CN117019451A - Full-automatic paint spraying device and method for inductance production - Google Patents
Full-automatic paint spraying device and method for inductance production Download PDFInfo
- Publication number
- CN117019451A CN117019451A CN202310992751.5A CN202310992751A CN117019451A CN 117019451 A CN117019451 A CN 117019451A CN 202310992751 A CN202310992751 A CN 202310992751A CN 117019451 A CN117019451 A CN 117019451A
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- China
- Prior art keywords
- inductor
- adhesive tape
- assembly
- inductance
- track
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000003973 paint Substances 0.000 title claims abstract description 102
- 238000005507 spraying Methods 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 238000000034 method Methods 0.000 title description 10
- 239000002390 adhesive tape Substances 0.000 claims abstract description 106
- 238000003825 pressing Methods 0.000 claims description 60
- 238000007599 discharging Methods 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000010422 painting Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000002912 waste gas Substances 0.000 claims description 2
- 238000007790 scraping Methods 0.000 description 36
- 239000002699 waste material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
- B05B12/24—Masking elements, i.e. elements defining uncoated areas on an object to be coated made at least partly of flexible material, e.g. sheets of paper or fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/32—Processes for applying liquids or other fluent materials using means for protecting parts of a surface not to be coated, e.g. using stencils, resists
- B05D1/322—Removable films used as masks
- B05D1/325—Masking layer made of peelable film
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention provides a full-automatic paint spraying device for producing inductors, which comprises a plurality of inductor bodies, pins and a connecting plate, wherein the inductor bodies are arranged at equal intervals, each inductor body is provided with two pins, the two pins are respectively positioned at two sides of the inductor body, which are perpendicular to the arrangement direction of the inductors, one ends of the pins at the same side, which are far away from the inductor body, are connected with the connecting plate, and the full-automatic paint spraying device comprises: a frame; the feeding assembly is arranged on the rack and used for feeding the inductor to be sprayed with paint; the adhesive tape pasting component is arranged on the rack, receives the inductor fed by the feeding component and pastes adhesive tapes on the pins and the connecting plates of the received inductor; the paint spraying assembly is arranged on the rack and is used for spraying paint on the inductance with the adhesive tape; the adhesive tape tearing assembly is arranged on the rack and is used for tearing off the adhesive tape on the inductance after paint spraying is finished; and the blanking assembly is arranged on the frame and used for blanking the inductor of the torn adhesive tape.
Description
Technical Field
The invention relates to the field of production and manufacturing of inductors, in particular to a full-automatic paint spraying device and method for inductor production.
Background
In the process of inductance production, the inductance body needs to be sprayed with paint for protect the inductance body, but the pin on the inductance can not be sprayed with paint because of the conduction, so the pin needs to be shielded when spraying paint. At present, a manual adhesive tape mode is mostly adopted, the efficiency of the mode is low, and the accuracy of the adhesive tape is not high.
Disclosure of Invention
The invention mainly aims to provide a full-automatic paint spraying device for inductance production, which can automatically perform feeding, adhesive tape pasting, paint spraying, adhesive tape tearing and discharging and has high efficiency.
In order to achieve the above purpose, the invention adopts the following technical scheme: a full-automatic paint spraying apparatus for inductance production, wait that inductance that sprays paint includes a plurality of inductance bodies, pin and connecting plate, the equidistant range of a plurality of inductance bodies, every inductance body is provided with two pins, and two pins are located the both sides of the direction of the arrangement direction of a plurality of inductances of inductance body respectively, and the one end of keeping away from the inductance body of the pin of same side is connected with one the connecting plate, its characterized in that, full-automatic paint spraying apparatus includes:
a frame;
the feeding assembly is arranged on the rack and used for feeding the inductor to be sprayed with paint;
the adhesive tape pasting component is arranged on the rack, receives the inductor fed by the feeding component and pastes adhesive tapes on the pins and the connecting plates of the received inductor;
the paint spraying assembly is arranged on the rack and is used for spraying paint on the inductance with the adhesive tape;
the adhesive tape tearing assembly is arranged on the rack and is used for tearing off the adhesive tape on the inductance after paint spraying is finished;
and the discharging assembly is arranged at home and is used for discharging the inductor of the torn adhesive tape.
Preferably, the feeding assembly comprises:
the mounting rack is arranged on the rack;
the storage frame is arranged on the mounting frame;
the discharging plate is arranged in the storage frame, can move up and down, and an inductor to be sprayed with paint can be stacked on the discharging plate;
the suction nozzles are arranged at equal intervals, the arrangement direction of the suction nozzles is parallel to the length direction of the inductor placed on the discharging plate, and the working ends of the suction nozzles face downwards and can move in the XYZ space;
and the conveying assembly is used for receiving the inductance sucked up by the suction nozzle and conveying the inductance to the tape pasting assembly, and the conveying direction of the conveying assembly is parallel to the length direction of the inductance positioned in the storage frame.
Preferably, the taping assembly comprises:
the first mounting plate is arranged on the frame;
the first press rolls are arranged up and down, are rotatable relative to the first mounting plate, and have rotation axes which are horizontal and perpendicular to the conveying direction of the conveying assembly and are used for receiving the inductor conveyed by the conveying assembly;
the first adhesive tape accommodating rollers are provided with two, one is positioned below the first pressing rollers, the other is positioned above the first pressing rollers and is respectively and rotatably arranged on the first mounting plate, the rotation axis of the first adhesive tape accommodating rollers is parallel to the rotation axis of the first pressing rollers, two unused adhesive tapes are placed on each first adhesive tape accommodating roller, the adhesive tapes and the inductors enter between the two first pressing rollers from the same side, and when entering between the two first pressing rollers, the adhesive surfaces of the adhesive tapes face to the inductors.
Preferably, the taping assembly further comprises:
the second press roll is rotatably arranged on the first mounting plate, the rotation axis of the second press roll is parallel to the rotation axis of the first press roll, and the height of the second press roll is consistent with that of the first press roll positioned above the second press roll;
and the pressing plate is positioned under the second pressing roller, and when the inductance with the adhesive tape attached passes through the second pressing roller and the pressing plate, the second pressing roller and the pressing plate generate pressure on the part with the adhesive tape attached to the inductance.
Preferably, the paint spray assembly comprises:
the sealing box is arranged on the frame;
six nozzles are arranged in the sealing box and are used for spraying paint on the inductor body from different directions, and the six nozzles are sequentially arranged along the moving direction of the inductor.
Preferably, the paint spraying assembly further comprises a paint scraping assembly arranged at the outer side of the sealing box and corresponding to the position of the inductor output, wherein the two scraping assemblies are respectively used for scraping adhesive tapes on different sides of the inductor body; each scraping component comprises a lower scraping block and an upper scraping block which are arranged on the sealing box, the adhesive tape at the corresponding side passes through the space between the lower scraping block and the upper scraping block, the lower scraping block scrapes paint on the adhesive tape at the lower side, and the upper scraping block scrapes paint on the adhesive tape at the upper side; and/or the number of the groups of groups,
the paint spraying assembly further comprises a waste box arranged right below the paint scraping assembly, the waste box is used for receiving paint scraped by the paint scraping assembly, and each lower scraping block is provided with a guide groove used for guiding the scraped paint to fall into the waste box.
Preferably, the upper scraping block is fixed on the sealing box through the mounting base, the upper scraping block can move up and down relative to the mounting base, a spring is arranged between the upper scraping block and the mounting base, the lower end of the spring is fixed on the upper scraping block, the upper end of the spring is fixed on the mounting base, and the spring is always in a compressed state.
Preferably, the tape tearing assembly comprises:
the second mounting plate is arranged on the frame;
the first rail is arranged on the second mounting plate and is used for receiving the inductor after paint spraying is finished;
the adhesive tape tearing track is arranged on the second mounting plate, the inductor sent out from the first track enters the adhesive tape tearing track, and after the inductor passes through the adhesive tape tearing track, the adhesive tape is torn off;
the four second adhesive tape accommodating rollers are rotatably arranged on the second mounting plate, the rotation axes of the second adhesive tape accommodating rollers are parallel to the rotation axes of the first pressing rollers, two of the second adhesive tape accommodating rollers are located above the adhesive tape tearing tracks, and the other two second adhesive tape accommodating rollers are located below the adhesive tape tearing tracks and are respectively used for accommodating adhesive tapes torn from the inductors.
Preferably, the tape tearing track comprises:
the track body is arranged on the second mounting plate;
the two cover plates are arranged on the upper surface of the track body along the direction of the rotation axis of the second adhesive tape storage roller, a first track groove is formed between the two cover plates and the track body, pins and connecting plates of the inductor can penetrate through the first track groove, a second track groove is formed in the position, corresponding to the inductor body, on the track body, when the pins, the connecting plates and the adhesive tape are located in the second track groove, the inductor body is located in the second track groove, the second track groove penetrates through the track body in the moving direction of the inductor, and the distance between the two cover plates is equal to the width of the second track groove.
Preferably, two sixth pressing wheels are arranged on the second mounting plate and positioned at one end of the first track, which is far away from the paint spraying assembly, the two sixth pressing wheels are arranged up and down, the inductor coming out of the first track enters between the two sixth pressing wheels, the inductor coming out of the two sixth pressing wheels enters into the first track groove, and the sixth pressing wheels positioned below are driven by a motor; the sixth pressing wheel located above can move up and down.
Preferably, the unloading subassembly is including setting up four second belt pulleys and two second belts on the second mounting panel, two pairs of four second belt pulleys are a set of, two sets of second belt pulleys are arranged along the direction of delivery of inductance, two second belt pulleys in each set up coaxially and can synchronous rotation, the second belt pulley of different sets is connected through second belt transmission, the clearance between two second belt pulleys is slightly greater than the inductance body size in corresponding direction, the upper surface of second belt aligns with the lower surface of first track groove, the inductance that comes out from first track groove can be moved to the second belt and pin and connecting plate support on the second belt of corresponding side, one of them set of second belt pulley is connected with motor transmission.
Compared with the prior art, the invention has the following beneficial effects:
the invention can realize automatic paint spraying of the inductor, and protects the place where the inductor does not need to be painted in the paint spraying process, the whole process does not need to be manually participated, the efficiency is high, and the paint spraying effect is good; the invention adopts the sealing box when spraying paint, and the polluted gas generated by the paint is directly introduced into the waste gas treatment equipment for treatment through the pipeline, thereby reducing the pollution to the environment.
Drawings
FIG. 1 is a block diagram of an inductor to be painted in accordance with the present invention;
fig. 2 and 3 are perspective views of the paint spraying apparatus of the present invention;
FIGS. 4 and 5 are block diagrams of the loading assembly;
FIG. 6 is a block diagram of the taping assembly;
fig. 7 is an enlarged view at a;
FIG. 8 is a block diagram of a spray paint assembly;
fig. 9 is an enlarged view at B;
FIG. 10 is an enlarged view at C;
FIG. 11 is an enlarged view at D;
FIG. 12 is a block diagram of a tear tape rail;
fig. 13 is an enlarged view at E.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
As shown in fig. 1, an inductor 100 to be sprayed with paint includes a plurality of inductor bodies 101 and pins 102, the inductor bodies 101 are arranged at equal intervals along a first direction, two sides of each inductor body 101 in a second direction are respectively provided with a pin 102, pins on corresponding sides of the inductor bodies 101 are connected through a connecting plate 103, and the first direction and the second direction are two mutually perpendicular directions in a plane where the inductor 100 is located. In actual production, the pins 102 and the corresponding connection plates 103 are integrally formed, and after other steps are completed, the connection plates 103 are cut. The paint spraying is performed on the inductor body 101, the paint spraying is performed mainly for protecting the inductor body 101, and the pins 102 are used for conducting electricity without paint spraying, so that the pins 102 need to be attached with adhesive tapes before paint spraying, the paint is prevented from being sprayed onto the pins 102, and the adhesive tapes on the pins 102 need to be torn off after paint spraying is completed.
As shown in fig. 2-13, a full-automatic paint spraying device for inductor production comprises a frame 1, and a feeding component 2, a rubberizing component 3, a paint spraying component 4, a tape tearing component 5 and a discharging component 6 which are arranged on the frame 1; the feeding assembly 2 is used for feeding the inductor 100 to be painted, the taping assembly 3 is used for taping the pin 102 and the connecting plate 103 of the inductor 100 to be painted, which are fed by the feeding assembly 2, the paint spraying assembly 4 is used for painting the inductor 100 with the adhesive tape, the adhesive tape tearing assembly 5 is used for tearing off the adhesive tape on the inductor 100, which is finished with paint spraying, and the blanking assembly 6 is used for blanking the inductor 100, which is finished with paint spraying and is torn off the adhesive tape.
The feeding assembly 2 comprises a mounting frame 205 arranged on the frame 1, a storage frame 201 arranged on the mounting frame 205, a plurality of discharging plates 203 arranged in the storage frame 201 and a plurality of positioning rods 202 arranged in the storage frame 201, wherein a plurality of workpieces (inductors 100 to be sprayed with paint) can be placed on each discharging plate 203, a plurality of positioning rods 202 are arranged at positions corresponding to each discharging plate 203, the positioning rods 202 vertically extend and penetrate through the corresponding discharging plates 203, the discharging plates 203 can move up and down relative to the positioning rods 202, and the workpieces located on the discharging plates can be jacked up and further the workpieces located at the uppermost side are always kept at the same height through the up-down movement of the discharging plates 203. The discharging plate 203 is driven by a motor and a screw rod in a matched mode. A plurality of blanking plates 203 are arranged along the second direction.
The heating structures 206 are disposed on two sides of the storage frame 201 along the second direction, and the heating structures 206 can blow hot air into the storage frame 201 for preheating the inductor.
The feeding assembly 2 further comprises a plurality of suction nozzles 204 arranged on the frame 1, the suction nozzles 204 are arranged in a row along the first direction, the working ends of the suction nozzles 204 face downwards, and the suction nozzles 204 can move in the XYZ space and suck the inductor 100 located at the uppermost part of the discharging plate 203 to a specified position.
The feeding assembly 2 further comprises a conveying assembly 207, and the conveying assembly 207 is used for receiving the inductor 100 sucked up by the suction nozzle 204 and conveying the inductor to the taping assembly 3. The conveyor assembly 207 includes a first pulley 208 and a first belt (not shown) on which the suction nozzle 204 places the sucked-up inductor 100, the belt conveying the inductor towards the taping assembly 3.
The taping assembly 3 includes a first mounting plate 306 provided on the frame 1, a set of first press rollers 303 rotatably provided on the first mounting plate 306, the first press rollers 303 having two and being disposed one above the other, the two first press rollers 303 being provided at positions of output ends of the conveying assembly 207, and an inductance output from the conveying assembly 207 being able to enter between the two first press rollers 303. The outer edge surface of the first press roller 303 is provided with a circle of avoidance ring groove along the middle position of the axial direction of the first press roller, and the avoidance ring groove is pressed to the inductor body 101.
The taping assembly 3 further includes two first tape receiving rollers 302 rotatably disposed on the first mounting plate 306, and the two first tape receiving rollers 302 are respectively disposed below and above the conveying assembly 207. Each first adhesive tape accommodating roller 302 is respectively provided with two accommodating grooves, that is, each first adhesive tape accommodating roller 302 accommodates two rolls of adhesive tapes 301 at the same time, the two rolls of adhesive tapes positioned above are respectively attached to the upper surfaces of the pins 101 at two sides of the inductor 100, and the two rolls of adhesive tapes positioned below are respectively attached to the lower surfaces of the pins 101 at two sides of the inductor 100. The adhesive side of the adhesive tape 301 faces the inductor, the adhesive tape and the inductor enter between two first pressing rollers 303, and the adhesive tape 301 is pressed onto the inductor 100 by the two first pressing rollers 303.
The other end of the adhesive tape 301 is wound on the adhesive tape tearing assembly 5, and the adhesive tape tearing assembly 5 can pull the adhesive tape 301 to move and further can pull the inductor 100 stuck on the adhesive tape 301 to move.
The taping assembly 3 further comprises a second press roller 305 and a press plate 304 which are arranged on the first mounting plate 306, the second press roller 305 is located above the press plate 304, a gap between the second press roller 305 and the press plate 304 is aligned with a gap between the first press rollers 303, the inductance of the tape-attached adhesive tape coming out of the two first press rollers 303 enters between the second press roller 305 and the press plate 304, the position of the press plate 304 corresponding to the pin is a plane, the adhesive tape can be pressed by the second press roller 305 and the press plate 304, and meanwhile, the inductance can be pressed. The upper surface of the platen 304 is provided with a dodging groove for placing the inductor body, the outer edge surface of the second press roller 305 is also provided with a dodging ring groove, and when the inductor passes through, the second press roller 305 and the platen 304 only generate acting force on the adhesive tape 301, the pins 102 and the connecting plate 103.
The paint spraying assembly 4 comprises a sealed box 401 arranged on the frame 1 and a plurality of nozzles 402 arranged in the sealed box 401, wherein the nozzles 402 are used for spraying paint on the inductor body 101 from different directions. Preferably, the number of the nozzles 402 has six, corresponding to six faces of the inductor body 101, respectively, and the six nozzles 402 are sequentially arranged along the first direction (the direction in which the inductor moves).
Further, the paint spraying apparatus further includes an exhaust gas treatment assembly (not shown), and the sealing case 401 is connected to the exhaust gas treatment assembly through a pipe, so that exhaust gas generated during the paint spraying process can be immediately treated.
The paint spraying assembly 4 further comprises a paint scraping assembly arranged at the outer side of the sealing box 401 and corresponding to the position of the inductor output, the paint scraping assembly is used for scraping paint on the adhesive tape 301 as much as possible, paint entering into subsequent procedures is reduced, and the influence of the paint on equipment is reduced as much as possible. The scraping component is provided with two groups, which are respectively used for scraping the adhesive tapes on different sides of the inductor body 101. Each scraping assembly includes a lower scraping block 403 and an upper scraping block 404 provided on the sealing box 401, the adhesive tape 301 on the corresponding side passes between the lower scraping block 403 and the upper scraping block 404, the lower scraping block 403 scrapes paint on the adhesive tape 301 on the lower side, and the upper scraping block 404 scrapes paint on the adhesive tape 301 on the upper side.
Preferably, the upper scraping block 404 is fixed on the seal box 401 through the mounting base 405, the upper scraping block 404 can move up and down relative to the mounting base 405, a spring 406 is disposed between the upper scraping block 404 and the mounting base 405, the lower end of the spring 406 is fixed on the upper scraping block 404, the upper end is fixed on the mounting base 405, and the spring 406 is always in a compressed state, so that a certain acting force is provided between the upper scraping block 404 and the adhesive tape 301, and the paint is scraped more cleanly.
Further, the paint spraying assembly 4 further comprises a waste box 407 arranged right below the paint scraping assembly, wherein the waste box 407 is used for receiving paint scraped by the paint scraping assembly. A guide slot 408 is provided in each lower scraper block 403 for guiding scraped paint to fall into the waste bin 407.
Preferably, the paint spraying device may further comprise a drying component, located between the paint spraying component 4 and the tape tearing component 5, for drying the painted inductor, and accelerating the drying of the paint. The drying component can be arranged according to actual conditions.
The tape tearing assembly 5 comprises a second mounting plate 501, a first track 502 arranged on the second mounting plate 501, a tape tearing track 506 and four second tape storage rollers 515, the inductor required to be torn is arranged on the first track 502, the tape tearing track 506 is located at one end, far away from the paint spraying assembly 4, of the first track 502, and the inductor to be torn, coming out of the first track 502, is arranged in the tape tearing track 506. Four of the second tape receiving rollers 515 are rotatably provided on the second mounting plate 501 and are capable of actively rotating, for receiving four tapes 301, respectively. Before painting, the free end of the tape needs to be manually threaded through the taping assembly 3, the painting assembly 4, the drying assembly, the first rail 502, the tape tearing rail 506 and finally fixed to the corresponding second tape receiving roller 515. During the process of painting, the second tape receiving roller 515 rotates at a predetermined speed to recover the torn tape.
The tape tearing track 506 comprises a track body 5061 and two cover plates 5062, the two cover plates 5062 are arranged on the upper surface of the track body 5061 along the second direction, a first track groove 5063 is formed between the two cover plates 5062 and the track body 5061, the pins 102 and the connecting plates 103 of the inductor 100 can penetrate through the first track groove 5063 and play a limiting role through the first track groove 5063, when the inductor 100 comes out from one end of the first track groove 5063 far away from the first track 502, the adhesive tape 301 above is torn off along the upward and backward direction, the adhesive tape 301 below is torn off along the downward and backward direction, and the inductor 100 cannot be bent upward or downward due to the action of the upper and lower side walls of the first track groove 5063, so that the adhesive tape can be torn off. Preferably, a second rail groove 5064 is provided on the rail body 5061 at a position corresponding to the inductor body 101, and when the pin 102, the connection plate 103, and the tape 301 are located in the second rail groove 5064, the inductor body 101 is located in the second rail groove 5064, and the second rail groove 5064 penetrates the rail body 5061 in the moving direction of the inductor 100. The distance between the cover plates 5062 is equal to the width of the second rail groove 5064.
Preferably, a first slope is provided on an output end of each cover plate 5062 corresponding to the first rail groove 5063, the first slope being gradually inclined upward in a direction opposite to a moving direction of the inductor. The track body 5061 is provided with a second inclined plane symmetrical to the first inclined plane, and the torn adhesive tape forms an obtuse angle with the inductor through the two inclined planes, so that the adhesive tape 301 can be torn off conveniently.
Further, a fourth pressing wheel 503 and a fifth pressing wheel 504 are respectively disposed on the second mounting plate 501 and located right above the first track 502, and the fourth pressing wheel 503 and the fifth pressing wheel 504 are disposed along the moving direction of the inductor and are matched with the first track 502, so as to avoid the inductor 100 and the adhesive tape 301 moving along the first track 502 in the moving process, and avoid the occurrence of deviation.
Further, two sixth pressing wheels 505 are disposed on the second mounting plate 501 and located at a position of the first track 502, which is far away from one end of the paint spraying assembly 4, the two sixth pressing wheels 505 are arranged up and down, the inductor coming out of the first track 502 enters between the two sixth pressing wheels 505, and the inductor coming out of the two sixth pressing wheels 505 enters into the first track groove 5063. The sixth pinch roller 505 located below is driven by a motor, and the inductor 100 can be driven forward by a control motor. The upper sixth pressing wheel 505 can move up and down, because the two sixth pressing wheels 505 are used for driving, the pressure of the two sixth pressing wheels is larger than the pressure between the other pressing wheels which are not used for driving, the tape sense adhered on the adhesive tape 301 is not continuous, but is a certain distance, the thickness of the adhesive tape at the position without the inductor is thinner, if the two sixth pressing wheels 505 are always in a pressed state, the inductor 100 can not enter between the two sixth pressing wheels 505, therefore, the upper sixth pressing wheel 505 is set to move up and down, the upper sixth pressing wheel 505 moves down after the inductor 100 is detected to be in place, and the upper sixth pressing wheel 505 moves up after the inductor 100 is detected to be moved out from between the two sixth pressing wheels 505. The sixth press wheel 505 above is driven by a cylinder.
The blanking assembly 6 comprises four second pulleys and two second belts 605 which are arranged on the second mounting plate 501, two groups of the four second pulleys are arranged in a group mode, the two groups of the second pulleys are arranged along the conveying direction of the inductor 100, the two second pulleys in each group are coaxially arranged and can synchronously rotate, the second pulleys of different groups are connected through the second belts in a transmission mode, the gap between the two second pulleys is slightly larger than the dimension of the inductor body 101 in the corresponding direction, the upper surface of the second belt 605 is aligned with the lower surface of the first track groove 5063, the inductor 100 coming out of the first track groove 5063 can be moved onto the second belt 605, and the pins 102 and the connecting plates 103 are supported on the second belt 605 on the corresponding side. One group of second belt pulleys is in transmission connection with the motor.
Further, on the second mounting plate 501 and directly above each set of second pulleys, there are respectively provided eighth pressing rollers 603, the eighth pressing rollers 603 being capable of moving up and down, when the inductor 100 coming out of the tape tearing rail 506 is not completely torn off the tape, the eighth pressing rollers 603 are always at the highest position, when the inductor 100 is detected to be completely torn off the tape, the eighth pressing rollers 603 move down to press the inductor 100 against the second belt 605, and when the second pulleys rotate, the inductor can be rapidly conveyed forward. The speed of the inductor 100 on the second belt 605 is greater than the speed in the first track groove 5063.
The blanking assembly 6 further comprises a second track 606 and a receiving bin 601, and the inductor output from the second belt 605 is fed onto the second track 606. The inductor 100 on the second track 606 is fed into the collection bin 601. The feeding bin 601 is provided with at least one feeding bin, a plurality of receiving cavities 602 are arranged in each receiving bin 601, the plurality of receiving cavities 602 are arranged along the second direction, and each receiving cavity 602 is arranged up and down. A plurality of receiving grooves 6021 are provided in the up-down direction on both side walls of each receiving chamber 602 in the second direction and the receiving grooves 6021 on both side walls are aligned one by one in the second direction, and when the inductor 100 is fed into the receiving chamber 602, the connection plates 103 on at least two sides of the inductor 100 can be supported in the receiving grooves 6021 on the corresponding sides. The receiving bin 601 is movable back and forth in a vertical plane perpendicular to the conveying direction of the inductor to align different receiving slots 6021 with the second rail 606 to receive different inductors into different receiving slots 6021.
Further, the blanking assembly 6 further comprises a pushing assembly, and the pushing assembly is used for pushing the inductor on the second track 606 into the material receiving bin 601. The pushing assembly comprises a pushing plate 607, a lifting cylinder 608 and a pushing cylinder 609, wherein the pushing plate 607 is arranged at the output end of the lifting cylinder 608, the lifting cylinder 608 is arranged at the output end of the pushing cylinder 609, the pushing cylinder 609 is arranged on the second mounting plate, the output end of the pushing cylinder 609 can stretch and retract along the first direction, and the output end of the lifting cylinder 608 can move up and down, so that the pushing plate 607 can be driven to move up and down. One end of the pushing plate 607 far away from the lifting cylinder 608 is provided with an extension part extending downwards, and when the pushing plate 607 descends to a certain height, the extension part can be inserted into the gap of the inductor 100.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A full-automatic paint spraying apparatus for inductance production, wait that inductance that sprays paint includes a plurality of inductance bodies, pin and connecting plate, the equidistant range of a plurality of inductance bodies, every inductance body is provided with two pins, and two pins are located the both sides of the direction of the arrangement direction of a plurality of inductances of inductance body respectively, and the one end of keeping away from the inductance body of the pin of same side is connected with one the connecting plate, its characterized in that, full-automatic paint spraying apparatus includes:
a frame;
the feeding assembly is arranged on the rack and used for feeding the inductor to be sprayed with paint;
the adhesive tape pasting component is arranged on the rack, receives the inductor fed by the feeding component and pastes adhesive tapes on the pins and the connecting plates of the received inductor;
the paint spraying assembly is arranged on the rack and is used for spraying paint on the inductance with the adhesive tape;
the adhesive tape tearing assembly is arranged on the rack and is used for tearing off the adhesive tape on the inductance after paint spraying is finished;
and the blanking assembly is arranged on the frame and used for blanking the inductor of the torn adhesive tape.
2. The full-automatic paint spraying apparatus according to claim 1, wherein the loading assembly comprises:
the mounting rack is arranged on the rack;
the storage frame is arranged on the mounting frame;
the discharging plate is arranged in the storage frame, can move up and down, and an inductor to be sprayed with paint can be stacked on the discharging plate;
the suction nozzles are arranged at equal intervals, the arrangement direction of the suction nozzles is parallel to the length direction of the inductor placed on the discharging plate, and the working ends of the suction nozzles face downwards and can move in the XYZ space;
and the conveying assembly is used for receiving the inductance sucked up by the suction nozzle and conveying the inductance to the tape pasting assembly, and the conveying direction of the conveying assembly is parallel to the length direction of the inductance positioned in the storage frame.
3. The full-automatic paint spraying apparatus according to claim 2, wherein the taping assembly comprises:
the first mounting plate is arranged on the frame;
the first press rolls are arranged up and down, are rotatable relative to the first mounting plate, and have rotation axes which are horizontal and perpendicular to the conveying direction of the conveying assembly and are used for receiving the inductor conveyed by the conveying assembly;
the first adhesive tape accommodating rollers are provided with two, one is positioned below the first pressing rollers, the other is positioned above the first pressing rollers and is respectively and rotatably arranged on the first mounting plate, the rotation axis of the first adhesive tape accommodating rollers is parallel to the rotation axis of the first pressing rollers, two unused adhesive tapes are placed on each first adhesive tape accommodating roller, the adhesive tapes and the inductors enter between the two first pressing rollers from the same side, and when entering between the two first pressing rollers, the adhesive surfaces of the adhesive tapes face to the inductors.
4. The full-automatic paint spray apparatus of claim 3 wherein said taping assembly further comprises:
the second press roll is rotatably arranged on the first mounting plate, the rotation axis of the second press roll is parallel to the rotation axis of the first press roll, and the height of the second press roll is consistent with that of the first press roll positioned above the second press roll;
and the pressing plate is positioned under the second pressing roller, and when the inductance with the adhesive tape attached passes through the second pressing roller and the pressing plate, the second pressing roller and the pressing plate generate pressure on the part with the adhesive tape attached to the inductance.
5. The full-automatic paint spray apparatus of claim 4 wherein said paint spray assembly comprises:
the sealing box is arranged on the frame;
six nozzles are arranged in the sealing box and are used for spraying paint on the inductor body from different directions, and the six nozzles are sequentially arranged along the moving direction of the inductor.
6. The full-automatic paint spray apparatus of claim 5 wherein said tape-stripping assembly comprises:
the second mounting plate is arranged on the frame;
the first rail is arranged on the second mounting plate and is used for receiving the inductor after paint spraying is finished;
the adhesive tape tearing track is arranged on the second mounting plate, the inductor sent out from the first track enters the adhesive tape tearing track, and after the inductor passes through the adhesive tape tearing track, the adhesive tape is torn off;
the four second adhesive tape accommodating rollers are rotatably arranged on the second mounting plate, the rotation axes of the second adhesive tape accommodating rollers are parallel to the rotation axes of the first pressing rollers, two of the second adhesive tape accommodating rollers are located above the adhesive tape tearing tracks, and the other two second adhesive tape accommodating rollers are located below the adhesive tape tearing tracks and are respectively used for accommodating adhesive tapes torn from the inductors.
7. The full-automatic paint spray apparatus of claim 6 wherein said tape-stripping track comprises:
the track body is arranged on the second mounting plate;
the two cover plates are arranged on the upper surface of the track body along the direction of the rotation axis of the second adhesive tape storage roller, a first track groove is formed between the two cover plates and the track body, pins and connecting plates of the inductor can penetrate through the first track groove, a second track groove is formed in the position, corresponding to the inductor body, on the track body, when the pins, the connecting plates and the adhesive tape are located in the second track groove, the inductor body is located in the second track groove, the second track groove penetrates through the track body in the moving direction of the inductor, and the distance between the two cover plates is equal to the width of the second track groove.
8. The full-automatic paint spraying apparatus according to claim 6, wherein two sixth pressing wheels are arranged on the second mounting plate at a position which is far away from one end of the paint spraying assembly and is positioned on the first rail, the two sixth pressing wheels are arranged up and down, the inductor coming out of the first rail enters between the two sixth pressing wheels, the inductor coming out of the two sixth pressing wheels enters the first rail groove, and the sixth pressing wheel positioned below is driven by a motor; the sixth pressing wheel located above can move up and down.
9. The full-automatic paint spraying apparatus according to claim 8, wherein the discharging assembly comprises four second pulleys and two second belts, the four second pulleys are arranged on the second mounting plate, each two second pulleys are arranged in a group, the two second pulleys in each group are coaxially arranged and can synchronously rotate, the second pulleys in different groups are connected through second belt transmission, a gap between the two second pulleys is slightly larger than the dimension of the inductor body in the corresponding direction, the upper surface of the second belt is aligned with the lower surface of the first track groove, the inductor coming out of the first track groove can move onto the second belt, the pins and the connecting plates are supported on the second belt on the corresponding side, and one group of the second pulleys is connected with the motor transmission.
10. The full-automatic paint spraying method for generating the inductor is characterized by comprising the following steps of:
step one, feeding an inductor to be sprayed with paint;
step two, sticking an adhesive tape to the part of the inductor which does not need to be sprayed with paint;
step three, painting the inductor, and simultaneously treating waste gas generated by painting;
tearing off the adhesive tape on the inductance after paint spraying;
step five, blanking the inductor;
step one-step five can be performed synchronously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310992751.5A CN117019451A (en) | 2023-08-08 | 2023-08-08 | Full-automatic paint spraying device and method for inductance production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310992751.5A CN117019451A (en) | 2023-08-08 | 2023-08-08 | Full-automatic paint spraying device and method for inductance production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117019451A true CN117019451A (en) | 2023-11-10 |
Family
ID=88644144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310992751.5A Pending CN117019451A (en) | 2023-08-08 | 2023-08-08 | Full-automatic paint spraying device and method for inductance production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117019451A (en) |
-
2023
- 2023-08-08 CN CN202310992751.5A patent/CN117019451A/en active Pending
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