CN117026065A - 一种调质抗酸管线钢的生产方法 - Google Patents
一种调质抗酸管线钢的生产方法 Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 55
- 239000010959 steel Substances 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000002253 acid Substances 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 23
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 238000005266 casting Methods 0.000 claims abstract description 14
- 238000005496 tempering Methods 0.000 claims abstract description 14
- 238000010791 quenching Methods 0.000 claims abstract description 12
- 230000000171 quenching effect Effects 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 4
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 9
- 239000012535 impurity Substances 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 6
- 238000009749 continuous casting Methods 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 238000009628 steelmaking Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 230000001458 anti-acid effect Effects 0.000 claims 1
- 239000011572 manganese Substances 0.000 abstract description 6
- 229910052748 manganese Inorganic materials 0.000 abstract description 3
- 238000005204 segregation Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 238000003723 Smelting Methods 0.000 abstract description 2
- 239000011574 phosphorus Substances 0.000 abstract description 2
- 239000011593 sulfur Substances 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 101000702394 Homo sapiens Signal peptide peptidase-like 2A Proteins 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000008186 active pharmaceutical agent Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000007510 rolled plate method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本发公开了一种调质抗酸管线钢的生产方法,成分上仅采用“C+Mn+Cr”成分体系+低磷低硫低锰+其他微合金元素上限量,获得均质化低偏析的铸坯,利用超大水量离线淬火+回火的生产工艺,保证钢板的强度与韧性,尤其钢板具有优良的抗HIC性能,在A溶液下抗HIC性能指标CLR、CTR、CSR均为0。实现了强度大于245~420MPa调质抗酸管线钢的批量生产,钢板性能均匀性明显优于控轧控冷的管线钢,钢板的同板差控制在40MPa以内,屈强比≤0.85;采用相同的成分设计通过调整调质工艺,可实现QBS到X60QS管线钢集中冶炼,减少铸坯链浇的改判损失。
Description
技术领域
本发明属于管线钢生产技术领域,涉及一种调质抗酸管线钢的生产方法。
背景技术
随着石油与天然气生产与消耗越来越多,对输送石油与天然气管道胜负的需求量不断增大,对管线钢的要求特别是抗酸性能也越来越高。
目前中国生产的管线钢金相组织主要为针状铁素体型组织,交货状态一般为控轧控冷,即通过控制水冷后的组织形态与针状铁素体比例满足钢板高强度、高韧性、低屈强比的技术要求。随着管道建设及产品技术要求的不断提高,部分管道建设项目对调质双抗管线也提出了要求,QBS、X52QS、X60QS等调质抗酸管线钢的需求量也越来越大,对抗酸管线钢的生产,大部分添加较多贵重合金,制造成本高,不适合大批量工业化生产。
中国专利CN108342655A公布了“一种调质型抗酸管线钢”,公开了的管线钢的化学成分重量百分比为C:0.025~0.090%、Si:0.1~0.5%、Mn:0.50~1.35%、P≤0.020%、S≤0.003%、Mo:0.01~0.09%、Nb:0.01~0.06%、Ti:0.005~0.02%、Ca:0.001~0.006%,Al:0.02~0.045%,0<N≤0.010%,余量为Fe及其他不可避免的杂质。添加了贵重合金多,制造成本高,不使用工业化批量生产。
中国专利CN103725989A公布了“一种调质态X70厚规格热轧平板及其制造方法”管线钢的成分按重量百分比计为:C:0.06~0.10%,Si:0.20~0.50%,Mn:1.50~1.80%,P≤0.010%,S:≤0.003%,Nb:0.04~0.06%,V:0.04~0.06%,Ti:0.010~0.020%,Ni:0.15~0.30%,Cr:0.15~0.30%,Mo:0.10~0.30%,Als:0.020~0.05%,余量为Fe及不可避免的杂质。该专利Mn含量高,极易产生MnS偏析,同时贵重合金含量高,也未提及材料的抗酸性能。
中国专利CN104674114A公开了“一种调质型低屈强比管线钢及其制备方法”。管线钢的成分百分比:C:0.04~0.12%,Si:0.10~0.35%,Mn:1.30~1.70%,P≤0.02%,S≤0.01%,Nb:0.020~0.060%,V:0.010~0.040%,Ti:0.040~0.080%,Mo:0~0.30%,余量为铁和不可避免的杂质。该专利采用两相区淬火+回火,工业化生产很难控制,同时该专利生产的钢不满足抗酸管线钢的标准要求。
发明内容
本发明旨在提供一种调质抗酸管线钢的生产方法,生产的调质抗酸管线钢具有较好的的强度与韧性,尤其钢板具有优良的抗HIC性能,在A溶液下抗HIC性能指标CLR、CTR、CSR均为0。
本发明的实现方案:
一种调质抗酸管线钢的生产方法,工艺路线:KR—转炉—LF炉—VD/RH—连铸—加热—除磷—轧制—淬火+回火—精整—入库。钢的化学成分百分含量为C=0.10%~0.13%、Si=0.20%~0.30%、Mn=0.9%~1.0%、Alt=0.025%~0.055%、Cr=0.10%~0.15%、P≤0.008%、S≤0.0012%、Nb≤0.010%、V≤0.010%、Nb+V≤0.020%、Ti≤0.010%、B≤0.0005%、Ceq≤0.39%,余量为Fe和不可避免的杂质;关键工艺步骤包括:
(1)炼钢:VD保真空时间≥18min,破空后喂钙线250~300m,钢水出VD(RH)炉前软吹≥12min,钢水出站定氢要求[H]≤1.5ppm;
(2)连铸:全程保护浇铸,过热度控制6~15℃,拉速控制在1.0~1.3m/min,铸坯入堆冷坑堆冷≥50h;
(3)轧制:加热温度1160~1220℃,加热时间220~280min,待温坯厚度80~90mm,开轧温度930~960℃,终轧温度780~820℃,终冷温度680~720℃;
(4)调质:淬火工艺870~910℃,保温时间50~80min,回火工艺500~720℃,保温时间120~160min。
本发明的优点:成分上仅采用“C+Mn+Cr”成分体系+低磷低硫低锰+其他微合金元素上限量,获得均质化低偏析的铸坯,利用超大水量离线淬火+回火的生产工艺,制造成本低,未添加任何贵重合金,实现了强度大于245~420MPa调质抗酸管线钢的批量生产。钢板性能均匀性明显优于控轧控冷的管线钢,钢板的同板差控制在40MPa以内,屈强比≤0.85;实施窄碳含量与碳当量控制,焊接稳定性优异;同时,采用相同的成分设计通过调整调质工艺,可实现QBS到X60QS管线钢集中冶炼,减少铸坯链浇的改判损失。
附图说明
图1为用本发明方法生产的钢板金相组织图。
具体实施方式
下面结合实施例进一步说明本发明的内容。
实施例1:17.5mmAPI 5L BQS PSL2调质管线钢的生产
API 5L BQS PSL2钢的化学成分含量:C=0.12%、Si=0.25%、Mn=0.92%、Alt=0.035%、Cr=0.13%、P=0.005%、S=0.0010%、Nb=0.002%、V=0.003%、Nb+V=0.005%、Ti=0.001%、B=0.0003%、Ceq=0.30%,余量为Fe和不可避免的杂质,工艺路线:KR—转炉—LF炉—VD/RH—连铸—加热—除磷—轧制—淬火+回火—精整(检验)—入库。关键工艺步骤:
(1)炼钢:VD保真空时间22min,破空后喂钙线280m,钢水出VD(RH)炉前软吹15min,钢水出站定氢为1.0ppm。
(2)连铸:全程保护浇铸,过热度控制12℃,拉速控制在1.2m/min,铸坯入堆冷坑堆冷52h。
(3)轧制:加热温度1200℃,加热时间260min,待温坯厚度80mm,开轧温度935℃,终轧温度798℃,终冷温度705℃。
(4)调质:淬火工艺875℃,保温时间62min,回火工艺710℃,保温时间138min。
钢的力学性能见表1。
实施例2:31mmAPI 5L X60QS PSL2管线钢的生产
API 5L X60QS PSL2钢的化学成分含量:C=0.125%、Si=0.28%、Mn=0.98%、Alt=0.045%、Cr=0.14%、P=0.006%、S=0.0008%、Nb=0.002%、V=0.002%、Nb+V=0.004%、Ti=0.003%、B=0.0004%、Ceq=0.32%,余量为Fe和不可避免的杂质,工艺路线:KR—转炉—LF炉—VD/RH—连铸—加热—除磷—轧制—淬火+回火—精整—入库。关键工艺步骤:
(1)炼钢:VD保真空时间23min,破空后喂钙线288m,钢水出VD(RH)炉前软吹16min,钢水出站定氢为1.2ppm。
(2)连铸:全程保护浇铸,过热度控制10℃,拉速控制在1.15m/min,铸坯入堆冷坑堆冷62h。
(3)轧制:加热温度1180℃,加热时间272min,待温坯厚度88mm,开轧温度932℃,终轧温度786℃,终冷温度688℃。
(4)调质:淬火工艺905℃,保温时间72min,回火工艺510℃,保温时间155min。
钢的力学性能见表1。
表1实施例钢的力学性能检测结果
Claims (1)
1.一种调质抗酸管线钢的生产方法,工艺路线KR—转炉—LF炉—VD/RH—连铸—加热—除磷—轧制—淬火+回火—精整—入库。钢的化学成分百分含量为C=0.10%~0.13%、Si=0.20%~0.30%、Mn=0.9%~1.0%、Alt=0.025%~0.055%、Cr=0.10%~0.15%、P≤0.008%、S≤0.0012%、Nb≤0.010%、V≤0.010%、Nb+V≤0.020%、Ti≤0.010%、B≤0.0005%、Ceq≤0.39%,余量为Fe和不可避免的杂质; 关键工艺步骤包括:
(1)炼钢:VD保真空时间≥18min,破空后喂钙线250~300m,钢水出VD(RH)炉前软吹≥12min,钢水出站定氢要求[H]≤1.5ppm;
(2)连铸:全程保护浇铸,过热度控制6~15℃,拉速控制在1.0~1.3m/min,铸坯入堆冷坑堆冷≥50h;
(3)轧制:加热温度1160~1220℃,加热时间220~280min,待温坯厚度80~90mm,开轧温度930~960℃,终轧温度780~820℃,终冷温度680~720℃;
(4)调质:淬火工艺870~910℃,保温时间50~80min,回火工艺500~720℃,保温时间120~160min,得到245~420MPa调质抗酸管线钢,钢板同板差控制在40MPa以内,屈强比≤0.85。
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