CN117024238A - Method for synthesizing polycyclic alkane from lignin-derived phenols through one-pot two-step method - Google Patents

Method for synthesizing polycyclic alkane from lignin-derived phenols through one-pot two-step method Download PDF

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CN117024238A
CN117024238A CN202310432340.0A CN202310432340A CN117024238A CN 117024238 A CN117024238 A CN 117024238A CN 202310432340 A CN202310432340 A CN 202310432340A CN 117024238 A CN117024238 A CN 117024238A
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reaction
lignin
catalyst
solid acid
aviation kerosene
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李宁
任广治
李广亿
王爱琴
张涛
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Dalian Institute of Chemical Physics of CAS
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Dalian Institute of Chemical Physics of CAS
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/20Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/12Systems containing only non-condensed rings with a six-membered ring
    • C07C2601/14The ring being saturated

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The application discloses a method for synthesizing polycyclic alkane from lignin-derived phenols by a one-pot two-step method. 1) In the first step of reaction, lignin-derived phenolic compounds are firstly converted into ketone compounds under the action of a hydrogenation catalyst, and then the ketone compounds are rapidly subjected to aldol condensation under the action of solid acid to generate aviation kerosene precursors; 2) In the second reaction step, the reaction condition is directly enhanced without separating the product in the first step, and the aviation kerosene precursor directly realizes complete hydrodeoxygenation to generate polycyclic alkane under the action of a hydrogenation catalyst and solid acid in the first step; lignin-derived phenolic compounds are synthesized into multi-ring aviation kerosene in a reaction vessel by changing reaction conditions. Compared with the traditional chain aviation kerosene, the density and the heat value of the aviation kerosene are high, and the aviation kerosene can be used as a substitute of the traditional aviation fuel. The catalyst and the raw materials used in the application have rich sources, low price and easy separation; the whole production process is simple and convenient to operate.

Description

Method for synthesizing polycyclic alkane from lignin-derived phenols through one-pot two-step method
Technical Field
A method for synthesizing polycyclic alkane from lignin-derived phenolic compound by a one-pot two-step method. The method of the application relates to two processes of one pot, wherein the first process is that lignin-derived phenolic compounds are hydrogenated to generate ketone compounds, then the ketone compounds undergo aldol condensation under the action of solid acid, and simultaneously carbon-carbon double bonds are saturated; the second process is a complete hydrodeoxygenation reaction.
Background
Biomass energy has rich reserves, can be regenerated and is CO 2 Neutral, and the like, so that the biomass resources are utilized to produce aviation fuel components or chemicals to replace fuel or chemicals obtained by traditional oil refining, the external dependence of petroleum in China can be reduced, and the current green development concept is met. Lignin is the second largest biomass resource in nature, except cellulose, and is the only clean non-petroleum resource in nature that can provide renewable aromatic compounds. The biomass oil obtained by pyrolysis of lignin has more benzene ring structural units, is a cheap and clean resource capable of being converted into high-energy aromatic hydrocarbon and naphthenic hydrocarbon, and is one of the most potential petroleum supplementary energy sources.
Cyclohexanone and its derivatives are important biomass platform compounds that can be obtained by hydrogenation of lignin-derived phenols ([ CN103724174B ]; shaping, X.; wang, C.; wang, W.organic Process Research & Development 2021,25 (11), 2425-2431; xu, G.Y.; guo, J.H.; zhang, Y.; fu, Y.; chen, J.Z.; ma, L.L.; guo, Q.X.Chemcatchem 2015,7 (16), 2485-2492.). While cyclohexanone and its derivatives may undergo aldol condensation followed by hydrodeoxygenation to obtain a multicycloalkane. However, the process involves a plurality of reaction courses, has more separation steps and consumes more energy; the direct conversion of lignin-derived phenols to polycycloalkanes by single pot tandem reactions is therefore attractive compared to stepwise synthesis strategies.
Disclosure of Invention
The application converts lignin-derived phenols into oxygen-containing aviation kerosene precursors under mild conditions by using a solid acid catalyst and a hydrogenation catalyst which are easy to separate, and then the catalyst and the solvent used in the last step are continuously used, and the liquid fuel is obtained in high yield through a two-step process after simply raising the temperature and the reaction pressure; the catalyst has the characteristics of no solvent, easy separation, simple operation process, low energy consumption, low cost and the like, and provides a new route for synthesizing high-density multi-ring aviation kerosene by using lignin-derived phenolic compounds.
The application is realized by the following technical scheme:
the reaction process is realized by a one-pot two-step reaction process.
In the first step of reaction, lignin-derived phenolic compounds are firstly subjected to selective hydrogenation to ketone under the action of a hydrogenation catalyst in a hydrogen atmosphere, and then the ketone compounds are rapidly subjected to aldol condensation under the action of a solid acid catalyst to generate aviation kerosene precursors, namely unsaturated organic matters containing multiple carbon numbers;
the reaction is carried out in a batch kettle reactor, and the molar ratio of lignin-derived phenols to active components in the hydrogenation catalyst is 1: 0.0002-0.005, the mass ratio of the solid acid catalyst to the reaction substrate is 0.2-1, the reaction temperature is 80-120 ℃, the reaction time is 2-12 h, and the reaction pressure is 0.5-2 MPa.
The second process continues with the catalyst and solvent of the first step. After the step 1 is completed, the hydrogen reaction pressure is directly flushed to 3 MPa-5 MPa without opening a kettle, the temperature is increased to 180-240 ℃, and the reaction time is 4-12 h. The aviation kerosene precursor directly realizes complete hydrodeoxygenation to generate polycyclic alkane under the action of a hydrogenation catalyst and solid acid in the first step.
Further, in the above technical scheme, the above two steps of reactions are both carried out in a hydrogen atmosphere.
Further, in the above technical scheme, in the first step, the hydrogenation catalyst is a supported catalyst a/X, and includes two parts of a metal active site a and a support X supported on a support. The carrier X is SiO 2 、TiO 2 、CeO 2 、Al 2 O 3 At least one of MgAl-HT, mgO, liAl-HT; the load metal is Pt, pd, ru, ir, rh, ni,Fe. One or more than two of Cu, wherein the loading of the catalyst is between 0.1wt% and 15 wt%.
Further, in the above technical scheme, the solid acid catalyst in the first step is Nafion-212, amberlyst-15, amberlyst-36, tiP 2 ,CeP 2 ,AlP 2 ,ZrP 0.5 ,ZrP 1 ,ZrP 2 ,ZrP 3 At least one of; wherein, the solid acid Nafion-212, amberlyst-15 and amberlyst-36 are commercially available, and other solid acids are prepared by adopting a coprecipitation method. TiP (TiP) 2 ,CeP 2 ,AlP 2 The metal precursor nitrate solution and the ammonium dihydrogen phosphate solution are mixed and stirred at 50 ℃ according to a certain molar ratio, then concentrated ammonia water is added dropwise to adjust the PH value to 8-10, stirring is continued for 4-8 h, filtering and washing are carried out, drying is carried out at 80 ℃ overnight, and calcination is carried out at 350-650 ℃ for 5-8 h. Zirconium phosphate (ZrP) x ) The preparation method comprises the steps of preparing basic zirconia solution and monoammonium phosphate solution with different molar ratios, then dropwise adding the monoammonium phosphate solution into the basic zirconia solution, continuously stirring for 4 hours after the addition, filtering and washing to be neutral, then drying at 120 ℃ overnight, and roasting at 400 ℃ for 4 hours.
Through the steps, the high-density aviation fuel with the multi-ring structure is successfully synthesized.
The product polycycloalkane has the structure:
the method for combining the solid acid catalyst and the noble metal hydrogenation catalyst, which are cheap and easy to obtain, can realize the expected series process. The process can be carried out in two steps, under the condition of unchanged catalyst and solvent, the hydrogenation and subsequent aldol condensation of the phenolic compound are realized in the first step to obtain the oxygen-containing aviation kerosene precursor, and the complete hydrodeoxygenation of the oxygen-containing aviation kerosene precursor is realized in the second step by strengthening the reaction condition, so as to finally obtain the polycyclic alkane.
Drawings
FIG. 1 is a mass spectrum of the product of example 64;
FIG. 2 is a mass spectrum of the product of example 67;
FIG. 3 is a mass spectrum of the product of example 68;
FIG. 4 is a mass spectrum of the product of example 69;
FIG. 5 is a mass spectrum of the product distribution of the raw material phenol of example 64 during the first reaction step;
FIG. 6 is a mass spectrum of the target product of the phenol feed of example 64 during the first reaction step.
Detailed Description
The present application will be described with reference to specific examples, but the scope of the present application is not limited to these examples.
The sources of catalyst in the examples below: the hydrogenation catalyst in the first step is a supported catalyst A/X, and comprises a metal active site A and a carrier X which are supported on a carrier. The carrier X is SiO 2 、TiO 2 、CeO 2 、Al 2 O 3 At least one of MgAl-HT, mgO, liAl-HT; the load metal is one or more than two of Pt, pd, ru, ir, rh, ni, fe, cu, wherein the load of the catalyst is between 0.1 and 15 percent.
The solid acid catalyst is Nafion-212, amberlyst-15, amberlyst-36, tiP 2 ,CeP 2 ,AlP 2 ,ZrP 0.5 ,ZrP 1 ,ZrP 2 ,ZrP 3 At least one of; wherein, the solid acid Nafion-212, amberlyst-15 and amberlyst-36 are commercially available, and other solid acids are prepared by adopting a coprecipitation method. TiP (TiP) 2 ,CeP 2 ,AlP 2 The metal precursor nitrate solution and the ammonium dihydrogen phosphate solution are mixed and stirred at 50 ℃ according to a certain molar ratio, then concentrated ammonia water is added dropwise to adjust the PH value to 8-10, stirring is continued for 4-8 h, filtering and washing are carried out, drying is carried out at 80 ℃ overnight, and calcination is carried out at 350-650 ℃ for 5-8 h. Zirconium phosphate (ZrP) x ) Preparing basic zirconia solution and monoammonium phosphate solution with different molar ratios, then dropwise adding the monoammonium phosphate solution into the basic zirconia solution, continuously stirring for 4 hours after the addition is finished, filtering and washing to be neutral,and then drying at 120 ℃ overnight, and roasting at 400 ℃ for 4 hours.
Example 1:
the following reaction scheme is the reaction scheme of the present application, and the reaction conditions in example 2 are employed.
Examples 2 to 10:
1) In the first reaction step, 0.4g of phenol (or other phenols) and a certain amount of catalyst were added to the reaction vessel, 40ML of cyclohexane was added as a solvent, and the reaction was carried out at a certain temperature and pressure for a certain period of time, and the detailed reaction results are shown in table 1.
Table 1 reaction conditions and results for the hydrogenation and aldol condensation of phenol and its derivatives.
It can be seen from Table 1 that the conversion activity of different lignin-derived phenols is related to its structure, wherein phenol is easily hydrogenated and aldolised, the conversion activity of para-substituted alkylphenols is not much different from that of phenol, followed by meta-substituted alkylphenols and ortho-substituted alkylphenols; at the same time, the type of substituent also affects the conversion activity of the phenolic derivative.
2) Effect of different combinations of catalysts on the first step reaction.
Adding 0.4g of phenol and a catalyst (comprising a hydrogenation catalyst and a solid acid) into a batch reaction kettle of 100ML, adding 40ML of cyclohexane as a solvent, and reacting under certain conditions; the detailed reaction results are shown in Table 2.
Table 2 reaction results of phenol in the first step reaction using different catalyst combinations.
As can be seen from table 2, phenol has different conversion activities with different catalyst combinations, and catalytic properties affect the hydrogenation of phenol to ketone and further to aldol condensation products. Overall, noble metals have better hydrogenation performance, but the selective hydrogenation effect of different noble metals on phenol is different, and some noble metals are catalyzed by excessive hydrogenation, which affects the subsequent aldol condensation reaction. Meanwhile, different solid acids also show aldol condensation capability with different effects, and the solid acid aldol condensation capability is strong, so that the excessive hydrogenation of cyclohexanone into alcohol can be inhibited to a certain extent. The metal loading is also a significant effect on the selective hydrogenation catalysis of phenol.
3) Influence of reaction conditions on the selective hydrogenation of phenol and aldol condensation reaction.
Adding 0.4g of phenol and 40ML of cyclohexane into a 100ML batch reactor, entering a certain amount of combined catalyst, and reacting for a period of time under different conditions; the results are shown in Table 3.
TABLE 3 reaction results of phenol under different reaction conditions
As can be seen from Table 3, the reaction conditions have a certain effect on the distribution of the product. The metal hydrogenation catalyst mainly acts on the process of forming ketone or alcohol by the hydrogenation of phenol, the too low dosage of the hydrogenation catalyst can cause incomplete reaction of phenol, and the too high dosage can cause the reduction of ketone selectivity; the temperature and pressure have the same effect on the hydrogenation process; the solid acid catalyst acts mainly on aldol condensation of ketones, however, excessive acid may lead to a decrease in carbon balance, possibly excessive acid resulting in hydrogenation of alcohols to alkanes. By optimizing the reaction conditions, 89% of oxygen-containing aviation kerosene precursors can be obtained, and the oxygen-containing aviation kerosene precursors are directly subjected to hydrogen addition and deoxidation to form alkane in the second step.
4) One-pot two-step synthesis of polycyclic alkane from lignin-derived phenols
The first reaction step was carried out by mixing 0.4g of the substrate of examples 2-10 with 1wt% Pd/MgAl-HT catalyst and ZrP in the amounts indicated in Table 4 2 Adding the catalyst into a reaction kettle, and simultaneously adding 40ML cyclohexane to prepare the catalystThe solvent was reacted at 120℃under a hydrogen pressure of 100Psi for 12 hours.
The different oxygen-containing aviation kerosene precursors are fully hydrodeoxygenated.
After the first step of reaction is finished, the temperature is reduced to room temperature, then hydrogen is flushed to 4MPa, the temperature is increased for reaction, and the reaction conditions are shown in Table 4. Wherein the starting materials of examples 64-72 correspond to the target products of the substrates of examples 2-10 in step 1 after 12 hours of reaction in the first step, respectively, and the target products are directly hydrodeoxygenated in the second step to obtain the corresponding bicycloalkane fuel.
Both reactions were carried out in a hydrogen atmosphere.
TABLE 4 final Synthesis of different lignin-derived phenols into bicycloalkanes in a one pot two step process
As can be seen from Table 4, after the series reaction, we can directly obtain the polycyclic alkane in one pot, the process is simple, separation is not needed, and the chemical production is facilitated.

Claims (8)

1. A method for synthesizing polycyclic alkane from lignin-derived phenols by a one-pot two-step method is characterized in that:
1) In the first step of reaction, lignin-derived phenolic compounds are firstly subjected to selective hydrogenation to ketone under the action of a hydrogenation catalyst in a hydrogen atmosphere, and then the ketone compounds are rapidly subjected to aldol condensation under the action of a solid acid catalyst to generate unsaturated organic matters with multiple carbon numbers from aviation kerosene precursors;
2) In the second reaction step, the reaction condition is directly enhanced without separating the product in the first step, the hydrogen pressure is increased to 3 MPa-5 MPa, the temperature is increased to 180-240 ℃, and the reaction time is 4-12 h; the aviation kerosene precursor directly realizes complete hydrodeoxygenation to generate polycyclic alkane under the action of a hydrogenation catalyst and solid acid in the first step.
2. The method according to claim 1, characterized in that:
the lignin-derived phenolic compounds in step 1) are phenol, o-cresol, m-cresol, p-ethylphenol, p-propylphenol, guaiacol, methylguaiacol, o-diphenol lignin-derived phenolic compounds.
3. The method according to claim 1, characterized in that:
the hydrogenation catalyst in the steps 1 and 2) is a supported catalyst A/X, and comprises a metal active component A and a carrier X which are supported on a carrier; the carrier X is SiO 2 、TiO 2 、CeO 2 、Al 2 O 3 At least one of MgAl-HT, mgO, liAl-HT; the metal active component A is one or more than two of Pt, pd, ru, ir, rh, ni, fe, cu, wherein the metal active component loading of the catalyst is between 0.1wt% and 15 wt%.
4. The method according to claim 1, characterized in that:
the solid acid catalyst in step 1 and 2) is Nafion-212, amberlyst-15, amberlyst-36, tiP, ceP, alP, zrP 0.5 ,ZrP 1 ,ZrP 2 ,ZrP 3 At least one kind.
5. The method according to claim 1, characterized in that:
the molar ratio of lignin-derived phenols to active component on the hydrogenation catalyst support is 1:0.0002 to 0.005, the mass ratio of the solid acid catalyst to the reaction substrate is between 0.2 and 1.
6. The method according to claim 1 or 2, characterized in that:
in the step 1), the hydrogenation and aldol condensation reaction are carried out in a batch kettle type reactor, the reaction temperature is between 80 and 180 ℃, the reaction time is between 2 and 12 hours, the reaction pressure is between 0.5 and 2MPa, and the hydrogenation catalyst and the solid acid are required to be added simultaneously in the reaction process.
7. The method according to claim 1 or 2, characterized in that:
the hydrodeoxygenation in step 2) is performed on the basis of step 1. After the step 1 is completed, the reaction pressure is directly flushed to 3 MPa-5 MPa without opening a kettle, the temperature is increased to 180-240 ℃, and the reaction time is 4-12 h.
8. The process according to claim 1 or 2, characterized in that the product polycycloalkane has the structure
CN202310432340.0A 2023-04-20 2023-04-20 Method for synthesizing polycyclic alkane from lignin-derived phenols through one-pot two-step method Pending CN117024238A (en)

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