CN117020526A - Automatic processing device for beer metal fermentation tank - Google Patents
Automatic processing device for beer metal fermentation tank Download PDFInfo
- Publication number
- CN117020526A CN117020526A CN202311067765.2A CN202311067765A CN117020526A CN 117020526 A CN117020526 A CN 117020526A CN 202311067765 A CN202311067765 A CN 202311067765A CN 117020526 A CN117020526 A CN 117020526A
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- Prior art keywords
- rods
- rod
- welding
- beer
- screw
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- 235000013405 beer Nutrition 0.000 title claims abstract description 47
- 238000000855 fermentation Methods 0.000 title claims abstract description 42
- 230000004151 fermentation Effects 0.000 title claims abstract description 42
- 239000002184 metal Substances 0.000 title claims abstract description 35
- 238000003466 welding Methods 0.000 claims abstract description 84
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000003825 pressing Methods 0.000 claims description 13
- 230000017105 transposition Effects 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract description 3
- 240000004808 Saccharomyces cerevisiae Species 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 230000009471 action Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000001427 coherent effect Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013124 brewing process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/12—Vessels
- B23K2101/125—Cans
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The invention relates to the field of beer metal fermentation tank processing, in particular to an automatic processing device of a beer metal fermentation tank, which comprises a machine body, wherein first screw rods are rotatably arranged at four corners of the machine body, a fixing plate is rotatably arranged at the upper end of each first screw rod, and a support frame fixing mechanism for fixing support columns horizontally and transversely is arranged in the machine body. The situation that the support frame and the tank body are slightly offset is avoided from being carelessly touched, so that the problems that a welded joint is unstable and the like caused by follow-up welding deviation or dislocation can be avoided, the welded weld joint is more uniform, the stability of the beer metal fermentation tank is improved, the joints of a plurality of support rods and the tank body can be welded simultaneously, the welding efficiency is improved, the strength and the stability of the weld joint are ensured, alcohol and yeast are uniformly distributed in the tank, the fermentation effect of beer is improved, and the connection strength of the support columns and the tank body is improved.
Description
Technical Field
The invention relates to the field of beer metal fermentation tank processing, in particular to an automatic processing device of a beer metal fermentation tank.
Background
The beer metal fermentation tank is a device for fermentation in the beer brewing process, is generally made of stainless steel, has higher requirements on welding degrees of different parts of the beer metal fermentation tank when the beer metal fermentation tank is produced, and is required to be welded at the joint of the tank body of the beer metal fermentation tank and the supporting frame in order to ensure that the supporting frame of the beer metal fermentation tank can stably support beer in the tank body, so that the problem that the beer in the tank body cannot be stably supported by the supporting frame, and the internal beer is poured or the beer fermentation is influenced is avoided.
When the existing beer metal fermentation tank processing device is used for welding a tank body and a support frame, cleaning and drying of a welding area are ensured firstly, dirt or coating on the surfaces of the tank body and the support frame is removed, meanwhile, the size and the precision of the tank body and the support frame are ensured to meet the requirements, then a placing clamp or a temporary support is used for fixing the relative positions of the tank body and the support frame, the positions and the directions of the tank body and the support frame are ensured to be correct, then a worker uses a corresponding welding method to weld the support frame one by one, the placing clamp or the temporary support is removed after the welding is finished, and appearance inspection of a welding seam is carried out so as to ensure the quality and the integrity of the welding seam, although the existing beer metal fermentation tank processing device can be used for adjusting the support frame according to the positions of the tank body when the tank body and the support frame are welded, the following defects still exist:
1. when the support frame and the tank body are aligned in the processing operation, after the positioning and the fixing are completed, the support frame and the tank body are likely to slightly deviate due to careless touch in the operation process of workers, so that the welding joint is unstable or does not meet the standard requirements due to deviation or dislocation in the welding process, the stress of the welding joint can be increased, and the welding joint is cracked or deformed.
2. During the above-mentioned processing operation when welding support frame and jar body, thereby because of the manual work welds the welding seam between every support frame and the jar body one by one all has the difference, consequently can appear that different support frames are all different to the bearing capacity of jar body, and the crack appears or fracture when the pressure that arbitrary support frame born between the two when too big, therefore can destroy the steady of beer liquid in the beer metal fermentation jar, and then lead to alcohol and yeast uneven distribution in jar, influence the effect of the fermentation process of beer.
3. In the process of welding the support frame and the tank body in the processing operation, the lower end of the tank body is arranged in the conical barrel, and the support frame is welded around the conical barrel generally, so that a worker is required to hold a welding device to weld the cambered surface of the joint of the support frame and the conical barrel, the cambered surface included angle of the support frame, which is close to one side, is smaller, and the support frame and the conical barrel are required to be welded singly or simply spot-welded, so that uneven and coherent welding of the joint of the support frame and the tank body can occur, the support strength of the support frame to the tank body can be seriously influenced, and the toppling of the beer metal fermentation tank can occur in serious cases.
Disclosure of Invention
In order to solve the technical problems, the invention provides an automatic processing device for a beer metal fermentation tank, which comprises a machine body, wherein first screw rods are rotatably arranged at four corners of the machine body, a fixing plate is rotatably arranged at the upper end of each first screw rod, and a support frame fixing mechanism for fixing support columns horizontally and transversely is arranged in the machine body. The support frame fixing mechanism comprises an alignment part arranged on the machine body, and a balance part is arranged on the alignment part and the machine body together.
The first screw rod and the fixed plate are provided with a tank alignment mechanism for placing and fixing the tank. The tank alignment mechanism comprises a lifting part arranged on the fixed plate, transposition parts are arranged between the first screws at four corners, and positioning parts for locking the tank are arranged on the transposition parts.
And an arc welding mechanism capable of welding an arc surface with the tank body simultaneously is fixedly arranged below the tank body alignment mechanism. The cambered surface welding mechanism comprises a driving part fixedly arranged on the lower end surface of the indexing part in a circumferential array mode, and welding parts are arranged in the driving part.
As a preferable technical scheme of the invention, the alignment part comprises a first motor, a first slideway, a second screw and a sliding support block, wherein the first motor is fixedly arranged at the center of the lower end face of the machine body, a bevel gear is fixedly sleeved at the output end of the first motor, a plurality of first slideways are arranged on the diagonal line of the upper end face of the machine body in a circumferential array mode, the second screw is rotatably arranged in the machine body and below the first slideway, gears are fixedly sleeved at the ends, close to each other, of the second screw, the bevel gear is in meshed connection with the gears, the sliding support block is slidably arranged in the first slideway, and consists of a bearing groove of a bearing support rod at the upper end and a screw groove at the lower end, and the screw groove is in threaded connection with the second screw.
As a preferable technical scheme of the invention, the balance part comprises a second slideway, an I-shaped sliding rod, telescopic rods, spring rods and arc-shaped pressing plates, wherein the second slideway is arranged on the upper end face of the machine body and between the adjacent first slideways, the I-shaped sliding rods are slidably arranged in the second slideway and are composed of upper and lower symmetrical cross rods and vertical sliding blocks, the telescopic rods are fixedly arranged on the end faces of the lower cross rods, which are far away from each other, and are in ball joint with the spiral grooves, the spring rods are fixedly arranged on the end faces of the upper cross rods, which are far away from each other, and the arc-shaped pressing plates, which are in fit with the supporting rods, are fixedly arranged on the end of the spring rods, which are far away from the upper cross rods.
As a preferable technical scheme of the invention, the lifting part comprises a second motor, a chain wheel and a chain, wherein the second motor is fixedly arranged on the upper end face of the fixing plate, the output end of the second motor is fixedly connected with one of the first screw rods, the chain wheel is fixedly sleeved at the upper end of each of the first screw rods, and the chain wheel is connected with the chain in a co-rotation manner.
As a preferable technical scheme of the invention, the transposition part comprises a bearing plate, an annular rotating frame and electric push rods, wherein the bearing plate is connected between the first screw rods at four corners through common threads of the screw holes, the annular rotating frame is rotatably arranged at the center of the bearing plate, a plurality of electric push rods are fixedly arranged in the annular rotating frame in a circumferential array mode, the telescopic ends of the electric push rods are arranged far away from the bearing plate, and a rubber pressing plate is arranged at one end face, close to each other, of the telescopic ends of the electric push rods.
As a preferable technical scheme of the invention, the positioning part comprises lock holes, lock rods and limiting diagonal rods, a plurality of lock holes are formed in a side wall, close to the bearing plate, of the annular rotating frame in a circumferential array mode, the bearing plate is inserted with the lock rods through the formed hole grooves, the lock rods are connected in the lock holes and the hole grooves in a sliding mode, a plurality of limiting diagonal rods are fixedly arranged on the lower end face of the annular rotating frame in a circumferential array mode, and the limiting diagonal rods bear the tank body together.
As a preferable technical scheme of the invention, the driving part comprises a positioning frame, a third motor, a first gear and a gear ring, wherein a plurality of positioning frame frames are fixedly arranged on the lower end face of the annular rotating frame in a circumferential array mode, each positioning frame consists of an equipment bin and a positioning circular ring, the inclination of each positioning circular ring is identical to that of a limiting diagonal rod, the third motor is fixedly arranged in each equipment bin, the output end of each third motor is fixedly sleeved with the first gear, the gear ring is rotatably arranged in each positioning circular ring, and the gear ring is in meshed connection with the first gear.
As a preferable technical scheme of the invention, the welding part comprises a device cylinder, a spring telescopic cylinder, welding rods, bolts and positioning support rods, wherein the device cylinder is rotatably installed on one side wall of the gear ring far away from the positioning circular ring through a rotating frame, the spring telescopic cylinder is fixedly installed at one ends of the device cylinders, which are close to each other, welding rods are commonly placed in the spring telescopic cylinder and the device cylinder, the bolts are connected with the spring telescopic cylinder through threaded holes, the bolts are propped against the welding rods, the positioning support rods are vertically symmetrically and fixedly installed at one ends of the spring telescopic cylinder, which are close to each other, and rolling balls are rotatably installed at one ends of the positioning support rods, which are close to each other.
Compared with the prior art, the invention has the following beneficial effects: 1. this beer metal fermentation tank automatic processing device uses through the support frame fixed establishment that sets up and jar body counterpoint mechanism's mutually supporting, fixes the support frame horizontal plane and transversely with jar body simultaneously after spacing in advance to it is fixed for the position of two is all adjusted to the fixed position relatively and is locked, alright avoid touching support frame and jar body carelessly to take place the condition emergence of slight skew this moment, thereby can avoid follow-up welding deviation or dislocation to lead to weld joint insecure scheduling problem, and then make the welding seam after the welding more even, increase beer metal fermentation tank's stability.
2. This beer metal fermentation tank automatic processing device uses through the support frame fixed establishment that sets up, jar body alignment mechanism and cambered surface welding mechanism's mutually supporting, can weld simultaneously a plurality of bracing pieces and jar junction of body for when welding efficiency, avoid support frame and jar body welding seam to have the difference to cause the crack or cracked condition to take place, and then ensure the intensity and the stability of welding seam, guarantee beer metal fermentation tank interior wine liquid's steady for alcohol and yeast evenly distributed in the jar promotes the fermentation effect of beer.
3. This beer metal fermentation tank automatic processing device uses through the cambered surface welding mechanism that sets up, when the support column counterpoint the hookup location that the jar body supported, can laminate jar body cambered surface all the time and the junction of supporting rod and carry out automatic weld for the welding seam after the welding forms coherent whole, has consequently promoted the joint strength of support column and jar body, thereby promotes the support frame to the supporting strength of jar body, avoids appearing because of the circumstances that the fracture beer metal fermentation tank of welding seam emptys.
Drawings
Fig. 1 is a schematic perspective view of a fuselage of the present invention.
Fig. 2 is a schematic view of the internal perspective structure of the fuselage of the present invention.
Fig. 3 is a schematic perspective view of a supporting frame fixing mechanism according to the present invention.
Fig. 4 is a schematic front cross-sectional view of the alignment portion of the present invention.
Fig. 5 is a schematic perspective view of a lifting portion and an indexing portion according to the present invention.
Fig. 6 is a schematic cross-sectional perspective view of the positioning portion of the present invention.
FIG. 7 is a schematic cross-sectional view of the can alignment mechanism of the present invention.
Fig. 8 is a schematic perspective view of the arc welding mechanism of the present invention.
Fig. 9 is an enlarged schematic view of the structure at a in fig. 8.
Fig. 10 is a schematic sectional perspective view of a driving part of the present invention.
Fig. 11 is an enlarged schematic view of the structure at B in fig. 10.
In the figure: 1. a body; 2. a first screw; 3. a fixing plate; 4. a support frame fixing mechanism; 41. an alignment part; 411. a first motor; 412. a first slideway; 413. a second screw; 414. a sliding support block; 42. a balancing part; 421. a second slideway; 422. an I-shaped slide bar; 423. a telescopic rod; 424. a spring rod; 425. an arc-shaped pressing plate; 5. a tank alignment mechanism; 51. a lifting part; 511. a second motor; 512. a sprocket; 513. a chain; 52. an index part; 521. a carrying plate; 522. an annular rotating frame; 523. an electric push rod; 53. a positioning part; 531. a lock hole; 532. a lock lever; 533. a limiting inclined rod; 6. a cambered surface welding mechanism; 61. a driving section; 611. a positioning frame; 612. a third motor; 613. a first gear; 614. a gear ring; 62. a welding part; 621. a device cylinder; 622. a spring telescopic cylinder; 623. welding rod; 624. a bolt; 625. and positioning the supporting rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, 2, 3 and 4, an automatic processing device for a metal beer fermentation tank comprises a machine body 1, wherein first screw rods 2 are rotatably installed at four corners of the machine body 1, a fixing plate 3 is rotatably installed at the upper end of each first screw rod 2, and a support frame fixing mechanism 4 for fixing support columns horizontally and transversely is arranged in the machine body 1.
The support frame fixing mechanism 4 includes an alignment portion 41 provided on the body 1, and the alignment portion 41 and the body 1 are provided with a balance portion 42 in common.
Referring to fig. 5, 6, 7 and 8, a tank alignment mechanism 5 for placing and fixing the tank is disposed on the first screw 2 and the fixing plate 3.
The tank body alignment mechanism 5 comprises a lifting part 51 arranged on the fixed plate 3, an indexing part 52 is arranged between the first screw rods 2 at four corners, and a positioning part 53 for locking the tank body is arranged on the indexing part 52.
Referring to fig. 9, 10 and 11, an arc welding mechanism 6 capable of welding an arc surface with the tank body simultaneously is fixedly arranged below the tank body alignment mechanism 5.
The arc welding mechanism 6 includes a driving portion 61 fixedly mounted on the lower end face of the index portion 52 in a circumferential array, and the inside of the driving portion 61 is provided with a bonding portion 62.
Referring to fig. 3 and 4, the alignment portion 41 includes a first motor 411, a first slide way 412, a second screw 413 and a sliding support block 414, the first motor 411 is fixedly installed at the center of the lower end face of the machine body 1, a bevel gear is fixedly sleeved at the output end of the first motor 411, a plurality of first slide ways 412 are formed on the diagonal line of the upper end face of the machine body 1 in a circumferential array manner, the second screw 413 is rotatably installed in the machine body 1 and below the first slide ways 412, gears are fixedly sleeved at one ends of the second screw 413 close to each other, the bevel gear is in meshed connection with the gears, the sliding support block 414 is slidably installed in the first slide ways 412, the sliding support block 414 is composed of a bearing groove of an upper bearing support rod and a lower screw groove, and the screw groove is in threaded connection with the second screw 413.
When the beer metal fermentation tank is required to be automatically processed, cleaning and drying of a welding area are ensured, dirt or coating on the surfaces of the tank body and the support frame are removed, the size and the precision of the tank body and the support frame are ensured to meet the requirements, then the support frame can be respectively inserted into the bearing groove, and the side wall of the support frame is extruded by the arc-shaped pressing plate 425 under the action of the spring rod 424.
Then, according to the preset fixed position of the support frame, the first motor 411 is started to engage with the gear through the bevel gear, so that the second screws 413 at four corners are driven to rotate at the same speed, and the sliding support blocks 414 are driven to approach each other at the same speed through the screw grooves in the rotating process until the preset fixed position is reached, the first motor 411 stops running, and in the process, the first slide way 412 plays a role in limiting the moving direction of the first motor, and the gravity of the support frame can be transferred from the bearing groove to the machine body 1.
Referring to fig. 3 and 4, the balancing portion 42 includes a second slide 421, an i-shaped slide bar 422, a telescopic bar 423, a spring bar 424 and an arc-shaped pressing plate 425, the second slide 421 is provided on the upper end surface of the machine body 1 and between the adjacent first slide 412, the i-shaped slide bar 422 is slidably provided in the second slide 421, the i-shaped slide bar 422 is composed of upper and lower symmetrical cross bars and vertical slide blocks, the telescopic bar 423 is fixedly provided on one end surface of the lower cross bar far away from each other, and one end of the telescopic bar 423 far away from the lower cross bar is in ball joint with the spiral groove, the spring bar 424 is fixedly provided on one end surface of the upper cross bar far away from each other, and the arc-shaped pressing plate 425 attached to the supporting bar is fixedly provided on one end of the spring bar 424 far away from the upper cross bar.
During specific operation, in the process that the sliding support blocks 414 are close to each other, the adjacent sliding support blocks 414 can simultaneously extrude the telescopic rods 423 on the lower cross rod through the screw grooves, the telescopic rods 423 are close to each other in the second slide way 421 with the vertical sliding blocks, at the moment, the extrusion degree of the spring rods 424 of the upper cross rod to the support rods is continuously increased with the arc-shaped pressing plates 425, and the support rods are abutted in the bearing grooves, so that the support rods are locked through horizontal planes and transverse fixing.
Referring to fig. 5, the lifting portion 51 includes a second motor 511, a sprocket 512 and a chain 513, the second motor 511 is fixedly mounted on the upper end surface of the fixing plate 3, the output end of the second motor 511 is fixedly connected with one of the first screws 2, the sprocket 512 is fixedly sleeved on the upper end of the first screw 2, and the sprocket 512 is rotatably connected with the chain 513.
When the tank body and the supporting rod are fixed, the second motor 511 can be started to rotate with one of the first screw rods 2, and the first screw rods 2 are rotated at the same speed through the cooperation of the chain wheel 512 and the chain 513 in the process of rotating the first screw rods 2, so that the locked tank body on the bearing plate 521 can be moved downwards, and when the tank body contacts with the supporting rod, the supporting rod is moved downwards slightly to stop the second motor 511, and at the moment, the supporting rod penetrates through the positioning circular ring, and the alignment process of the tank body and the supporting rod is completed.
Referring to fig. 6, 7 and 8, the indexing portion 52 includes a bearing plate 521, an annular rotating frame 522 and an electric push rod 523, the bearing plate 521 is connected between the first screws 2 at four corners through common screw threads of the screw holes, the annular rotating frame 522 is rotatably mounted at the center of the bearing plate 521, a plurality of electric push rods 523 are fixedly mounted in the annular rotating frame 522 in a circumferential array manner, the telescopic ends of the electric push rods 523 are far away from the bearing plate 521, and a rubber pressing plate is disposed at an end face of the telescopic ends of the electric push rods 523 close to each other.
Referring to fig. 6, 7 and 8, the positioning portion 53 includes a lock hole 531, a lock rod 532 and a limiting inclined rod 533, a side wall of the annular rotating frame 522, which is close to the bearing plate 521, is provided with a plurality of lock holes 531 in a circumferential array manner, the bearing plate 521 is inserted with the lock rod 532 through the opened hole slot, the lock rod 532 is slidably connected in the lock hole 531 and the hole slot, the lower end surface of the annular rotating frame 522 is fixedly provided with a plurality of limiting inclined rods 533 in a circumferential array manner, and the plurality of limiting inclined rods 533 jointly bear the tank body.
When the fixing of the supporting rod is completed, the tank body is placed into the annular rotating frame 522 by corresponding equipment, at the moment, the lower end of the tank body is pre-limited by the limiting inclined rod 533, the tank body is just positioned at the middle part of the annular rotating frame 522, then the electric push rod 523 is started simultaneously to enable the telescopic end of the tank body to be attached to the side wall of the tank body by the rubber pressing plate, the tank body is fixed by the electric push rod 523, the tank body is prevented from shifting, the annular rotating frame 522 is rotated by rotating the annular rotating frame 522, the tank body is enabled to rotate in the rotary bearing plate 521 by the annular rotating frame 522, when the circle center of the positioning circular ring is aligned with the circle center of the supporting rod, the locking rod 532 is inserted into the locking hole 531 from the hole groove, the tank body is locked in the bearing plate 521, the tank body is fixed after the horizontal plane and the transverse fixing of the tank body are pre-limited, the tank body is adjusted to the relative fixed position and locked, at the moment, the situation that the beer supporting frame and the tank body are slightly shifted by carelessly can be avoided, the problem that the subsequent welding deviation or misplaced can be avoided, the welding joint is avoided, the problem of unstable welding seam can be further increased, and the metal welded seam can be more evenly and the fermentation tank can be more stably.
Referring to fig. 9, 10 and 11, the driving portion 61 includes a positioning frame 611, a third motor 612, a first gear 613 and a gear ring 614, a plurality of positioning frame 611 are fixedly mounted on the lower end surface of the annular rotating frame 522 in a circumferential array manner, the positioning frame 611 is composed of a device bin and a positioning ring, the inclination of the positioning ring is the same as that of the limiting diagonal rod 533, the third motor 612 is fixedly mounted in the device bin, the first gear 613 is fixedly sleeved at the output end of the third motor 612, the gear ring 614 is rotatably mounted in the positioning ring, and the gear ring 614 is in meshed connection with the first gear 613.
Referring to fig. 9, 10 and 11, the welding part 62 includes a device cylinder 621, a spring telescopic cylinder 622, a welding rod 623, a bolt 624 and a positioning support rod 625, wherein the device cylinder 621 is rotatably mounted on a side wall of the gear ring 614 far away from the positioning circular ring through a rotating frame, the spring telescopic cylinder 622 is fixedly mounted on one end of the device cylinder 621 close to each other, the welding rod 623 is jointly placed in the spring telescopic cylinder 622 and the device cylinder 621, the bolt 624 is in threaded connection with the bolt 624 through a threaded hole, the bolt 624 abuts against the welding rod 623, the positioning support rod 625 is fixedly mounted on one end of the spring telescopic cylinder 622 close to each other in an up-down symmetry manner, and a rolling ball is rotatably mounted on one end of the positioning support rod 625 close to each other.
When the positioning device is specifically operated, after the alignment is completed, the circle center of the positioning circular ring is vertical to the circle center of the supporting rod, the inclination angle of the positioning circular ring is parallel to the cambered surface below the tank body, the joint of the supporting rod and the tank body is positioned in the positioning circular ring, the welding rod 623 can be abutted in the spring telescopic cylinder 622 through the bolt 624, then the included angle between the device cylinder 621 and the gear ring 614 is adjusted, the welding end of the welding rod 623 is aligned with the joint of the supporting rod and the tank body, the welding rod 623 is ejected under the action of the spring telescopic cylinder 622, and the welding end of the welding rod 623 is pushed to the joint of the attaching supporting rod and the tank body.
After the welding rod 623 is completely loaded, the third motor 612 is started simultaneously to enable the welding rod 623 to carry the first gear 613 to rotate the welding rod 623 along with the slow gear ring 614, at this time, the gear ring 614 rotates on the positioning frame 611, the positioning support rods 625 can be always attached to two sides of the joint of the tank body and the support rods in the rotating process to limit the welding track, the welding rod 623 is enabled to weld along the cambered surface of the joint, meanwhile, the distance between the welding rod 623 and the joint is limited, the rolling ball of the positioning support rods 625 can provide supporting force and reduce friction in the rotating process, so that the welded welding seam forms a coherent whole, the connection strength of the support columns and the tank body is improved, the supporting strength of the support frames to the tank body is improved, the occurrence of the situation that the beer fermentation tank is toppled over due to the welding seam breakage is avoided, the situation that the welding seam of the support frames and the tank body is different is avoided while the welding efficiency is accelerated, the strength and stability of the welding seam are ensured, the wine liquid in the beer fermentation tank is enabled to be evenly distributed in the tank, and the fermentation effect of beer is improved.
Working principle: when the beer metal fermentation tank needs to be automatically processed, cleaning and drying of a welding area are ensured, dirt or coating on the surfaces of the tank body and the supporting frame are removed, the sizes and the precision of the tank body and the supporting frame are ensured to meet the requirements, then the supporting frame can be respectively inserted into the bearing grooves, and the side walls of the supporting frame are extruded by the arc-shaped pressing plates 425 under the action of the spring rods 424.
Then, according to the preset fixed position of the support frame, the first motor 411 is started to move the support frame to the preset position at the same speed through the alignment part 41, and the balance part 42 brings the arc-shaped pressing plate 425 to press the support rod in the bearing groove.
After the fixing of the support rod is completed, the tank body is placed in the annular rotating frame 522 by using corresponding equipment, the electric push rod 523 is started to fix the tank body, then the annular rotating frame 522 is rotated to align the circle center of the positioning circular ring with the circle center of the support rod, the lock rod 532 is inserted from the hole slot to lock the tank body, the second motor 511 can be started to move downwards with the locked tank body through the lifting part 51, and when the tank body contacts with the support rod, the support rod is slightly moved downwards to stop the second motor 511.
After the alignment is completed, the welding rod 623 is abutted in the spring telescopic cylinder 622 through the bolt 624, the welding end of the welding rod 623 is pushed to the position where the joint supporting rod is jointed with the tank body through the joint welding part 62, and then the third motor 612 is started simultaneously to mutually cooperate with the joint welding part 62 through the driving part 61 so as to weld the welding rod 623 along the cambered surface of the joint.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automatic processingequipment of beer metal fermentation cylinder, includes fuselage (1), its characterized in that: the four corners of the machine body (1) are respectively provided with a first screw (2) in a rotating way, the upper ends of the first screws (2) are provided with a fixed plate (3) in a rotating way, and a support frame fixing mechanism (4) for fixing support columns horizontally and transversely is arranged in the machine body (1);
the support frame fixing mechanism (4) comprises an alignment part (41) arranged on the machine body (1), and a balance part (42) is arranged on the alignment part (41) and the machine body (1) together;
a tank alignment mechanism (5) for placing and fixing the tank is arranged on the first screw (2) and the fixed plate (3) together;
the tank alignment mechanism (5) comprises lifting parts (51) arranged on the fixed plate (3), transposition parts (52) are arranged between the first screw rods (2) at four corners, and positioning parts (53) for locking the tank are arranged on the transposition parts (52);
an arc welding mechanism (6) which is used for simultaneously welding the alignment support rod and the tank body and can be arc-welded is fixedly arranged below the tank body alignment mechanism (5);
the arc welding mechanism (6) comprises a driving part (61) fixedly installed on the lower end face of the indexing part (52) in a circumferential array mode, and welding parts (62) are arranged in the driving part (61).
2. The automatic processing device for a metal beer fermentation tank according to claim 1, wherein: the alignment part (41) comprises a first motor (411), a first slide way (412), a second screw rod (413) and a sliding support block (414), the first motor (411) is fixedly installed at the center of the lower end face of the machine body (1), a bevel gear is fixedly sleeved at the output end of the first motor (411), a plurality of first slide ways (412) are formed in the diagonal line of the upper end face of the machine body (1) in a circumferential array mode, the second screw rod (413) is rotatably installed in the machine body (1) and below the first slide ways (412), gears are fixedly sleeved at one ends, close to each other, of the second screw rods (413) in a meshed mode, the bevel gear is in meshed connection with the gears, the sliding support block (414) is installed in the first slide way (412) in a sliding mode, the sliding support block (414) is composed of a bearing groove of a bearing support rod at the upper end and a screw groove at the lower end, and the screw groove is in threaded connection with the second screw rod (413).
3. An automatic processing device for a metal fermenter for beer according to claim 2, wherein: balance portion (42) are including second slide (421), I-shaped slide bar (422), telescopic link (423), spring rod (424) and arc clamp plate (425), fuselage (1) up end and all seted up second slide (421) between adjacent first slide (412), equal slidable mounting has I-shaped slide bar (422) in second slide (421), and I-shaped slide bar (422) are by upper and lower symmetry horizontal pole and perpendicular slider constitution, the terminal surface fixed mounting that the bottom rail kept away from each other has telescopic link (423), and the one end that the bottom rail was kept away from to telescopic link (423) all with the helicoid ball joint, the one end fixed mounting that the top rail kept away from each other has spring rod (424), the one end that the top rail was kept away from to spring rod (424) is all fixed mounting has arc clamp plate (425) of laminating bracing piece.
4. The automatic processing device for a metal beer fermentation tank according to claim 1, wherein: lifting portion (51) are including second motor (511), sprocket (512) and chain (513), the up end fixed mounting of fixed plate (3) has second motor (511), and the output and one of them first screw rod (2) fixed connection of second motor (511), the upper end of first screw rod (2) is all fixed to be overlapped and is equipped with sprocket (512), sprocket (512) joint rotation is connected with chain (513).
5. The automatic processing device for beer metal fermentation tank according to claim 4, wherein: the indexing part (52) comprises a bearing plate (521), an annular rotating frame (522) and electric push rods (523), the bearing plate (521) is connected between the first screw rods (2) through set screw holes in common threads, the annular rotating frame (522) is rotatably installed at the center of the bearing plate (521), a plurality of electric push rods (523) are fixedly installed in the annular rotating frame (522) in a circumferential array mode, the telescopic ends of the electric push rods (523) are far away from the bearing plate (521), and a rubber pressing plate is arranged on one end face, close to each other, of the telescopic ends of the electric push rods (523).
6. The automatic processing device for beer metal fermentation tank according to claim 5, wherein: the locating part (53) comprises a lock hole (531), a lock rod (532) and a limiting inclined rod (533), a plurality of lock holes (531) are formed in a circumferential array mode on one side wall of the annular rotating frame (522) close to the bearing plate (521), the lock rod (532) is inserted into the bearing plate (521) through a formed hole groove, the lock rod (532) is slidably connected in the lock hole (531) and the hole groove, a plurality of limiting inclined rods (533) are fixedly mounted on the lower end face of the annular rotating frame (522) in a circumferential array mode, and the limiting inclined rods (533) bear a tank body together.
7. The automatic processing device for beer metal fermentation tank according to claim 5, wherein: the driving part (61) comprises a positioning frame (611), a third motor (612), a first gear (613) and a gear ring (614), a plurality of positioning frame (611) are fixedly installed on the lower end face of the annular rotating frame (522) in a circumferential array mode, the positioning frame (611) is composed of an equipment bin and a positioning circular ring, the inclination of the positioning circular ring is identical to that of a limiting inclined rod (533), the third motor (612) is fixedly installed in the equipment bin, the first gear (613) is fixedly sleeved at the output end of the third motor (612), the gear ring (614) is rotatably installed in the positioning circular ring, and the gear ring (614) is in meshed connection with the first gear (613).
8. The automatic processing device for a metal beer fermentation tank according to claim 1, wherein: the welding part (62) comprises a device cylinder (621), a spring telescopic cylinder (622), welding rods (623), bolts (624) and positioning support rods (625), wherein the device cylinder (621) is installed on one side wall of a gear ring (614) far away from a positioning circular ring through rotating frames, the spring telescopic cylinder (622) is fixedly installed at one ends, close to each other, of the device cylinder (621), welding rods (623) are jointly placed in the spring telescopic cylinder (622) and the device cylinder (621), the bolts (624) are connected with the bolts (624) through threaded holes, the bolts (624) abut against the welding rods (623), the positioning support rods (625) are fixedly installed at one ends, close to each other, of the spring telescopic cylinder (622) in an up-down symmetry mode, and rolling balls are installed at one ends, close to each other, of the positioning support rods (625) in a rotating mode.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311067765.2A CN117020526B (en) | 2023-08-23 | 2023-08-23 | Automatic processing device for beer metal fermentation tank |
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| CN202311067765.2A CN117020526B (en) | 2023-08-23 | 2023-08-23 | Automatic processing device for beer metal fermentation tank |
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| CN117020526B CN117020526B (en) | 2024-02-23 |
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| CN117020526B (en) | 2024-02-23 |
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