. In view of this, the inventors have made improvements.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a pure mechanical constant-pressure hot melt adhesive pump and a single air source adhesive conveying method, which have the characteristics of low cost, stable performance and good adhesive spraying effect.
In order to achieve the aim, the invention provides a pure mechanical constant-pressure hot melt adhesive pump, which comprises an air cylinder, a pump body, a reversing valve and a connecting plate, wherein a first adhesive bin and a second adhesive bin are arranged in the pump body, the first adhesive bin and the second adhesive bin are mutually communicated through an adhesive conveying channel at the upper part, the first adhesive bin is provided with an adhesive inlet, and the second adhesive bin is provided with an adhesive outlet; the air cylinder is movably connected with a pump rod, the pump rod extends into the first glue bin and is in sliding connection with the first glue bin; the reversing valve is communicated with the air cylinder and is connected with a reversing rod; be provided with magnet a on the connecting plate, connecting plate one end fixed connection pump pole, the switching-over pole is cup jointed in the connecting plate other end activity, switching-over pole upper and lower extreme is provided with magnet b and magnet c respectively, magnet a respectively with magnet b, magnet c inter attraction drive switching-over valve change air current direction, switching-over valve drive pump pole up-and-down motion still includes check valve mechanism, the pump pole is through the first gluey storehouse of check valve mechanism with colloid transportation to second gluey storehouse.
Further, the check valve mechanism comprises an upper valve mechanism and a lower valve mechanism which are matched with each other for use, the upper valve mechanism is arranged at the tail end of the pump rod, the lower valve mechanism is arranged at the lower part of the first glue bin, and the lower valve mechanism is arranged above the glue inlet.
Further, a first accommodating cavity with an opening is formed at the tail end of the pump rod, and a first through hole communicated with the glue conveying channel is formed at the side part of the first accommodating cavity; the upper valve mechanism comprises a spring a, a steel ball a and a first mounting seat, wherein the spring a and the steel ball a are sequentially contained in a first containing cavity, the first mounting seat is arranged at the opening end of the first containing cavity, a second through hole is formed in the middle of the first mounting seat, the steel ball a is movably arranged at the top of the first mounting seat, the first mounting seat limits the steel ball a, and the steel ball a can seal the second through hole.
Still further, lower valve mechanism includes spring b, steel ball b and second mount pad, second accommodation chamber has been seted up to the inside second mount pad, second accommodation chamber upper end is provided with first opening, and second accommodation chamber lower extreme is provided with the second opening, spring b and steel ball b hold in proper order in the second accommodation chamber to spring b can drive steel ball b sealed second opening.
Preferably, the first glue bin is internally sleeved with a cylinder body, the pump rod is in sliding connection with the cylinder body, a third accommodating cavity is formed between the bottom end of the cylinder body and the first glue bin, the glue inlet is formed in the side part of the third accommodating cavity, and the lower valve mechanism is arranged at the tail end of the cylinder body.
Further, a piston is movably connected in the cylinder, and the top end of the pump rod is fixedly connected with the piston; the upper part of the reversing valve is communicated with the cylinder through a first air inlet channel, the lower part of the reversing valve is communicated with the cylinder through a second air inlet channel, and the piston moves between the first air inlet channel and the second air inlet channel.
Further, an air tap for connecting an air source is arranged outside the reversing valve, a reversing shaft is movably connected inside the reversing valve, the tail end of the reversing shaft is fixedly connected with a reversing rod, a first sealing plug for sealing a first air inlet channel is arranged on the upper portion of the reversing shaft, and a second sealing plug for sealing a second air inlet channel is arranged on the lower portion of the reversing shaft.
The invention also provides a single air source glue conveying method of the pure mechanical constant pressure hot melt glue pump, which comprises the following steps:
step 1, a glue feeding step, wherein gas enters a reversing valve, and enters the cylinder from a second air inlet channel of the reversing valve to drive a piston to move upwards, an upper valve mechanism is closed, a lower valve mechanism is opened, and glue is pumped into a cylinder body;
step 2, a first reversing step, namely enabling the piston to move upwards, enabling the magnet a to attract the magnet b when the connecting plate is close to the top end of the reversing rod, enabling the magnet b to drive the reversing shaft to rapidly move under the action of magnetic force, enabling the second air inlet channel to be sealed, enabling the first air inlet channel to be opened, and achieving first reversing;
step 3, glue conveying, namely, gas enters a reversing valve, enters a cylinder from a first air inlet channel of the reversing valve to drive a piston to move downwards, an upper valve mechanism is opened, a lower valve mechanism is closed, and glue passes through the upper valve mechanism and a glue conveying channel and enters a second glue bin;
step 4, glue is sprayed out from a glue outlet in the glue outlet step;
and step 5, a second reversing step, wherein the piston moves downwards, when the connecting plate is close to the lower end of the reversing rod, the magnet a attracts the magnet c, and under the action of magnetic force, the magnet c drives the reversing shaft to rapidly displace, so that the first air inlet channel is sealed, the second air inlet channel is opened, and the second reversing is realized.
Further, a first pressure relief step is further included between the step 2 and the step 3: the reversing shaft moves downwards and drives the fourth sealing plug to move downwards to open the second pressure relief hole, and gas below the piston flows back to the reversing valve through the second air inlet channel and is discharged through the second pressure relief hole and the second silencer.
Further, the method further comprises a second pressure relief step: after the reversing valve reverses for the second time, the reversing shaft moves upwards and drives the third sealing plug to move upwards to open the first pressure relief hole, and gas above the piston flows back to the reversing valve through the first air inlet channel and is discharged through the first pressure relief hole and the first silencer.
The beneficial effects are that: compared with the prior art, the invention relates to a pure mechanical constant-pressure hot melt adhesive pump and a single air source adhesive conveying method, which comprises an air cylinder, a pump body, a reversing valve and a connecting plate, wherein a first adhesive bin and a second adhesive bin are arranged in the pump body and are communicated with each other through an adhesive conveying channel at the upper part, the first adhesive bin is provided with an adhesive inlet, and the second adhesive bin is provided with an adhesive outlet; the invention has the following advantages: 1. only a single compressed air source is needed to realize reversing control and cylinder pumping operation simultaneously, electric energy is not needed, and cost is saved; 2. the structure design is utilized to enable the reversing control of a single air source to be combined with the pumping of the air cylinder, so that the structure is simpler and more simplified, and the control is easy; 3. after the reversing control and the cylinder pumping are combined to realize the circulation control, stable glue spraying output can be obtained, and the use effect is better. 4. The power supply is not needed, so that the safety is improved; 5. the glue conveying method has the advantages of simple process, stable transportation and high efficiency.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of another view structure of the present invention.
Fig. 3 is a schematic view of the internal structure of the present invention.
Fig. 4 is a schematic side sectional view of a reversing valve of the present invention.
FIG. 5 is a schematic view of the upper valve mechanism of the present invention.
FIG. 6 is a schematic view of the lower valve mechanism of the present invention.
The reference numerals include:
the cylinder-1, the piston-11, the first air inlet channel-12, the second air inlet channel-13, the pump rod-2, the first accommodating cavity-21, the first through hole-22, the connecting plate-3, the magnet a-31, the reversing rod-4, the magnet b-41, the magnet c-42, the reversing valve-5, the air tap-51, the reversing shaft-52, the first sealing plug-521, the second sealing plug-522, the third sealing plug-523, the fourth sealing plug-524, the first pressure relief hole-53, the second pressure relief hole-54, the first silencer-55, the second silencer-56, the clamping position-57, the pump body-6, the first rubber bin-61, the rubber inlet-611, the second rubber bin-62, the rubber outlet-711, the rubber conveying channel-63, the one-way valve mechanism-7, the upper valve mechanism-71, the spring a-713, the steel ball a-71, the first mounting seat-713, the second through hole-714, the lower valve mechanism-72, the spring b-721, the steel ball b-722, the second mounting seat 724, the second opening-6, the first accommodating cavity-725, the second accommodating cavity-81, the second accommodating cavity-725, the first accommodating cavity-81, the second accommodating cavity-13, the cylinder body-13, the second accommodating cavity-13, the cylinder.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 6.
The invention relates to a pure mechanical constant-pressure hot melt adhesive pump, which comprises an air cylinder 1, a pump body 6, a reversing valve 5 and a connecting plate 3, wherein a first adhesive bin 61 and a second adhesive bin 62 are arranged in the pump body 6, the first adhesive bin 61 and the second adhesive bin 62 are mutually communicated through an upper adhesive conveying channel 63, the first adhesive bin 61 is provided with an adhesive inlet 611, the second adhesive bin 62 is provided with an adhesive outlet 621, and when the pump body 6 is used, adhesive is continuously filled into the first adhesive bin 61 through the adhesive inlet 611; the cylinder 1 is movably connected with a pump rod 2, the pump rod 2 extends into the first glue bin 61 and the pump rod 2 is in sliding connection with the first glue bin 61; the reversing valve 5 is communicated with the air cylinder 1, and the reversing valve 5 is connected with a reversing rod 4; the novel reversing pump is characterized in that a magnet a31 is arranged on the connecting plate 3, one end of the connecting plate 3 is fixedly connected with the pump rod 2, the other end of the connecting plate 3 is movably sleeved with the reversing rod 4, and the upper end and the lower end of the reversing rod 4 are respectively provided with a magnet b41 and a magnet c42.
In this technical scheme, use mutually supporting between pump rod 2 and the switching-over pole 4, the up-and-down motion of pump rod 2 can drive magnet a31 and move altogether, magnet a31 can attract each other with magnet b41, magnet c42 respectively, because be swing joint between switching-over pole 4 and the switching-over valve 5, when magnet a31 attracts magnet b41 under the effect of magnetic force, can drive switching-over pole 4 to move down, then can drive switching-over pole 4 to move up when magnet a31 attracts magnet c42, thereby change the air current direction of switching-over valve 5, and the change of air current direction can drive pump rod 2 reciprocating motion from top to bottom, finally under the effect of check valve mechanism 7, pump rod 2 constantly transports the colloid from first gluey storehouse 61 to second gluey storehouse 62, and spout the colloid from glue outlet 621 with invariable glue pressure.
The invention is of a pure mechanical structure, the operation of the whole equipment is only required to be driven by connecting one air pipe, and the power supply or circuit equipment is not required to be connected for driving operation, so that the structure of the equipment can be simplified, and the manufacturing cost can be reduced. Secondly, the inventor through the connection accuracy of promote pump pole 2 and first gluey storehouse 61 lateral wall to carry out the stiffening to the spare, pump pole 2 can not appear warping in the sliding process, makes the terminal and the first gluey storehouse 61 lateral wall of pump pole 2 can sliding connection can not appear leaking the condition of gluing and pressure release again, and the pump pole 2 end no longer need install the sealing washer, does not have the problem that reduces equipment life because of the sealing washer wearing and tearing. On the other hand, the device can realize automatic reversing of the air cylinder 1, the inventor adopts a mode of mutual attraction of magnets to drive the reversing valve 5 to automatically change the air flow direction, and according to the principle that the attraction force is in direct proportion to the square of the distance, the reversing rod 4 can move upwards or downwards within an extremely short time (within 2 ms) in the process of respectively attracting the magnet b41 and the magnet c42 by the magnet a31 so as to realize quick reversing of the reversing valve 5, the faster the reversing speed of the reversing valve 5 is, the more stable the motion of the pump rod 2 is, thereby determining that the pump rod 2 can transport colloid with stable air pressure, ensuring that the colloid is output from the glue outlet 621 with basically constant glue pressure, namely, the output pressure of the pump rod 2 is in direct proportion to the glue pressure of the glue outlet 621, thereby improving the glue outlet effect and solving the problems of unstable glue pumping and poor using effect of the traditional hot melt glue pump. The magnet adopted in the technical scheme is a permanent magnet.
In this technical scheme, still be provided with supporting seat 10 between cylinder 1 and the pump body 6, cylinder 1 sets up in supporting seat 10 top, and pump pole 2 passes supporting seat 10 and extends into the inside of the pump body 6. The supporting seat 10 plays a role of supporting the air cylinder 1, the air cylinder 1 and the pump body 6 are assembled together in an overlapped mode, the structure is compact, and the occupied space of the equipment is reduced.
In the present invention, the check valve mechanism 7 includes an upper valve mechanism 71 and a lower valve mechanism 72 that are used in cooperation with each other, the upper valve mechanism 71 is disposed at the end of the pump rod 2, the lower valve mechanism 72 is disposed at the lower portion of the first glue reservoir 61, and the lower valve mechanism 72 is disposed above the glue inlet 611. In operation, the lower valve mechanism 72 is used in cooperation with the pump rod 2 to draw the gel into the interior of the cylinder 8; that is, when the pump rod 2 moves upward, the upper valve mechanism 71 is closed, the lower valve mechanism 72 is opened and the colloid is sucked in by the adsorption pressure; when the pump rod 2 moves downward, the upper valve mechanism 71 opens to transfer the gel from the first gel compartment 61 to the second gel compartment 62, and at the same time, the lower valve mechanism 72 closes to prevent the gel from exposing to the first gel compartment 61.
As an embodiment, the end of the pump rod 2 is provided with a first accommodating cavity 21 with an opening, and a first through hole 22 which is mutually communicated with the glue conveying channel 63 is arranged at the side part of the first accommodating cavity 21; the upper valve mechanism 71 comprises a spring a711, a steel ball a712 and a first mounting seat 713, wherein the spring a711 and the steel ball a712 are sequentially contained in the first containing cavity 21, the first mounting seat 713 is arranged at the opening end of the first containing cavity 21, a second through hole 714 is arranged in the middle of the first mounting seat 713, the steel ball a712 can be movably arranged at the top of the first mounting seat 713, and the steel ball a712 can seal the second through hole 714.
The upper valve mechanism 71 operates on the principle that: when the pump rod 2 moves down, the pressure inside the cylinder 8 increases, at this time, the lower valve mechanism 72 is closed, the steel ball a712 floats upward under the action of inertia and pressure difference, the second through hole 714 is opened, the colloid inside the cylinder 8 enters the first accommodating cavity 21 through the second through hole 714, finally flows out through the first through hole 22 at the side part of the first accommodating cavity 21, and flows into the second glue bin 62 through the glue conveying channel 63.
As yet another embodiment, the lower valve mechanism 72 includes a spring b721, a steel ball b722, and a second mounting seat 723, a second accommodating cavity 724 is formed in the second mounting seat 723, a first opening 725 is formed at an upper end of the second accommodating cavity 724, a second opening 726 is formed at a lower end of the second accommodating cavity 724, the spring b721 and the steel ball b722 are sequentially accommodated in the second accommodating cavity 724, and the steel ball b722 can seal the second opening 726.
The lower valve mechanism 72 operates on the following principle: when the pump rod 2 moves upwards to vacuumize, the vacuum degree in the cylinder 8 is increased, at this time, the upper valve mechanism 71 is closed, and under the action of the pressure difference, the steel ball b722 floats upwards to open the second opening 726, so that the colloid stored in the third accommodating cavity 81 is pumped into the cylinder 8.
For further improvement, the first glue bin 61 is further internally sleeved with the cylinder 8, the pump rod 2 is slidably connected with the cylinder 8, the lower valve mechanism 72 is disposed at the tail end of the cylinder 8, a third accommodating cavity 81 is formed between the bottom end of the cylinder 8 and the first glue bin 61, and the glue inlet 611 is disposed at the side of the third accommodating cavity 81. The purpose of the cylinder 8 is to: 1. the installation of the lower valve mechanism is convenient; 2. the bottom of the first glue bin can form a third accommodating cavity, so that space conditions are provided for unidirectional transportation of the glue; 3. the sealed environment can be formed between the top of the first glue bin and the pump rod, and the steel ball b is easier to float upwards when the pump rod moves upwards to vacuumize.
Further, a piston 11 is movably connected in the cylinder 1, and the top end of the pump rod 2 is fixedly connected with the piston 11; the upper part of the reversing valve 5 is communicated with the cylinder 1 through a first air inlet channel 12, the lower part of the reversing valve 5 is communicated with the cylinder 1 through a second air inlet channel 13, and the piston 11 is arranged between the first air inlet channel 12 and the second air inlet channel 13. When gas flows into the cylinder 1 through the first air inlet channel 12, the driving piston 11 moves downwards along the wall of the cylinder 1 to drive the pump rod 2 to move downwards, and when the piston 11 approaches the second air inlet channel 13, the reversing valve 5 automatically reverses under the action of the magnet, the gas flows into the cylinder 1 through the second air inlet channel 13, the driving piston 11 moves upwards along the wall of the cylinder 1 to drive the pump rod 2 to move upwards, and the pump rod 2 is driven to reciprocate up and down.
In the technical scheme, an air tap 51 for connecting an air source is arranged outside the reversing valve 5, and when the reversing valve is used, the external air source is connected with the air tap 51, and air is injected from the middle part of the reversing valve 5. Inside the reversing valve 5, a reversing shaft 52 is movably connected inside the reversing valve 5, the tail end of the reversing shaft 52 is fixedly connected with the reversing rod 4, a first sealing plug 521 which can be used for sealing the first air inlet channel 12 is arranged at the upper part of the reversing shaft 52, and a second sealing plug 522 which can be used for sealing the second air inlet channel 13 is arranged at the lower part of the reversing shaft 52. And a clamping position 57 matched with the sealing plug is arranged inside the reversing valve 5. When the magnet a31 moves to the top of the reversing lever 4, the magnet a31 and the magnet b41 are attracted to each other, under the action of magnetic force, the magnet b41 moves down rapidly to pull the reversing shaft 52 to move down rapidly, the second sealing plug 522 moves down and is clamped in the clamping position 57 below the second sealing plug 522, the second air inlet channel 13 is sealed, the first sealing plug 521 is separated from the upper clamping position 57, the first air inlet channel 12 is opened, and gas flows into the cylinder 1 from the first air inlet channel 12 in a turning manner to drive the piston 11 to move down. Similarly, when the magnet a31 moves to the bottom of the reversing lever 4, the magnet a31 attracts the magnet c42, the reversing shaft 52 moves upward, the first air intake passage 12 is sealed, and the second air intake passage 13 is opened.
Preferably, a plurality of first pressure relief holes 53 which can be mutually communicated with the first air inlet channel 12 are formed in the upper portion of the interior of the reversing valve 5, the first pressure relief holes 53 are formed in the upper portion of the first sealing plug 521, as shown in fig. 4, a third sealing plug 523 is further formed in the reversing shaft 52 above the first sealing plug 521, when the first sealing plug 521 seals the first air inlet channel 12, the third sealing plug 523 moves upwards to just open the first pressure relief holes 53, so that the air pushing the piston 11 to move downwards can be discharged out of the reversing valve 5 through the first pressure relief holes 53, and redundant air can be discharged out, so that the normal operation of the pump body 6 is prevented from being influenced. Likewise, a plurality of second pressure relief holes 54 which can be mutually communicated with the second air inlet channel 13 are formed below the inner portion of the reversing valve 5, the second pressure relief holes 54 are formed below the second sealing plug 522, the reversing shaft 52 is further provided with a fourth sealing plug 524 above the second sealing plug 522, and when the second sealing plug 522 seals the second air inlet channel 13, the fourth sealing plug 524 moves down to just open the second pressure relief holes 54, so that the air pushing the piston 11 to move up can be discharged out of the reversing valve 5 through the second pressure relief holes 54.
From the above, the reversing scheme of the air cylinder 1 has smart structure, high flexibility, no influence on the inflow and the discharge of air in the air cylinder 1 and good stability.
To further improve the technical solution, the first muffler 55 and the second muffler 56 are respectively connected to the outside of the first pressure relief hole 53 and the second pressure relief hole 54. The treatment of the gas by the first muffler 55 and the second muffler 56 can effectively reduce noise pollution.
As shown in fig. 3, a filter screen 9 is disposed inside the second glue bin 62. After the glue enters the second glue bin 62, the impurities are filtered by the filter screen 9, and then the glue is sprayed out from the glue outlet 621 under a certain glue pressure. The filter screen 9 is used for filtering the impurity of colloid, avoids impurity to block up out gluey mouth 621 and influences the pump body 6 and use, also can promote out the colloid quality simultaneously.
The invention also provides a single air source glue conveying method of the pure mechanical constant pressure hot melt glue pump, which comprises the following steps:
step 1, a glue feeding step, wherein gas enters a reversing valve, and enters the cylinder from a second air inlet channel of the reversing valve to drive a piston to move upwards, an upper valve mechanism is closed, a lower valve mechanism is opened, and glue is pumped into a cylinder body;
step 2, a first reversing step, namely enabling the piston to move upwards, enabling the magnet a to attract the magnet b when the connecting plate is close to the top end of the reversing rod, enabling the magnet b to drive the reversing shaft to rapidly move under the action of magnetic force, enabling the second air inlet channel to be sealed, enabling the first air inlet channel to be opened, and achieving first reversing;
step 3, glue conveying, namely, gas enters a reversing valve, enters a cylinder from a first air inlet channel of the reversing valve to drive a piston to move downwards, an upper valve mechanism is opened, a lower valve mechanism is closed, and glue passes through the upper valve mechanism and a glue conveying channel and enters a second glue bin;
step 4, glue is sprayed out from a glue outlet in the glue outlet step;
and step 5, a second reversing step, wherein the piston moves downwards, when the connecting plate is close to the lower end of the reversing rod, the magnet a attracts the magnet c, and under the action of magnetic force, the magnet c drives the reversing shaft to rapidly displace, so that the first air inlet channel is sealed, the second air inlet channel is opened, and the second reversing is realized.
In the technical scheme, a first pressure relief step is further included between the 2 nd step and the 3 rd step: the reversing shaft moves downwards and drives the fourth sealing plug to move downwards to open the second pressure relief hole, and gas below the piston flows back to the reversing valve through the second air inlet channel and is discharged through the second pressure relief hole and the second silencer.
Meanwhile, the method further comprises a second pressure relief step: after the reversing valve reverses for the second time, the reversing shaft moves upwards and drives the third sealing plug to move upwards to open the first pressure relief hole, and gas above the piston flows back to the reversing valve through the first air inlet channel and is discharged through the first pressure relief hole and the first silencer.
The steps are single complete glue conveying stroke, and the glue can be continuously conveyed from the first glue bin to the second glue bin and sprayed out from the glue outlet for production and use by repeating the steps.
According to the glue transporting method, the one-way transportation of the glue is controlled through the one-way valve, the glue cannot flow back, the air cylinder can automatically and rapidly change direction under the action of the magnet, the stability of the glue transporting process is high, the transporting efficiency is high, the glue can be ensured to be sprayed out under constant glue pressure, and the glue spraying effect of the pump body is obviously improved.
The foregoing is merely exemplary of the present invention, and those skilled in the art should not be considered as limiting the invention, since modifications may be made in the specific embodiments and application scope of the invention in light of the teachings of the present invention.
Claims (10)
1. The utility model provides a pure mechanical constant pressure hot melt adhesive pump, includes cylinder (1), pump body (6), switching-over valve (5) and connecting plate (3), its characterized in that: a first glue bin (61) and a second glue bin (62) are formed in the pump body (6), the first glue bin (61) and the second glue bin (62) are communicated with each other through a glue conveying channel (63) at the upper part, the first glue bin (61) is provided with a glue inlet (611), and the second glue bin (62) is provided with a glue outlet (621); the cylinder (1) is movably connected with a pump rod (2), the pump rod (2) extends into the first glue bin (61) and the pump rod (2) is in sliding connection with the first glue bin (61); the reversing valve (5) is communicated with the air cylinder (1), and the reversing valve (5) is connected with a reversing rod (4); be provided with magnet a (31) on connecting plate (3), connecting plate (3) one end fixed connection pump pole (2), connecting plate (3) other end activity cup joints reversing lever (4), reversing lever (4) upper and lower extreme is provided with magnet b (41) and magnet c (42) respectively, magnet a (31) respectively with magnet b (41), magnet c (42) inter attraction drive reversing valve (5) change air current direction, reversing valve (5) drive pump pole (2) up-and-down motion, still including check valve mechanism (7), pump pole (2) are glued storehouse (62) with colloid from first gluey storehouse (61) to second through check valve mechanism (7).
2. A purely mechanical constant pressure hot melt pump as claimed in claim 1, wherein: the one-way valve mechanism (7) comprises an upper valve mechanism (71) and a lower valve mechanism (72) which are matched with each other for use, the upper valve mechanism (71) is arranged at the tail end of the pump rod (2), the lower valve mechanism (72) is arranged at the lower part of the first glue bin (61), and the lower valve mechanism (72) is arranged above the glue inlet (611).
3. A purely mechanical constant pressure hot melt pump as claimed in claim 2, wherein: the end of the pump rod (2) is provided with a first accommodating cavity (21) with an opening, and the side part of the first accommodating cavity (21) is provided with a first through hole (22) communicated with the glue conveying channel (63); the upper valve mechanism (71) comprises a spring a (711), a steel ball a (712) and a first mounting seat (713), wherein the spring a (711) and the steel ball a (712) are sequentially contained in a first containing cavity (21), the first mounting seat (713) is arranged at the opening end of the first containing cavity (21), a second through hole (714) is formed in the middle of the first mounting seat (713), the steel ball a (712) is movably arranged at the top of the first mounting seat (713), the first mounting seat (713) limits the steel ball a (712), and the steel ball a (712) can seal the second through hole (714).
4. A purely mechanical constant pressure hot melt pump as claimed in claim 2, wherein: the lower valve mechanism (72) comprises a spring b (721), a steel ball b (722) and a second mounting seat (723), a second accommodating cavity (724) is formed in the second mounting seat (723), a first opening (725) is formed in the upper end of the second accommodating cavity (724), a second opening (726) is formed in the lower end of the second accommodating cavity (724), the spring b (721) and the steel ball b (722) are sequentially accommodated in the second accommodating cavity (724), and the spring b (721) can drive the steel ball b (722) to seal the second opening (726).
5. A purely mechanical constant pressure hot melt pump as claimed in claim 1, wherein: the first glue bin (61) is internally sleeved with a cylinder body (8), the pump rod (2) is in sliding connection with the cylinder body (8), a third accommodating cavity (81) is formed at the bottom end of the cylinder body (8) and the first glue bin (61), the glue inlet (611) is formed at the side part of the third accommodating cavity (81), and the lower valve mechanism (72) is arranged at the tail end of the cylinder body (8).
6. A purely mechanical constant pressure hot melt pump as claimed in claim 1, wherein: a piston (11) is movably connected in the cylinder (1), and the top end of the pump rod (2) is fixedly connected with the piston (11); the upper part of the reversing valve (5) is communicated with the cylinder (1) through a first air inlet channel (12), the lower part of the reversing valve (5) is communicated with the cylinder (1) through a second air inlet channel (13), and the piston (11) moves between the first air inlet channel (12) and the second air inlet channel (13).
7. A purely mechanical constant pressure hot melt pump as claimed in claim 1, wherein: the reversing valve (5) is externally provided with an air tap (51) for connecting an air source, the reversing valve (5) is internally and movably connected with a reversing shaft (52), the tail end of the reversing shaft (52) is fixedly connected with a reversing rod (4), the upper part of the reversing shaft (52) is provided with a first sealing plug (521) for sealing the first air inlet channel (12), and the lower part of the reversing shaft (52) is provided with a second sealing plug (522) for sealing the second air inlet channel (13).
8. A single air source glue transporting method of a pure mechanical constant pressure hot melt glue pump is characterized in that: the method comprises the following steps:
step 1, a glue feeding step, wherein gas enters a reversing valve, and enters the cylinder from a second air inlet channel of the reversing valve to drive a piston to move upwards, an upper valve mechanism is closed, a lower valve mechanism is opened, and glue is pumped into a cylinder body;
step 2, a first reversing step, namely enabling the piston to move upwards, enabling the magnet a to attract the magnet b when the connecting plate is close to the top end of the reversing rod, enabling the magnet b to drive the reversing shaft to rapidly move under the action of magnetic force, enabling the second air inlet channel to be sealed, enabling the first air inlet channel to be opened, and achieving first reversing;
step 3, glue conveying, namely, gas enters a reversing valve, enters a cylinder from a first air inlet channel of the reversing valve to drive a piston to move downwards, an upper valve mechanism is opened, a lower valve mechanism is closed, and glue passes through the upper valve mechanism and a glue conveying channel and enters a second glue bin;
step 4, glue is sprayed out from a glue outlet in the glue outlet step;
and step 5, a second reversing step, wherein the piston moves downwards, when the connecting plate is close to the lower end of the reversing rod, the magnet a attracts the magnet c, and under the action of magnetic force, the magnet c drives the reversing shaft to rapidly displace, so that the first air inlet channel is sealed, the second air inlet channel is opened, and the second reversing is realized.
9. The single air source adhesive delivery method of a purely mechanical constant pressure hot melt adhesive pump of claim 8, wherein the method comprises the steps of: the method further comprises a first pressure relief step between the step 2 and the step 3: the reversing shaft moves downwards and drives the fourth sealing plug to move downwards to open the second pressure relief hole, and gas below the piston flows back to the reversing valve through the second air inlet channel and is discharged through the second pressure relief hole and the second silencer.
10. The single air source glue delivery method of a pure mechanical constant pressure hot melt glue pump according to any one of claims 8 to 9, characterized in that: the method also comprises a second pressure relief step: after the reversing valve reverses for the second time, the reversing shaft moves upwards and drives the third sealing plug to move upwards to open the first pressure relief hole, and gas above the piston flows back to the reversing valve through the first air inlet channel and is discharged through the first pressure relief hole and the first silencer.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211426938.0A CN115672596A (en) | 2022-11-15 | 2022-11-15 | External pure mechanical constant-pressure hot melt adhesive pump |
| CN2022114269380 | 2022-11-15 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117028192A true CN117028192A (en) | 2023-11-10 |
Family
ID=85052823
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211426938.0A Pending CN115672596A (en) | 2022-11-15 | 2022-11-15 | External pure mechanical constant-pressure hot melt adhesive pump |
| CN202310617883.XA Pending CN117028192A (en) | 2022-11-15 | 2023-05-30 | Pure mechanical constant-pressure hot melt adhesive pump and single-air-source adhesive conveying method |
| CN202321330342.0U Active CN220470134U (en) | 2022-11-15 | 2023-05-30 | Pure mechanical constant-pressure hot melt adhesive pump |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211426938.0A Pending CN115672596A (en) | 2022-11-15 | 2022-11-15 | External pure mechanical constant-pressure hot melt adhesive pump |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321330342.0U Active CN220470134U (en) | 2022-11-15 | 2023-05-30 | Pure mechanical constant-pressure hot melt adhesive pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (3) | CN115672596A (en) |
-
2022
- 2022-11-15 CN CN202211426938.0A patent/CN115672596A/en active Pending
-
2023
- 2023-05-30 CN CN202310617883.XA patent/CN117028192A/en active Pending
- 2023-05-30 CN CN202321330342.0U patent/CN220470134U/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN220470134U (en) | 2024-02-09 |
| CN115672596A (en) | 2023-02-03 |
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